CN105536351A - Preparation method of flame-resistant washable filter material - Google Patents

Preparation method of flame-resistant washable filter material Download PDF

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Publication number
CN105536351A
CN105536351A CN201610039271.7A CN201610039271A CN105536351A CN 105536351 A CN105536351 A CN 105536351A CN 201610039271 A CN201610039271 A CN 201610039271A CN 105536351 A CN105536351 A CN 105536351A
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CN
China
Prior art keywords
preparation
fiber
filter material
fire retardant
length
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610039271.7A
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Chinese (zh)
Inventor
李瑞乐
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HENAN ANKELIN FILTERING CO Ltd
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HENAN ANKELIN FILTERING CO Ltd
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Application filed by HENAN ANKELIN FILTERING CO Ltd filed Critical HENAN ANKELIN FILTERING CO Ltd
Priority to CN201610039271.7A priority Critical patent/CN105536351A/en
Publication of CN105536351A publication Critical patent/CN105536351A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/02Loose filtering material, e.g. loose fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/02Types of fibres, filaments or particles, self-supporting or supported materials
    • B01D2239/0216Bicomponent or multicomponent fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0457Specific fire retardant or heat resistant properties

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtering Materials (AREA)

Abstract

The invention discloses a preparation method of a flame-resistant washable filter material and belongs to the technical field of filter materials. The filter material is formed by mixing a polypropylene staple fiber, a three-dimensional crimped polyester staple fiber and a low-melting-point fiber, wherein the fineness and the length of the polypropylene staple fiber are 3-25 dtex and 40-90 mm respectively; the fineness and the length of the three-dimensional crimped polyester staple fiber are 6-20 dtex and 30-55 mm respectively; the fineness and the length of the low-melting-point fiber are 10-30 dtex and 55-90 mm respectively; such fibers are mixed by means of opening, carding, lapping and needle punching. The filter material is good in filter effect, washable, long in service life, wide in application range, environmentally friendly, free of pollution, and low in production cost.

Description

The preparation method of anti-flaming washable filter material
Technical field:
The present invention relates to filtering material technical field, be specifically related to the preparation method of anti-flaming washable filter material.
Background technology:
Air is one of the mankind's requisite environmental key-element of depending on for existence and development.But the increasing of population, mankind's activity is frequent, and natural cause impact makes atmosphere pollution serious, and environment protection is our instant obligation.The environment that the mankind depend on for existence is made up of natural environment and social environment.Natural environment is human lives and the summation of producing necessary natural conditions and natural resources, i.e. the summation of the natural cause such as stability of sunlight, temperature, weather, earth magnetism, air, water, rock, soil, animals and plants, microorganism and the earth's crust.And social environment be the mankind on the basis of natural environment, for improving constantly material and spiritual life level, by for a long time planned, on purpose develop, a kind of artificial environment progressively created and set up.Social environment is the mark of human material's civilization and spiritual civilization development, and it constantly changes along with economic and scientific and technical development.The quality of social environment, to the live and work of the mankind, has great impact to the progress of society.
As everyone knows, a large amount of dust is contained (as dust in air, dust, flue dust, mine dust, sand dust, powder etc.) particle, because the very light in weight of these dust granules, so when the air effect flowed is in these dust granules, the weight of dust granule itself can be offset, these dust are made to be in a kind of floating state, only in the space of relative closure, air geo-stationary when, dust just can drop on the ground in gravitational effect, Here it is room that why door and window closes is in the situation of nobody residence, after a period of time, the dust that one deck is thick can be seen in furniture and ground.Dust in air content number with a lot of objective factor relevant, as weather condition, seasonal variations, industrial production, exploitation of mineral resources, desertification of land, soil erosion, environmental pollution etc.Dust on human body, on produce, on product quality, on environment, on natural scene attractive in appearance, have impact to the ecological balance.
Because to industrial negative effect, people expect that it is unfavorable to prevent, and result in three global large crises: shortage of resources, environmental pollution, ecological disruption not.Environmental pollution refers to natural or artificial destruction, adds certain material and exceed the self-purification capacity of environment and produce the behavior of harm in environment.(or due to artificial factor, environment is subject to the pollution of harmful substance, makes the normal life of biological growth and breeding and the mankind be subject to adverse effect.) because human factor makes the formation of environment or state change, Environmental Quality declines, thus upset and destroy the phenomenon of the normal working and living condition of the ecosystem and the mankind.
Air environmental pollution is the emphasis of China's environment pollution control, the most important thing that air filting material has become relevant enterprise to develop, and current fire-retardant filtering material is not water-fastness, and service life is short, and after renewal, discarded filtering material is to environment.
Summary of the invention:
For the problems referred to above, the technical problem to be solved in the present invention is to provide the preparation method of a kind of good filtration effect, cost of manufacture is low, environmental pollution is little anti-flaming washable filter material.
The preparation method of anti-flaming washable filter material of the present invention, it comprises following steps:
1, the preparation of filtering material:
It is mixed by polypropylene short fiber, three-dimensional crimp polyester staple, low-melting fiber, and wherein the fibre fineness of polypropylene short fiber is 3-25dtex, and length is 40-90mm; The fibre fineness of three-dimensional crimp polyester staple is 6-20dtex, and length is 30-55mm; The fibre fineness of low-melting fiber is 10-30dtex, and length is 55-90mm; During mixing, completed by shredding, combing, lapping, this several method of acupuncture.
2, the preparation of fire retardant glue:
Acrylate polymer, cyclic phosphate fire retardant, sodium dihydrogen phosphate, the own diester of poly terephthalic acid are mixed according to the ratio uniform of 30-55:40-60:4-10:2-15.
3, filtering material is immersed in the fire retardant glue of step 2 and the mixture of water, runs with the speed of 5-20 m/min, roll through two roll-in, by removing moisture, dry at the temperature of 150-260 degree Celsius.
4, the material two-side made in step 3 is evenly sprayed the mixture of fire retardant glue and water, dry to enter in the flat equipment of lying of 120-200 degree Celsius at the temperature of 150-260 degree Celsius and plate, be cut into circle, form fiber intersection points and fixed the filtration finished-product material covered by smooth glue-line with fiber surface by glue point.
As preferably, the speed of acupuncture in described step 1 is 1200-2500 beat/min, and bestock is 2200-4600 piece/meter.
As preferably, the sodium dihydrogen phosphate in described step 2 replaces with according to poly terephthalic acid.
As preferably, the acrylate polymer in described step 2 replaces with aqueous polyurethane, melmac mixture.
Beneficial effect of the present invention: its blending constituent is more, good filtration effect is water-fastness, long service life, and applicable scope is wide, environment friendly and pollution-free, and cost of manufacture is low.
Detailed description of the invention:
This detailed description of the invention is by the following technical solutions: it comprises following steps:
1, the preparation of filtering material:
It is mixed by polypropylene short fiber, three-dimensional crimp polyester staple, low-melting fiber, and wherein the fibre fineness of polypropylene short fiber is 3-25dtex, and length is 40-90mm; The fibre fineness of three-dimensional crimp polyester staple is 6-20dtex, and length is 30-55mm; The fibre fineness of low-melting fiber is 10-30dtex, and length is 55-90mm; During mixing, completed by shredding, combing, lapping, this several method of acupuncture.
2, the preparation of fire retardant glue:
Acrylate polymer, cyclic phosphate fire retardant, sodium dihydrogen phosphate, the own diester of poly terephthalic acid are mixed according to the ratio uniform of 30-55:40-60:4-10:2-15.
3, filtering material is immersed in the fire retardant glue of step 2 and the mixture of water, runs with the speed of 5-20 m/min, roll through two roll-in, by removing moisture, dry at the temperature of 150-260 degree Celsius.
4, the material two-side made in step 3 is evenly sprayed the mixture of fire retardant glue and water, dry to enter in the flat equipment of lying of 120-200 degree Celsius at the temperature of 150-260 degree Celsius and plate, be cut into circle, form fiber intersection points and fixed the filtration finished-product material covered by smooth glue-line with fiber surface by glue point.
Embodiment 1:
The preparation of step 1, filtering material:
It is mixed by polypropylene short fiber, three-dimensional crimp polyester staple, low-melting fiber, and wherein the fibre fineness of polypropylene short fiber is 25dtex, and length is 90mm; The fibre fineness of three-dimensional crimp polyester staple is 20dtex, and length is 55mm; The fibre fineness of low-melting fiber is 30dtex, and length is 90mm; During mixing, completed by shredding, combing, lapping, this several method of acupuncture.
The preparation of step 2, fire retardant glue:
Acrylate polymer, cyclic phosphate fire retardant, sodium dihydrogen phosphate, the own diester of poly terephthalic acid are mixed according to the ratio uniform of 55:60:10:15.
Step 3, filtering material is immersed in the fire retardant glue of step 2 and the mixture of water, runs with the speed of 20 ms/min, roll through two roll-in, by removing moisture, dry at the temperature of 250 degrees Celsius.
Step 4, the material two-side made in step 3 is evenly sprayed the mixture of fire retardant glue and water, dry to enter in the flat equipment of lying of 200 degrees Celsius at the temperature of 150-260 degree Celsius and plate, be cut into circle, form fiber intersection points and fixed the filtration finished-product material covered by smooth glue-line with fiber surface by glue point.
Embodiment 2:
The preparation of step 1, filtering material:
It is mixed by polypropylene short fiber, three-dimensional crimp polyester staple, low-melting fiber, and wherein the fibre fineness of polypropylene short fiber is 3dtex, and length is 40mm; The fibre fineness of three-dimensional crimp polyester staple is 6dtex, and length is 30-55mm; The fibre fineness of low-melting fiber is 10dtex, and length is 55mm; During mixing, completed by shredding, combing, lapping, this several method of acupuncture.
The preparation of step 2, fire retardant glue:
Acrylate polymer, cyclic phosphate fire retardant, sodium dihydrogen phosphate, the own diester of poly terephthalic acid are mixed according to the ratio uniform of 30:40:4:2.
Step 3, filtering material is immersed in the fire retardant glue of step 2 and the mixture of water, runs with the speed of 5 ms/min, roll through two roll-in, by removing moisture, dry at the temperature of 150 degrees Celsius.
Step 4, the material two-side made in step 3 is evenly sprayed the mixture of fire retardant glue and water, dry to enter in the flat equipment of lying of 120-200 degree Celsius at the temperature of 150 degrees Celsius and plate, be cut into circle, form fiber intersection points and fixed the filtration finished-product material covered by smooth glue-line with fiber surface by glue point.
Embodiment 3:
The preparation of step 1, filtering material:
It is mixed by polypropylene short fiber, three-dimensional crimp polyester staple, low-melting fiber, and wherein the fibre fineness of polypropylene short fiber is 10dtex, and length is 55mm; The fibre fineness of three-dimensional crimp polyester staple is 12dtex, and length is 40mm; The fibre fineness of low-melting fiber is 20dtex, and length is 60mm; During mixing, completed by shredding, combing, lapping, this several method of acupuncture.
The preparation of step 2, fire retardant glue:
Acrylate polymer, cyclic phosphate fire retardant, sodium dihydrogen phosphate, the own diester of poly terephthalic acid are mixed according to the ratio uniform of 45:50:5:8.
Step 3, filtering material is immersed in the fire retardant glue of step 2 and the mixture of water, runs with the speed of 13 ms/min, roll through two roll-in, by removing moisture, dry at the temperature of 200 degrees Celsius.
Step 4, the material two-side made in step 3 is evenly sprayed the mixture of fire retardant glue and water, dry to enter in the flat equipment of lying of 180 degrees Celsius at the temperature of 200 degrees Celsius and plate, be cut into circle, form fiber intersection points and fixed the filtration finished-product material covered by smooth glue-line with fiber surface by glue point.
More than show and describe general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.

Claims (4)

1. the preparation method of anti-flaming washable filter material, is characterized in that it comprises following steps:
(1), the preparation of filtering material:
It is mixed by polypropylene short fiber, three-dimensional crimp polyester staple, low-melting fiber, and wherein the fibre fineness of polypropylene short fiber is 3-25dtex, and length is 40-90mm; The fibre fineness of three-dimensional crimp polyester staple is 6-20dtex, and length is 30-55mm; The fibre fineness of low-melting fiber is 10-30dtex, and length is 55-90mm; During mixing, completed by shredding, combing, lapping, this several method of acupuncture;
(2), the preparation of fire retardant glue:
Acrylate polymer, cyclic phosphate fire retardant, sodium dihydrogen phosphate, the own diester of poly terephthalic acid are mixed according to the ratio uniform of 30-55:40-60:4-10:2-15;
(3), by filtering material be immersed in the fire retardant glue of step 2 and the mixture of water, run with the speed of 5-20 m/min, roll through two roll-in, by removing moisture, dry at the temperature of 150-260 degree Celsius;
(4), the material two-side made in step 3 is evenly sprayed the mixture of fire retardant glue and water, dry to enter in the flat equipment of lying of 120-200 degree Celsius at the temperature of 150-260 degree Celsius and plate, be cut into circle, form fiber intersection points and fixed the filtration finished-product material covered by smooth glue-line with fiber surface by glue point.
2. the preparation method of anti-flaming washable filter material according to claim 1, it is characterized in that the speed of acupuncture in described step 1 is 1200-2500 beat/min, bestock is 2200-4600 piece/meter.
3. the preparation method of anti-flaming washable filter material according to claim 1, is characterized in that the sodium dihydrogen phosphate in described step 2 replaces with according to poly terephthalic acid.
4. the preparation method of anti-flaming washable filter material according to claim 1, is characterized in that the acrylate polymer in described step 2 replaces with aqueous polyurethane, melmac mixture.
CN201610039271.7A 2016-01-21 2016-01-21 Preparation method of flame-resistant washable filter material Pending CN105536351A (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109847453A (en) * 2019-03-05 2019-06-07 北京金淏源净化技术有限公司 A kind of preparation method of the anti-flaming washable filter material of non-spray-bonding craft
CN109847454A (en) * 2019-03-05 2019-06-07 北京金淏源净化技术有限公司 A kind of preparation process of the anti-flaming washable filter material of non-spray-bonding craft

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101392415A (en) * 2008-11-04 2009-03-25 东华大学 Polyphenylene sulfide/polyester alloy fiber and preparation method
CN101422671A (en) * 2008-11-12 2009-05-06 河南省安克林滤业有限公司 Preparation method of anti-flaming washable filter material
CN101422672A (en) * 2008-11-12 2009-05-06 河南省安克林滤业有限公司 Preparation method of anti-flaming washable filter material
CN101554551A (en) * 2009-04-17 2009-10-14 河南省安克林滤业有限公司 Process for preparing flame-retarding washable filtering material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101392415A (en) * 2008-11-04 2009-03-25 东华大学 Polyphenylene sulfide/polyester alloy fiber and preparation method
CN101422671A (en) * 2008-11-12 2009-05-06 河南省安克林滤业有限公司 Preparation method of anti-flaming washable filter material
CN101422672A (en) * 2008-11-12 2009-05-06 河南省安克林滤业有限公司 Preparation method of anti-flaming washable filter material
CN101554551A (en) * 2009-04-17 2009-10-14 河南省安克林滤业有限公司 Process for preparing flame-retarding washable filtering material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109847453A (en) * 2019-03-05 2019-06-07 北京金淏源净化技术有限公司 A kind of preparation method of the anti-flaming washable filter material of non-spray-bonding craft
CN109847454A (en) * 2019-03-05 2019-06-07 北京金淏源净化技术有限公司 A kind of preparation process of the anti-flaming washable filter material of non-spray-bonding craft

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Application publication date: 20160504