CN105501886A - Belt conveyor slippage and fracture detection device - Google Patents
Belt conveyor slippage and fracture detection device Download PDFInfo
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- CN105501886A CN105501886A CN201410481916.3A CN201410481916A CN105501886A CN 105501886 A CN105501886 A CN 105501886A CN 201410481916 A CN201410481916 A CN 201410481916A CN 105501886 A CN105501886 A CN 105501886A
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Abstract
The invention relates to the technical field of belt transportation, and especially relates to a belt conveyor slippage and fracture detection device. The belt conveyor slippage and fracture detection device comprises a drive roller rotating speed sensor used for detecting the rotating speed of a drive roller; and a driven roller rotating speed sensor used for detecting the rotating speed of a driven roller. The drive roller rotating speed sensor and the driven roller rotating speed sensor send detected signals to a PLC controller, the output terminal of the PLC controller is connected with a motor controller, and the motor controller controls and drives a motor to work. The belt conveyor slippage and fracture detection device is advantaged in that the device is simple in structure and convenient to install, and monitoring of belt conveyor slippage and fracture is effectively achieved.
Description
Technical field
The present invention relates to Belt Conveying technical field, particularly a kind of belt conveyer skids and break detector apparatus.
Background technology
Belt conveyer is applied quite extensive in the modern industrial sector, and it has the high evident characteristic of transport efficiency, and the conveying for large solid material in bulk provides a kind of highly effective means.But due to field condition with by fortune material, often there is the fault such as slipping of the belt or belt fracture, gently then cause having some setbacks of course of conveying, heavy then cause the badly damaged of equipment.Therefore, how providing the detecting device of a kind of slipping of the belt and fracture, to realize the mode of operation immediately detecting belt, is current those skilled in the art's problem demanding prompt solution.
Summary of the invention
In order to solve the problem, the invention provides a kind of belt conveyer to skid and break detector apparatus, object detects the rotating speed of belt/roller in real time, to judge the mode of operation of belt conveyer, the faults such as the slipping of the belt occur belt conveyer or belt fracture automatically detect, diagnose, and send alerting signal, when a failure occurs, band conveyor can be stopped in time and interlocked control is realized to its upstream and downstream equipment.
The present invention is achieved in that in order to achieve the above object
Belt conveyer skids and break detector apparatus, by following Structure composing: for detecting the drive roll tachogen of active roll tube rotating speed, for detecting the driven voller tachogen of driven roller rotating speed, the signal of detection is delivered to PLC by drive roll tachogen and driven voller tachogen, PLC mouth is connected with electric machine controller, the work of motor controller controls drive motor.
Drive roll tachogen is arranged at the active roll tube place of belt.
Driven voller tachogen is arranged at the driven roller place of belt.
Drive roll tachogen is connected with PLC by shielding control cables with driven voller tachogen.
PLC mouth is connected with combined aural and visual alarm.
PLC receives the signal of drive roll tachogen and driven voller tachogen, and calculates the rotating speed difference of active roll tube and driven roller, compares with the skidding value set and fracture value the mode of operation judging belt.
The mode of operation of belt is normally, skids and fracture, is normal during the little just skidding value of rotating speed difference, and for skid when rotating speed difference is between skidding value and fracture value, it is be fracture that rotating speed difference is greater than fracture value.
PLC judge mode of operation be skid or fracture time, when actual skidding value or fracture value exceed the alarming value of skidding or the broken belt preset, combined aural and visual alarm just sends alerting signal; When actual skidding value or fracture value exceed the limit of skidding value or fracture value, PLC sends shutdown signal.
Advantageous effect of the present invention: have structure simple, characteristic easy for installation, actv. solves the monitoring problem that belt conveyer skids and ruptures.Achieve the continuity of production link. guarantee that the stability and safety of manufacturing line is run, improve the automatization level that belt conveyer controls. greatly reduce the barrier rate of load transfer device.This detecting device is undertaken by the fault such as skidding, fracture occurred belt conveyer and alarm and protection, avoids and Lou expects, the generation of putty situation, improves labor efficiency and alleviates the labour intensity of site operation personnel.
Accompanying drawing explanation
Fig. 1 is belt skidding detecting device structural representation of the present invention.
In Fig. 1: 1, PLC; 2, drive motor; 3, electric machine controller; 4, drive roll tachogen; 5, driven voller tachogen; 6, active roll tube; 7, driven roller; 8, control cables is shielded; 9, combined aural and visual alarm.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail, but protection scope of the present invention not limit by embodiment.
Belt conveyer of the present invention skids and break detector apparatus as shown in the figure, by following Structure composing: for detecting the drive roll tachogen 4 of active roll tube rotating speed, for detecting the driven voller tachogen 5 of driven roller rotating speed, the signal of detection is delivered to PLC 1 by drive roll tachogen 4 and driven voller tachogen 5, PLC 1 mouth is connected with electric machine controller 3, and electric machine controller 3 controls the work of drive motor 2.
Drive roll tachogen 4 is arranged at active roll tube 6 place of belt.
Driven voller tachogen 5 is arranged at driven roller 7 place of belt.
Drive roll tachogen 4 is connected with PLC 1 by shielding control cables 8 with driven voller tachogen 5.
PLC 1 mouth is connected with combined aural and visual alarm 9.
PLC 1 receives the signal of drive roll tachogen 4 and driven voller tachogen 5, and calculates the rotating speed difference of active roll tube 6 and driven roller 7, compares with the skidding value set and fracture value the mode of operation judging belt.
The mode of operation of belt is normally, skids and fracture, is normal during the little just skidding value of rotating speed difference, and for skid when rotating speed difference is between skidding value and fracture value, it is be fracture that rotating speed difference is greater than fracture value.
PLC 1 judge mode of operation be skid or fracture time, when actual skidding value or fracture value exceed the alarming value of skidding or the broken belt preset, combined aural and visual alarm just sends alerting signal; When actual skidding value or fracture value exceed the limit of skidding value or fracture value, PLC sends shutdown signal.Send protection shutdown signal to fault conveyer and its upstream and downstream equipment, Accident prevention expands further.
Claims (8)
1. belt conveyer skids and break detector apparatus, it is characterized in that by following Structure composing: for detecting the drive roll tachogen of active roll tube rotating speed, for detecting the driven voller tachogen of driven roller rotating speed, the signal of detection is delivered to PLC by drive roll tachogen and driven voller tachogen, PLC mouth is connected with electric machine controller, the work of motor controller controls drive motor.
2. belt conveyer according to claim 1 skids and break detector apparatus, it is characterized in that drive roll tachogen is arranged at the active roll tube place of belt.
3. belt conveyer according to claim 1 skids and break detector apparatus, it is characterized in that driven voller tachogen is arranged at the driven roller place of belt.
4. belt conveyer according to claim 1 skids and break detector apparatus, it is characterized in that drive roll tachogen is connected with PLC by shielding control cables with driven voller tachogen.
5. belt conveyer according to claim 1 skids and break detector apparatus, it is characterized in that PLC mouth is connected with combined aural and visual alarm.
6. belt conveyer according to claim 1 skids and break detector apparatus, it is characterized in that PLC receives the signal of drive roll tachogen and driven voller tachogen, and calculate the rotating speed difference of active roll tube and driven roller, compare with the skidding value set and fracture value the mode of operation judging belt.
7. belt conveyer according to claim 6 skids and break detector apparatus, it is characterized in that the mode of operation of belt is normally, skids and fracture, be normal during the little just skidding value of rotating speed difference, for to skid when rotating speed difference is between skidding value and fracture value, it is be fracture that rotating speed difference is greater than fracture value.
8. belt conveyer according to claim 7 skids and break detector apparatus, it is characterized in that PLC judge mode of operation be skid or fracture time, when actual skidding value or fracture value exceed the alarming value of skidding or the broken belt preset, combined aural and visual alarm just sends alerting signal; When actual skidding value or fracture value exceed the limit of skidding value or fracture value, PLC sends shutdown signal.
Priority Applications (1)
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CN201410481916.3A CN105501886A (en) | 2014-09-22 | 2014-09-22 | Belt conveyor slippage and fracture detection device |
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CN201410481916.3A CN105501886A (en) | 2014-09-22 | 2014-09-22 | Belt conveyor slippage and fracture detection device |
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CN105501886A true CN105501886A (en) | 2016-04-20 |
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CN201410481916.3A Pending CN105501886A (en) | 2014-09-22 | 2014-09-22 | Belt conveyor slippage and fracture detection device |
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Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106429302A (en) * | 2016-10-18 | 2017-02-22 | 太原钢铁(集团)有限公司 | Device for preventing slippage of belt of belt conveyor |
CN106629196A (en) * | 2016-10-17 | 2017-05-10 | 深圳市润天智数字设备股份有限公司 | Digital printing system and guide belt stepping detection device thereof |
CN107335608A (en) * | 2017-08-24 | 2017-11-10 | 上海云统信息科技有限公司 | A kind of vibratory sieve with timing belt fracture detection |
CN107380953A (en) * | 2017-07-24 | 2017-11-24 | 合肥星袖机械科技有限公司 | A kind of material transmitting device system of material leak-proof automatic speed regulation alarm |
CN107627372A (en) * | 2017-11-08 | 2018-01-26 | 山东通泰橡胶股份有限公司 | A kind of feeding pressure mechanism of rubber slicer conveyer belt |
CN107806990A (en) * | 2017-10-30 | 2018-03-16 | 潍柴动力股份有限公司 | The belt fracture monitoring method and device of a kind of BSG engines |
CN109230353A (en) * | 2018-08-30 | 2019-01-18 | 山西精英科技股份有限公司 | A kind of belt slippage detection system of belt conveyor |
CN109230309A (en) * | 2018-08-09 | 2019-01-18 | 焦作科瑞森重装股份有限公司 | A kind of detection of dummy car driving and prevention system and method |
CN109720815A (en) * | 2017-10-27 | 2019-05-07 | 北京新长征天高智机科技有限公司 | A kind of belt conveyor skidding prior-warning device and detection method |
CN109720374A (en) * | 2018-12-26 | 2019-05-07 | 台晶(重庆)电子有限公司 | A kind of sputter detecting of railway device and test method |
CN110525915A (en) * | 2019-09-09 | 2019-12-03 | 龙岩烟草工业有限责任公司 | Belt conveyor and belt slippage detection method |
CN110921242A (en) * | 2019-12-31 | 2020-03-27 | 中冶北方(大连)工程技术有限公司 | Pressure type adhesive tape running speed and slip detection device |
CN111634845A (en) * | 2020-05-21 | 2020-09-08 | 科捷智能装备有限公司 | Method for detecting lifting operation and belt breakage of elevator |
CN114802197A (en) * | 2022-05-19 | 2022-07-29 | 中国第一汽车股份有限公司 | Torque control method, device, terminal, vehicle and medium |
CN115076365A (en) * | 2022-07-20 | 2022-09-20 | 大庆凯荣科技有限公司 | Intelligent adjustment protection device for transmission system of oil pumping unit |
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CN203593378U (en) * | 2013-10-19 | 2014-05-14 | 新乡学院 | Differential speed control device of conveying belt |
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CN2089458U (en) * | 1990-06-18 | 1991-11-27 | 阎景平 | Anti-slip controller for belt conveyer |
JP2004026484A (en) * | 2002-06-28 | 2004-01-29 | Jfe Steel Kk | Belt breakage detection device in belt conveyor apparatus |
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Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106629196A (en) * | 2016-10-17 | 2017-05-10 | 深圳市润天智数字设备股份有限公司 | Digital printing system and guide belt stepping detection device thereof |
CN106429302A (en) * | 2016-10-18 | 2017-02-22 | 太原钢铁(集团)有限公司 | Device for preventing slippage of belt of belt conveyor |
CN107380953A (en) * | 2017-07-24 | 2017-11-24 | 合肥星袖机械科技有限公司 | A kind of material transmitting device system of material leak-proof automatic speed regulation alarm |
CN107335608A (en) * | 2017-08-24 | 2017-11-10 | 上海云统信息科技有限公司 | A kind of vibratory sieve with timing belt fracture detection |
CN109720815A (en) * | 2017-10-27 | 2019-05-07 | 北京新长征天高智机科技有限公司 | A kind of belt conveyor skidding prior-warning device and detection method |
CN107806990A (en) * | 2017-10-30 | 2018-03-16 | 潍柴动力股份有限公司 | The belt fracture monitoring method and device of a kind of BSG engines |
CN107627372A (en) * | 2017-11-08 | 2018-01-26 | 山东通泰橡胶股份有限公司 | A kind of feeding pressure mechanism of rubber slicer conveyer belt |
CN109230309A (en) * | 2018-08-09 | 2019-01-18 | 焦作科瑞森重装股份有限公司 | A kind of detection of dummy car driving and prevention system and method |
CN109230309B (en) * | 2018-08-09 | 2020-08-04 | 焦作科瑞森重装股份有限公司 | System and method for detecting and preventing runaway of discharging car |
CN109230353A (en) * | 2018-08-30 | 2019-01-18 | 山西精英科技股份有限公司 | A kind of belt slippage detection system of belt conveyor |
CN109720374A (en) * | 2018-12-26 | 2019-05-07 | 台晶(重庆)电子有限公司 | A kind of sputter detecting of railway device and test method |
CN110525915A (en) * | 2019-09-09 | 2019-12-03 | 龙岩烟草工业有限责任公司 | Belt conveyor and belt slippage detection method |
CN110921242A (en) * | 2019-12-31 | 2020-03-27 | 中冶北方(大连)工程技术有限公司 | Pressure type adhesive tape running speed and slip detection device |
CN110921242B (en) * | 2019-12-31 | 2024-06-11 | 中冶北方(大连)工程技术有限公司 | Pressure type adhesive tape running speed and slip detection device |
CN111634845A (en) * | 2020-05-21 | 2020-09-08 | 科捷智能装备有限公司 | Method for detecting lifting operation and belt breakage of elevator |
CN111634845B (en) * | 2020-05-21 | 2021-05-28 | 科捷智能科技股份有限公司 | Method for detecting lifting operation and belt breakage of elevator |
CN114802197A (en) * | 2022-05-19 | 2022-07-29 | 中国第一汽车股份有限公司 | Torque control method, device, terminal, vehicle and medium |
CN115076365A (en) * | 2022-07-20 | 2022-09-20 | 大庆凯荣科技有限公司 | Intelligent adjustment protection device for transmission system of oil pumping unit |
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Application publication date: 20160420 |
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