CN105489540A - Anti-mismatching device for double glass photovoltaic modules and package method for double glass photovoltaic modules - Google Patents

Anti-mismatching device for double glass photovoltaic modules and package method for double glass photovoltaic modules Download PDF

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Publication number
CN105489540A
CN105489540A CN201510874967.7A CN201510874967A CN105489540A CN 105489540 A CN105489540 A CN 105489540A CN 201510874967 A CN201510874967 A CN 201510874967A CN 105489540 A CN105489540 A CN 105489540A
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China
Prior art keywords
glass photovoltaic
frame body
photovoltaic module
photovoltaic modules
dislocation
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CN201510874967.7A
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Inventor
霍艳寅
高智红
孟庆凯
戚运东
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Shandong Macrolink New Energy Technology Co Ltd
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Shandong Macrolink New Energy Technology Co Ltd
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Priority to CN201510874967.7A priority Critical patent/CN105489540A/en
Publication of CN105489540A publication Critical patent/CN105489540A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/68Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Electromagnetism (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention provides an anti-mismatching device for double glass photovoltaic modules and a package method for the double glass photovoltaic modules. The anti-mismatching device for the double glass photovoltaic modules comprises a frame body, wherein the thickness of the frame body is smaller than those of the double glass photovoltaic modules and greater than the thickness of single glass; when the double glass photovoltaic modules are arranged in the frame body, a gap with the width L is formed between the double glass photovoltaic modules and the inner surface of the lateral wall of the frame body; and L is smaller than or equal to 3mm and greater than or equal to 2mm. The frame body which is thinner than the double glass photovoltaic modules, but thicker than the single glass is arranged; the gap withthe width L is formed between the double glass photovoltaic modules and the inner surface of the lateral wall of the frame body; and the L of the gap is only 2-3mm, so that the anti-mismatching device can play limiting and anti-mismatching roles in the double glass photovoltaic modules from the omnidirectional three-dimensional angle; a mismatch caused by sliding of the double glass photovoltaic modules can be reduced in a laminating or rolling process; the product yield is improved; and the production cost is saved.

Description

The anti-dislocation apparatus of two glass photovoltaic module and the method for packing of two glass photovoltaic module
Technical field
The present invention relates to two glass photovoltaic module preparation field, in particular to the anti-dislocation apparatus of a kind of pair of glass photovoltaic module and the method for packing of two glass photovoltaic module.
Background technology
Worsen in global warming, human ecological environment, under conventional energy resource faces the dangerous situation of shortage, the strategy of sustainable development accept by countries in the world.Solar energy has the advantages such as clean, safety, resource are sufficient and renewable, is 21st century one of most important new forms of energy, receives attention and the support of national governments.Photovoltaic industry advances with the speed that continuous five are close on 48%, and make photovoltaic market sharply expand thus, supply falls short of demand for photovoltaic products.
The composite bed be made up of layer glass sheet, middle composite solar battery sheet, and be arranged on the integrated member being collected lead end by wire series and parallel between cell piece, be called two glass light photovoltaic assembly, be called for short two glass photovoltaic module.Two glass photovoltaic module has excellent weatherability, and life of product grows 5 ~ 10 years than common single glass assembly.But yield more single glass assembly of two glass photovoltaic module products prepared is at present low, and production cost is high.Thus, how effectively improving product yield, and reduce costs, is the technical problem being badly in need of in current two glass photovoltaic module production process solving.
Summary of the invention
Main purpose of the present invention is the method for packing providing the anti-dislocation apparatus of a kind of pair of glass photovoltaic module and two glass photovoltaic module, to solve the problem that in prior art, two glass photovoltaic module product yield is low.
To achieve these goals, according to an aspect of the present invention, provide the anti-dislocation apparatus of a kind of pair of glass photovoltaic module, this anti-dislocation apparatus comprises: frame body, the thickness of frame body is less than the thickness of two glass photovoltaic module and is greater than the thickness of single-glass, when two glass photovoltaic module is placed in frame body, there is the gap that width is L in the side wall inner surfaces of two glass photovoltaic module and frame body, and 2mm≤L≤3mm.
Further, anti-dislocation apparatus also comprises exhaust hole, and exhaust hole is arranged on the sidewall of frame body.
Further, exhaust hole is multiple, and multiple exhaust hole is set in qually spaced on the sidewall of frame body.
Further, the diameter of exhaust hole is 6 ~ 8mm, and the spacing between exhaust hole is 10 ~ 20mm.
Further, frame body is cuboid, length direction 2 ~ 3mm, Width than the width of the two glass photovoltaic module wide 2 ~ 3mm of frame body internal surface longer than the length of two glass photovoltaic module of frame body internal surface.
Further, frame body is cylinder, and the internal diameter of frame body is than the outer path length 2 ~ 3mm of two glass photovoltaic module.
Further, frame body is made up of epoxide resin material.
Further, epoxide resin material is selected from glycidyl ether type epoxy resin, glycidyl ester epoxy resin or glycidyl amine epoxy resin.
To achieve these goals, according to an aspect of the present invention, provide the method for packing of a kind of pair of glass photovoltaic module, this method for packing comprises the step utilizing laminating machine or roll squeezer to encapsulate two glass photovoltaic module, utilizing before laminating machine or roll squeezer encapsulate two glass photovoltaic module, two glass photovoltaic module is placed in any one anti-dislocation apparatus above-mentioned.
Further, the encapsulating material of two glass photovoltaic module is EVA, PVB or POE.
Apply technical scheme of the present invention, thinner than two glass photovoltaic module thickness by arranging, but be thicker than the frame body of single-glass thickness, and make the side wall inner surfaces of frame body wider than two glass photovoltaic module go out certain interval L, and this gap L is only within 2 ~ 3mm, thus spacing and Anti-dislocation function can be played from omnibearing three-dimensional viewpoin to two glass photovoltaic module, thus in lamination or nipping process, can reduce and mutually slide between two glass photovoltaic module and the dislocation that causes, improve product yield, save production cost.
Accompanying drawing explanation
The Figure of description forming a application's part is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 shows the floor map of the anti-dislocation apparatus according to glass photovoltaic module two in a kind of preferred embodiment of the present invention; And
Fig. 2 shows a side schematic view of the anti-dislocation apparatus according to glass photovoltaic module two in another preferred embodiment of the present invention;
Fig. 3 shows the enlarged drawing of a corner of the anti-dislocation apparatus shown in Fig. 1.
Wherein, above-mentioned accompanying drawing comprises the following drawings mark:
1, anti-dislocation apparatus; 2, the two glass assembly of photovoltaic;
11, the sidewall of frame body; 12, hole is vented.
Embodiment
It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can combine mutually.The present invention is described in detail below in conjunction with embodiment.
As background technology part mentioned, compared with single glass photovoltaic module, there is the low defect of product yield in two glass photovoltaic module, in order to improve this situation, the preparation process of inventor to two glass photovoltaic module is carefully studied, and finally finds: double-layer glass structure when the produce upper and lower layer glass intrinsic due to two glass photovoltaic module is easy to misplace.It is attractive in appearance but also affect the long-term power generation performance of assembly that this had not only affected assembly; And because misplace, steam is easy to infiltrate component internal from dislocation, thus brings adverse effect to the long-term weatherability of assembly.The two glass photovoltaic modulies in actual production, dislocation occurring cannot be reprocessed, and can only carry out demoting or scrapping process, directly cause the decline of product yield and the rising of cost.
Thus, in order to imitate the generation avoiding two glass assembly dislocation, in a kind of typical execution mode of the present invention, provide the anti-dislocation apparatus 1 of a kind of pair of glass photovoltaic module 2, as shown in Figure 1, Figure 2 and Figure 3, this anti-dislocation apparatus 1 comprises: frame body, the thickness of frame body is less than the thickness of two glass photovoltaic module 2 and is greater than the thickness of single-glass, when two glass photovoltaic module 2 is placed in frame body, the gap that width is L is there is in two glass photovoltaic module 2 with sidewall 11 inner surface of frame body, and 2mm≤L≤3mm.
Above-mentionedly put dislocation device, thinner than two glass photovoltaic module 2 thickness by arranging, but be thicker than the frame body of single-glass thickness, and there is the gap that width is L in what make sidewall 11 inner surface of frame body and two glass photovoltaic module 2, and this gap L is only within 2 ~ 3mm, thus spacing and Anti-dislocation function can be played from omnibearing stereo angle to two glass photovoltaic module 2, thus in lamination or nipping process, can reduce and mutually slide between two glass photovoltaic module 2 and the dislocation that causes, improve product yield, save production cost.
In above-mentioned anti-dislocation apparatus 1, frame body itself can carry out spacing and Anti-dislocation to two glass photovoltaic module 2, is thus also beneficial to the discharge of bubble in lamination or nipping process.In order to more be conducive to the discharge of bubble, in a kind of preferred embodiment of the present invention, as shown in Figure 2, anti-dislocation apparatus 1 also comprises exhaust hole 12, and this exhaust hole 12 is arranged on the sidewall 11 of frame body.The sidewall 11 of frame body arranges exhaust hole 12 makes the discharge of gas in lamination or nipping process directly to discharge from exhaust hole 12, and without the need to discharging in the gap from two glass photovoltaic module 2 and frame body, bubble is discharged more smooth and easy, and then be more conducive to the yield improving product.
The concrete number being vented hole 12 in above-mentioned anti-dislocation apparatus 1 can carry out appropriate design according to the size of frame body and actual needs, as long as be more conducive to the discharge of bubble in lamination or nipping process.In a kind of preferred embodiment of the present invention, above-mentioned exhaust hole 12 is multiple, and multiple exhaust hole 12 is set in qually spaced on the sidewall 11 of frame body.Multiple exhaust hole 12 can increase the smooth and easy degree of exhaust further, and evenly setting be more conducive to two glass photovoltaic module 2 all angles exhaust all than smoothly, and then make to encapsulate two glass photovoltaic module 2 various places inside evenly discharges bubble, packaging effect is good, and product yield is high.
The size being vented hole 12 in above-mentioned anti-dislocation apparatus 1 can carry out Reasonable adjustment according to the size of two glass photovoltaic modulies 2 of to be laminated or roll-in.In a kind of preferred embodiment of the present invention, the diameter of exhaust hole 12 is 6 ~ 8mm, and the spacing between exhaust hole 12 is 10 ~ 20mm.The diameter of exhaust hole 12 is more conducive to the discharge of bubble in above-mentioned scope, and the spacing be vented between hole 12 makes two glass photovoltaic module 2 to be more uniformly vented in above-mentioned scope.Spacing between above-mentioned exhaust hole refers to the distance between the center of circle of adjacent two exhaust holes.
The concrete shape of above-mentioned anti-dislocation apparatus 1 center body can carry out appropriate design according to the concrete shape of two glass photovoltaic modulies 2 of to be laminated or roll-in, carries out Anti-dislocation as long as can play to two glass photovoltaic module 2.In a kind of preferred embodiment of the present invention, above-mentioned anti-dislocation apparatus 1 center body is cuboid, length direction 2 ~ 3mm, Width than the width of the two glass photovoltaic module 2 wide 2 ~ 3mm of frame body internal surface longer than the length of two glass photovoltaic module 2 of frame body internal surface.And in the another kind of preferred embodiment of the present invention, above-mentioned anti-dislocation apparatus 1 center body is cylinder, the internal diameter of frame body is than the outer path length 2 ~ 3mm of two glass photovoltaic module 2.
In above preferred embodiment, no matter which kind of shape frame body is, as long as the gap between inner wall surface thereof and two glass photovoltaic module 2 outer peripheral face is between 2 ~ 3mm, coordinate the thickness of frame body again between single-glass and the thickness of two glass assembly, owing to all playing position-limiting action to two glass photovoltaic module 2 in the horizontal direction with on thickness direction, thus can prevent dislocation like this in lamination or nipping process, thus improve product yield.And preferred cuboid or cylinder in above preferred embodiment, be because two glass photovoltaic module 2 Application comparison of above-mentioned two kinds of shapes are at present extensive, in the present invention, be not limited in above-mentioned two kinds of shapes.
In addition, consider that lamination or nipping process center body need to bear the intensity of pressure the same with two glass photovoltaic module 2, and in Anti-dislocation process, frame body also will bear the certain pressure from two glass assembly, thus, in order to meet compressive strength requirement, in another preferred embodiment of the present invention, be 20 ~ 50mm to the thickness of the sidewall 11 of frame body.
The concrete material that above-mentioned anti-dislocation apparatus 1 center body uses can choose reasonable as required, as long as can be used in lamination or roll-in environment, and can not have a negative impact to two glass photovoltaic module 2.In a kind of preferred embodiment of the present invention, above-mentioned frame body is made up of epoxide resin material.Epoxide resin material has that heat-resisting quantity is good, intensity is high, the advantage that can reuse.The kind of concrete epoxide resin material, include but are not limited to glycidyl ether type epoxy resin, glycidyl ester epoxy resin or glycidyl amine epoxy resin in the present invention., as long as can be high temperature resistant, some strength can be born and be namely applicable to the present invention.
In a kind of preferred embodiment of the present invention, above-mentioned anti-dislocation apparatus 1 is spliced by epoxy resin board to be made, and can bear the high temperature of 500 DEG C, higher than the heating-up temperature of roll squeezer and laminating machine.For three junction amorphous silicon germanium film BIPV standard package (size 1245mm*635mm*10mm), frame body internal diameter 1251mm*639mm*8mm, length and Width 2 ~ 3mm larger than BIPV standard package, be highly less than the thickness (10mm) of BIPV standard package and be greater than the thickness (3.2mm) of monolithic chip and the thickness (6mm) of the white glass of monolithic.So both conveniently be nested in outside assembly, and avoided again chip and Bai Bo to occur mutually to slide thus the dislocation caused.The width 20mm of frame body, device external diameter 1291*679mm, intensity meets instructions for use.Frame body sidewall has evenly set the hole of some diameter 6mm, pitch of holes 10mm along being parallel to assembly direction.These holes effectively can get rid of the gas in lamination and nipping process, reduce the bad phenomenon such as bubble.
In the another kind of typical execution mode of the present invention, provide the method for packing of a kind of pair of glass photovoltaic module 2, this method for packing comprises the step utilizing laminating machine or roll squeezer to encapsulate two glass photovoltaic module 2, utilizing before laminating machine or roll squeezer encapsulate two glass photovoltaic module 2, two glass photovoltaic module 2 is placed in any one anti-dislocation apparatus 1 above-mentioned.Above-mentionedly dislocation device is put by utilizing, can effectively avoid mutually sliding between the encapsulation process chips and Bai Bo of lamination or roll-in and the dislocation that occurs, improve product yield, and, exhaust hole 12 in anti-dislocation apparatus 1 makes the rapid discharge of bubble in lamination or nipping process, prevents the bad phenomenon such as bubble.
In above-mentioned method for packing, the encapsulating material of two glass photovoltaic module 2 is conventional encapsulating material.In a kind of preferred embodiment of the present invention, the encapsulating material of above-mentioned pair of glass photovoltaic module 2 is EVA (ethylene-vinyl acetate copolymer), PVB (polyvinyl butyral resin) or POE (polyolefin elastomer, comprise two kinds, be a high polymer for ethene and butylene, another kind is the high polymer of ethene and octene).
Of the present invention pair of glass photovoltaic module 2 is mainly amorphous silicon thin-film module, can be cadmium telluride series thin film assembly, Copper Indium Gallium Selenide series thin film assembly or organic compound material film assembly.Any one film assembly above-mentioned all can adopt above-mentioned anti-dislocation apparatus of the present invention in encapsulation process.
As can be seen from the above description, the above embodiments of the present invention achieve following technique effect:
1) anti-dislocation apparatus of the present invention can effectively avoid two glass photovoltaic module (as chip and Bai Bo) to occur mutually to slide thus the dislocation caused, and improves product yield.
2) the exhaust hole on the sidewall of anti-dislocation apparatus center body makes the rapid eliminating of gas in lamination and/or roll-in, prevents bubble bad phenomenon.
3) anti-dislocation apparatus center body is spliced by epoxy resin board, and intensity is high, and heat-resisting quantity is good, can reuse for a long time.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. an anti-dislocation apparatus for two glass photovoltaic module, it is characterized in that, described anti-dislocation apparatus comprises:
Frame body, the thickness of described frame body is less than the thickness of described pair of glass photovoltaic module and is greater than the thickness of single-glass, when described pair of glass photovoltaic module is placed in described frame body, there is the gap that width is L in the side wall inner surfaces of described pair of glass photovoltaic module and described frame body, and 2mm≤L≤3mm.
2. anti-dislocation apparatus according to claim 1, is characterized in that, described anti-dislocation apparatus also comprises exhaust hole, and described exhaust hole is arranged on the sidewall of described frame body.
3. anti-dislocation apparatus according to claim 2, is characterized in that, described exhaust hole is multiple, and multiple described exhaust hole is set in qually spaced on the sidewall of described frame body.
4. anti-dislocation apparatus according to claim 3, is characterized in that, the diameter of described exhaust hole is 6 ~ 8mm, and the spacing between described exhaust hole is 10 ~ 20mm.
5. anti-dislocation apparatus according to claim 1, it is characterized in that, described frame body is cuboid, length direction 2 ~ 3mm, Width than the width of the described pair glass photovoltaic module wide 2 ~ 3mm of described frame body internal surface longer than the length of described pair of glass photovoltaic module of described frame body internal surface.
6. anti-dislocation apparatus according to claim 1, is characterized in that, described frame body is cylinder, and the internal diameter of described frame body is than the outer path length 2 ~ 3mm of described pair of glass photovoltaic module.
7. anti-dislocation apparatus according to any one of claim 1 to 6, is characterized in that, described frame body is made up of epoxide resin material.
8. anti-dislocation apparatus according to claim 7, is characterized in that, described epoxide resin material be selected from glycidyl ether type epoxy resin, glycidyl ester epoxy resin and glycidyl amine epoxy resin any one.
9. the method for packing of a two glass photovoltaic module, described method for packing comprises the step utilizing laminating machine or roll squeezer to encapsulate described pair of glass photovoltaic module, it is characterized in that, utilizing before described laminating machine or roll squeezer encapsulate described pair of glass photovoltaic module, described pair of glass photovoltaic module is placed in the anti-dislocation apparatus according to any one of claim 1 to 8.
10. method for packing according to claim 9, is characterized in that, the encapsulating material of described pair of glass photovoltaic module is EVA, PVB or POE.
CN201510874967.7A 2015-12-02 2015-12-02 Anti-mismatching device for double glass photovoltaic modules and package method for double glass photovoltaic modules Pending CN105489540A (en)

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CN107160484A (en) * 2017-06-23 2017-09-15 江阴鑫辉太阳能有限公司 A kind of boring method of pair of glass edge sealing adhesive band
CN108437601A (en) * 2018-05-16 2018-08-24 安徽电气集团股份有限公司 A kind of two-sided double glass photovoltaic module continuous laminating equipment
CN109860321A (en) * 2019-03-08 2019-06-07 泸州金能移动能源科技有限公司 A kind of encapsulated photovoltaic module Anti-dislocation gassing prevention device and its application method

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CN203423853U (en) * 2013-07-29 2014-02-05 上海汇博精工电子科技有限公司 Reinforced base for PCB
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CN201845798U (en) * 2010-09-28 2011-05-25 阿特斯(中国)投资有限公司 Tool device used for double-glazed photovoltaic module
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Publication number Priority date Publication date Assignee Title
CN107160484A (en) * 2017-06-23 2017-09-15 江阴鑫辉太阳能有限公司 A kind of boring method of pair of glass edge sealing adhesive band
CN108437601A (en) * 2018-05-16 2018-08-24 安徽电气集团股份有限公司 A kind of two-sided double glass photovoltaic module continuous laminating equipment
CN108437601B (en) * 2018-05-16 2023-12-22 安徽电气集团股份有限公司 Continuous lamination equipment of two-sided dual glass photovoltaic module
CN109860321A (en) * 2019-03-08 2019-06-07 泸州金能移动能源科技有限公司 A kind of encapsulated photovoltaic module Anti-dislocation gassing prevention device and its application method

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Application publication date: 20160413