CN105520271A - Customized correcting foot pads and manufacturing method thereof - Google Patents
Customized correcting foot pads and manufacturing method thereof Download PDFInfo
- Publication number
- CN105520271A CN105520271A CN201510873671.3A CN201510873671A CN105520271A CN 105520271 A CN105520271 A CN 105520271A CN 201510873671 A CN201510873671 A CN 201510873671A CN 105520271 A CN105520271 A CN 105520271A
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- Prior art keywords
- foot
- foot pad
- shaped thermoplastic
- customization
- resin
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Classifications
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B17/00—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/30—Moulds
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Orthopedics, Nursing, And Contraception (AREA)
Abstract
The invention discloses a pair of customized correcting foot pads and a manufacturing method of the pair of customized correcting foot pads. The manufacturing method comprises the following steps: manufacturing a plaster mould matched with a diseased foot by utilizing a plaster bandage; adding quick-setting and rapid-hardening cement or a quick-drying composition into the plaster mould to manufacture a foot model consistent with the diseased foot; heating plate-shaped thermoplastic resin to the plasticizing temperature, laying the plate-shaped thermoplastic resin on the foot model, and pressing downwards to enable the plate-shaped thermoplastic resin to completely tally with the foot model till the plate-shaped thermoplastic resin does not deform any more, thus obtaining the customized correcting foot pads. According to the customized correcting foot pads and the manufacturing method, the foot sole shape information of the diseased foot is obtained by utilizing the plaster bandage, and the quick-setting and rapid-hardening cement or the quick-drying composition is utilized to manufacture the foot model, therefore, the obtained foot sole shape information is accurate, the foot model is firm, in addition, complicated devices are not needed, and the operation is simple and easy to realize; in use, the correcting foot pads are placed into shoes and paved with one layer of soft shoe pads, the foot diseases can effectively alleviated or treated, and the feet can be effectively supported, so that the fatigue of the feet can be alleviated.
Description
Technical field
The present invention relates to pin disease correction tool, be specifically related to customization and correct foot pad and preparation method thereof.
Background technology
The toe class diseases such as hallux valgus, stiff pin, hammertoe, claw toe and the arch of foot such as flat foot, talipes cavus, interior eight foots, outer eight foots, the rear strephexopodia, rear strephenopodia distortion class pin disease, great majority can be alleviated by the mode of correcting or cured, and need not operative treatment.Wherein, correcting foot pad is exactly simple, the most practical a kind of correction tool.
Such as, the pad that on cushioning, a slice hard material is made under the shoe-pad of common soft material in order to arch support, though this pad has certain three-dimensional radian in order to arch support.But because everyone pin disease kind is different, three-dimensional arch of foot radian is not identical yet, and this pad is batch production, and obviously cannot accomplish each exact matching, therefore result for the treatment of is not good, even has injury effect.
Chinese invention patent CN101954697A discloses a kind of manufacture method of personalized shoe-pad, gathers foot type data, then utilize former to make pin mould, then make insole shape according to pin molding by measurement means.In the method, gathering foot type data and preparing pin mould is the important prerequisite ensureing personalized shoe-pad result for the treatment of, but in the method that above-mentioned patent adopts, gather foot type data and use instrumentation, and convert applicable data format to by software and give shoe-pad production mechanism, utilize former (as rapidform machine or Digit Control Machine Tool) to make pin mould.The method more complicated and not easily implementing.
As can be seen here, need the preparation method to foot pad is corrected in existing customization to improve, make it make and simply and easily implement.
Summary of the invention
Technical problem to be solved by this invention existingly makes the complicated and problem not easily implemented of the Measures compare correcting foot pad.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is to provide a kind of method customizing rectification foot pad, comprises the following steps:
Plaster bandage is utilized to make the gypsum mold mated with trouble pin;
In gypsum mold, add double-quick cement or quick-drying synthetic make the human foot model consistent with trouble pin;
Be laid on human foot model after sheet shaped thermoplastic's resin is heated to plasticization temperature, and press down itself and human foot model are fitted like a glove, until heated sheet shaped thermoplastic's resin not redeformation, obtain customization and correct foot pad.
In the above-mentioned methods, when making gypsum mold, encase trouble pin with plastic sheeting, and then the plaster bandage after parcel immersion.
In the above-mentioned methods, when making gypsum mold, allow the stationary posture that client keeps comfortable, make its each several part all be in the correct attitude after rectification to the process of trouble pin.
In the above-mentioned methods, plaster bandage parcel on trouble pin does not exceed two-layer, using plaster bandage and double-quick cement or quick-drying synthetic one as human foot model.
In the above-mentioned methods, double-quick cement is taken out as human foot model from gypsum mold.
In the above-mentioned methods, the rectification foot pad by selecting sheet shaped thermoplastic's resin-made of different size to help sole form or half sole form.
Present invention also offers a kind of method customizing rectification foot pad, comprise the following steps:
After sheet shaped thermoplastic's resin suitable with suffering from pin is heated to plasticization temperature, superscribe one deck heat-insulation cloth;
Allowing trouble pin keep rectification state to stand in has wrapped up on sheet shaped thermoplastic's resin of heat-insulation cloth;
Keep stance until the not redeformation of sheet shaped thermoplastic's resin hardens, obtain correcting foot pad;
Rectification foot pad is repaired.
In the above-mentioned methods, the sheet shaped thermoplastic's resin having wrapped up heat-insulation cloth is placed on flexible material, then allows trouble pin keep rectification state to stand in and wrapped up on sheet shaped thermoplastic's resin of heat-insulation cloth.
Present invention also offers a kind of customization adopting said method to make and correct foot pad, the arch regions that foot pad is corrected in customization is provided with a control device, the upper surface that foot pad is corrected in customization is provided with multiple pressure sensitive sheet, control device certain interval of time gathers the trouble pin different parts of each pressure sensitive sheet acquisition to the pressure of customization rectification foot pad simultaneously, obtain the foot force distribution map of current time, and according to the comparative result with built-in normal pressure distribution map, send alerting signal.
Correct in foot pad in above-mentioned customization, the upper surface that foot pad is corrected in customization is also provided with multiple vibrating reed, and control device controls corresponding vibrating reed according to current pressure distribution map to the comparative result of built-in normal pressure distribution map and vibrates.
The present invention, utilizes plaster bandage to obtain the sole shape information suffering from pin, and utilizes double-quick cement or quick-drying synthetic to make human foot model, and can obtain sole shape accurate information simply and easily, human foot model is firm, does not need complicated equipment, is simple and easy to realize; During use, rectification foot pad is put into footwear, be padded with one deck flexible shoe pad, can effectively alleviate or cure foot's disease.
Accompanying drawing explanation
Fig. 1 is a kind of method flow diagram customizing rectification foot pad in the present invention.
Detailed description of the invention
The method of foot pad is corrected in customization provided by the invention, and production method is simple, and high with the trouble pin goodness of fit, rectification effect is good.Below in conjunction with specification drawings and specific embodiments, the present invention is described in detail.
As shown in Figure 1, the method for foot pad is corrected in customization provided by the invention, comprises the following steps:
Step 1: utilize plaster bandage to make the gypsum mold mated with trouble pin.
In this step, first allow the stationary posture that client keeps comfortable, and trouble pin is processed make its each several part all be in the correct attitude after rectification, then encase trouble pin with plastic sheeting;
Get the plaster bandage larger than the sole of suffering from pin to soak in water, all soak rear taking-up Deng plaster bandage and remove too much water, then encase immediately and suffer from the sole of pin and periphery, keep suffering from pin and plaster bandage motionless until plaster bandage hardens completely, form the gypsum mold mated with trouble pin.
In the present invention, also directly can encase with plaster bandage without plastic sheeting and suffer from the sole of pin and periphery thereof and obtain client's feet shape, but the gypsum mold after using plastic sheeting can take off sclerosis more easily.
Step 2: carefully take off the gypsum mold of having shaped, pour in the gypsum mold of having shaped fast after double quick (quick setting and rapid hardening) cement and appropriate water are stirred, the complete hardening rear taking-up of double-quick cement, obtains and suffers from the on all four human foot model of pin.
In the present invention, can be directly made into one formula human foot model with plaster bandage and double-quick cement, now, plaster bandage parcel on trouble pin does not exceed two-layer yet.
In this programme, double-quick cement can replace with other quick-drying synthetics.
Step 3: the arch of the foot one of human foot model is faced up and fixes, then be laid on human foot model after sheet shaped thermoplastic's resin being heated to plasticization temperature, with hand (putting on proximity gloves) by or do not press down tabular thermoplastic resin by other instrument, itself and human foot model is made to fit like a glove and maintain, until heated sheet shaped thermoplastic's resin not redeformation.
Because human foot model is hard cement, so sheet shaped thermoplastic's resin can bear larger continuous, thus ensure that itself and human foot model fit like a glove.
Sheet shaped thermoplastic's resin can be TPO, fluororesin, polyamide, polyester, Merlon, polyformaldehyde, polypropylene-laurylene-styrene (ABS resin), polystyrene-acrylonitrile etc.
By selecting different sheet shaped thermoplastic's resins, can make the rectification foot pad of two kinds of forms, a kind of is the more bigger sheet shaped thermoplastic's resin of the whole sole of Selection radio, produces the rectification foot pad of full sole form; Another kind selects the sheet shaped thermoplastic's resin from heel to arch size, produces the rectification foot pad of half sole form.The rectification effect of the rectification foot pad of half sole form and the rectification foot pad of full sole form is basically identical, but can save material, reduces cost of manufacture.
Step 4: according to shoes lumen size and shape, repairs rectification foot pad.
During finishing, keep correcting the heel of foot pad and the shape invariance at arch place, length and width are repaired, to ensure that correcting foot pad meets footwear chamber inside dimension and shape.
During use, rectification foot pad is put into footwear and the upper a slice flexible shoe pad of pad, such rectification foot pad can make trouble pin remain rectification state, and avoid foot fatigue or compressing toe to cause foot pain, foot's disease can effectively be alleviated or be cured to long-time use.
Utilize the inventive method can make the rectification foot pad of following several form:
The rectification foot pad of (1) half sole form, has heel portion and arch portion;
(2) on the rectification foot pad of half sole form, be stained with common cloth shoe-pad or the former shoe-pad of client of one deck full sole form;
(3) on the rectification foot pad of half sole form, be stained with one deck common cloth shoe-pad consistent with its shape or the shoe-pad by the former shoe-pad cutting of client;
(4) last layer elastomeric material and one deck hard material is added successively at the heel place of correcting foot pad (1);
(5) last layer elastomeric material and one deck hard material is added successively at the heel place of correcting foot pad (2);
(6) last layer elastomeric material and one deck hard material is added successively at the heel place of correcting foot pad (3);
(7) the rectification foot pad of full sole form;
(8) on the rectification foot pad of full sole form, one deck common cloth shoe-pad or the former shoe-pad of client is stained with;
(9) one deck elastomeric material and one deck hard material is stained with successively at the heel place of the rectification foot pad (7) of full sole form;
(10) one deck elastomeric material and one deck hard material is stained with successively at the heel place of the rectification foot pad (8) of full sole form.
If client wishes the rectification foot pad that can obtain quickly customizing or the process not liking gathering sole shape, present invention also offers the method that foot pad is corrected in another kind of customization, comprise the following steps:
After sheet shaped thermoplastic's resin suitable with suffering from pin is heated to plasticization temperature, superscribe one deck heat-insulation cloth;
Allowing trouble pin keep rectification state to stand in has wrapped up on sheet shaped thermoplastic's resin of heat-insulation cloth;
Keep stance until after the not redeformation of sheet shaped thermoplastic's resin hardens, suffer from pin and leave, obtain correcting foot pad.
Keep correcting the heel of foot pad and the shape invariance at arch place, the size and shape according to client's shoes is repaired the other parts of correcting foot pad.
During use, rectification foot pad is put into footwear and the upper a slice flexible shoe pad of pad.
Adopt the rectification foot pad that said method is obtained, have a larger three-dimensional radian at arch place, can form a space so correct between foot pad and shoes, the present invention utilizes this space to place a control device, extends the function of correcting foot pad.
Specifically, the invention provides a kind of customization adopting said method to make and correct foot pad, the arch regions that foot pad is corrected in customization is provided with a control device, the upper surface that foot pad is corrected in customization is provided with multiple pressure sensitive sheet, control device meeting certain interval of time, gather the numerical value of each pressure sensitive sheet simultaneously, thus the trouble pin different parts obtained corrects the pressure of foot pad to customization, and then obtain the foot force distribution map of current time, and according to the comparative result with built-in normal pressure distribution map, obtain the using state that foot pad is corrected in current customization, if there is larger deviation, then alerting signal can be sent.
In such scheme, pressure sensitive sheet is installed in foot pad diverse location, particularly arch and heel place.Pressure on each pressure sensitive sheet can be recorded, and forms a foot force distribution map.The pressure-plotting just brought into use when correcting foot pad and the pressure-plotting after using a period of time are compared and just can show that rectification foot pad is to the correcting of suffering from pin.If the pressure-plotting corrected after a period of time does not still arrive the most correct, then this trouble pin needs again to make one pair of rectification foot pad to correct further according to up-to-date pressure-plotting.
In addition, pressure sensitive sheet also can be used for making counter, to record the step number of walking.
These pressure sensitive sheets are changed into a heating cushion, then can be made into hot type and correct foot pad.
Control device can be made into a box body, and switch, indicator lamp, USB interface and and the interface that is connected of pressure sensitive sheet are equipped with in side.USB interface can connect USB flash disk for reading and writing data, and also can be used for charging to rechargeable battery.
Tray interior is provided with rechargeable battery, A/D converter, processor, memory and bluetooth module.Rechargeable battery provides power supply and charges to it by USB; A/D converter is data signal the voltage transitions that pressure sensitive sheet transmits and gives processor; The data that processor transmits in order to processing pressure sensing chip; Memory is in order to store the data before and after process; Bluetooth module, in order to exchange with the external world, such as receives the instruction (such as regulating the temperature of heating pad) of smart mobile phone and the data of process is passed on smart mobile phone.
Go between because the thickness of pressure sensitive sheet can be thinned to submillimeter level and guide to by the aperture corrected on foot pad the reverse side correcting foot pad, if there is the common shoe-pad of one deck again, so suffer from pin can not feel that it exists.Box body is fixed on corrects the space that foot pad reverse side is arranged in arch place, completely becomes to be integrated with rectification foot pad.
On the basis of such scheme, the upper surface that foot pad is corrected in customization can also arrange multiple vibrating reed, make Vibromassage-type and correct foot pad, simultaneously, control device can control corresponding vibrating reed according to current pressure distribution map to the comparative result of built-in normal pressure distribution map and vibrate, and also can play the effect making prompting when correcting and occurring deviation.
Method provided by the invention, utilizes plaster bandage to obtain the sole shape information suffering from pin, and utilizes double-quick cement or quick-drying synthetic to make human foot model, the sole shape information obtained is accurate, human foot model is firm, and does not need complicated equipment, is simple and easy to realize.
The present invention is not limited to above-mentioned preferred forms, and anyone should learn the structure change made under enlightenment of the present invention, and every have identical or close technical scheme with the present invention, all falls within protection scope of the present invention.
Claims (10)
1. the method for foot pad is corrected in customization, comprises the following steps:
Plaster bandage is utilized to make the gypsum mold mated with trouble pin;
In gypsum mold, add double-quick cement or quick-drying synthetic make the human foot model consistent with trouble pin;
Be laid on human foot model after sheet shaped thermoplastic's resin is heated to plasticization temperature, and press down itself and human foot model are fitted like a glove, until heated sheet shaped thermoplastic's resin not redeformation, obtain customization and correct foot pad.
2. the method for claim 1, is characterized in that, when making gypsum mold, encases trouble pin with plastic sheeting, and then the plaster bandage after parcel immersion.
3. the method for claim 1, is characterized in that, when making gypsum mold, allows the stationary posture that client keeps comfortable, makes its each several part all be in the correct attitude after rectification to the process of trouble pin.
4. the method for claim 1, is characterized in that, plaster bandage parcel on trouble pin does not exceed two-layer, using plaster bandage and double-quick cement or quick-drying synthetic one as human foot model.
5. the method for claim 1, is characterized in that, is taken out as human foot model by double-quick cement from gypsum mold.
6. the method for claim 1, is characterized in that, by the rectification foot pad selecting sheet shaped thermoplastic's resin-made of different size to help sole form or half sole form.
7. the method for foot pad is corrected in customization, it is characterized in that, comprises the following steps:
After sheet shaped thermoplastic's resin suitable with suffering from pin is heated to plasticization temperature, superscribe one deck heat-insulation cloth;
Allowing trouble pin keep rectification state to stand in has wrapped up on sheet shaped thermoplastic's resin of heat-insulation cloth;
Keep stance until the not redeformation of sheet shaped thermoplastic's resin hardens, obtain correcting foot pad;
Rectification foot pad is repaired.
8. method as claimed in claim 7, is characterized in that, be placed on flexible material by the sheet shaped thermoplastic's resin having wrapped up heat-insulation cloth, then allows trouble pin keep rectification state to stand in and has wrapped up on sheet shaped thermoplastic's resin of heat-insulation cloth.
9. adopt the customization that method makes as described in claim 1 or 7 to correct foot pad, it is characterized in that, the arch regions that foot pad is corrected in customization is provided with a control device, the upper surface that foot pad is corrected in customization is provided with multiple pressure sensitive sheet, control device certain interval of time gathers the trouble pin different parts of each pressure sensitive sheet acquisition to the pressure of customization rectification foot pad simultaneously, obtain the foot force distribution map of current time, and according to the comparative result with built-in normal pressure distribution map, send alerting signal.
10. foot pad is corrected in customization as claimed in claim 9, it is characterized in that, the upper surface that foot pad is corrected in described customization is also provided with multiple vibrating reed, and control device controls corresponding vibrating reed according to current pressure distribution map to the comparative result of built-in normal pressure distribution map and vibrates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510873671.3A CN105520271A (en) | 2015-12-02 | 2015-12-02 | Customized correcting foot pads and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510873671.3A CN105520271A (en) | 2015-12-02 | 2015-12-02 | Customized correcting foot pads and manufacturing method thereof |
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| Publication Number | Publication Date |
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| CN105520271A true CN105520271A (en) | 2016-04-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510873671.3A Pending CN105520271A (en) | 2015-12-02 | 2015-12-02 | Customized correcting foot pads and manufacturing method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106344247A (en) * | 2016-10-14 | 2017-01-25 | 广州隆达医疗器械有限责任公司 | Foot shape analysis and shoe pad customization system |
| TWI666109B (en) * | 2018-08-02 | 2019-07-21 | National Taiwan University Hospital | Insole and manufacturing method thereof |
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| US6346210B1 (en) * | 1997-02-14 | 2002-02-12 | The Rockport Company, Llc | Method of shaping susceptor-based polymeric materials |
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| US20040134104A1 (en) * | 2001-10-15 | 2004-07-15 | Surefit, Inc. | Method for providing custom fit therapeutic footwear |
| CN103085262A (en) * | 2013-01-24 | 2013-05-08 | 陕西科技大学 | Method for fabricating customized insole |
| CN104699908A (en) * | 2015-03-24 | 2015-06-10 | 唐力 | Manufacturing method for 3D orthopedic insole |
| CN204409766U (en) * | 2014-12-18 | 2015-06-24 | 西安发威电子科技有限公司 | A kind of Intelligent insole walk with appearance correcting function |
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2015
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6346210B1 (en) * | 1997-02-14 | 2002-02-12 | The Rockport Company, Llc | Method of shaping susceptor-based polymeric materials |
| US20020144363A1 (en) * | 2001-04-06 | 2002-10-10 | Royall Steven P. | Custom orthotic sandal and process for constructing |
| US20040134104A1 (en) * | 2001-10-15 | 2004-07-15 | Surefit, Inc. | Method for providing custom fit therapeutic footwear |
| CN103085262A (en) * | 2013-01-24 | 2013-05-08 | 陕西科技大学 | Method for fabricating customized insole |
| CN204409766U (en) * | 2014-12-18 | 2015-06-24 | 西安发威电子科技有限公司 | A kind of Intelligent insole walk with appearance correcting function |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106344247A (en) * | 2016-10-14 | 2017-01-25 | 广州隆达医疗器械有限责任公司 | Foot shape analysis and shoe pad customization system |
| TWI666109B (en) * | 2018-08-02 | 2019-07-21 | National Taiwan University Hospital | Insole and manufacturing method thereof |
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