CN105512811A - Method for calculating cost performance of ironmaking operation through employing intelligent collection system - Google Patents
Method for calculating cost performance of ironmaking operation through employing intelligent collection system Download PDFInfo
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- CN105512811A CN105512811A CN201510871431.XA CN201510871431A CN105512811A CN 105512811 A CN105512811 A CN 105512811A CN 201510871431 A CN201510871431 A CN 201510871431A CN 105512811 A CN105512811 A CN 105512811A
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention provides a method for calculating the cost performance of an ironmaking operation through employing an intelligent collection system, and the method is used for the collection, calculation and arrangement of feeding output data of a pre-ironmaking operation of an iron factory, and presenting a cost report for performance assessment. The method comprises the steps that a user starts a data collection module at a client to collect the needed data; a data storage module and a data processing module carry out the recording and calculating of data; and finally a performance generation module forms a performance report. The method can help the user make statistics and management of material consumption of each furnace, helps the user make statistics and control of production cost, helps the user know and record the work efficiency of the personnel, is simple in step, and is convenient to operate.
Description
Technical field
The invention belongs to data acquisition system (DAS) field, particularly relate to a kind of method utilizing intelligent acquisition system to calculate Iron-smelting capital performance.
Background technology
In recent years, domestic steel industry dog-eat-dog, iron and steel enterprise wants to stand in the industry heel, and cost is crucial.In order to reduce steel-making cost, need to realize meticulousr, deeper cost management.
The major way that pneumatic steelmaking is made steel as each big steel enterprise, have and do not need excessive fuel consumption, recyclable coal gas of converter, steam, can realize bearing features such as can making steel, the process energy consumption that whole iron and steel is produced can be reduced, but the process of pneumatic steelmaking is complicated, the energy medium related to is of a great variety, and the factor affecting energy consumption is also a lot.
In existing patent, application publication number a kind of convertor steelmaking process energy efficiency evaluating method that has been the disclosure of the invention of CN104593540, this invention is according to the technological process of converter smelting, and some historical datas find out the factor affecting converter smelting process energy consumption, and classifies to it; Find out key influence factor to the influence coefficient of energy consumption and establish reference energy consumption only and the base operation condition of converter producing activity; Take base operation condition as the converter energy consumption level under criterion evaluation actual condition.
The energy consumption level that this invention understands self reality for iron and steel enterprise provides foundation, but step is complicated, and data volume is excessive, and the hardware device related to is more, more difficult when enterprise manages.
Summary of the invention
The step that the object of the invention is to exist for above-mentioned existing iron and steel enterprise converter procedure energy consumption measure method is complicated, data volume is excessive, and the defect such as the hardware device related to is more, there is provided a kind of method utilizing intelligent acquisition system to calculate Iron-smelting capital performance, to solve the problems of the technologies described above.
For achieving the above object, the present invention provides following technical scheme:
Utilize intelligent acquisition system to calculate a method for Iron-smelting capital performance, it is characterized in that: the method comprises the following steps:
(1) data acquisition module is started; (2) data acquisition module BOB(beginning of block) collection signal data; (3) signal data collected is sent to data memory module by data acquisition module; (3) in data memory module, input cost of labor expense and the Material Cost expense of each operation; (4) data processing module starts to process data, draws each process cost expense and each operation actual cost; (5) data after process are sent to performance generation module by data processing module, need to generate corresponding report according to user.
As preferably, signal data is that every heat starts, until the various signal datas that terminate of heat, specifically to comprise: every heat start time; Every heat end time; Every heat charging time; Every heat material discharge quantity; Every heat uses multi-energy data amount; Manual charging time under abnormality; Manual batch number of times under abnormality.
As preferably, described cost of labor expense adopts standard labour costs.
As preferably, described Material Cost expense adopts actual acquired data to be multiplied by market price last month.
A kind of intelligent acquisition system, is comprised the client and data acquisition module that are connected by wireless network, it is characterized in that: also comprise and start module, data memory module, data processing module and performance generation module;
Described startup module installation in client, for starting data acquisition module;
Described data acquisition module is arranged on a production line;
Described data memory module is arranged on client, each process cost data that original data signal and user for storing data acquisition module Bulk transport input;
Described data processing module is arranged on client, and user carries out computing by loading routine control data processing module to the original signal data collected and each process cost data;
Described performance generation module is arranged on client, and described performance generation module receives the data that data processing module obtains and also arranges, and when after the solicited message sent from client to reception user, performance generation module generates corresponding performance form.
As preferably, described data acquisition module comprises scale under PLC, belt conveyer scale and ironmaking groove.
As preferably, described performance processing module comprises provides each process cost form unit, provides each operation actual cost form unit, provides each operation performance appraisal form unit.
As preferably, described data memory module comprises and is entered as notebook data unit, carrying cost data cell and storage of collected data signal units.
Disclosing based on technique scheme, a kind of method utilizing intelligent acquisition system to calculate Iron-smelting capital performance provided by the invention has following beneficial effect:
A kind of method utilizing intelligent acquisition system to calculate Iron-smelting capital performance provided by the invention, client is adopted to be connected by wireless network with data acquisition module, good stability and without wiring damage, after data collecting module collected desired signal data, via wireless network and client's side link, the signal data collected data memory module be can be uploaded to timely and effectively, the accuracy of data, integrality and promptness ensure that; Data memory module is used for cost of labor expense that the signal data that arrives of storage of collected and user input and Material Cost cost data, formation record, and data traceability is good; Computing is carried out in the instruction that data processing module is arranged according to user, and comprise weighting, button water, instruction such as folding water etc., automatic gauge, adds up automatically, solves the problems such as accuracy that human factor causes is low, not objective; Performance generation module arranges the data after data processing module computing, provide corresponding performance form, the supplies consumption amount of user to every heat can be helped to carry out statistical management, production cost is added up and controls, the work efficiency of employee is understood and record, step is simple, easy to operate.
In addition, the principle of the invention is reliable, and structure is simple, has application prospect widely.
As can be seen here, the present invention compared with prior art, has outstanding substantive distinguishing features and progress significantly, and its beneficial effect implemented also is apparent.
Accompanying drawing explanation
Fig. 1 is a kind of block scheme utilizing intelligent acquisition system to calculate the method for Iron-smelting capital performance provided by the invention.
Fig. 2 is the process flow diagram of a kind of intelligent acquisition system provided by the invention.
Wherein, 1-client, 2-data acquisition module, 21-PLC controller, 22-belt conveyer scale, scale under 23-ironmaking groove, 3-starts module, 4-data memory module, and 41-is entered as notebook data unit, 42-carrying cost data cell, 43-storage of collected data signal units, 5-data processing module, 6-performance generation module, 61-each process cost form unit, 62-each operation actual cost form unit, 63-each operation performance appraisal form unit.
Embodiment
Below in conjunction with accompanying drawing, also by specific embodiment, the present invention will be described in detail, and following examples are explanation of the invention, and the present invention is not limited to following embodiment.
As shown in Figure 1, a kind of method utilizing intelligent acquisition system to calculate Iron-smelting capital performance provided by the invention, is characterized in that: the method comprises the following steps:
(1) data acquisition module 2 is started; (2) data acquisition module 2 starts collection signal data; (3) signal data collected is sent to data memory module 4 by data acquisition module 2; (3) in data memory module 4, input cost of labor expense and the Material Cost expense of each operation; (4) data processing module 5 starts to process data, draws each process cost expense and each operation actual cost; (5) data after process are sent to performance generation module 6 by data processing module 5, need to generate corresponding report according to user.
In the present embodiment, signal data is the various signal datas that every heat starts to terminate up to heat, specifically comprises: every heat start time; Every heat end time; Every heat charging time; Every heat material discharge quantity; Every heat uses multi-energy data amount; Manual charging time under abnormality; Manual batch number of times under abnormality.
In the present embodiment, described cost of labor expense adopts standard labour costs.
In the present embodiment, described Material Cost expense adopts actual acquired data to be multiplied by market price last month.
As shown in Figure 2, a kind of intelligent acquisition system provided by the invention, is comprised the client 1 and data acquisition module 2 that are connected by wireless network, it is characterized in that: also comprise and start module 3, data memory module 4, data processing module 5 and performance generation module 6;
Described startup module 3 is arranged on client 1, for starting data acquisition module 2;
Described data acquisition module 2 arranges on a production line;
Described data memory module 4 is arranged on client 1, each process cost data that original data signal and user for storing data acquisition module 2 transmission input;
Described data processing module 5 is arranged on client 1, and user carries out computing by loading routine control data processing module 5 to the original signal data collected and each process cost data;
Described performance generation module 6 is arranged on client 1, and described performance generation module 6 receives data that data processing module 5 obtains and arranges, and when to after receiving solicited message that user sends from client 1, performance generation module 6 generates corresponding performance form.
In the present embodiment, described data acquisition module 2 comprise PLC 21, belt conveyer scale 22 and ironmaking groove under scale 23.
In the present embodiment, described performance processing module 6 comprises provides each process cost form unit 61, provides each operation actual cost form unit 62, provides each operation performance appraisal form unit 63.
In the present embodiment, described data memory module 4 comprises and is entered as notebook data unit 41, carrying cost data cell 42 and storage of collected data signal units 43.
A kind of method utilizing intelligent acquisition system to calculate Iron-smelting capital performance provided by the invention, client 1 is adopted to be connected by wireless network with data acquisition module 2, good stability and without wiring damage, after data acquisition module 2 gathers desired signal data, be connected with client 1 via wireless network, the signal data collected data memory module 4 be can be uploaded to timely and effectively, the accuracy of data, integrality and promptness ensure that; The signal data that data memory module 4 arrives for storage of collected and the cost of labor expense that user inputs and Material Cost cost data, form record, data traceability is good; Computing is carried out in the instruction that data processing module 5 is arranged according to user, and comprise weighting, button water, instruction such as folding water etc., automatic gauge, adds up automatically, solves the problems such as accuracy that human factor causes is low, not objective; Data after the computing of performance generation module 6 pairs of data processing modules 5 arrange, provide corresponding performance form, the supplies consumption amount of user to every heat can be helped to carry out statistical management, production cost is added up and controls, the work efficiency of employee is understood and record, step is simple, easy to operate.
When using system provided by the invention and method thereof, first enterprise database is called at data processing module 5, operational order is set, then open and start module 3, data acquisition module 2 starts to gather specification signal data, by wireless network, the signal data collected is sent to data memory module 4 subsequently to preserve, cost of labor data and Material Cost data can be inputed to data memory module and preserve by user; Data memory module 4 will carry out record to collection signal data and cost data, can check passing record; Data processing module 5 arranges according to user and carries out calculation process to the desired data in data memory module 4, and comprise weighting, folding water, button water etc., accuracy is high, and efficiency is high, reduces the impact that human factor causes; The data that performance generation module 6 pairs of data processing modules 5 export arrange, and generate specify performance form according to user's request.
The above is only preferred embodiment of the present invention, not does any pro forma restriction to the present invention, and all done any amendments within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. utilize intelligent acquisition system to calculate a method for Iron-smelting capital performance, it is characterized in that: the method comprises the following steps:
(1) data acquisition module is started; (2) data acquisition module BOB(beginning of block) collection signal data; (3) signal data collected is sent to data memory module by data acquisition module; (3) in data memory module, input cost of labor expense and the Material Cost expense of each operation; (4) data processing module starts to process data, draws each process cost expense and each operation actual cost; (5) data after process are sent to performance generation module by data processing module, need to generate corresponding report according to user.
2. a kind of method utilizing intelligent acquisition system to calculate Iron-smelting capital performance as claimed in claim 1, is characterized in that: described signal data is that every heat starts, until the various signal datas that terminate of heat, specifically to comprise: every heat start time; Every heat end time; Every heat charging time; Every heat material discharge quantity; Every heat uses multi-energy data amount; Manual charging time under abnormality; Manual batch number of times under abnormality.
3. a kind of method utilizing intelligent acquisition system to calculate Iron-smelting capital performance as claimed in claim 1 or 2, is characterized in that: described cost of labor expense adopts standard labour costs.
4. a kind of method utilizing intelligent acquisition system to calculate Iron-smelting capital performance as claimed in claim 3, is characterized in that: described Material Cost expense adopts actual acquired data to be multiplied by market price last month.
5. an intelligent acquisition system, is comprised the client and data acquisition module that are connected by wireless network, it is characterized in that: also comprise and start module, data memory module, data processing module and performance generation module;
Described startup module installation in client, for starting data acquisition module;
Described data acquisition module is arranged on a production line;
Described data memory module is arranged on client, each process cost data that original data signal and user for storing data acquisition module Bulk transport input;
Described data processing module is arranged on client, and user carries out computing by loading routine control data processing module to the original signal data collected and each process cost data;
Described performance generation module is arranged on client, and described performance generation module receives the data that data processing module obtains and also arranges, and when after the solicited message sent from client to reception user, performance generation module generates corresponding performance form.
6. a kind of intelligent acquisition system as claimed in claim 5, is characterized in that: described data acquisition module comprises scale under PLC, belt conveyer scale and ironmaking groove.
7. a kind of intelligent acquisition system as described in claim 5 or 6, is characterized in that: described performance processing module comprises provides each process cost form unit, provides each operation actual cost form unit, provides each operation performance appraisal form unit.
8. a kind of intelligent acquisition system as claimed in claim 7, is characterized in that: described data memory module comprises and is entered as notebook data unit, carrying cost data cell and storage of collected data signal units.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510871431.XA CN105512811A (en) | 2015-12-02 | 2015-12-02 | Method for calculating cost performance of ironmaking operation through employing intelligent collection system |
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| CN201510871431.XA CN105512811A (en) | 2015-12-02 | 2015-12-02 | Method for calculating cost performance of ironmaking operation through employing intelligent collection system |
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| CN105512811A true CN105512811A (en) | 2016-04-20 |
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| CN201510871431.XA Pending CN105512811A (en) | 2015-12-02 | 2015-12-02 | Method for calculating cost performance of ironmaking operation through employing intelligent collection system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106529765A (en) * | 2016-09-30 | 2017-03-22 | 百度在线网络技术（北京）有限公司 | Performance evaluation method and device for collection operation |
| CN107423905A (en) * | 2017-07-28 | 2017-12-01 | 深圳市康必达中创科技有限公司 | A kind of energy performance appraisal method and system |
-
2015
- 2015-12-02 CN CN201510871431.XA patent/CN105512811A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106529765A (en) * | 2016-09-30 | 2017-03-22 | 百度在线网络技术（北京）有限公司 | Performance evaluation method and device for collection operation |
| CN107423905A (en) * | 2017-07-28 | 2017-12-01 | 深圳市康必达中创科技有限公司 | A kind of energy performance appraisal method and system |
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Effective date of registration: 20171120 Address after: 250100 Shandong city of Ji'nan province high tech Zone Shun Road No. 2000 Shun Tai Plaza No. 4 Applicant after: Software Limited by Share Ltd Address before: Industrial Road Licheng District, Ji'nan city of Shandong Province, No. 21 250101 Applicant before: Shandong Iron & Steel Group Co., Ltd. |
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Application publication date: 20160420 |