Ultrasonic automated cleaning equipment
Technical field
The present invention relates to a kind of industrial washing device, particularly relate to a kind of automated cleaning equipment.
Background technology
Existing ultrasonic cleaning device is all the equipment simply, not possessing automation immersion and take out function.Workman, when carrying out manual blowing and feeding, needs operation of bending over, and metal works weight is large, large to the pressure of waist, workman is easy to produce the illness such as lumbar muscle strain, the protrasion of the lumbar intervertebral disci, and grievous injury workman's is healthy.
Need automation to soak and the convenient ultrasonic automated cleaning equipment taking out workpiece, to alleviate the work pressure of workman, guarantee that workman's is healthy.
Summary of the invention
The object of the present invention is to provide a kind of ultrasonic automated cleaning equipment, for realizing the ultrasonic cleaning of workpiece, the ultrasonic automated cleaning equipment of the present invention has higher automaticity, and cleaning fluid in use upgrades automatically, obtains permanent service life; The automation that the ultrasonic automated cleaning equipment of the present invention completes workpiece is soaked and cleaning, and workman completes placement and the taking-up of workpiece at the height of isosceles, facilitates operative, reduces workman's work pressure.
For achieving the above object, the present invention discloses a kind of ultrasonic automated cleaning equipment, comprise: water tank, guard shield, lifting platform, material carrier platform, water pump, filter, synchronising (connecting) rod, the top of described water tank is connected described guard shield, described lifting platform is fixed on the both sides of described water tank, be connected between described lifting platform described synchronising (connecting) rod, and described material carrier platform is fixed on the slide plate of described lifting platform; Described water pump, filter are fixed on described water tank, and described water pump is connected to described filter by a pipeline, and described filter is connected to described water tank by No. two pipelines;
Described water tank comprises: side plate, workspace, settling zone, filtering area; The surrounding of described water tank is surrounded by described side plate, is divided into described workspace, settling zone, filtering area in the inside of described water tank by division board; Arrange for guiding sedimentary sloping platform in the bottom of described workspace, between described workspace and described settling zone, lower outlet is set, place precipitation basket in the bottom of described settling zone, described precipitation basket is positioned at the end of described sloping platform, and described lower outlet is between described precipitation basket and sloping platform;
Described water pump is positioned at described filtering area, and described material carrier platform is positioned at described workspace.
Preferably, described lifting platform comprises: subplate, slide plate, guide pillar, guide pin bushing, cylinder, described subplate is fixed on described water tank, described guide pin bushing, cylinder are fixed on described subplate, described guide pillar is movably connected on described guide pin bushing, the end of described guide pillar is connected described slide plate, and the end of the piston rod of described cylinder is fixed on described slide plate.
Preferably, described lifting platform also comprises: lower position switch, upper limit position switch, block, described lower position switch, upper limit position switch are fixed on described subplate by iron, described lower position switch is positioned at the bottom of described upper limit position switch, described block is fixed on described slide plate, and described baffle plate and described lower position switch, upper limit position switch match; Described slide plate is arranged the hollow out being beneficial to cleaning fluid circulation.
Preferably, upper outlet is set on the top of described lower outlet.
Preferably, Inlet and outlet water valve is set in the bottom of described settling zone and filtering area.
Preferably, one end of described No. two pipelines is connected to the top of described workspace, and other one end of described No. two pipelines is connected to described filter.
Compare with conventional art, the ultrasonic automated cleaning equipment of the present invention has following positive role and beneficial effect:
First the structure of the described water tank of the ultrasonic automated cleaning equipment of the present invention is described.
Described water tank mainly comprises: workspace, settling zone, filtering area.The surrounding of described water tank is surrounded by described side plate, is divided into described workspace, settling zone, filtering area in the inside of described water tank by division board.Described material carrier platform is positioned at described workspace, and described precipitation basket is positioned at described settling zone, and described water pump is positioned at described filtering area.
Workpiece to be cleaned is positioned on described material carrier platform, is transported in described workspace, in described workspace, carries out washing and cleaning operation by described material carrier platform.Arrange for guiding sedimentary sloping platform in the bottom of described workspace, described sloping platform has eminence downward-sloping to the position at described precipitation basket place.Between described workspace and described settling zone, arrange lower outlet, place precipitation basket in the bottom of described settling zone, described precipitation basket is positioned at the end of described sloping platform, and described lower outlet is between described precipitation basket and sloping platform.The solid state dirt produced by workpiece cleaning is deposited on described sloping platform, in along the downward landing of described sloping platform to described precipitation basket.Described precipitation basket can regularly be taken out by workman and clean.Described upper outlet is set on the top of described lower outlet, at described upper outlet for guaranteeing that the liquid level of described workspace can not exceed described upper outlet.
Described water pump is positioned at described filtering area, and described water pump is connected to described filter by a described pipeline, and one end of described No. two pipelines is connected to the top of described workspace, and other one end of described No. two pipelines is connected to described filter.Cleaning fluid in filtering area is delivered to described filter by described water pump and carries out filtration renewal, and is delivered to the top of described workspace.Described sloping platform is positioned at the bottom of described water tank, and cleaning fluid is entered by the top of described workspace, avoids the fluid impact of cleaning fluid to described sloping platform, is conducive to solid dirt and is precipitated on described sloping platform and slides in described precipitation basket.
Arrange described Inlet and outlet water valve in the bottom of described settling zone and filtering area, after the ultrasonic automated cleaning equipment of the present invention employs a period of time, when carrying out comprehensive cleaning, open described Inlet and outlet water valve, cleaning fluid is discharged from described Inlet and outlet water valve.
The motion process of described material carrier platform is then described.
Be connected on the top of described water tank described guard shield, and described guard shield, for the protection of described lifting platform, also prevents cleaning fluid to be splashed to the outside of described water tank simultaneously.Described lifting platform comprises: subplate, slide plate, guide pillar, guide pin bushing, cylinder, described subplate is fixed on described water tank, described guide pin bushing, cylinder are fixed on described subplate, described guide pillar is movably connected on described guide pin bushing, the end of described guide pillar is connected described slide plate, and the end of the piston rod of described cylinder is fixed on described slide plate.The piston rod of described cylinder stretches out, and promotes described slide plate and moves upward; The piston rod of described cylinder is retracted, and promotes described slide plate and moves downward.Described lifting platform is fixed on the both sides of described water tank, and in order to realize the synchronous rising of two described lifting platforms or synchronously decline, two described cylinders keep synchronous working state.In order to improve the synchronous rising of described lifting platform or the synchronous effect declined further, be connected between described lifting platform described synchronising (connecting) rod, and described synchronising (connecting) rod ensure that the synchronous rising of described slide plate or synchronously declines.
Described material carrier platform is fixed on described slide plate.
At first, the piston rod of described cylinder is in the state of stretching out, and described slide plate rises with described material carrier platform, and workpiece is positioned on described material carrier platform by workman.Then, described slide plate declines with described material carrier platform, and described material carrier platform transports workpiece to described workspace, and workpiece is dipped in cleaning fluid, and carries out ultrasonic cleaning.After ultrasonic cleaning, described slide plate rises with described material carrier platform, and described material carrier platform transports workpiece and departs from described workspace, due to described material carrier platform and described slide plate being provided with described hollow out.Workpiece leaves standstill a period of time on described material carrier platform, and the cleaning fluid be attached on workpiece is back in described water tank, is conducive to the waste reducing cleaning fluid.Workman is in placement with when taking out workpiece, and the waist location of described material carrier platform and people is contour, avoids the operation of bending over of workman, facilitates the operation of workman, alleviate the amount of labour of workman.Meanwhile, the decline of workpiece, immersion, cleaning, rising all achieve automated job.
By following description also by reference to the accompanying drawings, the ultrasonic automated cleaning equipment of the present invention will become more clear, and these accompanying drawings are for explaining embodiments of the invention.
Accompanying drawing explanation
Fig. 1 is the structural representation of the ultrasonic automated cleaning equipment of the present invention;
Fig. 2 is that the ultrasonic automated cleaning equipment of the present invention is dismantled the structural representation after guard shield;
Fig. 3 is the structural representation of the lifting platform of the ultrasonic automated cleaning equipment of the present invention;
Fig. 4,5 is the structural representation of the water tank of the ultrasonic automated cleaning equipment of the present invention;
Fig. 6 is the part-structure schematic diagram of the water tank inside of the ultrasonic automated cleaning equipment of the present invention.
1 water tank, 2 guard shields, 3 lifting platforms, 4 material carrier platforms, 5 water pumps, 6 filters, 7 synchronising (connecting) rods, 8 precipitation baskets, No. 9 pipelines, 10 No. two pipelines, 11 side plates, 12 workspaces, 13 settling zones, 14 filtering areas, 15 sloping platforms, 16 Inlet and outlet water valves, 17 upper outlets, 18 times outlets, 19 subplates, 20 slide plates, 21 hollow outs, 22 guide pillars, 23 guide pin bushings, 24 cylinders, 25 lower position switch, 26 upper limit position switch, 27 blocks.
Detailed description of the invention
With reference now to accompanying drawing, describe embodiments of the invention, element numbers similar in accompanying drawing represents similar element.As mentioned above, the invention provides a kind of ultrasonic automated cleaning equipment, good manufacturability, full automatic working, realize automation immersion and automation discharging, greatly reduce workman's work pressure; The long service life of equipment, cleaning fluid can continuous circularly purifying in use procedure.
Fig. 1 is the structural representation of the ultrasonic automated cleaning equipment of the present invention, Fig. 2 is that the ultrasonic automated cleaning equipment of the present invention is dismantled the structural representation after guard shield, Fig. 3 is the structural representation of the lifting platform of the ultrasonic automated cleaning equipment of the present invention, Fig. 4,5 is the structural representation of the water tank of the ultrasonic automated cleaning equipment of the present invention, and Fig. 6 is the part-structure schematic diagram of the water tank inside of the ultrasonic automated cleaning equipment of the present invention.
A kind of ultrasonic automated cleaning equipment, comprise: water tank 1, guard shield 2, lifting platform 3, material carrier platform 4, water pump 5, filter 6, synchronising (connecting) rod 7, the top of described water tank 1 is connected described guard shield 2, described lifting platform 3 is fixed on the both sides of described water tank 1, be connected between described lifting platform 3 described synchronising (connecting) rod 7, and described material carrier platform 4 is fixed on the slide plate 20 of described lifting platform 3; Described water pump 5, filter 6 are fixed on described water tank 1, and described water pump 5 is connected to described filter 6 by a pipeline 9, and described filter 6 is connected to described water tank 1 by No. two pipelines 10;
Described water tank 1 comprises: side plate 11, workspace 12, settling zone 13, filtering area 14; The surrounding of described water tank 1 is surrounded by described side plate 11, is divided into described workspace 12, settling zone 13, filtering area 14 in the inside of described water tank 1 by division board; Arrange for guiding sedimentary sloping platform 15 in the bottom of described workspace 12, between described workspace 12 and described settling zone 13, lower outlet 18 is set, precipitation basket 8 is placed in the bottom of described settling zone 13, described precipitation basket 8 is positioned at the end of described sloping platform 15, and described lower outlet 18 is between described precipitation basket 8 and sloping platform 15;
Described water pump 5 is positioned at described filtering area 14, and described material carrier platform 4 is positioned at described workspace 12.
More specifically, described lifting platform 3 comprises: subplate 19, slide plate 20, guide pillar 22, guide pin bushing 23, cylinder 24, described subplate 19 is fixed on described water tank 1, described guide pin bushing 23, cylinder 24 are fixed on described subplate 19, described guide pillar 22 is movably connected on described guide pin bushing 23, the end of described guide pillar is connected described slide plate 20, and the end of the piston rod of described cylinder 24 is fixed on described slide plate 20.
More specifically, described lifting platform 3 also comprises: lower position switch 25, upper limit position switch 26, block 27, described lower position switch 25, upper limit position switch 26 are fixed on described subplate 19 by iron, described lower position switch 25 is positioned at the bottom of described upper limit position switch 26, described block 27 is fixed on described slide plate 20, and described baffle plate 27 and described lower position switch 25, upper limit position switch 26 match; Described slide plate 20 is arranged the hollow out 21 being beneficial to cleaning fluid circulation.
More specifically, upper outlet 17 is set on the top of described lower outlet 18.
More specifically, Inlet and outlet water valve 16 is set in the bottom of described settling zone 13 and filtering area 14.
More specifically, one end of described No. two pipelines 10 is connected to the top of described workspace 12, and other one end of described No. two pipelines 10 is connected to described filter 6.
See Fig. 1 to 6, next describe the course of work and the operation principle of each step of the ultrasonic automated cleaning equipment of the present invention in detail:
First the structure of the described water tank 1 of the ultrasonic automated cleaning equipment of the present invention is described.
Described water tank 1 mainly comprises: workspace 12, settling zone 13, filtering area 14.The surrounding of described water tank 1 is surrounded by described side plate 11, is divided into described workspace 12, settling zone 13, filtering area 14 in the inside of described water tank 1 by division board.Described material carrier platform 4 is positioned at described workspace 12, and described precipitation basket 8 is positioned at described settling zone 13, and described water pump 5 is positioned at described filtering area 14.
Workpiece to be cleaned is positioned on described material carrier platform 4, is transported in described workspace 12, in described workspace 12, carries out washing and cleaning operation by described material carrier platform 4.Arrange for guiding sedimentary sloping platform 15 in the bottom of described workspace 12, described sloping platform 15 has eminence downward-sloping to the position at described precipitation basket 8 place.Between described workspace 12 and described settling zone 13, arrange lower outlet 18, place precipitation basket 8 in the bottom of described settling zone 13, described precipitation basket 8 is positioned at the end of described sloping platform 15, and described lower outlet 18 is between described precipitation basket 8 and sloping platform 15.The solid state dirt produced by workpiece cleaning is deposited on described sloping platform 15, along in the landing downwards to described precipitation basket 8 of described sloping platform 15.Described precipitation basket 8 can regularly be taken out by workman and clean.Described upper outlet 17 is set on the top of described lower outlet 18, at described upper outlet 17 for guaranteeing that the liquid level of described workspace 12 can not exceed described upper outlet 17.
Described water pump 5 is positioned at described filtering area 14, and described water pump 5 is connected to described filter 6 by a described pipeline 9, and one end of described No. two pipelines 10 is connected to the top of described workspace 12, and other one end of described No. two pipelines 10 is connected to described filter 6.Cleaning fluid in filtering area 14 is delivered to described filter 6 by described water pump 5 and carries out filtration renewal, and is delivered to the top of described workspace 12.Described sloping platform 15 is positioned at the bottom of described water tank 1, and cleaning fluid is entered by the top of described workspace 12, avoids the fluid impact of cleaning fluid to described sloping platform 15, is conducive to solid dirt and is precipitated on described sloping platform 15 and slides in described precipitation basket 8.
In the bottom of described settling zone 13 and filtering area 14, described Inlet and outlet water valve 16 is set, after the ultrasonic automated cleaning equipment of the present invention employs a period of time, when carrying out comprehensive cleaning, open described Inlet and outlet water valve 16, cleaning fluid is discharged from described Inlet and outlet water valve 16.
The motion process of described material carrier platform 4 is then described.
Be connected on the top of described water tank 1 described guard shield 2, and described guard shield 2, for the protection of described lifting platform 3, also prevents cleaning fluid to be splashed to the outside of described water tank 1 simultaneously.Described lifting platform 3 comprises: subplate 19, slide plate 20, guide pillar 22, guide pin bushing 23, cylinder 24, described subplate 19 is fixed on described water tank 1, described guide pin bushing 23, cylinder 24 are fixed on described subplate 19, described guide pillar 22 is movably connected on described guide pin bushing 23, the end of described guide pillar is connected described slide plate 20, and the end of the piston rod of described cylinder 24 is fixed on described slide plate 20.The piston rod of described cylinder 24 stretches out, and promotes described slide plate 20 and moves upward; The piston rod of described cylinder 24 is retracted, and promotes described slide plate 20 and moves downward.Described lifting platform 3 is fixed on the both sides of described water tank 1, and in order to realize the synchronous rising of two described lifting platforms 3 or synchronously decline, two described cylinders 24 keep synchronous working state.In order to improve the synchronous rising of described lifting platform 3 or the synchronous effect declined further, be connected between described lifting platform 3 described synchronising (connecting) rod 7, and described synchronising (connecting) rod 7 ensure that the synchronous rising of described slide plate 20 or synchronously declines.
Described material carrier platform 4 is fixed on described slide plate 20.
At first, the piston rod of described cylinder 24 is in the state of stretching out, and described slide plate 20 rises with described material carrier platform 4, and workpiece is positioned on described material carrier platform 4 by workman.Then, described slide plate 20 declines with described material carrier platform 4, and described material carrier platform 4 transports workpiece to described workspace 12, and workpiece is dipped in cleaning fluid, and carries out ultrasonic cleaning.After ultrasonic cleaning, described slide plate 20 rises with described material carrier platform 4, and described material carrier platform 4 transports workpiece and departs from described workspace 12, due to described material carrier platform 4 and described slide plate 20 being provided with described hollow out 21.Workpiece leaves standstill a period of time on described material carrier platform 4, and the cleaning fluid be attached on workpiece is back in described water tank 1, is conducive to the waste reducing cleaning fluid.Workman is in placement with when taking out workpiece, and the waist location of described material carrier platform 4 and people is contour, avoids the operation of bending over of workman, facilitates the operation of workman, alleviate the amount of labour of workman.Meanwhile, the decline of workpiece, immersion, cleaning, rising all achieve automated job.
Finally, it should be pointed out that above embodiment is only the more representational example of the present invention.Obviously, the invention is not restricted to above-described embodiment, many distortion can also be had.Every above embodiment is done according to technical spirit of the present invention any simple modification, equivalent variations and modification, all should think and belong to protection scope of the present invention.