CN105537542A - Fog cooling ring suspension type continuous casting machine crystallizer - Google Patents

Fog cooling ring suspension type continuous casting machine crystallizer Download PDF

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Publication number
CN105537542A
CN105537542A CN201610042238.XA CN201610042238A CN105537542A CN 105537542 A CN105537542 A CN 105537542A CN 201610042238 A CN201610042238 A CN 201610042238A CN 105537542 A CN105537542 A CN 105537542A
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cooling
crystallizer
mist
crystallizer body
cold ring
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CN105537542B (en
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戴小兵
王永辉
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Tongling Youse Xingtong Electrical And Mechanical Manufacturing Co Ltd
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Tongling Youse Xingtong Electrical And Mechanical Manufacturing Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/055—Cooling the moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/12—Accessories for subsequent treating or working cast stock in situ
    • B22D11/124—Accessories for subsequent treating or working cast stock in situ for cooling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

The invention discloses a fog cooling ring suspension type continuous casting machine crystallizer. The continuous casting machine crystallizer comprises a crystallizer body; the crystallizer body comprises an upper crystallization channel opening and a lower crystallization channel opening; the crystallizer body is provided with a horizontal upper opening cooling channel and a horizontal lower opening cooling channel; the horizontal upper opening cooling channel and the horizontal lower opening cooling channel are communicated through a plurality of vertical cooling channels; a suspension fog cooling ring is further included and is an annular pipe fitting; a secondary water inlet pipe is arranged on the outer side of the suspension fog cooling ring, and a plurality of cooling nozzles are formed in the inner side of the suspension fog cooling ring; and the suspension fog cooling ring is arranged at the bottom of the crystallizer body and is connected with the crystallizer body through a mounting lifting plate, The water spraying height of second-time cooling is adjusted, and therefore the crystallizer is suitable for meeting the requirements of different materials for the continuous casting secondary cooling technology, and the casting quality of a casting is improved.

Description

一种雾冷环悬吊式连铸机结晶器A fog-cooled ring suspension continuous casting machine crystallizer

技术领域 technical field

本发明涉及一种雾冷环悬吊式连铸机结晶器,属于连铸机结晶器制造技术领域。 The invention relates to a mist cooling ring suspension type continuous casting machine crystallizer, which belongs to the technical field of continuous casting machine crystallizer manufacturing.

背景技术 Background technique

应用于金属铸造的结晶器,其主体材质为铜等良性导热金属,通过在结晶器内设置冷却通道,通过流经冷却通道的冷却剂吸收并转移熔融金属液和金属铸件的热量。在冶炼铸造工作过程中,流体形态的金属熔融液体通过导流槽进入结晶器的上口中,并在结晶器中迅速地冷却结晶,在接触结晶器内壁的位置形成铸坯外壳后,由结晶器的下口输出,并进入下一道工序保温或二次冷却。 The crystallizer used in metal casting is mainly made of copper and other good heat-conducting metals. By setting cooling channels in the mold, the coolant flowing through the cooling channels absorbs and transfers the heat of molten metal and metal castings. During the process of smelting and casting, the metal molten liquid in fluid form enters the upper mouth of the mold through the diversion groove, and is cooled and crystallized rapidly in the mold. output from the lower port, and enter the next process for heat preservation or secondary cooling.

现有技术中的结晶器,金属熔融液体进入结晶通道后,由结晶器本体进行第一次冷却,从结晶通道底部排出的金属铸锭由倾斜喷孔内的冷却水进行第二次冷却,从而提高冷却水的利用率,使冷却水充分吸收金属铸锭的热量,有利于提高金属冶炼的生产效率。但是其存在的不足在于,第二次冷却的喷水高度相对于结晶器本体固定且不可调节,而不同质地的铸件其热力学性能不尽相同,当铸件未达低塑性区时,直接进行二次冷却容易导致逐渐变形,影响了铸件的质量;此外,进行第二次冷却的冷却水已经受热升温,冷却效果有所下降,且第二次冷却的冷却水通道受限制,总体水流量必须要和第一次冷却通道中的总体水流量一致,因此导致上述结晶器的适用范围有限。 In the crystallizer in the prior art, after the metal molten liquid enters the crystallization channel, it is cooled by the crystallizer body for the first time, and the metal ingot discharged from the bottom of the crystallization channel is cooled for the second time by the cooling water in the inclined nozzle hole, thereby Improve the utilization rate of cooling water so that the cooling water can fully absorb the heat of the metal ingot, which is conducive to improving the production efficiency of metal smelting. However, its disadvantage is that the water spray height of the second cooling is fixed relative to the crystallizer body and cannot be adjusted, and the thermodynamic properties of castings with different textures are not the same. When the castings do not reach the low plasticity zone, the secondary Cooling is easy to cause gradual deformation, which affects the quality of castings; in addition, the cooling water for the second cooling has been heated up, and the cooling effect has declined, and the cooling water channel for the second cooling is restricted, and the overall water flow must be consistent with the The overall water flow in the first cooling channel is consistent, thus resulting in limited applicability of the crystallizer described above.

发明内容 Contents of the invention

本发明正是针对现有技术存在的不足,提供一种雾冷环悬吊式连铸机结晶器,通过调节第二次冷却的喷水高度适应不同材质的连铸二次冷却工艺需要,以提高铸件的铸造质量。 The present invention is aimed at the deficiencies of the prior art, and provides a mist-cooled ring suspended continuous casting machine crystallizer, which can adapt to the secondary cooling process requirements of continuous casting of different materials by adjusting the spray height of the second cooling, so as to Improve the casting quality of castings.

为解决上述问题,本发明所采取的技术方案如下: In order to solve the above problems, the technical scheme adopted in the present invention is as follows:

一种雾冷环悬吊式连铸机结晶器,包括结晶器本体;所述结晶器本体包括用于流入金属熔液的结晶通道上口和用于输出金属铸坯的结晶通道下口,所述结晶器本体的所述结晶通道上口周围设置有水平上口冷却通道,所述结晶器本体的所述结晶通道下口周围设置有水平下口冷却通道,所述水平上口冷却通道和所述水平下口冷却通道之间通过若干竖直冷却通道连通; A fog-cooled ring suspension type continuous casting machine mold, including a mold body; the crystallizer body includes an upper opening of a crystallization channel for inflowing molten metal and a lower opening of a crystallization channel for outputting metal slabs. A horizontal upper cooling channel is provided around the upper opening of the crystallization channel of the crystallizer body, a horizontal lower cooling channel is provided around the lower opening of the crystallization channel of the crystallizer body, and the horizontal upper cooling channel and the The cooling channels of the horizontal lower port are connected through several vertical cooling channels;

其特征是:还包括悬吊雾冷环,所述悬吊雾冷环为环形管件,所述悬吊雾冷环的外侧设置有二次进水管,所述悬吊雾冷环的内侧设置有若干冷却喷嘴,若干所述冷却喷嘴均朝向所述悬吊雾冷环内侧,所述悬吊雾冷环设置于所述结晶器本体的底部,且所述悬吊雾冷环通过安装吊板与所述结晶器本体连接。 It is characterized in that it also includes a suspended fog cooling ring, the suspended fog cooling ring is an annular pipe fitting, a secondary water inlet pipe is arranged on the outside of the suspended fog cooling ring, and a A number of cooling nozzles, all of which are directed towards the inner side of the suspended mist cooling ring, the suspension mist cooling ring is arranged at the bottom of the crystallizer body, and the suspension mist cooling ring is installed with a hanging plate and The crystallizer body is connected.

作为上述技术方案的改进,所述结晶器本体的外侧还设置有一次进水管和一次出水管,所述一次进水管连通所述水平下口冷却通道,所述一次出水管连通所述水平上口冷却通道。 As an improvement of the above technical solution, a primary water inlet pipe and a primary water outlet pipe are provided on the outside of the crystallizer body, the primary water inlet pipe communicates with the horizontal lower port cooling channel, and the primary water outlet pipe communicates with the horizontal upper port cooling channel.

作为上述技术方案的改进,所述结晶器本体的外侧还设置有安装托架,所述安装托架包括上侧壁板、下底壁板和安装托板,所述安装托板水平设置且用于连接铸造机振动平板,所述上侧壁板与所述结晶器本体的外侧固定连接且位于所述安装托板上方,所述下底壁板与所述结晶器本体的底部固定连接且位于所述安装托板下方。 As an improvement of the above technical solution, a mounting bracket is also provided on the outside of the crystallizer body, the mounting bracket includes an upper side wall plate, a lower bottom wall plate and a mounting bracket, the mounting bracket is horizontally arranged and used When connecting the vibration plate of the casting machine, the upper side wall plate is fixedly connected with the outside of the crystallizer body and is located above the installation pallet, and the lower bottom wall plate is fixedly connected with the bottom of the crystallizer body and is located at Below the mounting bracket.

作为上述技术方案的改进,所述安装吊板一端为连接螺孔,所述安装吊板一端为连接挂钩,所述下底壁板上设置有配合所述连接挂钩的悬吊挂柱,所述悬吊雾冷环的外侧设置有配合所述连接螺孔的悬吊螺栓。 As an improvement of the above technical solution, one end of the installation suspension plate is a connecting screw hole, one end of the installation suspension plate is a connection hook, and the lower bottom wall plate is provided with a suspension column matching the connection hook. Suspension bolts matching the connecting screw holes are arranged on the outside of the suspension mist cooling ring.

本发明与现有技术相比较,本发明的实施效果如下: The present invention compares with prior art, and implementation effect of the present invention is as follows:

本发明所述的一种雾冷环悬吊式连铸机结晶器,通过选择不同长度的安装吊板,可以调节第二次冷却的喷水高度,使铸件具有充分的冷却时间到达低塑性区后进行二次冷却,可以适应不同材质的连铸二次冷却工艺需要,从而提高铸件的铸造质量。 The fog-cooled ring suspension type continuous casting machine crystallizer described in the present invention can adjust the water spray height of the second cooling by selecting different lengths of installation hanging plates, so that the castings have sufficient cooling time to reach the low plasticity zone After secondary cooling, it can adapt to the needs of continuous casting secondary cooling process of different materials, so as to improve the casting quality of castings.

另外,悬吊雾冷环的二次进水管可以直接与一次出水管连通,也可以另接冷却水源或将一次出水管中的冷却水与低温冷却水混合后输入到二次进水管中,从而可以根据实际需要调节第二次冷却的冷却水水温;且悬吊雾冷环中的冷却水总体流量不受结晶器本体中一次冷却水总体流量的限制,可以根据实际需要设置第二次冷却的冷却水流量。 In addition, the secondary water inlet pipe of the suspension mist cooling ring can be directly connected with the primary water outlet pipe, or can be connected to another cooling water source or mixed with the cooling water in the primary water outlet pipe and low-temperature cooling water and then input into the secondary water inlet pipe, thereby The cooling water temperature of the second cooling can be adjusted according to actual needs; and the total flow of cooling water in the suspension mist cooling ring is not limited by the total flow of primary cooling water in the crystallizer body, and the second cooling can be set according to actual needs cooling water flow.

附图说明 Description of drawings

图1为本发明所述的一种雾冷环悬吊式连铸机结晶器的平视结构示意图; Fig. 1 is the plan view structure schematic diagram of a kind of fog cooling ring suspension type continuous casting machine crystallizer described in the present invention;

图2为本发明所述的一种雾冷环悬吊式连铸机结晶器的俯视结构示意图; Fig. 2 is a top view structure schematic diagram of a fog-cooled ring suspension type continuous casting machine crystallizer according to the present invention;

图3为本发明所述的悬吊雾冷环的俯视结构示意图。 Fig. 3 is a top structural schematic diagram of the suspended mist cooling ring according to the present invention.

具体实施方式 detailed description

下面将结合具体的实施例来说明本发明的内容。 The content of the present invention will be described below in conjunction with specific embodiments.

如图1至图3所示,为本发明所述的一种雾冷环悬吊式连铸机结晶器结构示意图。 As shown in FIG. 1 to FIG. 3 , it is a schematic structural view of a mist-cooled ring-suspended continuous casting machine crystallizer according to the present invention.

本发明所述一种雾冷环悬吊式连铸机结晶器,包括结晶器本体1;所述结晶器本体1包括用于流入金属熔液的结晶通道上口和用于输出金属铸坯的结晶通道下口,所述结晶器本体1的所述结晶通道上口周围设置有水平上口冷却通道11,所述结晶器本体1的所述结晶通道下口周围设置有水平下口冷却通道12,所述水平上口冷却通道11和所述水平下口冷却通道12之间通过若干竖直冷却通道13连通;所述结晶器本体1的外侧还设置有一次进水管14和一次出水管15,所述一次进水管14连通所述水平下口冷却通道12,所述一次出水管15连通所述水平上口冷却通道11。所述结晶器本体1的外侧还设置有安装托架,所述安装托架包括上侧壁板31、下底壁板32和安装托板33,所述安装托板33水平设置且用于连接铸造机振动平板4,所述上侧壁板31与所述结晶器本体1的外侧固定连接且位于所述安装托板33上方,所述下底壁板32与所述结晶器本体1的底部固定连接且位于所述安装托板33下方。 The fog-cooled ring suspension continuous casting machine crystallizer of the present invention includes a crystallizer body 1; the crystallizer body 1 includes an upper opening of a crystallization channel for inflowing molten metal and an outlet for outputting metal slabs The lower opening of the crystallization channel, the upper opening of the crystallization channel of the crystallizer body 1 is provided with a horizontal upper cooling channel 11, and the lower opening of the crystallization channel of the crystallizer body 1 is provided with a horizontal lower cooling channel 12 , the horizontal upper cooling channel 11 and the horizontal lower cooling channel 12 are communicated through several vertical cooling channels 13; the outside of the crystallizer body 1 is also provided with a primary water inlet pipe 14 and a primary water outlet pipe 15, The primary water inlet pipe 14 communicates with the horizontal lower cooling passage 12 , and the primary water outlet pipe 15 communicates with the horizontal upper cooling passage 11 . The outer side of the crystallizer body 1 is also provided with a mounting bracket, the mounting bracket includes an upper side wall plate 31, a lower bottom wall plate 32 and a mounting bracket 33, and the mounting bracket 33 is horizontally arranged and used for connecting Casting machine vibration plate 4, the upper side wall plate 31 is fixedly connected with the outside of the crystallizer body 1 and is located above the installation pallet 33, the lower bottom wall plate 32 is connected with the bottom of the crystallizer body 1 It is fixedly connected and located under the mounting bracket 33 .

还包括悬吊雾冷环2,所述悬吊雾冷环2为环形管件,所述悬吊雾冷环2的外侧设置有二次进水管21,所述悬吊雾冷环2的内侧设置有若干冷却喷嘴22,若干所述冷却喷嘴22均朝向所述悬吊雾冷环2内侧,所述悬吊雾冷环2设置于所述结晶器本体1的底部,且所述悬吊雾冷环2通过安装吊板23与所述结晶器本体1连接。所述安装吊板23一端为连接螺孔,所述安装吊板23一端为连接挂钩,所述下底壁板32上设置有配合所述连接挂钩的悬吊挂柱34,所述悬吊雾冷环2的外侧设置有配合所述连接螺孔的悬吊螺栓24。 It also includes a suspended mist cooling ring 2, which is an annular pipe fitting, a secondary water inlet pipe 21 is arranged on the outside of the suspended mist cooling ring 2, and a secondary water inlet pipe 21 is arranged on the inside of the suspended mist cooling ring 2 There are several cooling nozzles 22, and some of the cooling nozzles 22 are all facing the inner side of the suspended mist cooling ring 2, and the suspended mist cooling ring 2 is arranged at the bottom of the crystallizer body 1, and the suspended mist cooling The ring 2 is connected with the crystallizer body 1 through a hanging plate 23 . One end of the installation suspension plate 23 is a connecting screw hole, one end of the installation suspension plate 23 is a connection hook, and the lower bottom wall plate 32 is provided with a suspension column 34 matching the connection hook. The outer side of the cold ring 2 is provided with suspension bolts 24 matching the connecting screw holes.

工作时,金属熔融液体从所述结晶通道上口进入结晶通道后,由所述结晶器本体进行第一次冷却:一次冷却水从所述一次进水管14进入所述水平下口冷却通道12,通过若干所述竖直冷却通道13分布一次冷却水进行冷却作业,然后一次冷却水流入到所述水平上口冷却通道11,最后从所述一次出水管15排出;金属熔融液体在所述结晶器本体的结晶通道内冷却形成铸坯外壳后,由所述结晶通道下口输出,经过充分的冷却达到低塑性区后由所述悬吊雾冷环2进行二次冷却形成金属铸锭:二次冷却水由所述二次进水管21进入所述,并由若干所述冷却喷嘴22均匀分布二次冷却水并使之喷向铸坯外壳。 During operation, after the molten metal enters the crystallization channel from the upper opening of the crystallization channel, the first cooling is performed by the crystallizer body: the primary cooling water enters the horizontal lower cooling channel 12 from the primary water inlet pipe 14, The primary cooling water is distributed through several vertical cooling passages 13 for cooling operation, then the primary cooling water flows into the horizontal upper cooling passage 11, and finally is discharged from the primary water outlet pipe 15; After being cooled in the crystallization channel of the main body to form a cast slab shell, it is output from the lower opening of the crystallization channel, and after sufficient cooling to reach the low plasticity zone, the suspension mist cooling ring 2 is used for secondary cooling to form a metal ingot: secondary The cooling water enters through the secondary water inlet pipe 21, and the secondary cooling water is uniformly distributed by several cooling nozzles 22 and sprayed to the shell of the casting strand.

以上内容是结合具体的实施例对本发明所作的详细说明,不能认定本发明具体实施仅限于这些说明。对于本发明所属技术领域的技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明保护的范围。 The above content is a detailed description of the present invention in conjunction with specific embodiments, and it cannot be assumed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the technical field of the present invention, without departing from the concept of the present invention, some simple deductions or substitutions can be made, which should be deemed to belong to the protection scope of the present invention.

Claims (4)

1. a mist cold ring suspension type conticaster crystallizer, comprises crystallizer body (1); Described crystallizer body (1) comprises the suitable for reading and crystallization channel end opening for exporting metal strand of crystallization channel for flowing into molten metal, the described crystallization channel of described crystallizer body (1) is suitable for reading is provided with level cooling duct suitable for reading (11) around, be provided with horizontal end opening cooling duct (12) around the described crystallization channel end opening of described crystallizer body (1), be communicated with by some vertical cooling ducts (13) between described level cooling duct suitable for reading (11) and described horizontal end opening cooling duct (12);
It is characterized in that: also comprise the suspention cold ring of mist (2), the cold ring of described suspention mist (2) is annular pipe fitting, the arranged outside of the cold ring of described suspention mist (2) has secondary water inlet pipe (21), the inner side of the cold ring of described suspention mist (2) is provided with some cooling jets (22), some described cooling jets (22) are all towards the cold ring of described suspention mist (2) inner side, the cold ring of described suspention mist (2) is arranged at the bottom of described crystallizer body (1), and the cold ring of described suspention mist (2) is connected with described crystallizer body (1) by installing boatswain chair (23).
2. a kind of mist as claimed in claim 1 cold ring suspension type conticaster crystallizer, it is characterized in that, the outside of described crystallizer body (1) is also provided with a water inlet pipe (14) and an outlet pipe (15), a described water inlet pipe (14) is communicated with described horizontal end opening cooling duct (12), and a described outlet pipe (15) is communicated with described level cooling duct suitable for reading (11).
3. a kind of mist as claimed in claim 1 cold ring suspension type conticaster crystallizer, it is characterized in that, the outside of described crystallizer body (1) is also provided with installation bracket, described installation bracket comprises upside wallboard (31), lower base wall panel (32) and installation supporting plate (33), described installation supporting plate (33) is horizontally disposed with and for connecting casting machine oscillating flat plate (4), described upside wallboard (31) is fixedly connected with the outside of described crystallizer body (1) and is positioned at described installation supporting plate (33) top, described lower base wall panel (32) is fixedly connected with the bottom of described crystallizer body (1) and is positioned at described installation supporting plate (33) below.
4. a kind of mist as claimed in claim 3 cold ring suspension type conticaster crystallizer, it is characterized in that, described installation boatswain chair (23) one end is connecting screw hole, described installation boatswain chair (23) one end is coupling hook, described lower base wall panel (32) is provided with the suspention hanging column (34) coordinating described coupling hook, the arranged outside of the cold ring of described suspention mist (2) has the hanging bolt (24) coordinating described connecting screw hole.
CN201610042238.XA 2016-01-22 2016-01-22 A kind of cold ring suspension type conticaster crystallizer of mist Expired - Fee Related CN105537542B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107414044A (en) * 2017-08-01 2017-12-01 尚成荣 A kind of casting in bronze is made with crystallizer grease atomizer spray device
CN113198987A (en) * 2021-05-13 2021-08-03 铜陵有色兴铜机电制造有限公司 Copper alloy casting crystallization device
CN113579187A (en) * 2021-08-03 2021-11-02 苏州东南机电设备制造有限公司 Vertical continuous casting system and method for copper and copper alloy cast ingots

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