CN105499343B - Swan neck system in bending machine - Google Patents
Swan neck system in bending machine Download PDFInfo
- Publication number
- CN105499343B CN105499343B CN201610022794.0A CN201610022794A CN105499343B CN 105499343 B CN105499343 B CN 105499343B CN 201610022794 A CN201610022794 A CN 201610022794A CN 105499343 B CN105499343 B CN 105499343B
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- sliding block
- main shaft
- clamping
- pipe arm
- bending pipe
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/16—Auxiliary equipment, e.g. for heating or cooling of bends
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses the swan neck system in bending machine, including:Frame, the vertical main shaft for being supported with top and being provided with wheel model of activity in the front end of frame, main shaft is driven by the first drive mechanism and rotated, bending pipe arm is movably installed with main shaft, bending pipe arm energy relative main under the driving of the second drive mechanism rotates, horizontal guide rail is provided with the top of bending pipe arm, slided on horizontal guide rail and be provided with sliding block, sliding block moves under the driving of the 3rd drive mechanism along horizontal guide rail, the clamping of tubing can be matched for clamping tightly with wheel model by being provided with sliding block, on sliding block and the sliding block outer end relative with main shaft is provided with slotting key, fixed cover is gone back on main shaft positioning disk is housed, the keyway for inserting key insertion is provided with positioning disk, when bending pipe arm is located at clamping station, 3rd drive mechanism can drive sliding block to move to slotting key insertion keyway, bending pipe arm is set mutually to be fixed with main shaft, and clamping just can be clamped tubing with wheel model.The present invention has the advantages of safe to use and applied widely.
Description
Technical field
The present invention relates to bending machine, and in particular to the swan neck system in bending machine.
Background technology
The structure of the swan neck system used in bending machine is at present:Including frame, the vertical branch of activity in the front end of frame
The main shaft that top is provided with wheel model is held, main shaft is driven by drive mechanism and rotated, and fixed cover is equipped with bending pipe arm on main shaft, in bend pipe
Horizontal guide rail is provided with the top of arm, the clamping for being provided with and tubing being matched for clamping tightly with wheel model, clamping are slided on horizontal guide rail
Along horizontal guide rail closer or far from wheel model under the driving for the clamping cylinder being installed on bending pipe arm.The work of above-mentioned swan neck system
Process is:In an initial condition, bending pipe arm is in clamping station;During bend pipe, one end of tubing to be curved is first positioned over bending machine
In feed mechanism, then the other end of tubing to be curved is placed between wheel model and clamping, then starts clamping cylinder, until folder
Locking oil cylinder promotes clamping to be moved to along horizontal guide rail, then stops clamping cylinder
Action, be then again turned out drive mechanism drive shaft, synchronous drive wheel model and bending pipe arm are turned out, and bending pipe arm exists
Meeting synchronous drive clamping is turned out during being turned out, and makes wheel model and clamping synchronous axial system, so as to by clamping and take turns
The tight bending pipes shaping of die clamp, until after bending pipes to be curved shaping, then stop main axis, then restart clamping oil
Cylinder, promote clamping along horizontal guide rail away from wheel model, so as to unclamp the tubing by clamping and wheel model clamping, then worker again will bending
The tubing of shaping takes out from wheel model, then drive mechanism drive shaft is inwardly turned round again, synchronous drive wheel model, bending pipe arm and
Clamping inwardly returns back to clamping station, carries out bend pipe next time and operates.The shortcomings that above-mentioned swan neck system is:(1)Bending pipes into
After type, the molded tubing to be removed being stuck in wheel model is damaged to avoid wheel model from rotating, now wheel model should stop operating, and lead
Cause bending pipe arm to be rotated further, the molded tubing that worker station will be stuck in wheel model in the turning circle of bending pipe arm can only be treated
After taking-up, then drive mechanism can be made inwardly to return back to clamping station by main shaft synchronous drive wheel model, bending pipe arm and clamping, due to
Worker stands in the turning circle of bending pipe arm all the time during tubing is taken, when worker is during tubing is taken, because worker grasps
Slip up or to the drive mechanism that drive shaft rotates break down etc. reason cause bend pipe revolution of arm when, worker easily by
The bending pipe arm inwardly turned round is injured, and security is low, and huge hidden danger has been buried for production safety;(2)One when tubing is to be curved
Bend pipe operation is completed, it is necessary to the next when bent portion position carries out bend pipe operation of the root tubing, if two are treated in pipe portion position
When the distance between bend pipe position is more than the translating stroke of clamping, tubing will be by during being fed mechanism and moving forward
Clamping stops so that tubing treats that bent portion position can not reach clamping station, so as to which bend pipe operation can not be continued, and greatly limitation
The scope of application of bending machine.
The content of the invention
It is an object of the invention to provide the swan neck system in bending machine a kind of safe to use and applied widely.
To achieve the above object, present invention employs following technical scheme:Swan neck system in described bending machine, bag
Include:Frame, in the front end of frame, the vertical main shaft for being supported with top and being provided with wheel model of activity, main shaft are turned by the driving of the first drive mechanism
It is dynamic, bending pipe arm is movably installed with main shaft, bending pipe arm energy relative main under the driving of the second drive mechanism rotates, in bend pipe
Horizontal guide rail is provided with the top of arm, is slided on horizontal guide rail and is provided with sliding block, sliding block is under the driving of the 3rd drive mechanism
Moved along horizontal guide rail, the clamping that tubing can be matched for clamping tightly with wheel model is provided with sliding block, it is on sliding block and relative with main shaft
Sliding block outer end be provided with slotting key, fixed cover is gone back on main shaft positioning disk is housed, be provided with positioning disk for insert key insert
Keyway, when bending pipe arm is located at clamping station, the 3rd drive mechanism can drive sliding block inwardly to move to sliding block along horizontal guide rail
The keyway of the slotting key insertion positioning disk of outer end, makes bending pipe arm mutually be fixed with main shaft, and when the slotting key of sliding block inserts keyway,
Clamping on sliding block can be in just that relative clamping shape clamps tubing with the wheel model on main shaft, then when main shaft is in the first drive mechanism
When being rotated by, the clamping that main shaft can be on synchronous drive wheel model, bending pipe arm and bending pipe arm rotates, so as to will be by clamping and wheel
The bending pipes shaping that die clamp is held, after bending pipes are molded, the 3rd drive mechanism can drive sliding block outwards to be put down along horizontal guide rail
The slotting key for moving to sliding block outer end leaves the keyway of positioning disk, and clamping on sliding block is unclamped tubing, and now, bending pipe arm is the
Energy relative main returns back to clamping station under the driving of two drive mechanisms.
Further, the swan neck system in foregoing bending machine, wherein:The structure of the first described drive mechanism is:
Fixed cover is equipped with drive sprocket on main shaft, movable in the frame at main shaft rear to be vertically supported with driven chain wheel shaft, in driven chain
Fixed cover is equipped with driven sprocket on wheel shaft, is provided with chain between drive sprocket and driven sprocket, the both ends of chain simultaneously with
The piston rod for the bend pipe oil cylinder being installed in frame is mutually fixed.
Further, the swan neck system in foregoing bending machine, wherein:The structure of the second described drive mechanism is:
First gear of the movable set on main shaft is provided with bending pipe arm, bending pipe arm angling cylinder, bending pipe arm are provided with frame
The first rack that can be meshed with first gear is fixed with the piston rod of angling cylinder, when sliding block is in the drive of the 3rd drive mechanism
When the slotting key of its end is moved under dynamic leaving the keyway of positioning disk, bending pipe arm angling cylinder can pass through the first rack and the first tooth
The engagement of wheel, which coordinates, promotes bending pipe arm relative main to rotate.
Further, the swan neck system in foregoing bending machine, wherein:The structure of the 3rd described drive mechanism is:Bag
Include and be arranged at clamping cylinder, first connecting rod and second connecting rod below sliding block in bending pipe arm, the cylinder body of clamping cylinder is hinged on curved
On pipe arm, the hinged end of first connecting rod passes through second by the first hinge in the bottom of sliding block, the hinged end of second connecting rod
Hinge is on bending pipe arm, and the drive end of first connecting rod and the drive end of second connecting rod are simultaneously by the 3rd bearing pin with clamping oil
The piston rod of cylinder is hinged.
Further, the swan neck system in foregoing bending machine, wherein:Coding is provided with the frame below main shaft side
Device, fixed cover is equipped with second gear equipped with side also fixed cover on the output shaft of encoder, and fixed cover is equipped with can be with main shaft
The 3rd gear that second gear is meshed.
The implementation of Pass through above-mentioned technical proposal, the beneficial effects of the invention are as follows:(1)Because worker is taking brake forming pipe
During material, bending pipe arm has returned back to clamping station so that worker will not be located at the turning circle of bending pipe arm again, so as to effectively prevent from taking
The occurrence of bend pipe revolution of arm injures worker during pipe, substantially increases safety in utilization;(2)Due to bending pipe arm to tubing one
After bend pipe operation is completed at individual position to be curved, clamping station can be first returned back to, so as to effectively prevent the clamping of bending pipe arm from interfering tubing
Feeding, so as to substantially increase the scope of application of bending machine.
Brief description of the drawings
Fig. 1 is the structural representation of the swan neck system in bending machine of the present invention.
Fig. 2 is the structural representation of the B-B sections shown in Fig. 1.
Fig. 3 is Fig. 1 structural representation for looking up direction.
Fig. 4 is the structural representation of the A-A sections shown in Fig. 3.
Fig. 5 is the enlarged diagram at the H positions shown in Fig. 4.
Embodiment
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, the swan neck system in described bending machine, including:Frame 1, in frame 1
The vertical main shaft 3 for being supported with top and being provided with wheel model 2 of front end activity, main shaft 3 is driven by the first drive mechanism and rotated, in main shaft 3
On be movably installed with bending pipe arm 4, bending pipe arm 4 under the driving of the second drive mechanism can relative main 3 rotate, in bending pipe arm 4
Top is provided with horizontal guide rail 5, is slided on horizontal guide rail 5 and is provided with sliding block 6, sliding block 6 is under the driving of the 3rd drive mechanism
Moved along horizontal guide rail 5, the clamping 7 that tubing can be matched for clamping tightly with wheel model 2 is provided with sliding block 6, on sliding block 6 and and main shaft
3 relative sliding block outer ends are provided with slotting key 8, fixed cover are gone back on main shaft 3 positioning disk 9 is housed, confession is provided with positioning disk 9
Insert key 8 insert keyway, when bending pipe arm 4 is located at clamping station, the 3rd drive mechanism can drive sliding block 6 along horizontal guide rail 5 to
The slotting key 8 for inside moving to sliding block outer end inserts the keyway of positioning disk 9, bending pipe arm 4 is fixed with the phase of main shaft 3, and work as sliding block 6
Slotting key 8 when inserting keyway, the clamping 7 on sliding block 6 can be in just that relative clamping shape clamps tubing with the wheel model 2 on main shaft 3, connect
When main shaft 3 is in the first drive mechanism when being rotated by, main shaft 3 can be on synchronous drive wheel model 2, bending pipe arm 4 and bending pipe arm 4
Clamping 7 rotate, so as to which bending pipes shaping, after bending pipes are molded, the 3rd driving machine will be clamped by clamping 7 and wheel model 2
Structure can drive sliding block 6 outwards to move to the slotting key 8 of sliding block outer end along horizontal guide rail 5 and leave the keyway of positioning disk 9, and make sliding block
Tubing is unclamped in clamping 7 on 6, and now, the energy relative main 3 under the driving of the second drive mechanism of bending pipe arm 4 returns back to clamping work
Position;In the present embodiment, the structure of the first described drive mechanism is:Fixed cover is equipped with drive sprocket 10 on main shaft 3, in master
Activity is vertically supported with driven chain wheel shaft 11 in the frame 1 at the rear of axle 3, and fixed cover is equipped with driven sprocket on driven chain wheel shaft 11
12, chain 13 is provided between drive sprocket 10 and driven sprocket 12, the both ends of chain 13 are simultaneously with being installed in frame 1
The piston rod of bend pipe oil cylinder 14 is mutually fixed, and the structure of above-mentioned first drive mechanism is simple, convenient to install and maintain;In the present embodiment
In, the structure of the second described drive mechanism is:First gear 15 of the movable set on main shaft 3 is provided with bending pipe arm 4,
Bending pipe arm angling cylinder 16 is provided with frame 1, energy and first gear are fixed with the piston rod of bending pipe arm angling cylinder 16
15 the first racks 17 being meshed, when the slotting key 8 that its end is moved under driving of the sliding block 6 in the 3rd drive mechanism leaves positioning
During the keyway of disk 9, bending pipe arm angling cylinder 16 can be coordinated by the engagement of the first rack 17 and first gear 15 promotes bending pipe arm 4
Relative main 3 rotates, and the structure of above-mentioned second drive mechanism is simple, convenient to install and maintain;In the present embodiment, the described 3rd
The structure of drive mechanism is:Including clamping cylinder 18, first connecting rod 19 and the second connecting rod being arranged in the lower section bending pipe arm of sliding block 6
20, the cylinder body of clamping cylinder 18 is hinged on bending pipe arm 4, and the hinged end of first connecting rod 19 is hinged on sliding block by the first bearing pin 21
6 bottom, the hinged end of second connecting rod 20 are hinged on bending pipe arm 4 by the second bearing pin 22, the drive end of first connecting rod 19 with
The drive end of second connecting rod 20 is hinged by the piston rod of the 3rd bearing pin 23 and clamping cylinder 18 simultaneously, above-mentioned 3rd driving machine
The structure of structure is simple, convenient to install and maintain;In the present embodiment, encoder 24 is provided with the frame 1 of the side-lower of main shaft 3,
Fixed cover is equipped with second gear 25 on the output shaft of encoder 24, and fixed cover is equipped with can be with the phase of second gear 25 on main shaft 3
3rd gear 26 of engagement, because the output shaft of encoder 24 coordinates logical and main shaft 3 by the gear 26 of second gear 25 and the 3rd
Synchronous axial system, the rotational angle of main shaft 3 can be thus controlled by encoder 24, substantially increase bend pipe accuracy and peace
Quan Xing;
The operation principle of the present invention is as follows:
In an initial condition, bending pipe arm 4 is located at clamping station, now the keyway phase of the slotting key 8 on sliding block 6 and positioning disk 9
Depart from;During bend pipe, first tubing to be curved is placed in the die cavity of wheel model 2, then makes the piston rod of clamping cylinder 18 protruding,
The folder that clamping cylinder 18 is moved inwardly on sliding block 6 by the promotion sliding block 6 of the connection of first connecting rod 19 and second 20 along horizontal guide rail 5
Mould 7 is in that relative clamping shape clamps tubing to be curved with wheel model 2, and now, the slotting key 8 of sliding block outer end just inserts the key of positioning disk 9
Groove, bending pipe arm 4 and the phase of main shaft 3 are fixed;Then the piston rod of bend pipe oil cylinder 14 is made inwardly to retract, bend pipe oil cylinder 14 passes through chain
13rd, the mutual cooperation of driven sprocket 12 and drive sprocket 10 drives main shaft 3 to be turned out clockwise, the synchronous drive wheel model of main shaft 3
2nd, the clamping 7 on bending pipe arm 4 and bending pipe arm 4 is turned out clockwise, so that clamping 7 enters tubing in clamping shape with wheel model 2
Row bending, bend pipe angle is needed when encoder 24 detects that main shaft 3 turns to by the cooperation of the gear 26 of second gear 25 and the 3rd
Afterwards, stop the action of bend pipe oil cylinder 14, now, shaping is bent by the tubing clamped by clamping 7 and wheel model 2, and in bend pipe
Arm 4 clockwise be turned out during, bending pipe arm 4 can by the cooperation of the rack 17 of first gear 15 and first of its bottom,
Make the piston rod of bending pipe arm angling cylinder 16 is synchronous to pull out to stretching;After bending pipes to be curved are molded, then make clamping cylinder 18
Piston rod is inwardly retracted, and clamping cylinder 18 is outwards put down by the promotion sliding block 6 of the connection of first connecting rod 19 and second 20 along horizontal guide rail 5
The tubing of brake forming is just unclamped in the clamping 7 moved on sliding block 6, and now the slotting key 8 of sliding block outer end just leaves positioning
The keyway of disk 9, the relative main 3 of bending pipe arm 4 is freely rotated, then make the piston rod of bending pipe arm angling cylinder 16 to inside contracting
Return, bending pipe arm angling cylinder 16 drives the inwardly revolution counterclockwise of bending pipe arm 4 by the cooperation of the first rack 17 and first gear 15
To clamping station, then worker is again by the tubing taking-up for the brake forming being stuck in wheel model 2.It is an advantage of the invention that:
(1)Because worker is when taking brake forming tubing, bending pipe arm has returned back to clamping station so that worker will not be located at bend pipe again
The turning circle of arm, so that the occurrence of bend pipe revolution of arm injures worker when effectively preventing from taking pipe, substantially increases using peace
Quan Xing;(2)After completing bend pipe operation to a position to be curved of tubing due to bending pipe arm, clamping station can be first returned back to, so as to
Effectively prevent the clamping of bending pipe arm from interfering the feeding of tubing, so as to substantially increase the scope of application of bending machine.
Claims (1)
1. the swan neck system in bending machine, including:Frame, it is characterised in that:In the front end of frame, activity is vertical is supported with top
Main shaft provided with wheel model, main shaft are driven by the first drive mechanism and rotated, and are movably installed with bending pipe arm on main shaft, and bending pipe arm is the
Energy relative main is rotated under the driving of two drive mechanisms, and horizontal guide rail is provided with the top of bending pipe arm, sliding on horizontal guide rail
Dynamic to be provided with sliding block, sliding block is moved under the driving of the 3rd drive mechanism along horizontal guide rail, and energy and wheel model are provided with sliding block
The clamping of tubing is matched for clamping tightly, on sliding block and the sliding block outer end relative with main shaft is provided with slotting key, also fixed on main shaft
Positioning disk is set with, the keyway for inserting key insertion is provided with positioning disk, when bending pipe arm is located at clamping station, the 3rd driving
Mechanism can drive sliding block inwardly moved to along horizontal guide rail sliding block outer end slotting key insertion positioning disk keyway, make bending pipe arm with
Main shaft is mutually fixed, and when the slotting key of sliding block inserts keyway, the clamping on sliding block just can be with the wheel model on main shaft in relative
Clamp shape and clamp tubing, then when main shaft is in the first drive mechanism when being rotated by, main shaft can synchronous drive wheel model, bend pipe
Clamping on arm and bending pipe arm rotates, so as to be molded by the bending pipes of clamping and wheel model clamping, after bending pipes are molded,
3rd drive mechanism can drive sliding block outwards to move to the slotting key of sliding block outer end along horizontal guide rail and leave the keyway of positioning disk, and
The clamping on sliding block is set to unclamp tubing, now, bending pipe arm energy relative main under the driving of the second drive mechanism returns back to clamping
Station, the structure of the first described drive mechanism are:Fixed cover is equipped with drive sprocket on main shaft, in the frame at main shaft rear
Activity is vertically supported with driven chain wheel shaft, and fixed cover is equipped with driven sprocket on driven chain wheel shaft, in drive sprocket and driven chain
It is provided with chain between wheel, the piston rod of the both ends of the chain bend pipe oil cylinder with being installed in frame simultaneously is mutually fixed, described
The structure of second drive mechanism is:First gear of the movable set on main shaft is provided with bending pipe arm, is set in frame
There is bending pipe arm angling cylinder, the first rack that can be meshed with first gear be fixed with the piston rod of bending pipe arm angling cylinder,
When the slotting key that its end is moved under driving of the sliding block in the 3rd drive mechanism leaves the keyway of positioning disk, bend pipe revolution of arm oil
Cylinder can be coordinated by the engagement of the first rack and first gear promotes bending pipe arm relative main to rotate, the 3rd described drive mechanism
Structure be:Including clamping cylinder, first connecting rod and the second connecting rod being arranged at below sliding block in bending pipe arm, the cylinder of clamping cylinder
Body is hinged on bending pipe arm, and the hinged end of first connecting rod is hinged by the first hinge in the bottom of sliding block, second connecting rod
By the second hinge on bending pipe arm, the drive end of first connecting rod and the drive end of second connecting rod pass through the 3rd pin simultaneously at end
The piston rod of axle and clamping cylinder is hinged, and encoder is provided with the frame below main shaft side, in the output shaft of encoder
Upper fixed cover is equipped with second gear equipped with side also fixed cover, and fixed cover is equipped with can be meshed with second gear the 3rd on main shaft
Gear.
Priority Applications (1)
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CN201610022794.0A CN105499343B (en) | 2016-01-14 | 2016-01-14 | Swan neck system in bending machine |
Applications Claiming Priority (1)
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CN201610022794.0A CN105499343B (en) | 2016-01-14 | 2016-01-14 | Swan neck system in bending machine |
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CN105499343A CN105499343A (en) | 2016-04-20 |
CN105499343B true CN105499343B (en) | 2017-12-08 |
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CN201610022794.0A Active CN105499343B (en) | 2016-01-14 | 2016-01-14 | Swan neck system in bending machine |
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CN109877198B (en) * | 2019-03-29 | 2023-10-10 | 奥美森智能装备股份有限公司 | Bending machine structure |
CN112059008A (en) * | 2019-07-27 | 2020-12-11 | 黄明珠 | Working method of metal shaft tube machining device |
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- 2016-01-14 CN CN201610022794.0A patent/CN105499343B/en active Active
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