CN105536705B - A kind of useless charcoal regenerative system - Google Patents

A kind of useless charcoal regenerative system Download PDF

Info

Publication number
CN105536705B
CN105536705B CN201610027865.6A CN201610027865A CN105536705B CN 105536705 B CN105536705 B CN 105536705B CN 201610027865 A CN201610027865 A CN 201610027865A CN 105536705 B CN105536705 B CN 105536705B
Authority
CN
China
Prior art keywords
section
tunnel
activating
regenerating
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201610027865.6A
Other languages
Chinese (zh)
Other versions
CN105536705A (en
Inventor
李昊谦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wang Jing
Original Assignee
Hebei Deqian Environmental Protection Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hebei Deqian Environmental Protection Technology Co Ltd filed Critical Hebei Deqian Environmental Protection Technology Co Ltd
Priority to CN201610027865.6A priority Critical patent/CN105536705B/en
Publication of CN105536705A publication Critical patent/CN105536705A/en
Application granted granted Critical
Publication of CN105536705B publication Critical patent/CN105536705B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/20Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/34Regenerating or reactivating
    • B01J20/3416Regenerating or reactivating of sorbents or filter aids comprising free carbon, e.g. activated carbon
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Treating Waste Gases (AREA)

Abstract

The present invention provides a kind of useless charcoal regenerative systems comprising tunnel oven;The tunnel oven sequence setting early gate, tunnel drying section, tunnel preheating section, activating and regenerating section and product cooling section;If the activating and regenerating section setting dry saturated steam input terminal and several gas heating ends, and air inducing end is arranged in the tunnel drying section, is formed from the activating and regenerating section to the air-flow of tunnel drying section cooling channel.Using the above scheme, the present invention is realized by tunnel oven mode regenerates waste and old active carbon, and the structure of tunnel oven is rationally set to improve regenerating active carbon effect, also heat losses are avoided by the way that early gate is arranged, activating and regenerating Duan Congqi steam input terminal and gas heating end provide steam and combustion gas, tunnel drying section setting air inducing end is formd from the activating and regenerating section to the air-flow of tunnel drying section cooling channel, can well be brought back to life burgy and be regenerated, recycling.

Description

A kind of useless charcoal regenerative system
Technical field
The present invention relates to the regeneration of useless charcoal, more particularly to, a kind of useless charcoal regenerative system.
Background technique
Active carbon is also known as activated carbon black, is to be dredged by making raw material containing the substance based on charcoal through high temperature carbonization and activation are obtained Aqueous sorbent.Active carbon contains a large amount of micropores, has huge specific surface area, can be effectively removed coloration, stink, can remove Most organic pollutants and certain inorganic matters in water or air, include certain toxic heavy metals.Influence activated carbon adsorption Because being known as: the characteristic of active carbon;The characteristic and concentration of absorbate;The pH value of waste water;The characteristics such as suspended solids content;Contact system System and the method for operation etc..For example, active carbon can effectively adsorb chlorohydrocarbon, Organophosphorus and carbamate pesticides insecticides, moreover it is possible to inhale Attached phenylate, positive nitro-chlorobenzene, naphthalene, ethylene, dimethlbenzene, phenol, DDT, drinox, alkyl benzene sulphonate and many esters and aromatic hydrocarbons Compound.
Active carbon is black powder or bulk, graininess, cellular amorphous carbon, also there is the crystal of arranged regular Carbon.In active carbon in addition to carbon, also include two class admixtures: one kind is chemically combined element, mainly oxygen and hydrogen, these Element be due to not completely charing and remain in charcoal, or in activation process, external non-carbon element and activated carbon surface Chemical bonding;Another kind of admixture is ash content, it is the inorganic part of active carbon;Ash content easily causes secondary dirt in activated carbon Dye.
The primary raw material of active carbon almost can be all organic materials rich in carbon, such as coal, timber, shell, coconut husk, core Peach shell, apricot shell, jujube shell etc..These carbonaceous materials are converted under high temperature and certain pressure by pyrolysis in activation furnace Viability charcoal.In this activation process, huge surface area and complicated pore structure are gradually formed, and so-called adsorption process It being carried out exactly in these holes and on surface, the size of hole plays the role of selection absorption to adsorbate in active carbon, this It is the reason that not can enter due to macromolecular in the activated carbon pore size smaller than its hole
For example, from it is stringent theoretically, the interception capacity of suspended matter is mentioned from active carbon possessed by active carbon The surface area of confession.When flow velocity is low, the filter capacity of unit screens out effect mainly from active carbon, and when flow velocity is fast, filtering Suction-operated of the ability from activated carbon granule surface, granule surface area provided by active carbon is bigger during the filtration process, right The adhesive force of suspended matter is stronger in water.
Therefore, a large amount of active carbon is widely used in the industries such as medicine, chemical industry and food and sewage treatment correlation neck Domain;But how waste and old active carbon is regenerated, it avoids burning waste, is problem to be solved.
Summary of the invention
The present invention provides a kind of new useless charcoal regenerative system, and the technical problem to be solved is that how to pass through tunnel oven realization Waste and old active carbon is regenerated, structure that how tunnel oven is set, how by early gate to avoid heat losses, how to set It sets the steam input terminal of activating and regenerating section and gas heating end, how to be formed from the activating and regenerating section to the tunnel drying section Air-flow cooling channel etc..
Technical scheme is as follows: a kind of useless charcoal regenerative system comprising tunnel oven;The tunnel oven sequence is arranged Early gate, tunnel drying section, tunnel preheating section, activating and regenerating section and product cooling section;If dry blowing is arranged in the activating and regenerating section Vapour input terminal and several gas heating ends, and air inducing end is arranged in the tunnel drying section, is formed from the activating and regenerating section to institute State the air-flow cooling channel of tunnel drying section.
For example, the tunnel oven also sets up the tunnel discharging section for connecting the product cooling section.
For another example, middle gate is additionally provided between the tunnel drying section and the tunnel preheating section.
Preferably, the gas heating end carries out combustion heating for coal gas or natural gas to be added.
It preferably, further include the condenser being connected with the air inducing end.
It preferably, further include the sewage disposal device being connected with the condenser.
It preferably, further include the rotary incinerator being connected with the condenser.
It preferably, further include the heat exchanger being connected with the rotary incinerator.
It preferably, further include the fast cooling device being connected with the heat exchanger.
Preferably, several temperature sections are arranged in the activating and regenerating section, and each temperature section has certain predetermined temperature Degree.
Preferably, the temperature section with maximum temperature of the activating and regenerating section is located in the activating and regenerating section Portion.
Preferably, the temperature section with maximum temperature of the activating and regenerating section is located at the middle part of the activating and regenerating section And it is biased to the product cooling section.
Using the above scheme, the present invention is realized by tunnel oven mode and is regenerated to waste and old active carbon, and is rationally set The structure of tunnel oven is set to improve regenerating active carbon effect, also avoids heat losses, activating and regenerating section by the way that early gate is arranged Steam and combustion gas are provided from its steam input terminal and gas heating end, tunnel drying section setting air inducing end is formd from the activation Burgy can be brought back to life well and be regenerated, reused to the air-flow cooling channel of the tunnel drying section by regenerator section.
Activity recovery and harmful substance are also cracked while being carried out, avoid regenerating active carbon by other schemes of the invention When nocuousness fugitive constituent secondary burning processing generate secondary pollution a possibility that.
Detailed description of the invention
Fig. 1 is the schematic diagram of one embodiment of the present of invention;
Fig. 2 is the schematic diagram of another embodiment of the invention;
Fig. 3 is the schematic diagram of another embodiment of the invention;
Fig. 4 is that the burgy recycling of one embodiment of the present of invention flows to schematic diagram with tunnel oven substance.
Specific embodiment
To facilitate the understanding of the present invention, in the following with reference to the drawings and specific embodiments, the present invention will be described in more detail. But the present invention can be realized using many different forms, however it is not limited to this specification described embodiment.It needs It is bright, when element is referred to as " being fixed on " another element, it can directly on the other element or there may also be Element placed in the middle.When an element is considered as " connection " another element, it can be directly to another element or Person may be simultaneously present centering elements.
Unless otherwise defined, technical and scientific term all used in this specification is led with technology of the invention is belonged to The normally understood meaning of the technical staff in domain is identical.Used term is only in the description of the invention in this specification The purpose of description specific embodiment is not intended to the limitation present invention.Term used in this specification " and/or " it include one Any and all combinations of a or multiple relevant listed items.
As shown in Figure 1, one embodiment of the present of invention is, a kind of useless charcoal regenerative system comprising tunnel oven;The tunnel Kiln sequence setting early gate 110, tunnel drying section 120, tunnel preheating section 130, activating and regenerating section 140 and product cooling section 150; If the activating and regenerating section setting dry saturated steam input terminal and several gas heating ends, and air inducing end is arranged in the tunnel drying section 121, it is formed from the activating and regenerating section to the air-flow of tunnel drying section cooling channel.For example, the activating and regenerating section is set Set the first steam input terminal 141 and the second steam input terminal 142, the first gas heating end 143 and the second gas heating end 144. For example, as shown in Fig. 2, the tunnel oven also sets up the tunnel discharging section 160 for connecting the product cooling section 150, that is, the tunnel Road kiln sequence setting early gate, tunnel drying section, tunnel preheating section, activating and regenerating section, product cooling section and tunnel discharging section.This Sample is realized by tunnel oven mode and is regenerated to waste and old active carbon, and burgy (i.e. powdery carbon) is particularly suitable for, can be well Burgy is brought back to life and is regenerated, recycling.
Wherein, the early gate is used to enter the entrance of the rear enclosed tunnel oven of tunnel oven in product to be processed.In order to just It is moved in transport, it is preferred that kiln tank car is provided in the tunnel oven, with several tactic kiln tanks.For example, wait locate Reason product is set in the kiln tank of kiln tank car, is entered inside tunnel oven by early gate.Preferably, it is deposited between the adjacent kiln tank In ventilation gap.For example, the ventilation gap is 2~5 millimeters.For example, product to be processed is set in kiln tank car, early gate is set Inductor is set, automatically turns on early gate when incuding kiln tank car approaching, early gate is automatically closed after the entrance of kiln tank car.In this way, can To avoid the heat losses of tunnel oven, the entrance of tunnel oven is effectively closed.
Wherein, the tunnel drying section is used for heat drying, and the excessive moisture and low temperature removed in product to be processed can be waved The mixed flue gas of the organic gas of hair, gas and water vapour is brought out from air inducing end, is cooled down by condensation segment or condenser de- Except the moisture of contained harmful substance, the external-heating revolving that residual gas is sucked into the progress steam pore-creating processing of particle charcoal is burnt The Burning Room (i.e. high temperature chamber) of furnace is burnt with 1000-1300 DEG C of degree high temperature incineration.For example, the mixed flue gas of gas and water vapour from Air inducing end is drawn out to condenser.For example, under the action of air inducing end, the gas of tunnel preheating section and the mixed flue gas of water vapour It is introduced in tunnel drying section, so that the temperature of tunnel drying section forms a step from low to high, close to tunnel preheating section Position temperature it is higher, for example, the temperature of tunnel drying section be 40~300 DEG C;For example, the first temperature control group is arranged in tunnel drying section Part, the flux of the mixed flue gas for controlling tunnel preheating section, so that the temperature of tunnel drying section is 40~300 DEG C.Preferably, The length of the tunnel drying section is greater than the length of the tunnel preheating section.For example, the length of tunnel drying section is 30 meters, preferably , it further include the condenser being connected with the air inducing end.It preferably, further include that the sewage treatment being connected with the condenser is set It is standby.It preferably, further include the rotary incinerator being connected with the condenser.Preferably, further include and the rotary incinerator phase Heat exchanger even.It preferably, further include the fast cooling device being connected with the heat exchanger.
Wherein, tunnel preheating section is used for the pre-heat treatment, by the high temperature volatile organic compounds matter in product to be processed with gas It takes out of, the mixed flue gas process of passing through tunnel dryer section of discharge, is mixed together with the mixed flue gas of tunnel drying section discharge, from air inducing end It is brought out.For example, the length of tunnel preheating section is 15 meters, for another example, tunnel drying section and tunnel preheating section total length are 45 meters, are adopted It is controlled with product residence time length to be processed and back segment high-temperature flue gas flow and temperature, reaches dry predetermined with preheating Effect, for example, the effect that reaches be the moisture in waste active carbon is dried to 10% hereinafter, and dry raw material is heated, make wherein The thermal decomposition of medium temperature volatilization carbonaceous material, non-carbonizable substance and impurity volatilization, remove the absorption in fixed carbon and basic pore structure Impurity generates CO2, it is ready for active reduction.For another example, as shown in figure 3, the tunnel drying section and the tunnel preheating section Between be additionally provided with middle gate 170, for prevent tunnel drying section aqueous vapor enter tunnel preheating section influence pre-heat effect.Equally , under the action of air inducing end, the gas of activating and regenerating section and the mixed flue gas of water vapour are introduced in tunnel preheating section, so that The temperature of tunnel preheating section forms a step from low to high, and the position temperature close to activating and regenerating is higher, for example, tunnel is pre- The temperature of hot arc is 300~700 DEG C;For another example, the temperature of tunnel preheating section is 350~650 DEG C;For example, tunnel preheating section is arranged Second temperature-controlling component, the flux of the mixed flue gas for controlling activating and regenerating section so that the temperature of tunnel preheating section be 300~ 700℃.Preferably, at least one steam input terminal is arranged in the tunnel preheating section, for inputting water vapour.Preferably, institute The steam input terminal for stating tunnel preheating section is arranged close to the activating and regenerating section.
Wherein, the activating and regenerating section makes activated carbon pore size for impurity and residue in pyroreaction removal micropore Dredging expands, development, reduction or the again active carbon of the microstructure of formation hole prosperity;Preferably, the activating and regenerating section Length be greater than the tunnel drying section length.Preferably, the length of the activating and regenerating section is dry more than or equal to the tunnel The length of dry section of length and the tunnel preheating section.For another example, the length of the activating and regenerating section is dry more than or equal to the tunnel The sum of the length of dry section of length and the tunnel preheating section.For example, the length of activating and regenerating section is 60 meters;For another example, the combustion Gas fire end carries out combustion heating for coal gas or natural gas to be added.For example, the temperature of activating and regenerating section is 700~950 DEG C;It can To reach 1000 DEG C, but for energy conservation, usually to 950 DEG C.For another example, the temperature of activating and regenerating section is 650~950 DEG C;Again Such as, the temperature of activating and regenerating section is 550~950 DEG C;For example, third temperature-controlling component is arranged in activating and regenerating section, it is described for controlling The work at gas heating end, so that activating and regenerating section temperature is 550~950 DEG C.
Preferably, as shown in figure 3, also setting up late gate 180 between the activating and regenerating section and the product cooling section.It is excellent Choosing, the late gate is set to the product cooling section.In this way, using gate that the activating and regenerating section of high temperature and product is cooling Section separates, to reach better cooling effect.
Preferably, several temperature sections are arranged in the activating and regenerating section, and each temperature section has certain predetermined temperature Degree;For example, the Temperature Distribution region that the activating and regenerating section has intermediate high both sides low.Preferably, the activating and regenerating section Temperature section with maximum temperature is located at the middle part of the activating and regenerating section.Four temperature are arranged in the activating and regenerating section sequence Section, including the first temperature section, second temperature section, third temperature section and the 4th temperature section, the first temperature section lean on The nearly tunnel preheating section, preset temperature are 650~750 DEG C, and the preset temperature of second temperature section is 750~950 DEG C, the The preset temperature of three temperature sections is 950~750 DEG C, and the 4th temperature section is close to the product cooling section, preset temperature 750~550 DEG C, in this way, the low Temperature Distribution region in intermediate high both sides is formd, for example, second temperature section and third temperature Section is respectively arranged with gas heating end;Preferably, each gas heating end is set to second temperature section close to third temperature Spend section position and third temperature section close to the position of second temperature section, thus formed second temperature section with A temperature peak is formed in third temperature section.Preferably, the temperature section with maximum temperature of the activating and regenerating section Middle part and the deviation product cooling section positioned at the activating and regenerating section.In this way, being conducive to the cooling of Reasonable Regulation And Control tunnel oven Region and heating region, burgy can be brought back to life regenerate well, recycling.
For example, tunnel drying section is set as shown in figure 4, useless charcoal enters the tunnel drying section that length is 25 meters after gate Two air inducing ends are set, for example, air inducing end includes exhaust fan and its suction opening;Three temperature sections are arranged in tunnel drying section, are drawing Under the action of wind end, enter tunnel drying section through tunnel preheating section from activating and regenerating section as hot fume, and be discharged from air inducing end, Cooling region is formed, the preset temperature of three temperature sections of tunnel drying section is respectively 40 DEG C, 40~120 DEG C, 120~300 ℃.The adjacent tunnel drying section of the tunnel preheating section that length is 15 meters, is arranged two temperature sections, the equally effect at air inducing end Under, cooling region is formed, the preset temperature of two temperature sections of tunnel preheating section is respectively 350 DEG C, 350~650 DEG C;Tunnel A steam input terminal is arranged close to second temperature section of activating and regenerating section at it in preheating section.The activation that length is 40 meters is again The raw adjacent tunnel preheating section of section, is arranged four temperature sections, preset temperature is respectively 650~750 DEG C, 750~950 DEG C, 950 ~750 DEG C, 750~550 DEG C, at it close to first temperature section, one steam input terminal of setting of tunnel preheating section, at it A gas heating end is respectively set in second temperature section and third temperature section, such as gas heating end is heated by gas End, is heated using coal gas, the product cooling section and tunnel discharging section that the adjacent total length of the 4th temperature section is 40 meters, For example, the length of product cooling section is 25 meters, the length of tunnel discharging section is 15 meters;Product cooling section is adjacent to activating and regenerating section A steam input terminal is also set up at position.Also, air inducing end is also connected with condenser, condenses the waste water of generation through Sewage Disposal It is handled, obtained Waste water utilization waste heat flash distillation output steam to each steam input terminal, outside the solid waste of Sewage Disposal Fortune;Condenser is also connected with rotary incinerator, and the exhaust gas of condenser is input to rotary incinerator and carries out burning disposal, to avoid secondary Pollution;Rotary incinerator is also connected with heat exchanger, waste heat flash distillation is carried out by heat exchanger, for being able to achieve at Sewage Disposal The waste heat flash distillation output steam of water, integrated reciprocating utilizing status are higher in obtained by reason.Heat exchanger is also connected with fast cooling device, will Exhaust-gas treatment is carried out after hot gas chilling, such as by discharging after double alkali desulfurization.For example, heat exchanger is air heat exchanger.
For another example, the useless charcoal regenerative system further includes rotary incinerator;The rotary incinerator is provided with furnace body and perforation The reaction chamber of the furnace body;Insulated wall is arranged in the furnace interior, and the furnace body is separated into the high temperature chamber being connected and is added Hot chamber;The high temperature chamber setting mixed gas input terminal and several gas heating ends;The heating chamber setting discharge flue;It is described Reaction chamber includes useless charcoal input section, conversion zone and the output of products section of sequence setting, wherein the useless charcoal input section and the production Product deferent segment is respectively positioned on outside the furnace body, and the conversion zone is located in the heating chamber.For example, the high temperature chamber is arranged two Gas heating end, including the first gas heating end and the second gas heating end.For example, being additionally provided with steaming at the output of products section Vapour input terminal, for example, inputting waste heat flash-off steam by steam input terminal.Preferably, the rotary incinerator returns for external-heat Turn incinerator, for example, the furnace body is rotated around the reaction chamber.Preferably, further include connect with the output of products section it is close Envelope formula is broken oxygen slewing equipment, for after rotary incinerator carries out steam pore-creating processing, being placed in described close in product to be processed It is cooled to room temperature in the disconnected oxygen slewing equipment of envelope formula, to enhance useless charcoal regeneration effect.
For example, the length of the conversion zone is 15 meters.Preferably, the conversion zone sequence setting is burned dryer section, is burned Preheating section and regenerating reactivating section.Wherein, the burning dryer section is connect with the useless charcoal input section.And/or the regenerating reactivating Section is connect with the output of products section.For example, the temperature for burning dryer section is 100~200 DEG C, for another example, the temperature of preheating section is burned Degree is 200~250 DEG C;For example, the temperature of regenerating reactivating section be 800~959 DEG C, for another example, regenerating reactivating section temperature be 800~ 950℃。
Preferably, a pair of gas heating end of setting.For example, a pair of gas heating end is arranged side by side.Preferably, The mixed gas input terminal and a pair of gas heating end are arranged side by side.Natural gas or coal is added by gas heating end Gas, the combustion heating in high temperature chamber, so that the temperature in the high temperature chamber reaches 1000~1300 DEG C.Preferably, the high temperature Temperature control device is also set up in chamber, for controlling the flux of the mixed gas input terminal Yu the gas heating end, so that high temperature Temperature in chamber is 1000~1300 DEG C.
Preferably, the useless charcoal input section also sets up revolution exhaust gas outlet side.Preferably, further include and the revolution exhaust gas The connected condenser of outlet side.It preferably, further include the sewage disposal device being connected with the condenser.In this way, useless charcoal input The flue gas that section is drawn enters the Burning Room burning disposal under rotary kiln after condensation removes moisture content, can cause to avoid to environment Secondary pollution.
It preferably, further include the heat exchanger being connected with the discharge flue.For example, the heat exchanger is air heat-exchange Device.Preferably, the air heat exchanger is also connected with the mixed gas input terminal.Preferably, further include and the heat exchanger Connected fast cooling device.For example, the fast cooling device is chilling tower.In this manner it is achieved that the thermal energy of discharge flue recycles.
Preferably, the useless charcoal input section is also connected with bucket elevator.Bucket elevator, that is, bucket elevator is using uniformly solid A series of hoppers being connected on driving component for no reason, the continuous conveyor of vertical lifting material.For example, the bucket elevator Including loop chain type elevator;For another example, the bucket elevator includes plate link chain type hoist;For another example, the bucket elevator includes Belt-type elevator.For example, by the reaction chamber of particle charcoal merging rotary incinerator;For example, the particle charcoal that pretreatment obtains transports To the useless charcoal input section of the reaction chamber of external-heating revolving incinerator, for another example, the particle charcoal pre-processed is transported to external-heat and returns The useless charcoal input section entry position for turning the reaction chamber of incinerator, is lifted into inside useless charcoal input section using bucket elevator.
For another example, the useless charcoal regenerative system further includes the pretreatment for being separately connected the rotary incinerator, the tunnel oven Burgy is placed in tunnel oven, and particle charcoal is placed in rotary incinerator for pre-processing useless charcoal to be processed by equipment; The pre-processing device setting dehydration device and drying unit.For another example, the pre-processing device is provided with pending district, machinery Arm, transmission area, throws aside area and filters pressing area at mechanical shear;Preferably, mechanical arm setting vibrational structure and weight induction unit.It is preferred that , transmission area setting magnetic structure, first sieve structure, quiescent operation platform, second excessively cross sieve structure;For another example, dehydration device is arranged There is plate and frame type filter-press.Preferably, filters pressing area or drying unit also set up moisture detection apparatus, for detecting useless charcoal to be processed Moisture.
For another example, a kind of useless charcoal reclaiming method is applied to the charcoal regenerative system that gives up described in any of the above-described embodiment comprising Following steps: useless charcoal is pre-processed to obtain burgy, particle charcoal, the gas of generation carries out burning disposal;Burgy is placed in tunnel Road kiln obtains bringing back to life material after carrying out regeneration treatment;The merging rotary incinerator progress steam pore-creating of particle charcoal is handled and is brought back to life Material.For example, being obtained after bringing back to life material after regeneration treatment, natural cooling is gone back, for example, the natural cooling in outside air cooler environment. For example, steam pore-creating is handled after obtaining resurrection material, also sealing cooling, for example, sealing cooling in revolution environment;For another example, steam Pore-creating is handled after obtaining resurrection material, is also cooled to room temperature in sealed disconnected oxygen slewing equipment.
For another example, the pretreatment includes dehydration, and the moisture content of useless charcoal is removed to lower than 40%.For another example, the regeneration Before processing or in the regeneration treatment, further comprises the steps of: and the moisture content in burgy is dried to 10% or less;Likewise, described Steam pore-creating processing before or the steam pore-creating processing in, further comprise the steps of: by the moisture content in particle charcoal be dried to 10% with Under;For another example, the pretreatment includes baking step: the moisture content in waste active carbon is dried to 10% or less.In this way, after being Continuous activation provides raw material, is ready, and deviate from the harmful substance of part decomposed at low temperature, such as be emitted into burn in gaseous form Burn furnace.Preferably, the gas generated in baking step is emitted into the rotary incinerator.
The carbonization decomposition and priming reaction principle that the useless charcoal reclaiming method is related to are as follows:
Wherein, the regeneration treatment is included in several temperature sections and is reacted, and each temperature section has certain Preset temperature;Likewise, the steam pore-creating processing is included in several temperature sections and is reacted, each temperature section tool There is certain predetermined temperature.For example, the temperature of each temperature section is between 300 to 1000 degrees Celsius.For example, at the regeneration Reason and/or steam pore-creating processing, including 300~700 DEG C of temperature sections and 700~900 DEG C of temperature sections, 300~700 In DEG C temperature section, dry raw material is heated, makes the thermal decomposition of medium temperature volatilization carbonaceous material, non-carbonizable substance and impurity volatilization therein, The adsorbing contaminant in fixed carbon and basic pore structure is removed, CO2 is generated, is ready for active reduction;At 700~900 DEG C In temperature section, activated media CO2 and water vapour are corroded into active carbon table by the active carbon after impurity elimination with certain flow velocity Face further removes the impurity and residue in micropore, dredges activated carbon pore size, expand, develop, also by pyroreaction The active carbon of microstructure that is former or forming hole prosperity again, referred to as brings back to life or regenerates, so that waste active carbon activity recovery is inhaled Assignments.
Preferably, gas caused by pre-processing carries out burning disposal in rotary incinerator.For example, caused by pretreatment Pernicious gas carries out burning disposal in rotary incinerator.Preferably, it is discharged after waste gas purification caused by burning disposal.For example, Exhaust gas caused by burning disposal after processing water tank purification by discharging.For another example, there are the peculiar smell such as stench caused by pretreatment Gas, be input in rotary incinerator, through too urgent cool equipment, such as chilling tower or chilling gas purification station after burning disposal Deng, obtained waste water is discharged after sewage treatment, such as after Sewage Disposal is handled become harmless water, be discharged to nature ring In border;Obtained exhaust gas is discharged after exhaust-gas treatment, for example, after exhaust-gas treatment qualified discharge into natural environment.In this way, can To ensure related process and product of the present invention in environmentally friendly, especially suitable for city reduction haze overall background demand.
Common, waste active carbon is waste dangerous chemical according to national regulation, and storage and transport should be in strict accordance with " danger Dangerous waste storage contamination control standard " it executes.It is closed packed that plastic cement is all made of when for example, waste active carbon is into factory, by special-purpose vehicle It is conveyed into factory, is discharged into closed standard raw materials library by packaged type conveyer belt.For example, the pretreated raw material is to use The closed packed waste active carbon of plastic cement.For example, waste active carbon is right after bag by manually opening in the pretreatment of raw material functional areas of raw material storage Waste active carbon carries out artificial screening, removes the impurity such as iron filings, stone, plastics etc. of the inside.Operator is according to hazardous chemical Processing specification regulation, is furnished with special clothing and anti-poison respirator, is isolated with external environment, guarantees health of human body.Powdery carbon impurity elimination After be packed into kiln tank car send it is spare to tunnel oven entrance, particle charcoal be packed into filler vehicle feed bin in it is spare.Preferably, the pre- place Reason includes removal impurity.For another example, the pretreatment is comprising steps of artificial screening after sealing off, closed packed useless to remove plastic cement Outer packing and visible foreign in active carbon etc..For another example, it is described pretreatment comprising steps of seal off after mechanical grading, the machinery Screening includes magnetic and sieving.Preferably, the pretreatment further includes filter-press dehydration step: using filters pressing mode by the water of useless charcoal Divide and is removed to lower than 40%;For example, using filters pressing mode by the moisture removal of useless charcoal to 35%~38%.For another example, using filters pressing Mode is by the moisture removal of useless charcoal to lower than 30%.Preferably, the waste water that the filter-press dehydration step obtains carries out sewage treatment After discharge.For example, executing the filter-press dehydration step before removing impurity;For example, filter-press dehydration is carried out using double plates, on Face is pressing plate, and here is filter plate.For another example, filter-press dehydration is carried out using sheet frame, the above is pressing plate, and here is filter frame.
Preferably, the pretreatment will be the following steps are included: S101, will be placed in using the closed packed waste active carbon of plastic cement Pending district;S102, mechanical arm clamp packed waste active carbon by bag automatically from pending district, are transferred to transmission area;S103, Mechanical shear carries out automatic shearing bag to the waste active carbon clamped;S104, mechanical arm the vibration rear steering above transmission area throw aside area And useless bag is thrown aside in throwing aside in area, continue to clamp next packed waste active carbon, for example, mechanical arm vibrates one above transmission area Determine time of vibration rear steering to throw aside area and throw aside useless bag in throwing aside in area, for another example, certain time of vibration is 3~10 seconds, excellent Choosing, mechanical arm, which incudes after vibrating above transmission area according to remaining weight, determines that waste active carbon has fallen completion and then turns to abandoning It sets area and throws aside useless bag in throwing aside in area;S105, magnetic section progress magnetic absorption is transferred into remove it in transmission Qu Zhongxian In iron filings, be then transferred into the first sieving section and carry out burgy sieving, then be transferred into quiescent operation platform section and manually chosen Choosing is to remove stone therein, plastics etc., then is transferred into the sieving of the second sieving section further progress burgy, and discard iron filings, Then the impurity such as stone, plastics are pushed to filters pressing area;For example, when the first sieving section carries out burgy sieving, using vibrated sieve method Carry out burgy sieving, it is preferred that realize using resonance crossing sieve method.For another example, quiescent operation platform section includes workbench and insulating glass, Insulating glass is arranged hole and turns edge, and turns edge for the fixed opening for entangling rubber gloves, rubber gloves wears hole, is used for Entered above workbench across hole to select removal stone therein, plastics etc. by manually protruding into both hands, it is preferred that static work Make platform section setting manipulator, carries out hand picking in quiescent operation platform section and realized using manual operation manipulator;S106, in filters pressing Area is by filters pressing mode by the moisture removal of useless charcoal to lower than 40%;For example, using flame filter press in a manner of filters pressing by useless charcoal Moisture removal to be lower than 40%;For example, the waste active carbon after removing impurity is carried out moisture measurement, is higher than after S105 When 40%, filters pressing area by filters pressing mode by the moisture removal of useless charcoal to be lower than 40%.For example, in waste active carbon raw material storage It is interior, it is more than the moisture removal of 60% waste active carbon to 40% or less by water content by plate and frame type filter-press.The water taken off Point being delivered to Sewage Disposal by closed conduit is handled to discharge after up to standard, and dewatered waste active carbon is sent into the workshop that charges. S108, obtained burgy is arranged to prepare to be placed in tunnel oven, remaining particle charcoal is arranged to prepare to be placed in rotary incinerator. Tunnel oven and rotary incinerator are respectively implanted when for example, running up to certain amount.For another example, between S106 and S108, further include Step: S107, low temperature drying;For example, at 100 or 90 degrees Celsius hereinafter, by the moisture in waste active carbon be dried to 10% with Under.
It obtains bringing back to life material for example, burgy (i.e. powdery carbon) merging tunnel oven is carried out regeneration treatment, comprising the following steps:
S201, burgy being packed into the kiln tank of kiln tank car, kiln tank is arranged in order on kiln car, and each kiln tank is 1 meter high, There are 2~5 millimeters of gaps in adjacent kiln tank, in order to which hot-air and high-temperature gas are walked.
S202, kiln tank car enter tunnel oven, empty in 100~300 DEG C of heat of back segment that tunnel drying section is attracted by air-introduced machine Gas is gradually heated up drying, such as 100~300 DEG C of hot-airs of back segment attracted by air-introduced machine in 30 meters of tunnel drying section are gradually The mixed flue gas of heat drying, removal excessive moisture and the volatilizable organic gas of low temperature, gas and water vapour is by condensation The moisture of harmful substance contained by section or condenser cooling removing, residual gas are sucked into particle charcoal and carry out at steam pore-creating The Burning Room (i.e. high temperature chamber) of the external-heating revolving incinerator of reason is with 1000~1300 DEG C of degree high temperature incinerations.For example, gas and water The mixed flue gas of steam is drawn out to condenser from air inducing end.
Burgy after S203, drying continues to proceed to the tunnel preheating section that silicon carbide is 300~700 DEG C, example with kiln car The preheating section that burgy after such as drying is 300-700 DEG C with the silicon carbide that kiln car continues to proceed to 15 meters, high temperature is volatilized Organic substance is taken out of with gas, the mixed flue gas process of passing through tunnel dryer section of discharge, the mixed flue gas one with the discharge of tunnel drying section Mixing is played, the Burning Room high temperature incineration for carrying out the external-heating revolving incinerator of steam pore-creating processing subsequently into particle charcoal is handled. For example, tunnel drying section and tunnel preheating section total length are 45 meters, using burgy residence time length and back segment high-temperature flue gas Flow and temperature control, reach the dry desired effects with preheating, for example, the effect reached be it is above-mentioned will be in waste active carbon Moisture be dried to 10% hereinafter, and dry raw material is heated, make the thermal decomposition of medium temperature therein volatilization carbonaceous material, non-carbonizable substance and Impurity volatilization, removes the adsorbing contaminant in fixed carbon and basic pore structure, generates CO2, is ready for active reduction.It is preferred that , there is middle gate between tunnel drying section and tunnel preheating section, preventing tunnel drying section aqueous vapor from entering tunnel preheating section influences preheating Effect.
After S204, burgy process of passing through tunnel preheating section, activating and regenerating section (i.e. resurrection section) is moved into kiln car, for example, With the activating and regenerating section for moving into 60 meters of kiln car, source and composition of this section according to material, to useless charcoal residence time and kiln Vehicle forward speed is controlled, to complete the control of product quality after final regeneration.The temperature of activating and regenerating section is 700~950 DEG C, it can achieve 1000 DEG C, but for energy conservation, usually to 950 DEG C.Activating and regenerating section is furnished with natural gas nozzle, to be energy saving, 30 meters of sections therein are also equipped with steam jet, and thermogenetic steam more than after the regenerated rotary incinerator of particle charcoal and coal gas are sent out The afterheat steam that raw producer gas generates sprays into the pore-creating again of activating and regenerating section, while with steam by the surplus matter organic matter inside charcoal hole Matter replaces out, completes the effect of activity recovery.
Burgy after S205, completion are brought back to life enters the cooling of product cooling section with kiln car.For example, completing the burgy after bringing back to life 40 meters after tunnel oven of product cooling section cooling is entered with kiln car.Activating and regenerating section and product cooling section are equipped with late gate, benefit The activating and regenerating section of high temperature and product cooling section are separated with late gate, to reach cooling effect, while after activating and regenerating section There are two rows of induced ducts before gate, the high-temperature flue gas at activating and regenerating section rear portion is introduced to the tunnel drying section of leading portion, is tunnel drying Section provides dry thermal energy.Wherein, cooling uses natural cooling, and the leading portion of product cooling section adds 100~150 DEG C of steam coolings, also It can play the role of supplement activation, the residence time of product after the back segment of product cooling section is brought back to life using 40 meters of distance controlling, For example, the leading portion of product cooling section is cooled down using water vapour, the posterior segment of product cooling section utilizes natural air greenhouse cooling.Again Such as, after kiln car is driven out to tunnel oven, also retain 15 meters of outside air natural cooling section, until travelling to discharge zone.Finally in kiln Resurrection material after being brought back to life in the kiln tank of tank car.
It handles to obtain resurrection material for example, particle charcoal merging rotary incinerator is carried out steam pore-creating, comprising the following steps:
S301, the reaction chamber that particle charcoal is placed in rotary incinerator;For example, the particle charcoal that pretreatment obtains is transported to outer heat The useless charcoal input section of the reaction chamber of formula rotary incinerator, for another example, the particle charcoal pre-processed are transported to external-heating revolving burning The useless charcoal input section entry position of the reaction chamber of furnace, is lifted into inside useless charcoal input section using bucket elevator.For example, revolution Incinerator is designed as with reaction chamber (i.e. rotary kiln) structure, as external-heating rotary kiln, the particle charcoal warp in useless charcoal charging workshop It crosses filler vehicle and is transported to external-heating rotary kiln feed inlet (i.e. useless charcoal input section), the conversion zone of rotary kiln is entered by bucket elevator. For example, 15 meters of the reaction segment length of rotary kiln, changes according to material from kiln hood to kiln end temperature, it is divided into and burns dryer section, burns Preheating section and regenerating reactivating section.It burns dryer section and acts on, give up charcoal input section consistent with the regeneration treatment of burgy with preheating section is burned The flue gas that (burner) is drawn enters the Burning Room burning disposal under rotary kiln after moisture removal is removed in condensation.
S302, particle charcoal are rotated into regenerating reactivating section after the burning preheating section in rotary kiln, with rotary kiln, Regenerating reactivating section temperature is 800~959 DEG C, and for another example, regenerating reactivating section temperature is 800~950 DEG C;Output of products section is additionally provided with Steam input terminal, such as furnace tail protrude into furnace equipped with steam pipe, carry out steam pore-creating to the particle charcoal material for entering this section, complete At resurrection.For example, particle charcoal material enters output of products section (i.e. furnace tail) installation after regenerating reactivating section, through discharge zone Sealed disconnected oxygen slewing equipment is cooling, subsequently into post-processing packing shop.Finally obtain the resurrection material after bringing back to life.
In this way, the characteristics of by being adsorbed using active carbon own physical, is led to the waste active carbon (i.e. useless charcoal) of recycling back The technologies such as dehydration, pre-heating drying, high-temperature activation are crossed, the organic matter or harmful substance adsorbed is converted to gas, processing After send incineration plants to burn, the tail gas clean-up of discharge it is up to standard after discharge, make waste active carbon activity recovery adsorptive value in the process, As new reconstituted product, the dual purpose of recycling and resource utilization is reached.
Further, the embodiment of the present invention further includes that each technical characteristic of the various embodiments described above is combined with each other formation Useless charcoal regenerative system.
It should be noted that above-mentioned each technical characteristic continues to be combined with each other, the various embodiments not being enumerated above are formed, It is accordingly to be regarded as the range of description of the invention record;Also, for those of ordinary skills, it can add according to the above description To improve or convert, and all these modifications and variations should all belong to the protection domain of appended claims of the present invention.

Claims (7)

1. a kind of useless charcoal regenerative system, which is characterized in that including tunnel oven;
The tunnel oven sequence setting early gate, tunnel drying section, tunnel preheating section, activating and regenerating section and product cooling section;
If the activating and regenerating section setting dry saturated steam input terminal and several gas heating ends, and air inducing is arranged in the tunnel drying section End is formed from the activating and regenerating section to the air-flow of tunnel drying section cooling channel;Product cooling section is adjacent to activating and regenerating A steam input terminal is also set up at the position of section;
The useless charcoal regenerative system further includes the condenser being connected with the air inducing end, the sewage treatment being connected with the condenser Equipment and the rotary incinerator being connected with the condenser;
The useless charcoal regenerative system further includes the pre-processing device for being separately connected the rotary incinerator, the tunnel oven, is used for Useless charcoal to be processed is pre-processed, burgy is placed in tunnel oven, and particle charcoal is placed in rotary incinerator;The pretreatment Dehydration device and drying unit is arranged in equipment.
2. give up charcoal regenerative system according to claim 1, which is characterized in that the gas heating end is for being added coal gas or day Right gas carries out combustion heating.
3. give up charcoal regenerative system according to claim 1, which is characterized in that further include the heat being connected with the rotary incinerator Exchanger.
4. give up charcoal regenerative system according to claim 3, which is characterized in that further include the chilling being connected with the heat exchanger Equipment.
5. give up charcoal regenerative system according to claim 1, which is characterized in that several humidity provinces are arranged in the activating and regenerating section Section, each temperature section have certain predetermined temperature.
6. give up charcoal regenerative system according to claim 5, which is characterized in that the activating and regenerating section with maximum temperature Temperature section is located at the middle part of the activating and regenerating section.
7. give up charcoal regenerative system according to claim 6, which is characterized in that the activating and regenerating section with maximum temperature Temperature section is located at the middle part of the activating and regenerating section and is biased to the product cooling section.
CN201610027865.6A 2016-01-17 2016-01-17 A kind of useless charcoal regenerative system Active CN105536705B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610027865.6A CN105536705B (en) 2016-01-17 2016-01-17 A kind of useless charcoal regenerative system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610027865.6A CN105536705B (en) 2016-01-17 2016-01-17 A kind of useless charcoal regenerative system

Publications (2)

Publication Number Publication Date
CN105536705A CN105536705A (en) 2016-05-04
CN105536705B true CN105536705B (en) 2019-03-01

Family

ID=55816543

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610027865.6A Active CN105536705B (en) 2016-01-17 2016-01-17 A kind of useless charcoal regenerative system

Country Status (1)

Country Link
CN (1) CN105536705B (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107185495A (en) * 2017-07-05 2017-09-22 浙江省林业科学研究院 The method and its activation equipment of a kind of useless burgy photo reversal type cellular activated carbon
CN107824171A (en) * 2017-12-07 2018-03-23 衢州市蓝天环保节能设备厂 The regenerative system and renovation process of activated carbon
CN108455605A (en) * 2018-01-25 2018-08-28 江苏齐清环保设备有限公司 A kind of waste active carbon activating and regenerating treatment process
CN109305681B (en) * 2018-11-30 2022-02-08 南通滨海活性炭有限公司 Process for manufacturing activated carbon by using hazardous waste activated carbon and biomass material
CN110394168A (en) * 2019-06-27 2019-11-01 上海政宝环保科技有限公司 A kind of hot recycling and reuse method of waste active carbon

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200998665Y (en) * 2007-01-22 2008-01-02 长春黄金研究院 Combustion gas type granulated activated charcoal regeneration rotary kiln
CN203448114U (en) * 2013-08-09 2014-02-26 厦门中科城环新能源有限公司 External-heating-type activated carbon drying and regenerating device
CN104307500A (en) * 2014-10-10 2015-01-28 程振国 Granular activated carbon regenerating rotary kiln

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200998665Y (en) * 2007-01-22 2008-01-02 长春黄金研究院 Combustion gas type granulated activated charcoal regeneration rotary kiln
CN203448114U (en) * 2013-08-09 2014-02-26 厦门中科城环新能源有限公司 External-heating-type activated carbon drying and regenerating device
CN104307500A (en) * 2014-10-10 2015-01-28 程振国 Granular activated carbon regenerating rotary kiln

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
"石家庄市环境保护局关于石家庄颐顺活性炭有限公司年回收处理10000吨废活性炭再生再利用加工项目";佚名;《http://blog.sina.com.cn/s/blog_b2f826820101jlv3.html》;20130313

Also Published As

Publication number Publication date
CN105536705A (en) 2016-05-04

Similar Documents

Publication Publication Date Title
CN105536705B (en) A kind of useless charcoal regenerative system
CN110560019A (en) efficient, energy-saving and environment-friendly waste activated carbon regeneration method
CN109127700B (en) Remediation equipment for organic contaminated soil
CN108080391A (en) Waste treatment system and method
CN209349268U (en) A kind of indirect thermal desorption device of organic polluted soil reparation
CN105617989B (en) A kind of useless charcoal reclaiming method
CN106439842B (en) A kind of removing means and method containing mercury in mercury contaminants
CN108787713B (en) Method for treating medical waste based on flotation combined microwave method
CN208357448U (en) Hazardous solid waste plasma innocuity disposal system
CN105964141A (en) Treatment method and system for sprayed VOCs (Volatile Organic Chemicals) mixed gas
CN105417539A (en) Waste carbon recycling and regenerating system
CN109745824B (en) VOCs waste gas treatment recycling process system
CN107639110B (en) Device for repairing contaminated soil
JP2000140627A (en) Dioxin removing material, dioxin removing method and regenerating method of dioxin removing material
CN209605166U (en) Dangerous waste incineration and smoke processing system
CN205367741U (en) Regeneration system is retrieved to useless charcoal with burning furnace is burnt in gyration
CN107812771A (en) Offal treatment reutilization system
CN107029690A (en) The Powdered Activated Carbon regenerating furnace that a kind of efficient catalytic oxidation is pre-processed
CN205731280U (en) A kind of useless charcoal regenerative system with tunnel cave
CN201625658U (en) Organic waste cracking and carbonizing system with novel tail gas treating device
CN209317379U (en) A kind of municipal waste combustion flue gas purification system
TWM539991U (en) Waste disposal and reuse system
CN206444985U (en) Offal treatment reutilization system
RU2523202C1 (en) Method of processing solid household and industrial wastes and device for its realisation
CN209752576U (en) Device for treating solid combustion waste gas

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20200914

Address after: Group 4, xiaoliujiatun, Baojia village, Qiangang Township, Nong'an County, Changchun City, Jilin Province

Patentee after: Wang Jing

Address before: 055250 Xingtai City, Hebei province Julu County Yan Tuan Zhen Xing Road No. 14

Patentee before: HEBEI DEQIAN ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd.