CN105538685B - Welding tectosome and its manufacture method - Google Patents

Welding tectosome and its manufacture method Download PDF

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Publication number
CN105538685B
CN105538685B CN201510695434.2A CN201510695434A CN105538685B CN 105538685 B CN105538685 B CN 105538685B CN 201510695434 A CN201510695434 A CN 201510695434A CN 105538685 B CN105538685 B CN 105538685B
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CN
China
Prior art keywords
component
resin component
welding
hollow
tectosome
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201510695434.2A
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Chinese (zh)
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CN105538685A (en
Inventor
波多野大督
江川贵久
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Suzuki Motor Corp
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Suzuki Motor Corp
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Publication of CN105538685A publication Critical patent/CN105538685A/en
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Publication of CN105538685B publication Critical patent/CN105538685B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/06Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1222Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1224Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/32Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
    • B29C66/324Avoiding burr formation
    • B29C66/3242Avoiding burr formation on the inside of a tubular or hollow article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/474Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532Joining single elements to the wall of tubular articles, hollow articles or bars
    • B29C66/5324Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721Fibre-reinforced materials
    • B29C66/7212Fibre-reinforced materials characterised by the composition of the fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2715/00Condition, form or state of preformed parts, e.g. inserts
    • B29K2715/003Cellular or porous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2001/00Articles provided with screw threads
    • B29L2001/002Bolts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3002Superstructures characterized by combining metal and plastics, i.e. hybrid parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3044Bumpers

Abstract

The present invention provides welding tectosome and its manufacture method.The welding tectosome efficiently reduces vibration welded and produces useless flash.The welding tectosome includes nut (1), equip the first thermoplastic parts (2) in a side of the nut (1), avoid making one end side of the nut (1) to equip with protruding the protuberance (15) that forms in the second thermoplastic parts (3) of the periphery of the nut (1) and the porous member (5) of the periphery of the protuberance (15) in the nut (1), the welding tectosome forms first thermoplastic parts (2) and second thermoplastic parts (3) vibration welded.

Description

Welding tectosome and its manufacture method
Technical field
The present invention relates to the resin welding tectosome comprising the hollow component that cavity be present and its manufacture method.
Background technology
In general, the method as engagement two or more resin component, it is known to a kind of using vibration welded technology Joint method.Vibration welded is such technology:By making two parts, relatively pressurization and vibration rubs to be produced on composition surface Heat, composition surface is set partly to melt and by part welding.On the other hand, in the welding process, the resin that melts in engagement Overflow sometimes and turn into flash near junction surface.Particularly make the thermoplastic parts of insert molding in metal nut During with other resin component vibration welded, exist due to vibration welded and caused molten resin (flash) is flowed into nut The problem of side.
On the other hand, in the tectosome manufacture method using vibration welded, as following patent documents 1, it is known to It is a kind of that the shape of flash is modified to curved technology by setting special engagement the tool such as to cover in junction.At this In the case of kind, for caused flash etc. internally, tool can not be set, it is difficult to correct flash.
In addition, as following patent documents 2, it is known to a kind of skill that groove portion is pre-set around junction Art, the groove portion are used to overflow for the resin melted in advance.In this case it is necessary to set the space of special groove, structure be present The size for making body becomes big tendency.
Prior art literature
Patent document
Patent document 1:Japanese Unexamined Patent Publication 2012-232507 publications
Patent document 2:Japanese Unexamined Patent Publication 9-174697 publications
The content of the invention
Problems to be solved by the invention
It is an object of the invention to provide the resin welding tectosome for efficiently reducing the useless flash of vibration welded generation With its manufacture method.
The solution used to solve the problem
The welding tectosome of the present invention includes:Hollow component, it has the cavity inside insertion;First resin component, its An empty at least side in the hollow component;Second resin component, it is in the periphery of the hollow component; And porous member, it is in the circumferential lateral surface of the hollow component, has relative with the peripheral shape of the hollow component The opening portion answered, first resin component and second resin component are thermoplastic resins, the hollow component it is described One end pleurapophysis is for second resin component and only prominent certain distance, first resin component have and the Porous The recess for the shape that the peripheral shape of component substantially corresponds to, the welding tectosome are by first resin component and described What the second resin component was formed by vibration welded.In addition, as hollow component, exist nut, drum metal or The parts such as resin.Here, the first resin component has the recess of the shape corresponding with the peripheral shape of porous member not Refer to peripheral shape such meaning consistent with the shape of recess, and refer to the shape close to the degree that can be fitted together to both Shape is such to look like.As long as in addition, the mutual shape of other parts, component is also being able to maintain that ready-made welding tectosome Integraty degree on it is consistent.
In addition, the welding tectosome of the present invention can also include:Hollow component, it has the cavity inside insertion;First Resin component, it is in an empty at least side for the hollow component;Second resin component, it is in described hollow The periphery of part;And porous member, it at least covers the one of a part for the circumferential lateral surface of the hollow component and upper end Part, first resin component and second resin component are thermoplastic resins, a side for the hollow component Protrude from second resin component and only prominent certain distance, first resin component have and the porous member The recess of the corresponding shape of peripheral shape, the welding tectosome are by first resin component and second resin portion Part is formed by vibration welded.
In addition, the thickness of the porous member is more than the height of the protuberance, first resin component is arranged on On the recess depth be more than the hollow component the protuberance height, less than the thickness of the porous member Degree.By making the depth of recess be more than the height of protuberance, the upper surface of recess and the upper surface of protuberance will not at least shake The initial contact of dynamic welding, suppresses to produce flash therefore, it is possible to avoid or weaken the welding of the part.
In addition, the porous member can also be in its at least a portion with the breach from periphery towards center position.
In addition, the hollow component can also have at least a portion of the outer peripheral face contacted with second resin component There is jut.It is intended that strengthen the combination of hollow component and the second resin component.
In addition, the method for the welding tectosome of the manufacture present invention comprises the following steps:Prepare with the cavity inside insertion Hollow component and the first resin component the step of, first resin component is provided with recess, and the recess is located at and the sky On the corresponding position in the empty side of center portion part;The step of preparing the second resin component, second resin component It is that one end side for making the hollow component protrudes certain distance and is embedded to what the hollow component was formed;In the hollow component Periphery configures the step of porous member, and the porous member has the opening corresponding with the peripheral shape of the hollow component Portion and there is the peripheral shape corresponding with the recess of first resin component;And by first resin component The recess is directed at a side for the hollow component, and first resin component is placed into a side, right The step of first resin component and second resin component pass through vibration welded.
In addition, the method for the welding tectosome of the manufacture present invention comprises the following steps:Prepare with the cavity inside insertion Hollow component and prepare the first resin component the step of, first resin component is provided with recess, and the recess is located at and institute State on the corresponding position in an empty side of hollow component;The step of preparing the second resin component, second tree Fat part is that one end side for making the hollow component protrudes certain distance and is embedded to what the hollow component was formed;And by described in The recess of first resin component is directed at a side for the hollow component, and will be placed into described in a side The step of first resin component and second resin component pass through vibration welded, first resin component is in the hollow component Periphery possess the more of a part for the circumferential lateral surface for covering the hollow component and a part for the upper end of the hollow component Hole texture part.
The effect of invention
In accordance with the invention it is possible to provide a kind of welding tectosome for efficiently reducing and producing useless flash.
Brief description of the drawings
Fig. 1 is the view sub-anatomy for the welding tectosome manufacture method for representing the 1st embodiment.
Fig. 2 is the sectional view of the welding tectosome manufactured using the welding tectosome manufacture method of the 1st embodiment.
Fig. 3 is the sectional view of the forming method for the thermoplastic parts for representing the 1st embodiment.
Fig. 4 is the view sub-anatomy for the welding tectosome manufacture method for representing conventional embodiment.
Fig. 5 is the sectional view of the welding tectosome manufactured using the welding tectosome manufacture method of conventional embodiment.
Fig. 6 is the welding tectosome for the welding tectosome manufacture method manufacture for utilizing the 1st embodiment using form Sectional view.
Fig. 7 is the welding tectosome for the welding tectosome manufacture method manufacture for utilizing the 1st embodiment using form The stereogram of one example.
Fig. 8 is the view sub-anatomy of the manufacture method for the welding tectosome for representing the 2nd embodiment.
Fig. 9 is the sectional view of the welding tectosome manufactured using the welding tectosome manufacture method of the 2nd embodiment.
Figure 10 is the view sub-anatomy of the manufacture method for the welding tectosome for representing the 3rd embodiment.
Embodiment
Hereinafter, embodiments of the invention are specifically described with reference to the accompanying drawings.
[the 1st embodiment]
Fig. 1 is the view sub-anatomy of the manufacture method for the welding tectosome for representing the 1st embodiment.In the present embodiment, First thermoplastic resin is fixed on by the second thermoplastic parts 3 for having metal nut 1 are embedded to by vibration welded On part 2 and thermoplastic parts 4.Now, between the first thermoplastic parts 2 and the second thermoplastic parts 3 Configure porous member 5.
Production welding tectosome while effectively suppressing to produce flash.
First, part used by the manufacture method of the welding tectosome of the present embodiment is illustrated using Fig. 1.
Metal nut 1 turns into hollow shape of cavity its inside of insertion used by the present embodiment, in its cavity Screw thread 11 is cut with wall.Moreover, the nut 1 is embedded to the second thermoplastic resin having in bulk in the state of the cavity is not blocked In fat part 3.Second thermoplastic parts 3 cover some or all of the outer peripheral portion of nut 1, and spiral shell is compared in its upper end Lower section of the upper end into Fig. 1 of mother 1 is to declining.That is, the upper end of nut 1 has than the second thermoplastic resin The protuberance 15 that the upper end of part 3 protrudes.Due to protuberance 15 as presence, therefore, the melting when carrying out vibration welded Resin difficultly flow into nut 1 inside cavity.I.e. it is capable to expect to be difficult in the cavity of the inside of nut 1 Produce effect as flash.
In addition, in Fig. 1, the lower end of second thermoplastic parts 3 is being contracted slightly compared with the lower surface of nut 1 The position returned forms plane, but can also be set to approximately the same plane or be set to plane prominent slightly.Thus, the lower end of nut 1 Portion 13 can be set to the prominent shape in lower direction into figure compared with the second thermoplastic parts 3 or be formed same The shape of plane or the shape of retraction.The nut 1 departs from for the lower direction not from the second thermoplastic parts 3 into figure And an above-below direction part on their outer circumference has jut 12.Jut 12 turn into compared with the bottom 13 of nut 1 to The shape of peripheral direction extension.In addition, jut 12 can both be provided with multiple on the above-below direction of periphery, or can also replace The step that is arranged to extend from lower end towards upper end by the periphery of nut 1 for shape for lugs, tilt.In addition, these steps, inclining The amount of one week tiltedly can be both set on the circumferencial direction on the periphery of nut 1, a part can also be arranged on.Cover periphery The upper surface of second thermoplastic parts 3 is in order to the first thermoplastic resin portion in face and the top for being arranged on nut 1 The plane contact of part 2 and there is planar section, and lower surface is similarly in order to the flat of face and thermoplastic parts 4 Face contacts and has planar section.
Non-woven fabrics or sponge are utilized as shown in figure 1, being provided with the periphery of the protuberance 15 on the top of metal nut 1 Porous member 5 made of foaming body of shape etc..In addition, as the porous member 5, can specifically use PP, PA, PE, PET, PV etc..In addition it is also possible to use the material same with the first thermoplastic parts 2, the second thermoplastic parts 3 Material.
The porous member 5 is set to drum in the present embodiment.In addition, for its size, inner circumferential and nut 1 Protuberance 15 periphery size it is corresponding, periphery is corresponding with the size of the recess of the first thermoplastic parts.In addition, Its thickness is corresponding with the length of protuberance 15.Thus, the porous member 5 can be complete when being installed on the protuberance 15 of nut 1 Portion covers the periphery of the protuberance 15.But the porous member 5 be desirable to using compression, stretching and to a certain extent Generation shape distortion, thus, by deforming porous member 5, some scale errors can be absorbed.In addition, the porous texture Part 5 it is expected after so having been deformed to a certain degree using compression, stretching, by releasing the compression, stretching and in certain journey Recover shape on degree.In addition, porous member 5 there can also be separated foam, but more desirable there are more continuous air bubbles. Because having more continuous air bubbles, the resin of the caused melting in fusion bonding process described later can be made to become prone to flow Enter into the hole of porous member 5, can prevent from largely compressing porous member 5 from outside.In addition, in the present embodiment In, the shape of porous member 5 is the disc-shape for having the opening portion corresponding with the peripheral shape of protuberance 15 in center, But its peripheral shape both can be elliptical shape, polygon-shaped, can also be formed by the aggregate of multiple components.
It is used for the first heat that nut 1 is set as shown in figure 1, existing on the top of metal nut 1 and porous member 5 Plastic resin part 2.Recess 21 is provided with the first thermoplastic parts 2, the recess 21 has outer with porous member 5 The inner circumferential of size corresponding to phase, in vibration welded process described later, the shape completely out of shape of porous member 5 can not made The first thermoplastic parts 2 and the second thermoplastic parts 3 are engaged under state.It is further preferred, that the depth of recess 21 with The equal length or bigger for the amount that the protuberance 15 of nut 1 protrudes from thermoplastic parts 3.It is moreover it is preferred that porous Texture part 5 can utilize compression and deform.Thus, the thickness of porous member 5 both can also may be used with the deep equality of recess 21 It is larger with the depth than the recess 21.In the case of the depth for making porous member 5 be more than recess 21, porous member 5 Be pressed into securely in thermoplastic parts 2 and 3, accordingly, it is difficult to the influence of vibration due to vibration welded etc. and make more Hole texture part 5 misplaces.Also, it is same with this, the periphery of recess 21 can also be made to be less than the periphery of porous member 5.
As shown in figure 1, thermoplastic parts 4 be present in the bottom of metal nut 1.The thermoplastic parts 4 Play a part of from the thermoplastic parts 3 of downside back nut 1 and second.Thermoplastic parts 4 with from nut 1 The part that the bottom 13 of two thermoplastic parts 3 protrusion is suitable is provided with nut through hole 41, and the nut through hole 41 has can The gap for the degree vibrated on direction of vibration.Thus, thermoplastic parts 4 can avoid the bottom 13 of nut 1 with flat Face contacts with the second thermoplastic parts 3.In addition, the lower surface of nut 1 both can be relative to the thermoplastic resin portion of installation The lower surface of part 4 is formed as approximately the same plane, and can also be the shape relative to the lower surface protrusion of thermoplastic parts 4 Shape or recessed shape.
In addition, the first thermoplastic parts 2, the second thermoplastic parts 3 and thermoplastic parts 4 are thermoplastics Property, while carbon fiber-reinforced property resin (CFRP) or glass fiber-reinforced property resin etc. are set to, so as to make to utilize this The welding tectosome light weight and excellent in te pins of durability of embodiment manufacture.
Then, the manufacture method of the welding tectosome of the present embodiment is illustrated using Fig. 2.Fig. 2 utilizes the 1st embodiment The sectional view of the welding tectosome of welding tectosome manufacture method manufacture.First, as shown in Fig. 2 by the first thermoplastic resin portion Part 2, the second thermoplastic parts 3 and porous member 5 are snugly set.And make the second thermoplastic parts 3 and heat Plastic resin part 4 is closely sealed.Moreover, special tool pair (not shown) is utilized in vertical direction (above-below direction in Fig. 2) The composition surface pressurization of first thermoplastic parts 2, the second thermoplastic parts 3 and thermoplastic parts 4.And at this Under state, in the horizontal direction to the first thermoplastic parts 2, the second thermoplastic parts 3 in (horizontal direction in Fig. 2) And the composition surface of thermoplastic parts 4 assigns the periodic vibration of set time.Now, both can will in Fig. 2 up and down The either side in direction is fixed, and vibrates opposite side, can also vibrate both.In addition, vibration welded process both can be disposable Welding the first thermoplastic parts 2, the second thermoplastic parts 3 and thermoplastic parts 4, can also pass through setting The process and the He of the second thermoplastic parts of welding 3 of welding the first thermoplastic parts 2 and the second thermoplastic parts 3 The process of thermoplastic parts 4 the two processes carry out welding.Utilize these processes, the He of the first thermoplastic parts 2 The thermoplastic parts 3 of weld portion 7 and second of second thermoplastic parts 3 and the weld portion 8 of thermoplastic parts 4 It is utilized respectively friction and melting of generating heat.Moreover, being cooled down afterwards by stopping vibration, combine the resin solidification of melting.In addition, Pressurization and starting of oscillation can also use special device, but can also be carried out using known vibration welded machine.
In addition, vibration can also utilize various vibrations used by vibration welded.Such as it can both utilize 300Hz More low-frequency vibration below left and right, higher frequency more than 15kHz or so can also be utilized.
In addition, illustrate the forming method of the second thermoplastic parts 3 used by above-mentioned welding tectosome using Fig. 3 One example.Fig. 3 is the sectional view of the forming method for the second thermoplastic parts 3 for representing the 1st embodiment.First, will Embedment has the nut 1 in the inside of the second thermoplastic parts 3 to be arranged on mould 9a.Secondly, porous member 5 is set In the position for the side for blocking nut 1, it is pressed into mould 9b.The space 93 formed using mould 9a and mould 9b forms second The shape of thermoplastic parts 3.Now, porous member 5 is contained in the recess 91 for being arranged at mould 9b.In addition, recess 91 depth can also be equal with the protuberance 15 of porous member 5 and nut 1, but can also be set to be provided with a little depth more than needed Degree.Thereby, it is possible to suppress porous member 5 to deform because resin flows into.In this condition, from injection port (not shown) to setting Put and the resin that thermoplastic resin melting forms is injected in the space 93 on mould 9a and 9b, form the second thermoplastic parts 3.Thus, the end face contacted with the resin of melting the bonding of porous member 5, but it is arranged on the most of the of the hole portion of inside It can be remained after the injection of two thermoplastic parts 3 and not have resin stream and enter and be landfilled.Then, in the second thermoplastic resin After fat part 3 solidifies, mould 9a and 9b are removed, thus makes the second thermoplastic parts 3 and nut 1 and porous member 5 It is formed integrally.In addition, as shown in figure 3, after mould 9a and 9b is removed, porous member 5 with the second thermoplastic resin Part 3 be bonded end face also do not separate, porous member 5 keep covering nut 1 from the second thermoplastic parts 3 protrude The form of protuberance 15.
In addition, the second thermoplastic parts 3 it is expected to manufacture in this wise, but this is not limited to, other can also be utilized Method manufacture.For example, porous member 5 can not also be set when the second thermoplastic parts 3 are molded, and removing mould Has 9a and 9b afterwards to be set in a manner of the protuberance 15 for covering nut 1.In this case, can be by mould 9b recess 91 Shape be changed to the shape corresponding with the shape of the protuberance of nut 1 15, can also be formed even if no porous member 5 Protuberance 15.
Can will be more while embedment has nut 1 when the second thermoplastic parts 3 are molded using the above method Hole texture part 5 is fixed in the second thermoplastic parts 3, and therefore, production efficiency rises.In addition, by so in the second heat Porous member 5 is adhered to nut 1 by plastic resin part 3 in advance when being molded, and can be prevented in foregoing vibration welded process The resin that middle porous member 5 is melted is released and misplaced.But this manufacture method be the second thermoplastic parts 3 into One example of type method, can also utilize other methods by porous member 5 be adhered to except the second thermoplastic parts 3 it Outer part, or be not bonded but vibration welded.
Here, using Fig. 4 and Fig. 5 explanations in flash 31 caused by vibration welded.
Fig. 4 is structure chart when vibration welded is carried out using conventional implementation.With the structure chart as the present embodiment Fig. 1 compare, without porous member 5, and in first thermoplasticity on the top for being equipped on the second thermoplastic parts 3 Do not have to form the recess for being used for accommodating porous member 5 on resin component 2a.Also, Fig. 5 is sharp in conventional embodiment The sectional view of the welding tectosome manufactured with welding tectosome manufacture method.As shown in Figure 5, in conventional welding tectonic regime Make in method, in vibration welded, the resin around weld portion 7 excessively melts sometimes, the sky spilt into inside nut 1 Hole, outside and cool down, turn into flash 31.Can simply it be removed in flash caused by outside, but the sky inside nut 1 Caused flash 31, which compares, in hole is difficult to remove.In addition, when vibration welded rear is passed through bolt 6 into nut 1, the flash 31 Obstacle can be turned into.
On the other hand, as shown in FIG. 1 to 3, in the present embodiment, it is configured with Porous in the empty opening portion of nut 1 Component 5.It is therefore prevented that the resin melted in vibration welded is flowed into the hole of porous member 5, it is flowed into inside nut 1 Cavity.Thus, it is possible to suppress the cavity that flash is entered inside nut 1.In addition, the porous member 5 for absorbing resin exists Turn cold and solidify after cooling, turn into a part for the welding tectosome using the manufacture of above-mentioned vibration welded method.
Fig. 6 is the example using form using the welding tectosome of the present embodiment manufacture.As shown in Figure 6, in profit Without generation flash 31 in cavity inside the nut 1 of the welding tectosome manufactured with the present embodiment.Thus, it is possible to do not hinder Ground inserts bolt 6.
Represent to utilize one of use example of welding tectosome of method manufacture described in the present embodiment in the figure 7.Fig. 7 is Example applied to the skeleton of resin-made used in automotive interior.Here, the two of the bottom fine strain of millet 100 for being arranged at figure middle and lower part End uses the welding tectosome using the method manufacture described in the present embodiment.Bottom fine strain of millet 100 has lower section side opening The substantially component of the cross sectional shape of letter U shape, above-described embodiment 1, with the first thermoplastic parts 2 and thermoplastic resin portion The suitable part of part 4 turns into a part for bottom fine strain of millet 100.In addition, as shown in fig. 7, possess at the both ends of the bottom fine strain of millet 100 As fixed object, the same vertical fine strain of millet 110 with the substantially section of letter U shape.Possess what is passed through for bolt on vertical fine strain of millet 110 It hole, can be aligned the hole and the screw of the nut of bottom fine strain of millet 100, and be fixed using bolt (not shown).Like this, energy It is enough that intensity is lifted using the welding tectosome of the method manufacture using the present invention by fixed part in resin component etc., therefore It is useful.Here, thermoplastic resin material, which can use, utilizes the thermoplastic such as carbon fiber, glass fiber-reinforced PP, PA, PC Property resin.
[the 2nd embodiment]
Illustrate the 2nd embodiment using Fig. 8 and Fig. 9.Fig. 8 is the manufacturer for the welding tectosome for representing the 2nd embodiment The view sub-anatomy of method.In addition, Fig. 9 is the sectional view using the welding tectosome of the 2nd embodiment manufacture.Due to this embodiment party Formula is the variation of the 1st embodiment (Fig. 1~Fig. 2), therefore, pair with the 1st embodiment identical part or similar portion Minute mark notes identical reference, and the repetitive description thereof will be omitted.
As shown in figure 8, the thickness of the porous member 5 of present embodiment is more than the height of the protuberance 15 of nut 1.This Outside, the depth of the first thermoplastic parts 2b of present embodiment recess is more than the height of the protuberance 15 of nut 1, is less than Porous member 5b thickness.Thus, porous member 5b is compressed in welding, but the protuberance 15 of nut 1 will not turn into the One thermoplastic parts 2b and the contact of the second thermoplastic parts 3 and obstacle during welding.On the outside of the periphery of nut 1 Although porous member 15 in vibration welded process to a certain extent by the first thermoplastic parts 2b and second heat Plastic resin part 3 compresses, but the space that is provided at its inner portion, a part for bubble will not rupture but can remain.Utilize The compression, porous member 5b are pressed into the thermoplastic parts 2b of nut 1 and first securely, it is difficult to are misplaced.In addition, By so moderately compressing porous member 5b, it can expect that absorption sets recess on the first thermoplastic parts 2b The error on depth direction during 21b.In addition, in the present embodiment, porous member 5b height is set to be more than the prominent of nut 1 Go out the height in portion 15, but them can be made identical, and the recess being arranged on the first thermoplastic parts 2b can also be made 21 depth is more than the length of porous member 5b and protuberance 15.In this case, in porous member 5b and nut 1 A little gap is provided between upper surface and the bottom surface for the recess 21 being arranged on the first thermoplastic parts 2b.Thus, shaking In dynamic fusion bonding process, it can suppress inside the first thermoplastic parts 2b recess 21b due to the mutual friction of component And heat is produced, useless resin melting can be prevented, produce flash etc..In addition, now, porous member 5b need to only cover nut In 1 protuberance 15, at least a part for circumferential lateral surface and a part for upper end.Thus, porous member 5b shape Shape both can be set the recess of diameter roughly the same with the periphery of nut 1, in the recess accommodate nut 1 protuberance 15 this The shape of sample, it can also penetrate and the hole corresponding with nut 1b screw is set.
Its this, the manufacture method of the welding tectosome of the present embodiment is illustrated using Fig. 9.Fig. 9 utilizes the 2nd embodiment The sectional view of the welding tectosome of welding tectosome manufacture method manufacture.First, as shown in figure 9, by the first thermoplastic resin portion Part 2b, the second thermoplastic parts 3 and the closely sealed settings of porous member 5b.In addition, now, due to porous member 5b quilts First thermoplastic parts 2b and the second thermoplastic parts 3 are compressed, therefore, without prejudice to the first thermoplastic parts 2b It is closely sealed with the second thermoplastic parts 3.Moreover, make the second thermoplastic parts 3 and thermoplastic parts 4 closely sealed.And And in vertical direction (above-below direction in Fig. 9) using special tool (not shown) to the first thermoplastic parts 2b, The composition surface of second thermoplastic parts 3 and thermoplastic parts 4 is further pressurizeed.In this condition, in level side To the first thermoplastic parts 2b, the second thermoplastic parts 3, thermoplastic resin portion on to (horizontal direction in Fig. 9) The composition surface of part 4 assigns the periodic vibration of set time.Now, the either side of the above-below direction in Fig. 9 can both be fixed, Another one is vibrated, can also vibrate both.In addition, vibration welded process both can the disposable thermoplastic resin of welding first Part 2b, the second thermoplastic parts 3, thermoplastic parts 4, can also be by setting the first thermoplastic resin of welding portion Part 2b and the second thermoplastic parts 3 process and the mistake of the second thermoplastic parts of welding 3 and thermoplastic parts 4 Journey the two processes carry out welding.Using these processes, the first thermoplastic parts 2b and the second thermoplastic parts 3 The thermoplastic parts 3 of weld portion 7 and second and thermoplastic parts 4 weld portion 8 be utilized respectively friction and generate heat Melting.Then, cooled down by stopping vibration afterwards, combine the resin solidification of melting.
[the 3rd embodiment]
Illustrate the 3rd embodiment using Figure 10.Figure 10 is the manufacture method for the welding tectosome for representing the 3rd embodiment View sub-anatomy.Because present embodiment is the variation of the 1st embodiment (Fig. 1~Fig. 2), therefore, pair with the 1st embodiment Identical part or similar part mark identical reference, the repetitive description thereof will be omitted.
As shown in Figure 10, the porous member 5c of present embodiment turns into the periphery of the protuberance 15 except covering nut 1 Outside also cover the shape of its upper end.But it is provided with porous member 5c upper surface substantially relative with the internal diameter of nut 1 The circular opening portion 5d answered.Due to the opening portion be present, therefore, the upper end of nut 1 is uncovered.In addition, opening portion is big It is small both can be more much larger than the internal diameter of nut 1, can also be much smaller.By the way that porous member 5c is set into such shape, energy Enough prevent the upper end of nut 1 from being contacted with the first thermoplastic parts 2.Thus, in vibration welded process, can be prevented One thermoplastic parts 2 and nut 1 are generated heat due to friction, can be prevented due to the heating and the first thermoplastic parts 2 invalidly melt and produce flash.
[other modes]
The explanation of foregoing embodiment is the welding tectosome manufacture method and welding tectosome for illustrating the present invention Illustration, do not limit the invention described in claim column.In addition, each portion's structure of the present invention is not limited to described reality Mode is applied, various modifications can be carried out in the technical scope described in claim column.
For example, the shape of foregoing porous member 5 is set towards footpath in addition to setting breach, such as also in contour part To jut etc., so as to be more solidly fixed in the second thermoplastic parts 3.
In addition, the size of the periphery of porous member 5 can also be to a certain extent than being arranged on the first thermoplastic resin The inner circumferential of recess 21 on part 2 is big.
In addition, embedment has a nut 1 in the second thermoplastic parts 3 in foregoing embodiment, but For example there can be multiple nuts by embedment, to manufacture the welding tectosome provided with multiple screws.
Also, embedment has nut 1 in the second thermoplastic parts 3 in the foregoing embodiments, even if but for example Using embedment have in addition to a nut, embedment have internally with space shape part part, can also implement The present invention.
Description of reference numerals
1st, nut;2nd, thermoplastic parts;2a, thermoplastic parts;2b, thermoplastic parts;3rd, thermoplasticity Resin component;4th, thermoplastic parts;5th, porous member;5b, porous member;5c, porous member;5d, opening portion; 6th, bolt;7th, weld portion;8th, weld portion;9a, mould;9b, mould;11st, screw thread;12nd, jut;13rd, bottom;15th, it is prominent Portion;21st, recess;21b, recess;31st, flash;41st, nut through hole;91st, recess;93rd, space;100th, bottom fine strain of millet;101st, it is fixed Portion;102nd, fixed part;110th, fine strain of millet is indulged.

Claims (8)

1. a kind of welding tectosome, wherein, including:
Hollow component, it has the cavity inside insertion;
First resin component, it is in an empty at least side for the hollow component;
Second resin component, it is in the periphery of the hollow component;And
Porous member, it is in the circumferential lateral surface of the hollow component, has with the peripheral shape of the hollow component substantially Corresponding opening portion,
First resin component and second resin component are thermoplastic resins, one end pleurapophysis of the hollow component For second resin component and only prominent certain distance, first resin component have outer with the porous member The recess of the corresponding shape of all shapes, the welding tectosome are by first resin component and second resin component Formed by vibration welded.
2. a kind of welding tectosome, it includes:
Hollow component, it has the cavity inside insertion;
First resin component, it is in an empty at least side for the hollow component;
Second resin component, it is in the periphery of the hollow component;And
Porous member, it at least covers a part for the circumferential lateral surface of the hollow component and a part for upper end, wherein,
First resin component and second resin component are thermoplastic resins, one end pleurapophysis of the hollow component For second resin component and only prominent certain distance, first resin component have outer with the porous member The recess of the corresponding shape of all shapes, the welding tectosome are by first resin component and second resin component Formed by vibration welded.
3. welding tectosome according to claim 1, wherein,
The thickness of the porous member is more than the distance, the depth for the recess being arranged on first resin component More than the distance of the hollow component, less than the thickness of the porous member.
4. according to welding tectosome according to any one of claims 1 to 3, wherein,
The porous member has the breach from periphery towards center position in its at least a portion.
5. according to welding tectosome according to any one of claims 1 to 3, wherein,
The hollow component has jut at least a portion of the outer peripheral face contacted with second resin component.
6. according to welding tectosome according to any one of claims 1 to 3, wherein,
The hollow component is nut.
7. a kind of welding tectosome manufacture method, wherein,
This method comprises the following steps:
Prepare that there is the step of empty hollow component and the first resin component inside insertion, first resin component is provided with Recess, the recess are located on the position corresponding with an empty side for the hollow component;
The step of preparing the second resin component, second resin component are that one end side for making the hollow component protrudes certain distance And it is embedded to what the hollow component was formed;
The step of configuring porous member in the periphery of the hollow component, the porous member has and the hollow component The corresponding opening portion of peripheral shape and there is the peripheral shape corresponding with the recess of first resin component;And
The recess of first resin component is aligned to a side for the hollow component, and by first resin Part is placed into a side, the step of passing through vibration welded to first resin component and second resin component.
8. a kind of welding tectosome manufacture method, wherein,
This method comprises the following steps:
The step of preparing with the empty hollow component inside insertion and preparing the first resin component, first resin component Provided with recess, the recess is located on the position corresponding with an empty side for the hollow component;
The step of preparing the second resin component, second resin component are that one end side for making the hollow component protrudes a spacing From and be embedded to what the hollow component was formed;And
The recess of first resin component is aligned to a side for the hollow component, and described one will be placed into The step of first resin component and second resin component of side pass through vibration welded, first resin component is in institute The periphery for stating hollow component possesses a part for the circumferential lateral surface for covering the hollow component and the upper end of the hollow component The porous member of a part.
CN201510695434.2A 2014-10-22 2015-10-22 Welding tectosome and its manufacture method Expired - Fee Related CN105538685B (en)

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