CN105527047B - One kind being based on the modified magnetic flux cable force detecting device of MEMS acceleration transducer - Google Patents

One kind being based on the modified magnetic flux cable force detecting device of MEMS acceleration transducer Download PDF

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Publication number
CN105527047B
CN105527047B CN201511020998.2A CN201511020998A CN105527047B CN 105527047 B CN105527047 B CN 105527047B CN 201511020998 A CN201511020998 A CN 201511020998A CN 105527047 B CN105527047 B CN 105527047B
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China
Prior art keywords
magnetic flux
acceleration transducer
mems acceleration
detecting device
cable force
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Expired - Fee Related
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CN201511020998.2A
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CN105527047A (en
Inventor
杨圣超
王辅宋
刘付鹏
刘文峰
刘国勇
李松
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CCCC Road and Bridge Consultants Co Ltd
Jiangxi Fashion Technology Co Ltd
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CCCC Road and Bridge Consultants Co Ltd
Jiangxi Fashion Technology Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/04Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
    • G01L5/10Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands using electrical means

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The present invention relates to one kind to be based on the modified magnetic flux cable force detecting device of MEMS acceleration transducer, it includes MEMS acceleration transducer, excitation coil, induction coil, frequency overlapped-resistable filter, microcontroller, data disaply moudle etc..After the vibration signal that external drive suffered by bridge cable generates is filtered out aliasing signal by frequency overlapped-resistable filter by MEMS acceleration transducer, digital signal is converted into using analog-digital converter, FFT operation finally is carried out by microcontroller, finally obtains the characteristic frequency value of bridge steel cable vibration.The purpose is to for the bridge cable force detection device that detect currently based on the magnetic flux data wander caused by the aging of internal electronic component due to need to carry out field calibration, use cost height and data processing difficulty is big the problems such as.One kind of proposition has structure simple, manufacture feature magnetic flux cable force detecting device easy to use, it only needs a MEMS acceleration transducer built in inside magnetic flux transducer, it can solve the problems, such as the current maximum time drift of magnetic flux cable force detecting device, monitoring cost is reduced, and improves the validity and reliability of monitoring data.

Description

One kind being based on the modified magnetic flux cable force detecting device of MEMS acceleration transducer
Technical field
The invention belongs to civil engineering structure security detection equipment fields, are passed more particularly to one kind based on MEMS acceleration The modified magnetic flux cable force detecting device of sensor.
Background technique
The Suo Li size of bridge cable directly decides the work shape of the guy systems bridge such as cable-stayed bridge, suspension bridge, arch bridge State, the variation of Suo Li are the important symbols measured zipper system bridge cable structure and whether be in normal operating condition.Therefore, it adopts Carrying out detection to bridge cable force with accurate method is to guarantee the necessary means of bridge smooth construction and safe operation.
Currently, the detection of domestic bridge cable force is usually to use following several methods: oil pressure gauge method, pressure sensor are surveyed Fixed, vibratory drilling method (frequency method) etc..But since oil pressure gauge method is there are the easy deviation of pointer, pointer shake is big when high pressure, and reading is artificial The disadvantages of error is big;The problems such as determination of pressure sensor method dynamic response is poor, and the service life is short, expensive;Vibratory drilling method (frequency method) Reliability depend on the installation site of vibration pickup, the problems such as can not achieve round-the-clock detection.
But in recent years for bridge cable force detection occur using magnetic flux method as the new method of representative, and have compared with High future in engineering applications.The principle of bridge cable force magnetic flux quantity measuring method is the magnetoelastic effect based on ferrimagnet, i.e., When the external mechanical load that ferrimagnet is born changes, the internal intensity of magnetization (magnetic conductivity) changes.? In engineering practice, the magnetic conductivity variation of the component made of test ferrimagnet can be used to measure in component to answer Power.However, being a static absolute voltage currently based on the magnetic flux that the bridge cable force detection device that magnetic flux detects measures Value, this voltage value can be because of the agings of magnetic flux transducer Inside coil and other electronic components and over time It can cause data wander.This, which will lead to, is needed in engineering practice to the bridge cable force detection device detected based on magnetic flux again Carry out field calibration;Meanwhile this also leads to the difficulty that use cost increases and increases data processing.Therefore, this to be based on magnetic Application has some limitations the bridge cable force detection device of flux detection in engineering.
Summary of the invention
Aiming at the shortcomings in the prior art, it is modified based on MEMS acceleration transducer that the object of the present invention is to provide one kind Magnetic flux cable force detecting device.Micro-vibration occurs since bridge cable will receive the exciting of the factors such as vehicle, strong wind, this hair It is bright to be built into the solution of the technology in magnetic flux transducer using by the acceleration transducer for being based on MEMS (micro-electromechanical technology) Scheme.The mechanical characteristic for showing that bridge cable is current is analyzed by measurement bridge steel cable vibration frequecy characteristic, and is passed through The characteristic corrects the data wander of magnetic flux transducer, to not only solve magnetic flux transducer Inside coil and other electricity Data wander problem caused by the aging of sub- component also improves the stability and reliability of bridge cable force measurement.
Technical solution of the invention:
One kind being based on the modified magnetic flux cable force detecting device of MEMS acceleration transducer, including MEMS acceleration transducer 1, temperature sensor 2, excitation coil 3, induction coil 4, boost module 5, thyristor 6, high-voltage capacitor 7, bridge cable 8, Integrator 9, low-pass filter 10, analog-digital converter 11, microcontroller 12, frequency overlapped-resistable filter 13, RS485 interface 14, data Display module 15;
It is characterized by: the both ends of MEMS acceleration transducer 1 are connected to 13 both ends of frequency overlapped-resistable filter, it is anti-aliasing Filter 13 is connect by RS485 interface 14 with microcontroller 12;The both ends of induction coil 4 are connect respectively at the both ends of integrator 9, Low-pass filter 10 is connected between integrator 9 and analog-digital converter 11, analog-digital converter 11 be connected to low-pass filter 10 with Between microcontroller 12;The both ends of excitation coil 3 and high-voltage capacitor 7 are connected in parallel on respectively on boost module 5 and thyristor 6, brilliant Brake tube 6 is connected between high-voltage capacitor 7 and boost module 5, and data disaply moudle 15 is connected on microcontroller 12;
MEMS acceleration transducer 1 is by being mounted on formation magnetic flux Suo Li on magnetic flux transducer skeleton built in pcb board Detection device, the vibration signal that MEMS acceleration transducer 1 generates external drive suffered by bridge cable pass through anti-mixed After folded filter 13 filters out aliasing signal, it is converted into digital signal using analog-digital converter 11, finally passes through microcontroller 12 FFT operation is carried out, the characteristic frequency value of bridge steel cable vibration is finally obtained.
Wherein temperature sensor 2 is used to correct the temperature drift of magnetic flux transducer;Excitation coil 3 is to be detected to fill by Suo Li Set the pumping signal of transmission;Low-pass filter 11 is the fixed frequency set according to the bandwidth of magnetic flux transducer output signal Low-pass filter, for filtering out interference and noise except signal bandwidth;Frequency overlapped-resistable filter 13 is passed according to MEMS acceleration The cable vibration frequecy characteristic of sensor output, according to sampling thheorem, setting meets the cutoff frequency of Sampling Theorem, mixed for filtering out Folded signal;Thyristor 6 is used as electronic switch, is controlled by the logical signal of microcontroller 12.
Preferably, the direction of the MEMS acceleration transducer 1 is Z axis.
Preferably, the MEMS acceleration transducer 1 and 2 common power supply terminal of temperature sensor.
Preferably, the data disaply moudle 15 is touch screen, can show current cable force value, temperature drift value, feature The data correction value of frequency values and magnetic flux transducer.
Preferably, the induction coil 4 is directly inserted in excitation coil 3, in engineering detecting, by bridge cable 8 It is directly anchored on induction coil 4, the induced voltage sensed is obtained bridge wirerope by 9 operation of integrator by induction coil 4 Rope magnetic conductivity because of caused by stress changes, and finally obtains the changing value of integral voltage.
Preferably, the microcontroller 12 can choose 51 series monolithics, also can choose ARM Series Controller, The characteristic frequency value of bridge cable mainly is obtained to time-domain signal progress FFT operation, MEMS acceleration transducer is surveyed The rope force value progress characteristic frequency obtained, which is calculated the data correction value of magnetic flux transducer and transfers data to data, to be shown Module 15.
Relational expression between characteristic frequency value and bridge cable are as follows:
T=4ml2fr2/r
(wherein m is unit length Suo Chong, and l is that rope is long, and fr is r rank modal frequency)
By analyzing fr, and counter release current force value T, so that it may correct the current measurement force value of magnetic flux transducer.
High-voltage capacitor 7 discharges to excitation coil 3 by thyristor 6.
What it is because of vibration measurement is frequency signal, and by component aging generate time drift influenced is signal Amplitude, therefore because of the time data wander will not occur for the rope force value measured by MEMS acceleration transducer, so the error Data relative to magnetic flux transducer measurement have the meaning of bench-marking, can carry out to the measurement data of magnetic flux transducer Amendment.It is described based on the modified magnetic flux cable force detecting device of MEMS acceleration transducer, it is characterised in that: induction coil 4 The induced voltage sensed is shown that bridge cable magnetic conductivity because of caused by stress changes by 9 operation of integrator, finally Obtain the changing value of integral voltage.
The present invention has structure simple, manufactures feature easy to use, it is only necessary to one built in inside the magnetic flux transducer A MEMS acceleration transducer, so that it may solve the problems, such as the current maximum time drift of magnetic flux cable force detecting device, reduce Monitoring cost, and improve the validity and reliability of monitoring data.
Detailed description of the invention
Fig. 1 is magnetic flux transducer internal structure chart of the present invention;
Fig. 2 is magnetic flux acquisition principle block diagram of the present invention.
The components in the drawings are labeled as follows: 1, MEMS acceleration transducer;2, temperature sensor;3, excitation coil;4, Induction coil;5 boost modules;6, thyristor;7, high-voltage capacitor;8, bridge cable;9, integrator;10, low-pass filter; 11, analog-digital converter;12, microcontroller;13, frequency overlapped-resistable filter;14, RS485 interface;15, data disaply moudle.
Specific embodiment
The present invention can be embodied by disclosed technology, can be carried out the present invention into one by the following examples The description of step, however, the scope of the present invention is not limited to following embodiments.
Embodiment is as shown in Figure 2: MEMS sensor is fixed on pcb board simultaneously by the present invention first in implementation process It is built-in to be mounted on magnetic flux transducer skeleton, since the vibration axis direction of MEMS acceleration transducer will be with bridge cable Direction of vibration keeps vertical, so being typically chosen the direction that Z axis is MEMS acceleration transducer.Further, since MEMS acceleration Sensor need to only power can direct voltage output signal, so the power supply of MEMS sensor can be together with temperature sensor Power supply is to reduce power supply terminal.
After cable force detecting device is installed make as shown in Figure 2 Suo Li detection can be carried out to bridge cable.? In engineering practice, the output cord of MEMS acceleration transducer need to only be drawn.When detection device and bridge cable are pacified After the completion of dress, Suo Li detection can be started.Firstly, magnetic flux cable force detecting device is by boost module 5 using thyristor 6 The charging of high-voltage capacitor 7 is until setting voltage value;Then, when magnetic flux cable force detecting device microcontroller 12 receives acquisition life After order, high-voltage capacitor 7 discharges to excitation coil 3 by the thyristor 6 connecting with excitation coil 3, while induction coil 4 Sense the induced voltage because of caused by magnetic flux change;Finally, passing through the integrating circuit inside magnetic flux cable force detecting device And it filter filtering and improves and obtains the induction caused by the variation of corresponding magnetic conductivity under different stress conditions of bridge cable Voltage change.
When needing to correct the data of magnetic flux cable force detecting device magnetic flux transducer measurement, firstly, it is necessary to utilize MEMS acceleration transducer is sampled, and the data of sampling obtain after being handled by frequency overlapped-resistable filter 13 and analog-digital converter 11 The time domain data of one group of equal interval sampling;Then, and FFT operation is carried out to it by microcontroller 12 and obtains current bridge wirerope The characteristic frequency value of Suo Zhendong;Finally, correcting magnetic flux transducer by rope force value corresponding to current signature frequency values Inductive voltage value.For example, the bridge steel cable tension value that measurement obtains after magnetic flux cable force detecting device is installed for the first time is T0, The characteristic frequency that MEMS acceleration transducer measures at this time is 5Hz, can be calculated current bridge by T=4ml2fr2/r formula The pulling force of joist steel cable is T, is stored the two data as the initial value of detection device, at the beginning of general installation (T0=T).
But, it is assumed that magnetic flux cable force detecting device is detected by magnetic flux Suo Li and is filled after the use of some months The current value of thrust of bridge wirerope cable for setting measurement is T1, and is Tn by the value of thrust that MEMS acceleration transducer measures, At this point, can be the correction value of magnetic flux transducer by Tn-T=A, T1- (T0+A)=C, C, so as to each measurement Value subtracts C and can be obtained absolute by value of thrust suffered by current bridge cable, is finally reached the modified technical effect of Suo Li.
The above only expresses the preferred embodiment of the present invention, and the description thereof is more specific and detailed, but can not be because This and be interpreted as limitations on the scope of the patent of the present invention.It should be pointed out that for those of ordinary skill in the art, Under the premise of not departing from present inventive concept, several deformations can also be made, improves and substitutes, these belong to protection of the invention Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.

Claims (6)

1. one kind is based on the modified magnetic flux cable force detecting device of MEMS acceleration transducer, including MEMS acceleration transducer (1), temperature sensor (2), excitation coil (3), induction coil (4), boost module (5), thyristor (6), high-voltage capacitor (7), bridge cable (8), integrator (9), low-pass filter (10), analog-digital converter (11), microcontroller (12), anti-aliasing Filter (13), RS485 interface (14), data disaply moudle (15);It is characterized by: the two of MEMS acceleration transducer (1) End is connected on frequency overlapped-resistable filter (13), and frequency overlapped-resistable filter (13) is connected by RS485 interface and microcontroller (12) It connects;Induction coil (4) is directly inserted in excitation coil (3), and both ends are connect respectively on integrator (9), and integrator successively connects Connect low-pass filter (10), analog-digital converter (11) and microcontroller (12), bridge cable force detection when bridge cable (8) with Induction coil (4) is fixedly connected;The MEMS acceleration transducer (1) is built on magnetic flux transducer skeleton by pcb board, And the vibration signal for generating external drive suffered by bridge cable, successively through frequency overlapped-resistable filter, analog-digital converter and micro-control Device processed obtains the characteristic frequency value of bridge steel cable vibration;The both ends of the excitation coil (3) and high-voltage capacitor (7) difference It being connected in parallel on boost module (5) and thyristor (6), thyristor (6) is connected between high-voltage capacitor (7) and boost module (5), High-voltage capacitor (7) discharges to excitation coil (3) by thyristor (6).
2. according to claim 1 be based on the modified magnetic flux cable force detecting device of MEMS acceleration transducer, feature Be: the vibration axis direction of the MEMS acceleration transducer (1) is vertical with the holding of the direction of vibration of bridge cable, and MEMS adds The vibration axis direction of velocity sensor (1) is Z axis.
3. according to claim 1 or 2 be based on the modified magnetic flux cable force detecting device of MEMS acceleration transducer, spy Sign is: the MEMS acceleration transducer (1) and temperature sensor (2) common power supply terminal.
4. according to claim 1 be based on the modified magnetic flux cable force detecting device of MEMS acceleration transducer, feature Be: microcontroller (12) is 51 series monolithics or ARM Series Controller.
5. according to claim 1 be based on the modified magnetic flux cable force detecting device of MEMS acceleration transducer, feature Be: microcontroller (12) carries out FFT operation to time-domain signal and obtains the characteristic frequency value of bridge cable, to MEMS acceleration Rope force value measured by sensor carries out characteristic frequency and the data correction value of magnetic flux transducer is calculated, and data are transmitted To data disaply moudle (15).
6. it is based on the modified magnetic flux cable force detecting device of MEMS acceleration transducer according to claim 1 or 5, it is special Sign is: data disaply moudle (15) is touch screen, and is connect with microcontroller (12).
CN201511020998.2A 2015-12-30 2015-12-30 One kind being based on the modified magnetic flux cable force detecting device of MEMS acceleration transducer Expired - Fee Related CN105527047B (en)

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CN107063545B (en) * 2016-12-20 2024-02-27 江西飞尚科技有限公司 Cable force motion detector based on correction FFT algorithm and algorithm thereof
CN106644229B (en) * 2017-01-20 2022-09-20 华中科技大学 In-service cable force detection device and method
CN109024279A (en) * 2018-09-30 2018-12-18 柳州欧维姆机械股份有限公司 A kind of built-in acceleration sensor drag-line
CN109596257B (en) * 2018-11-15 2024-03-08 交通运输部公路科学研究所 Force nondestructive in-situ measurement device and method
CN109406631B (en) * 2018-11-28 2024-05-24 交通运输部公路科学研究所 Parallel steel wire pulling sling detection device and method
CN111928890B (en) * 2020-07-14 2022-04-05 宁波大学 Method for measuring self-vibration frequency and cable force of inhaul cable in real time
CN113295317A (en) * 2021-05-20 2021-08-24 吉林大学 Bridge construction cable force testing method and device based on bionic principle
CN114878053B (en) * 2022-06-02 2024-04-19 辽宁省交通高等专科学校 Novel high-precision cable force device of piezoelectric type
CN115452204B (en) * 2022-08-30 2023-05-12 华能广西清洁能源有限公司 Force sensing measurement method based on inverse magnetostriction effect
CN116026512B (en) * 2023-03-30 2023-07-04 江西飞尚科技有限公司 Soxhlet calculation temperature fitting method, system, computer and readable storage medium

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