CN105509465B - A kind of roller kilns automatically transporting materials device - Google Patents

A kind of roller kilns automatically transporting materials device Download PDF

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Publication number
CN105509465B
CN105509465B CN201510886900.5A CN201510886900A CN105509465B CN 105509465 B CN105509465 B CN 105509465B CN 201510886900 A CN201510886900 A CN 201510886900A CN 105509465 B CN105509465 B CN 105509465B
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CN
China
Prior art keywords
saggar
roller
lifting assembly
load bearing
bearing board
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Application number
CN201510886900.5A
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Chinese (zh)
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CN105509465A (en
Inventor
刘�文
刘金平
曾帅强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan ShuoKe thermal Intelligent Equipment Co.,Ltd.
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CETC 48 Research Institute
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Priority to CN201510886900.5A priority Critical patent/CN105509465B/en
Publication of CN105509465A publication Critical patent/CN105509465A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/24Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
    • F27B9/2407Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor the conveyor being constituted by rollers (roller hearth furnace)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/26Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace on or in trucks, sleds, or containers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D5/00Supports, screens, or the like for the charge within the furnace
    • F27D5/0006Composite supporting structures
    • F27D5/0012Modules of the sagger or setter type; Supports built up from them

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Tunnel Furnaces (AREA)

Abstract

A kind of roller kilns automatically transporting materials device of the present invention, including saggar lifting assembly, saggar transmission lifting assembly, charging carriage and kiln mouth roller tables, kiln mouth roller tables is located at the fire door or afterbody of roller kilns, charging carriage is used for placing load bearing board and saggar, saggar transmission lifting assembly is used for coordinating with charging carriage, for connecing load bearing board and saggar from charging carriage or load bearing board and saggar being delivered into charging carriage, and lifted and translatory movement;Automatical feeding system is provided with saggar transmission lifting assembly, saggar transmission lifting assembly is located at the biography of completion load bearing board and saggar between saggar lifting assembly and kiln mouth roller tables and connects cooperation.The present invention has the advantages that automaticity is high, is adapted to pipelining, can reduce labor strength, reduce cost of labor.

Description

A kind of roller kilns automatically transporting materials device
Technical field
Present invention relates generally to the Preparation equipment field of lithium battery material, refers in particular to a kind of lithium battery material that is applied to and prepares Roller kilns automatically transporting materials device.
Background technology
At present, because the market demands such as anode material of lithium battery, negative material increasingly increase, the quality and performance of product Uniformity is also increasingly harsh, and push pedal kiln plant is gradually substituted by roller-way kiln plant, and production capacity and properties of product, which have, significantly to be carried Rise.Roller kilns agglomerating plant sinters electrical kiln as a kind of continous way, so that production capacity is big, the temperature difference is small, institute's sintered products stable performance etc. Advantage is approved by industry, gradual to substitute pushed bat kiln agglomerating plant.Roller kilns agglomerating plant sinters as a kind of continous way Electrical kiln, so that production capacity is big, the temperature difference is small, institute's sintered products steady performance is approved by industry, gradually substitute pushed bat kiln Agglomerating plant.Because of its these feature, roller kilns have application to magnetic material, anode material of lithium battery, lithium cell cathode material etc. Numerous civilian and military field.
Traditional roller-way kiln plant manufacturer mainly uses similar pushed bat kiln to ensure that saggar neatly enters in kiln body Peripheral transmission device, worker's being arranged on horizontal roller-way one by one by saggar, entrance roller tables is then transported to again, into stove Body sinters, and so ensure that saggar enters the regularity of body of heater to a certain extent, but airborne dust is too many, has to worker's physical and mental health Certain harm, a worker can only manage an equipment, and saggar must be waited to be cooled to certain temperature when coming out of the stove could to be unloaded Material, thus reduces production efficiency, cost of labor increases, so as to add production cost.
As can be seen here, traditional scheme deficiency present in is that:Production cost is higher;Labor strength is larger; Every equipment will need more people to carry out operation of feeding and discharging;Kiln plant site bad environments, airborne dust is more during loading and unloading, Gong Renchang Expect in workshop, it will its respiratory tract and blood circulation system are damaged, cause the occupational diseases such as anthraco-silicosis;And loading and unloading Excessive artificial participation, pollution is inevitably brought to product, the stability of product quality is had a certain impact during material.
The content of the invention
The technical problem to be solved in the present invention is that:For technical problem existing for prior art, the present invention provides one The roller kilns automatically transporting materials that kind automaticity is high, is adapted to pipelining, can reduce labor strength, reducing cost of labor Device.
In order to solve the above technical problems, the present invention uses following technical scheme:
A kind of roller kilns automatically transporting materials device, including saggar lifting assembly, saggar transmission lifting assembly, charging carriage and Kiln mouth roller tables, the kiln mouth roller tables are located at the fire door or afterbody of roller kilns, the charging carriage be used for placing load bearing board and Saggar, the saggar transmission lifting assembly are used for coordinating with charging carriage, for connecing load bearing board and saggar from charging carriage or inciting somebody to action Load bearing board and saggar deliver to charging carriage, and are lifted and translatory movement;It is provided with certainly on the saggar transmission lifting assembly Dynamic feeding system, the saggar transmission lifting assembly, which is located between saggar lifting assembly and kiln mouth roller tables, completes load bearing board and casket The biography of alms bowl connects cooperation.
The saggar lifting assembly includes the first motor, transmission mechanism, the second motor, frame and roller rod, the roller rod peace In frame, first motor controls the lifting of roller rod by transmission mechanism;It is described when rising or dropping to precalculated position Second motor is rotated to drive roller rod rotation, to realize transmission load bearing board and saggar.
As a further improvement on the present invention:The transmission mechanism includes gear, chain, balancing weight and Lift Part, institute Roller rod is stated on Lift Part, fixed block is housed, the balancing weight, Lift Part lead on the balancing weight and Lift Part Cross chain connection;When the first motor rotation driven gear rotates, Lift Part will be done up and down under balancing weight effect Motion.
As a further improvement on the present invention:Square steel is provided with the frame, for limiting the position of balancing weight and rising Protective effect.
As a further improvement on the present invention:The Lift Part is made up of I-steel, is filled in the two sides of I-steel There are more than two pulleys, to ensure the moving line of elevating mechanism.
As a further improvement on the present invention:The roller rod selects silicon carbide reaction-sintered material.
As a further improvement on the present invention:The saggar selects mullite material.
As a further improvement on the present invention:The load bearing board selects corundum-mullite material.
As a further improvement on the present invention:Also include a saggar to level controlling system, the saggar to level controlling system At kiln mouth roller tables;When the load bearing board reaches specified location, the saggar to level controlling system will send letter Number, the motor of control transmission saggar transmission lifting assembly, which rotates, drives roller rod rotation, and load bearing board is sent into kiln mouth roller tables.
Compared with prior art, the advantage of the invention is that:
1st, roller kilns automatically transporting materials device of the invention, the automatic heap of saggar is listed on charging carriage, is filled in charging carriage Natural cooling is carried out during material, saves the time, improves production efficiency.
2nd, roller kilns automatically transporting materials device of the invention, for the production capacity to increase manufacturing facilities, substituted and pushed away using roller kilns Plate kiln, so every equipment just need multiple workers to carry out operation of feeding and discharging, add cost of labor.And the roller kilns of the present invention After automatically transporting materials device use, each worker can manage multiple devices, save cost of labor, so as to reduce production cost.
3rd, roller kilns automatically transporting materials device of the invention, it is only necessary to it is pushed into charging carriage at saggar lifting assembly, Labor intensity is reduced, is effectively protected the physical and mental health of labourer;Shopwork during so as to avoid Traditional Man mode Bad environments, airborne dust is too many during charging, causes anthraco-silicosis.
4th, roller kilns automatically transporting materials device of the invention, although there is certain protection during feeding, but it is inevitably right Raw materials for sintering produces pollution, influences properties of product and its consistency.Present invention, avoiding the artificial rehandling in workshop, improves The performance and uniformity of product.
Brief description of the drawings
Fig. 1 is principle schematic diagram of the present invention in application example.
Fig. 2 is the principle schematic diagram of present invention dolly in application example.
Fig. 3 is the principle schematic diagram of present invention lifting assembly in application example.
Marginal data:
1st, saggar lifting assembly;2nd, saggar transmission lifting assembly;3rd, automatical feeding system;4th, charging carriage;5th, kiln mouth Roller tables;6th, saggar is to level controlling system;7th, saggar;8th, load bearing board;9th, the first motor;10th, transmission mechanism;11st, gear;12nd, chain Bar;13rd, the second motor;14th, balancing weight;15th, square steel;16th, fixed block;17th, Lift Part;18th, frame;19th, roller rod.
Embodiment
The present invention is described in further details below with reference to Figure of description and specific embodiment.
As shown in Figure 1, Figure 2 and Figure 3, roller kilns automatically transporting materials device of the invention, can be used for completing the upper of roller kilns Expect operation and/or blanking operation.The automatically transporting materials device includes saggar lifting assembly 1, saggar transmits lifting assembly 2, charging is small Car 4 and kiln mouth roller tables 5, kiln mouth roller tables 5 are located at the fire door or afterbody of roller kilns, and charging carriage 4 is used for placing load bearing board 8 With saggar 7, saggar 7 is neat to be arranged on load bearing board 8, and the number of plies of saggar 7 and the heap of load bearing board 8 row is according to kiln working face Depending on height(Referring to Fig. 2).Saggar transmission lifting assembly 2 is used for coordinating with charging carriage 4, and burning is held for being connect from charging carriage 4 Load bearing board 8 and saggar 7 are delivered to charging carriage 4 by plate 8 and saggar 7, and are lifted and translatory movement;Saggar transmits lifting group Automatical feeding system 3 is provided with part 2, load bearing board 8 and saggar 7 are completed between saggar lifting assembly 1 and kiln mouth roller tables 5 Biography connect cooperation.
In the present embodiment, saggar lifting assembly 1 include the first motor 9, transmission mechanism 10, the second motor 13, frame 18 and Roller rod 19, roller rod 19 are arranged in frame 18, and the first motor 9 is rotated and reverse by transmission mechanism 10 to control the liter of roller rod 19 Drop;When rising or dropping to ad-hoc location, control system controls the second motor 13 to rotate, and so as to drive the rotation of roller rod 19, will feed Load bearing board 8 and saggar 7 on dolly 4 are transported to saggar transmission lifting assembly 2(Referring to Fig. 3).Above-mentioned type of drive is not only One, as long as the operation of lifting and transmission is disclosure satisfy that, so protection scope of the present invention is not limited only to this scheme.
In the present embodiment, transmission mechanism 10 includes gear 11, chain 12, balancing weight 14, square steel 15, fixed block 16 and lifting Part 17, roller rod 19 are arranged on Lift Part 17, and fixed block 16 is housed on balancing weight 14 and Lift Part 17, balancing weight 14, Lift Part 17 is connected by chain 12, when the rotation driven gear 11 of the first motor 9 rotates, is lifted under the effect of balancing weight 14 Part 17 will move up and down.Square steel 15 is fixed in frame 18, for limiting the position of balancing weight 14, and is played protection and is made With.
, can be according to being actually needed during concrete application, above-mentioned Lift Part 17 is made up of I-steel, is filled in its two sides There are 3 pulleys, to ensure the moving line of Lift Part 17, but protection scope of the present invention is not limited only to this scheme.
, can be according to being actually needed during concrete application, roller rod 19 can select silicon carbide reaction-sintered material, and saggar 7 can To select mullite material, load bearing board 8 can select corundum-mullite material, but protection scope of the present invention is not limited only to this Kind scheme.
In the present embodiment, the structure and the structure of saggar lifting assembly 1 of saggar transmission lifting assembly 2 are basically identical, different Part, which is that, adds automatical feeding system 3, not only possesses for this outside elevating function, additionally it is possible to carry out automatic charging, so Saggar 7 and load bearing board 8 are sent in kiln mouth roller tables 5 afterwards.
As preferred embodiment, the present invention further comprises a saggar to level controlling system 6, and the saggar controls in place is System 6 is arranged at kiln mouth roller tables 5;When load bearing board 8 reaches specified location, saggar will send signal to level controlling system 6, The motor of control transmission saggar transmission lifting assembly 2, which rotates, drives the rotation of roller rod 19, and load bearing board 8 is sent into kiln mouth roller tables 5.
Operation principle:
When the present invention is used as feeding device, charging carriage 4 is pushed at saggar lifting assembly 1 by worker, presses starting switch, First layer load bearing board 8 and the lifting 10mm of saggar 7 are departed from the first layer shelf of charging carriage 4, roller rod 19 by saggar lifting assembly 1 Rolled and be transported to saggar transmission lifting assembly 2, load bearing board 8 and saggar 7 are lifted to kiln mouth by saggar transmission lifting assembly 2 After the height of roller tables 5, raw material is filled it up with whole saggar 7 by automatical feeding system 3, and roller rod 19 rolls and is transported to kiln mouth roller tables 5;Then, it is transported in kiln body and sinters.When load bearing board 8 is transported to saggar to level controlling system 6, saggar lifting assembly 1 act into Lifting, the conveying of row second layer load bearing board 8, are carried out successively, and until layer 5 plate has been sent, worker pulls out the charging carriage 4 of sky, It is pushed into another charging carriage 4 that saggar is housed, repetitive operation.
When the present invention is used as blanking device, exemplified by the device of the present invention is installed into the afterbody of kiln, this is formd certainly Dynamic blanking system.After the completion of saggar 7 and load bearing board 8 sinter, go out body of heater and be transported to saggar transmission liter through kiln mouth roller tables 5 Come down to a lower group part 2;Then, saggar lifting assembly 1 is sent to, it is through roller rod 19 that its roller-way is top to charging carriage 4;Next, according to Secondary to carry out from top to bottom, until first layer has loaded, worker pulls out full charging carriage 4, and another empty charging of push-in is small Car 4;Repeat above-mentioned action.
The above is only the preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-described embodiment, All technical schemes belonged under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that for the art For those of ordinary skill, some improvements and modifications without departing from the principles of the present invention, the protection of the present invention should be regarded as Scope.

Claims (9)

1. a kind of roller kilns automatically transporting materials device, it is characterised in that including saggar lifting assembly(1), saggar transmission lifting assembly (2), charging carriage(4)And kiln mouth roller tables(5), the kiln mouth roller tables(5)It is described positioned at the fire door or afterbody of roller kilns Charging carriage(4)For placing load bearing board(8)And saggar(7), the saggar transmission lifting assembly(2)It is used for and charging carriage (4)Coordinate, for from charging carriage(4)Connect load bearing board(8)And saggar(7)Or by load bearing board(8)And saggar(7)It is small to deliver to charging Car(4), and lifted and translatory movement;The saggar transmits lifting assembly(2)On be provided with automatical feeding system(3), institute State saggar transmission lifting assembly(2)Positioned at saggar lifting assembly(1)With kiln mouth roller tables(5)Between complete load bearing board(8)And casket Alms bowl(7)Biography connect cooperation.
2. roller kilns automatically transporting materials device according to claim 1, it is characterised in that the saggar lifting assembly(1)Bag Include the first motor(9), transmission mechanism(10), the second motor(13), frame(18)And roller rod(19), the roller rod(19)It is arranged on Frame(18)On, first motor(9)Pass through transmission mechanism(10)To control roller rod(19)Lifting;It is predetermined when rising or dropping to During position, second motor(13)Rotate to drive roller rod(19)Rotation, to realize transmission load bearing board(8)And saggar(7).
3. roller kilns automatically transporting materials device according to claim 2, it is characterised in that the transmission mechanism(10)Including tooth Wheel(11), chain(12), balancing weight(14)And Lift Part(17), the roller rod(19)Installed in Lift Part(17)On, institute State balancing weight(14)And Lift Part(17)It is upper that fixed block is housed(16), the balancing weight(14), Lift Part(17)Pass through chain Bar(12)Connection;When first motor(9)Rotation driven gear(11)During rotation, in balancing weight(14)The lower Lift Part of effect (17)It will move up and down.
4. roller kilns automatically transporting materials device according to claim 3, it is characterised in that the frame(18)On the side of being provided with Steel(15), for limiting balancing weight(14)Position and shield.
5. roller kilns automatically transporting materials device according to claim 3, it is characterised in that the Lift Part(17)By I-shaped Steel is formed, and more than two pulleys is respectively arranged with the two sides of I-steel, to ensure Lift Part(17)Moving line.
6. the roller kilns automatically transporting materials device according to any one in claim 2~5, it is characterised in that the roller rod (19)From silicon carbide reaction-sintered material.
7. the roller kilns automatically transporting materials device according to any one in claim 2~5, it is characterised in that the saggar (7)From mullite material.
8. the roller kilns automatically transporting materials device according to any one in claim 2~5, it is characterised in that described to hold burning Plate(8)From corundum-mullite material.
9. the roller kilns automatically transporting materials device according to any one in Claims 1 to 5, it is characterised in that also including one Saggar is to level controlling system(6), the saggar to level controlling system(6)Installed in kiln mouth roller tables(5)Place;When the load bearing board (8)When reaching specified location, the saggar to level controlling system(6)Signal, control saggar transmission lifting assembly will be sent(2) Motor rotate drive roller rod(19)Rotation, by load bearing board(8)It is sent to kiln mouth roller tables(5).
CN201510886900.5A 2015-12-07 2015-12-07 A kind of roller kilns automatically transporting materials device Active CN105509465B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510886900.5A CN105509465B (en) 2015-12-07 2015-12-07 A kind of roller kilns automatically transporting materials device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510886900.5A CN105509465B (en) 2015-12-07 2015-12-07 A kind of roller kilns automatically transporting materials device

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CN105509465A CN105509465A (en) 2016-04-20
CN105509465B true CN105509465B (en) 2017-12-26

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107599147B (en) * 2017-07-21 2023-01-10 中冶焦耐(大连)工程技术有限公司 Automatic feeding device for brick press feeding bin
CN108020092B (en) * 2017-12-08 2023-11-17 南京熊猫电子股份有限公司 Device with automatic replacement of new and old sagger and sagger dumping function and working method thereof
CN109502335A (en) * 2018-12-14 2019-03-22 广州欧派集成家居有限公司 The automatic charging device of gang drill equipment
CN109708467B (en) * 2019-01-16 2024-01-05 广东邦普循环科技有限公司 Full-automatic overlength roller kiln for sintering anode material
CN109573597A (en) * 2019-02-18 2019-04-05 南通金牛机械制造有限公司 Tunnel oven blanking device
CN114083654B (en) * 2021-11-19 2022-08-19 横店集团东磁股份有限公司 Product transfer system from kiln discharging to grinding machine feeding and implementation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5049093B2 (en) * 2007-10-22 2012-10-17 日本碍子株式会社 Laura Heartilkin
CN101509726B (en) * 2009-03-30 2011-01-26 北京京诚之星科技开发有限公司 Veneer heating apparatus and veneer heating production line
CN204007146U (en) * 2014-08-19 2014-12-10 苏州汇科机电设备有限公司 The automatic suction cover of saggar and device for suction material that electronic kiln automatic production line is used
CN204478834U (en) * 2015-01-24 2015-07-15 于在飞 The dull and stereotyped carborundum load bearing board of a kind of novel porcelain furnace
CN104880062A (en) * 2015-05-25 2015-09-02 绥阳县华夏陶瓷有限责任公司 Double-layer roller-way kiln provided with lifting device

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Effective date of registration: 20201207

Address after: 410000, 1 / F, microelectronic equipment center building, 1025 xinkaipu Road, Tianxin District, Changsha City, Hunan Province

Patentee after: Hunan ShuoKe thermal Intelligent Equipment Co.,Ltd.

Address before: 410111, No. 1025, paving road, Tianxin District, Hunan, Changsha

Patentee before: FORTY-EIGHTH RESEARCH INSTITUTE OF CHINA ELECTRONICS TECHNOLOGY Group Corp.

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