CN1055169C - Imitation jade synthetic agate globe and making method thereof - Google Patents
Imitation jade synthetic agate globe and making method thereof Download PDFInfo
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- CN1055169C CN1055169C CN 96107958 CN96107958A CN1055169C CN 1055169 C CN1055169 C CN 1055169C CN 96107958 CN96107958 CN 96107958 CN 96107958 A CN96107958 A CN 96107958A CN 1055169 C CN1055169 C CN 1055169C
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- globe
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Abstract
The present invention relates to a method for manufacturing a globe made of jade imitation synthetic agate, which comprises a process for manufacturing map graphs of a surface layer and a process for manufacturing a thick base shell of the inner layer of a globe according to the manufacture order from the outside to the inside of the globe. The present invention has the steps: sticking gold imitation metal lines on the surface of the inner concave wall of a female mould to form a geographic mesh; printing map patterns on rice paper, and then sticking the rice paper on the surface of the inner concave semi-spherical wall of the female mould; finally, casting the base shell of the globe by moulding. The manufactured globe has luxurious appearance and agate texture, and can be used as an exhibit.
Description
The present invention relates to the manufacture method of terrestrial globe, this terrestrial globe has the outward appearance of agate matter and luxurious style.
The production of the existing isosphere of globe similarly mainly contains two kinds of methods, and (1) becomes spheroid with plastics blow molding, pastes paper globe melon lobe shape picture on its surface.(2) directly heat plastic uptake with plastics hemisphere main body picture itself and semisphere carrier hemispherical Shell are fitted tightly, again two hemisphere amalgamations are formed the whole world.
The terrestrial globe and the only suitable school of similar products that are processed to form with above-mentioned two kinds of methods do the teaching aid use.Though the printing color distinctness lacks artistic style and luxurious sense.Need a kind of volume comparatively to dote on big terrestrial globe and similar products thereof on the market now with luxurious sense, the purchase object of this product is major company, museum, government bodies, hotel etc., except using as terrestrial globe, it also has a purposes, that is exactly a kind of ornamental purposes, and it is a kind of array product that work is interspersed in hall or office.
The objective of the invention is to have luxurious style for market provides a kind of volume bigger, its warp and weft is golden imitative golden metal wire, and spheroid integral body has the sensation of the quality of agate and jade.
Manufacture method of the present invention includes following operation: mould is divided into hemispheric die and punch, and the two is arranged concentric when matched moulds.(1) step operation is to play demoulding wax toward the die inwall in wiping, and air dry is half an hour approximately, and waxing face is clashed luminance brightness.(2) step operation is the spraying gel coating resin, at the die inwall with spray gun or brush the gel coating resin of 0.5 millimeter thickness.The air dry time of gel coating resin is generally between half an hour to 1 hour.(3) step operation is to paste the metal warp and weft, at first locatees gluing parallel, after the parallel location is bonding, cuts each point of crossing of intersecting with warp with blade on every parallel, presses warp then, warp is located bonding with gel coating resin.The material of warp and weft can be a copper wire, also can be that imitative copper is that aluminium wire is electroplated in oxidation.It is that the map pattern paste block of every melon lobe shape of 24 fritters (or cut at interval by 30 degree be 12 fritters) is cut into north and south 2 half along the equator parallel again that (4) step operation will be cut at interval by 15 degree, so just become 24 or 12 southern half block, 24 or 12 northern half blocks.The map pattern is to be printed on resin is not thoroughly stayed on the paper of paper trace after infiltration and the infiltration.(5) step operation is aforesaid north and south fritter to be pasted in the frame that is surrounded by adjacent radial line go, and should discharge the middle minute bubbles of picture and gel coat during stickup, makes drawing paste clothes, spontaneous curing.(6) step operation is punch to be inserted the die inner chamber carry out matched moulds injecting synthetic resin material and form a thick matter hemispherical Shell, becomes the matrix of terrestrial globe.The method that can take to cast for the thicker matrix hemispherical Shell of wall thickness casts out; For thin-walled matrix hemispherical Shell, can take the method for pressure injection to come mold formed.Then with inserted sheet it and die wall are thrown off mutually the hemisphere in the die cavity again and separate taking-up again.At last coat gel coating resin respectively, and hoop is gone into a circle brass metal equator parallel on the joint shoulder of a certain hemisphere equatorial line, aims at each warp the butt joint of two hemisphere is bonded into the whole world in the negative and positive junction of two hemisphere equatorial line positions.For terrestrial globe, the matrix hemispherical Shell is an endothecium structure, and its thickness is (difference of looking the terrestrial globe size is got different wall thickness value) between 3～8 millimeters.
More distinctive in above manufacturing process is to be jade green by its ocean water face portion of terrestrial globe that the inventive method manufactures, and the visual sense of luxurious agate quality is arranged.This mainly is to adopt unsaturated polyester adding aluminum hydroxide or lime carbonate pulvis when casting matrix hemispherical Shell (its thickness is at 3～8 millimeters), and the look that adds pulpous state is again stuck with paste, and stirs, and is poured into the interior hemispherical Shell that is agate matter that forms of die cavity of mould then.
Another characteristic place is that its melon lobe shape pattern of globe manufacturing method of the present invention is to be printed on the rice paper, resin porous papery when a piece melon lobe shape pattern is attached in the frame that is limited by warp and weft, infiltration back rice paper is " disappearance " oneself paper trace just, as not existing.This characteristic that can " dissolve " in resin of rice paper makes the surperficial existing clear distinct land map that is put together mutually by eight kinds of different colors of the terrestrial globe made, and the ocean surface, ocean of agate matter is arranged again.Pattern also can only be pasted the land surface part, allows empty subsides of pelagic division allow the matrix of agate matter directly represent the ocean face portion.
Advantage of the present invention is: the terrestrial globe of making by the inventive method has the quality of imitative jade and artificial agate, its warp and weft is tinsel such as the copper wire or the oxidation plating aluminium wire of imitative gold, have luxurious style generally, can both be used as terrestrial globe, again as high-grade exhibit.This terrestrial globe also have quality firmly, advantage such as colour stable (not fading), overall brightness be good.
Below in conjunction with embodiment and accompanying drawing globe manufacturing method of the present invention is given a detailed account.
Fig. 1 is an indent hemisphere former inwall crossed process of the present invention.
Fig. 2 is that former inwall of the present invention is coated with the gel coating resin operation.
Fig. 3 is of the present invention toward former inwall stickup parallel operation.
Fig. 4 is by the operation of the spaced apart breach of angle five equilibrium on parallel.
Fig. 5 is the operation of pasting warp at the former inwall.
Fig. 6 is the operation of pasting melon lobe shape map pattern toward the hemisphere inwall.
Circle 7 is the technology that the matched moulds casting forms the terrestrial globe matrix.
Fig. 8 is the operation of after the die sinking terrestrial globe hemisphere finished product being stripped off out in the mold cavity.
Fig. 9 is the production process of equatorial line.
Figure 10 is with the operation of two hemisphere to synthetic whole ball.
Fig. 1 to Figure 10 is the 1st embodiment of reflection overall process of the present invention.First step operation is exactly to have drawn warp (2) and parallel (3) exactly on the indent hemisphere wall at former (1) earlier when this imitative jade worker of manufacturing makes agate globe, and then wipe and play demoulding wax, described mould release wax can be selected buffing wax or floor wax for use, air dry is half an hour approximately, indent hemisphere wall is wiped got the luminance brightness (see figure 1).
The second step operation is to spray gel coating resin (4) to wiping on the bright former indent hemisphere wall of polishing, and the THICKNESS CONTROL of gel coating resin is at about 0.5 millimeter, air dry hour (see figure 2) half an hour to one.Gel coating resin (4) plays bonding agent, hardening agent effect.The 598# resin that described gel coating resin can select for use Nanjing compound substance factory to produce.When using, gel coating resin all mixes the cobalt octoate promoter of 0.3% percentage by weight, 0.5% methyl ethyl ketone peroxide initiating agent.
Three-procedure is to paste parallel (3) toward former (1) indent hemisphere wall.At first parallel (3) is pasted the (see figure 3) that gets on by the cut on former (1) the indent hemisphere wall.Warp (2) and parallel (3) all adopt golden yellow oxidation to electroplate aluminum steel, and described metal wire is got the specification of 0.5 mm dia.When the parallel except that the equator all be stuck finish after, again by 15 the degree or 30 the degree intervals on every parallel, cut out breach (5), described breach (5) is exactly point of crossing (6) (see figure 4) of warp and parallel.Then warp (2) is pasted on the indent wall of former (1) along described breach.After finishing, the stickup of warp (2) just formed that graticules (7) as shown in Figure 5.
The 4th step operation is to cut 2 half and become 12 or 24 northern half blocks being printed on 12 lobes on the rice paper or 24 lobe melon lobe shape map patterns one, and same number of southern half block.Adhere in the fictitious graticule shown in Figure 5 and go.Before pasting, to each bar warp (2) be numbered at the equator bead of former (1) earlier, also will also be numbered respectively simultaneously above-mentioned northern half block and southern half block.Carry out with regard to checking the number during stickup, should drain bubble after the stickup, make drawing paste clothes, spontaneous curing.Can monoblock pasting during stickup, is that whole piece is pasted in two zones that adjacent warp enclosed as the melon lobe shape paste block (8) among Fig. 6.The terrestrial globe big for size also can be cut into polylith fritter (9) along parallel with north and south half block map pattern, and the block-by-block of sitting in the right seat is again pasted, and row's bubble was more convenient when fritter was pasted.
The 5th step operation is to treat just to begin formpiston (10) and former (1) are carried out matched moulds after the map pattern spontaneous curing that above-mentioned stickup finishes, the cleaning die orifice, clear up inwall, load onto bearing seat (12), mix internal mold (formpiston) (10), fastening, the synthetic resin material of the imitative Verde Veneziano matter of casting in the die cavity again with screw.Before casting, to the mixture that proportioning is in accordance with regulations formed be mixed and stirred earlier, after mixing and stirring, also will wait allowing a quarter of an hour its automatic froth breaking quietly.After finishing the synthetic resin material primary solidification, casting opens mould, the cleaning sprue gate, slitter edge etc., for the hemisphere basic (11) that prevents to make deforms, allow formpiston (10) and former (1) matched moulds once more, purpose is to allow the terrestrial globe hemisphere matrix of making (11) stay mould 12 hours under the splice grafting state, and with typing better, and then the Northern Hemisphere (13) and the Southern Hemisphere (14) of making are taken out in die sinking.Casting gate in cut-open view shown in Figure 7 (15) uses when making large scale heavy wall terrestrial globe, and injection port (16) is to use when making small size thin-walled terrestrial globe working pressure injecting method, and gas outlet (17) all need use when any method of moulding.The imitative Verde Veneziano matter synthetic resin material of the matrix of casting usefulness is made (ratio is weight percentage) in following prescription in this operation:
73#100 part unsaturated polyester
0.3 part promoter (cobalt octoate)
0.5 part initiating agent (methyl ethyl ketone peroxide)
100 parts of aluminium hydroxide
Estimate the aluminium hydroxide powder that quantitative look sticks with paste as inserts and should use fine powder and meal simultaneously, the ratio of its thin meal is 2: 8, and the proportioning of resin and aluminium hydroxide powder is 1: 1.
Three-procedure is the demoulding, sees shown in Figure 8ly, and breach is done up and down or the shovel of left and right directions is moving with not inserting with the steel ruler (18) of sharp sword, and the hemisphere of making is peeled off mutually with former (1).
The 7th step operation is the involutory of south, two hemisphere in north, at first coats one and enclose gel coating resin as bonding agent on the equatorial line seam mouth shoulder of a hemisphere, binds round a metal parallel (19) that encloses equatorial line then under the line on the seam step of line.That aims at two hemisphere at last becomes a whole ball through line position with south, the Northern Hemisphere are bonding, sees for details shown in Figure 10.
The gel coating resin that uses in embodiment 2, the second operations is a 202# resin of selecting for use Jiangyin, Jiangsu Province to produce, mixes the cobalt octoate promoter of 0.4% percentage by weight and 0.7% methyl ethyl ketone peroxide initiating agent simultaneously.Gel coating resin is to get on the indent hemisphere wall that the method for brushing is coated onto former (1).Operation three to four is basic identical with first embodiment, and warp and weft is that oxidation Electroplating Aluminum silk thread directly is 0.8 millimeter, and imitative its prescription of Verde Veneziano matter synthetic resin material that is used for casting matrix (11) in the 5th step operation is:
100 parts of 793# unsaturated polyesters
0.4 part promoter (cobalt octoate)
1.0 part initiating agent (methyl ethyl ketone peroxide)
200 parts of aluminium-hydroxide powders
Estimating quantitative look, to stick with paste it be 1: 1 as its fine powder of aluminium-hydroxide powder of inserts and the ratio of meal.The ratio of resin and filling aluminium hydrate is 1: 2.Adopt the casting pattern to come molded.
Last the 6th, seven operations are also identical with the 1st embodiment.1st, used aluminium hydroxide pulvis is thick number and the thin white powder of being produced by Shandong Province, Zibo City Chinalco among the 2nd embodiment.
Embodiment 3, its whole operations and the 1st embodiment are basic identical, difference is, the gel coating resin that uses in second operation is that the commercially available 202# resin of being produced by the Jiangyin City, Jiangsu Province is mixed the cobalt octoate promoter of 0.5% percentage by weight and 2% methyl ethyl ketone peroxide initiating agent simultaneously.Employed warp and weft is to adopt copper cash (line through be 0.3 millimeter) in three-procedure.Adopt the mode of pressure injection during die casting, the prescription of used imitative Verde Veneziano matter synthetic resin material is in the 5th operation:
100 parts of 793# unsaturated polyesters
0.5 part promoter (cobalt octoate)
2 parts of initiating agents (methyl ethyl ketone peroxide)
150 parts of lime carbonate pulvis
Estimate quantitative look and stick with paste wherein that the fine powder of calcium carbonate powder and the ratio of meal are 3: 7.
Method of the present invention is not only in order to the manufactured place globe, can also be used to make similar products, as world's animals and plants species distribution instrument, world population Density Distribution instrument, world's mineral reserve distribution instrument etc.
Claims (10)
1. the manufacture method of an imitation jade synthetic agate globe, it comprises the manufacturing process of the molded and basic shell outside map graph of terrestrial globe base shell, it is characterized in that: from outer order inwards following manufacturing procedure is arranged by terrestrial globe:
A. earlier embrocate mould release wax on the hemisphere indent wall of former, play wiping and make whole indent wall smooth:
B. coat one deck gel coating resin toward the hemisphere indent wall of former, treat its drying;
C. be bonding agent and hardening agent with above-mentioned gel coating resin, paste the warp and the parallel of terrestrial globe on the former hemisphere indent wall;
D. will be printed on 24 map patterns on (or 12) melon lobe shape veneer in advance and surround in the frame toward corresponding each adjacent warp successively and paste, and get rid of bubble, the map pattern is to be printed on resin is not thoroughly stayed on the paper of paper trace after infiltration and the infiltration:
E. treat that with injecting the artificial synthetic agate material of imitating beautiful matter toward die cavity behind hemisphere sun punch and the hemisphere former matched moulds its spontaneous curing forms the hemisphere base shell as the terrestrial globe endothecium structure;
F. after finishing the demoulding, coat a circle bonding agent at the shoulder of closing line position, the equator of a hemisphere, embed and be stained with a circle around the flavous metal wire in equator with north and south two hemisphere under the line the negative and positive interface of position aim at each bar warp, rejoining forms whole ball.
2. the manufacture method of imitation jade synthetic agate globe as claimed in claim 1, it is characterized in that: the making of described warp and weft metal wire is to paste parallel toward former cavity inwall earlier, branches such as angle are in accordance with regulations left at interval breach on the relevant position of every parallel then, at last along the position of parallel breach one by one warp embed breach and paste at former cavity inwall and put in place.
3. the manufacture method of imitation jade synthetic agate globe as claimed in claim 1 or 2, it is characterized in that: described warp, parallel are that diameter is 0.3～0.8 millimeter a circular section tinsel.
4. as the manufacture method of claim 1 or 3 described imitation jade synthetic agate globes, it is characterized in that: what described warp, parallel used is that the aluminium wire that is imitation copper is electroplated in oxidation.
5. the manufacture method of imitation jade synthetic agate globe as claimed in claim 1, it is characterized in that: the thickness of described hemisphere base shell is 3～8 millimeters.
6. the manufacture method of imitation jade synthetic agate globe as claimed in claim 1, it is characterized in that: its prescription of imitation jade synthetic agate material of the basic shell of described casting is: unsaturated polyester, promoter, initiating agent, look paste and inserts such as aluminium hydroxide or lime carbonate, wherein the proportioning of resin and inserts is 1: 1 to 1: 2.
7. as the manufacture method of claim 1 or 6 described imitation jade synthetic agate globes, it is characterized in that described inserts aluminium hydroxide or lime carbonate etc. have the branch of meal and fine powder, thin thick ratio is 20%: 80% to 50% to 50%.
8. the manufacture method of imitation jade synthetic agate globe as claimed in claim 1 is characterized in that: described to make resin thoroughly not stay the paper of paper trace after infiltration and the infiltration be rice paper.
9. the manufacture method of imitation jade synthetic agate globe as claimed in claim 1 is characterized in that described gel coating resin is that unsaturated polyester is mixed promoter and initiating agent.
10. the manufacture method of imitation jade synthetic agate globe as claimed in claim 1 is characterized in that: the imitation jade synthetic agate material of the basic shell of described formation is that the mode by pressure injection is filled in the die cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96107958 CN1055169C (en) | 1996-05-29 | 1996-05-29 | Imitation jade synthetic agate globe and making method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96107958 CN1055169C (en) | 1996-05-29 | 1996-05-29 | Imitation jade synthetic agate globe and making method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1147122A CN1147122A (en) | 1997-04-09 |
| CN1055169C true CN1055169C (en) | 2000-08-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 96107958 Expired - Fee Related CN1055169C (en) | 1996-05-29 | 1996-05-29 | Imitation jade synthetic agate globe and making method thereof |
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| CN (1) | CN1055169C (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1845212B (en) * | 2006-05-17 | 2010-06-09 | 张明顺 | Globe manufacturing method |
| CN103871315A (en) * | 2012-12-12 | 2014-06-18 | 李一波 | Plastic tellurion production technology |
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- 1996-05-29 CN CN 96107958 patent/CN1055169C/en not_active Expired - Fee Related
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| CN1147122A (en) | 1997-04-09 |
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Granted publication date: 20000802 Termination date: 20130529 |