CN103085262A - Method for fabricating customized insole - Google Patents
Method for fabricating customized insole Download PDFInfo
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- CN103085262A CN103085262A CN2013100280351A CN201310028035A CN103085262A CN 103085262 A CN103085262 A CN 103085262A CN 2013100280351 A CN2013100280351 A CN 2013100280351A CN 201310028035 A CN201310028035 A CN 201310028035A CN 103085262 A CN103085262 A CN 103085262A
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- foot
- vola
- eva sheet
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- preparation
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- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
A method for fabricating a customized insole comprises the following steps of: firstly, wrapping the foot of a person subject with cotton cloth dipped with gypsum water to form a surrounding container, and taking off the cotton cloth after being dry and hard; secondly, pouring gypsum water into the dry container and then taking out the gypsum model after dryness, so as to obtain a male mold of the foot bottom; smoothly polishing the male mold and heightening at the foot arch part for fabricating a foot bottom model; next, buckling the male mold of the foot bottom with the heightened foot arch part on a base plate in an airtight space in a back off manner; putting an EVA sheet larger than the profile of the insole in pure size by 5mm in an oven for heating, and then putting the EVA sheet on the male mold of the foot bottom with the heightened foot arch part; vacuumizing the airtight space and molding the EVA sheet into the insole fitted with the foot bottom in shape; and finally, taking the molded EVA sheet out of the airtight space, and performing cutting, burr grinding and polishing treatment according to the shape of the foot bottom, so as to obtain the customized insole completely united with the foot shape. The method provided by the invention is low in cost, high in fabrication speed, and simultaneously, capable of guaranteeing the customization effect for different people and different foot shapes.
Description
Technical field
The present invention relates to a kind of manufacture method of shoe-pad, particularly a kind of preparation method of customized insole.
Background technology
Modal shoe-pad is common plane shoe-pad in the market, this shoe-pad manufacture craft is simple, with low cost, but because it does not meet anatomical structure and the sport biomechanics requirement of people's pin, so it is poor to wear for a long time the comfortableness of pin, and may cause the foot afflictions such as arch of foot stays, forefoot pain, macLean-Maxwell disease.
In addition, adopted stereoscopic shoe-pad in a lot of sport footwears, its modeling structure can meet the requirement of pin type substantially, but because being produces in enormous quantities, the situation of having ignored people's pin individual difference, and in some professional customized insoles mechanisms, the production of every pair of shoe-pad all needs independent mould, so cost is very high, the time is longer.
Summary of the invention
In order to overcome the shortcoming of above-mentioned prior art, the object of the present invention is to provide a kind of preparation method of customized insole, make the shoe-pad of making can satisfy to the full extent people's pin feature, realize customizing cheaply producing.
To achieve these goals, the technical solution used in the present invention is:
A kind of preparation method of customized insole comprises the following steps:
Step 1 is rolled in experimenter's foot with the cotton that is moistened with parget water, forms a circulating type container, takes off after hardening to be dried;
Step 2, pouring gypsum water in the container of drying, rear taking-up plaster cast to be dried is the vola formpiston, and it is done smooth grinding process, and at padded making vola, arch of foot position model;
Step 3, vola formpiston after the arch of foot position is padded tips upside down on backing plate in confined space, putting into baking oven than the EVA sheet material of the large 5mm of shoe-pad dead size outline, adjusting temperature is 100-110 ℃, time is 2-3min, be put into after heating on the vola formpiston after padded of arch of foot position, described confined space is vacuumized, the EVA sheet material is fashioned into shoe-pad with the vola adhered shape;
Step 4 is taken out the EVA sheet material of moulding from confined space, carry out cutting, the processing of burr sanding and polishing according to the vola shape, can obtain the customized insole that fits like a glove with the pin type.
Parget water in described step 1 and step 2 is all to be the proportional arrangement of 1:1 according to gypsum and water volume ratio.
In described step 2 1/3,1/2 or 2/3 of the padded arch height in arch of foot position.
In described step 2 the arch of foot position padded after, with gypsum, toes part recess is filled and led up, make its height concordant with half sole position, vola.
In described step 3, the thickness of EVA sheet material is 6-10mm.
Compared with prior art, the present invention is with low cost, and manufacturing speed is fast, can guarantee simultaneously the customization effect for different people, different pin type.
Description of drawings
Accompanying drawing is the structural representation of the present invention's making apparatus used.
The specific embodiment
Describe embodiments of the present invention in detail below in conjunction with drawings and Examples.
A kind of making apparatus that the present invention uses comprises the bottomless chase 1 with the tight parcel of soft rubber sheet material as shown in drawings, and sheet material has high resiliency, the performance such as high temperature resistant, airtight.Chase 1 is buckled in for the hard backing plate 3 of placing the vola formpiston, and backing plate 3 has certain thickness, airtight, not yielding and ability uniform temperature.The bottom surface of backing plate 3 is arranged on retort stand 4, have crisscross groove 2 on the part that the surface is fastened by chase 1, the diameter of groove 2 is 1cm, guarantees when vacuumizing, the air at other position at outgoing interface place can be pumped rapidly by minor groove, guarantees that pressure is consistent everywhere.The side of chase 1 is provided with vavuum pump interface 5, and vavuum pump interface 5 outwards connects vavuum pump, and vavuum pump adopts rotary vane type, and model is the 2XZ-2 type.Be provided with simultaneously locking device 6 on chase 1, be used for becoming confined space with chase 1 and backing plate 3 are sealed.
At first preparation method of the present invention is that the proportional arrangement parget water of 1:1 is standby according to gypsum and water volume ratio.Comprise the steps:
Step 1 is rolled in experimenter's foot with the cotton that is moistened with parget water, forms a circulating type container, takes off after hardening to be dried;
Step 2, pouring gypsum water in the container of drying, rear taking-up plaster cast to be dried, be the vola formpiston, and it is done smooth grinding process, and as required in 1/3,1/2 or 2/3 of the padded arch height in arch of foot position, make the vola model of different arch height, for the shoe-pad of making different arch height is prepared, to satisfy different motion modes.In addition, with gypsum, toes part recess is filled and led up, made its height concordant with half sole position, vola.
Step 3, vola formpiston after the arch of foot position is padded tips upside down on backing plate in the confined space of making apparatus, the EVA sheet material that thickness than the large 5mm of shoe-pad dead size outline is 6-10mm is put into baking oven, adjusting temperature is 100-110 ℃, time is 2-3min, be put into after heating on the vola formpiston after padded of arch of foot position, described confined space is vacuumized, the EVA sheet material is fashioned into shoe-pad with the vola adhered shape;
Step 4 is taken out the EVA sheet material of moulding from confined space, carry out cutting, the processing of burr sanding and polishing according to the vola shape, can obtain the customized insole that fits like a glove with the pin type.
Claims (6)
1. the preparation method of a customized insole, is characterized in that, comprises the following steps:
Step 1 is rolled in experimenter's foot with the cotton that is moistened with parget water, forms a circulating type container, takes off after hardening to be dried;
Step 2, pouring gypsum water in the container of drying, rear taking-up plaster cast to be dried is the vola formpiston, and it is done smooth grinding process, and at padded making vola, arch of foot position model;
Step 3, vola formpiston after the arch of foot position is padded tips upside down on backing plate in confined space, putting into baking oven than the EVA sheet material of the large 5mm of shoe-pad dead size outline, adjusting temperature is 100-110 ℃, time is 2-3min, be put into after heating on the vola formpiston after padded of arch of foot position, described confined space is vacuumized, the EVA sheet material is fashioned into shoe-pad with the vola adhered shape;
Step 4 is taken out the EVA sheet material of moulding from confined space, carry out cutting, the processing of burr sanding and polishing according to the vola shape, can obtain the customized insole that fits like a glove with the pin type.
2. preparation method according to claim 1, is characterized in that, the parget water in described step 1 is to be the proportional arrangement of 1:1 according to gypsum and water volume ratio.
3. preparation method according to claim 1, is characterized in that, the parget water in described step 2 is to be the proportional arrangement of 1:1 according to gypsum and water volume ratio.
4. preparation method according to claim 1, is characterized in that, in described step 2 1/3,1/2 or 2/3 of the padded arch height in arch of foot position.
5. preparation method according to claim 1, is characterized in that, in described step 2 the arch of foot position padded after, with gypsum, toes part recess is filled and led up, make its height concordant with half sole position, vola.
6. preparation method according to claim 1, is characterized in that, in described step 3, the thickness of EVA sheet material is 6-10mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100280351A CN103085262A (en) | 2013-01-24 | 2013-01-24 | Method for fabricating customized insole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100280351A CN103085262A (en) | 2013-01-24 | 2013-01-24 | Method for fabricating customized insole |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103085262A true CN103085262A (en) | 2013-05-08 |
Family
ID=48198627
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013100280351A Pending CN103085262A (en) | 2013-01-24 | 2013-01-24 | Method for fabricating customized insole |
Country Status (1)
| Country | Link |
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| CN (1) | CN103085262A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105520271A (en) * | 2015-12-02 | 2016-04-27 | 杜宣明 | Customized correcting foot pads and manufacturing method thereof |
| CN111605183A (en) * | 2020-05-28 | 2020-09-01 | 华越(广州)智造科技有限公司 | Manufacturing method and selling method of customized insole |
| CN113116021A (en) * | 2021-05-10 | 2021-07-16 | 沈阳爱山体育发展有限公司 | Reverse vacuum insole setting machine and using method thereof |
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| CN2505049Y (en) * | 2001-10-10 | 2002-08-14 | 中国康复工程研究所 | Planter pressure distribution adjusitng pad |
| US20030079303A1 (en) * | 2001-10-29 | 2003-05-01 | Kantro Scott R. | Devices and methods for orthotic customization |
| US20040194344A1 (en) * | 2003-04-05 | 2004-10-07 | Tadin Anthony G. | User-customizable insoles for footwear and method of customizing insoles |
| CN1600193A (en) * | 2004-10-27 | 2005-03-30 | 许庆华 | Shoe pads of odor treatment and sucking sweat, and preparation method |
| CN2796454Y (en) * | 2004-12-17 | 2006-07-19 | 长宇机械实业有限公司 | Shoe pads |
| CN2831826Y (en) * | 2005-11-09 | 2006-11-01 | 张敬宇 | A mold for making shoes mold |
| CN101023817A (en) * | 2006-02-24 | 2007-08-29 | 张敬宇 | Method for producing crystal shoes |
| WO2007145902A2 (en) * | 2006-06-06 | 2007-12-21 | Aetrex Worldwide, Inc. | Method and apparatus for customizing insoles for footware |
| CN101138888A (en) * | 2006-09-07 | 2008-03-12 | 庄沧涛 | Thermoplasticity elastic sock processing method |
| CN102601847A (en) * | 2012-04-09 | 2012-07-25 | 温州市和源鞋业有限公司 | Tool and method for manufacturing foot mould |
| CN102862308A (en) * | 2012-08-28 | 2013-01-09 | 黄美 | Method for manufacturing customized shoe pads |
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2013
- 2013-01-24 CN CN2013100280351A patent/CN103085262A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2505049Y (en) * | 2001-10-10 | 2002-08-14 | 中国康复工程研究所 | Planter pressure distribution adjusitng pad |
| US20030079303A1 (en) * | 2001-10-29 | 2003-05-01 | Kantro Scott R. | Devices and methods for orthotic customization |
| US20040194344A1 (en) * | 2003-04-05 | 2004-10-07 | Tadin Anthony G. | User-customizable insoles for footwear and method of customizing insoles |
| CN1600193A (en) * | 2004-10-27 | 2005-03-30 | 许庆华 | Shoe pads of odor treatment and sucking sweat, and preparation method |
| CN2796454Y (en) * | 2004-12-17 | 2006-07-19 | 长宇机械实业有限公司 | Shoe pads |
| CN2831826Y (en) * | 2005-11-09 | 2006-11-01 | 张敬宇 | A mold for making shoes mold |
| CN101023817A (en) * | 2006-02-24 | 2007-08-29 | 张敬宇 | Method for producing crystal shoes |
| WO2007145902A2 (en) * | 2006-06-06 | 2007-12-21 | Aetrex Worldwide, Inc. | Method and apparatus for customizing insoles for footware |
| CN101138888A (en) * | 2006-09-07 | 2008-03-12 | 庄沧涛 | Thermoplasticity elastic sock processing method |
| CN102601847A (en) * | 2012-04-09 | 2012-07-25 | 温州市和源鞋业有限公司 | Tool and method for manufacturing foot mould |
| CN102862308A (en) * | 2012-08-28 | 2013-01-09 | 黄美 | Method for manufacturing customized shoe pads |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105520271A (en) * | 2015-12-02 | 2016-04-27 | 杜宣明 | Customized correcting foot pads and manufacturing method thereof |
| CN111605183A (en) * | 2020-05-28 | 2020-09-01 | 华越(广州)智造科技有限公司 | Manufacturing method and selling method of customized insole |
| CN113116021A (en) * | 2021-05-10 | 2021-07-16 | 沈阳爱山体育发展有限公司 | Reverse vacuum insole setting machine and using method thereof |
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Application publication date: 20130508 |