CN105489525A - Device position indicating system and device position indicating method - Google Patents

Device position indicating system and device position indicating method Download PDF

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Publication number
CN105489525A
CN105489525A CN201511034817.1A CN201511034817A CN105489525A CN 105489525 A CN105489525 A CN 105489525A CN 201511034817 A CN201511034817 A CN 201511034817A CN 105489525 A CN105489525 A CN 105489525A
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China
Prior art keywords
operating means
bearing part
image capturing
indication mechanism
control device
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CN201511034817.1A
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CN105489525B (en
Inventor
王玉兴
邱醒亚
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Yixing XINGSEN express Electronics Co., Ltd
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Guangzhou Xingsen Electronic Co Ltd
Shenzhen Fastprint Circuit Tech Co Ltd
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Application filed by Guangzhou Xingsen Electronic Co Ltd, Shenzhen Fastprint Circuit Tech Co Ltd filed Critical Guangzhou Xingsen Electronic Co Ltd
Priority to CN201511034817.1A priority Critical patent/CN105489525B/en
Publication of CN105489525A publication Critical patent/CN105489525A/en
Priority to PCT/CN2016/096916 priority patent/WO2017113839A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/30Structural arrangements specially adapted for testing or measuring during manufacture or treatment, or specially adapted for reliability measurements

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Automatic Assembly (AREA)
  • Numerical Control (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The invention discloses a device position indicating system, which comprises an operation device, a control device, a support device, an image capture device, a position indicating device and a bearing part, wherein the operation device is in communication connection with the control device; the image capture device and the position indicating device can be fixed on the support device in a sliding manner, and are in communication connection with the control device; the image capture device and the position indicating device are arranged oppositely to the bearing part; the image capture device transmits a shot plate pattern on the bearing part to the operation device; and the operation device finishes high-precision integration of the shot image and a coordinate system, and controls the position indicating device to carry out high-precision location indication on a to-be-assembled material by outputting a signal to the controller, so that high installation efficiency and precision of the device are ensured; the problems of offset and leakage are solved; the production efficiency of an enterprise is improved; and the cost is saved.

Description

Device position indication mechanism and device position indicating means
Technical field
The present invention relates to SMT encapsulation device technique field, especially relate to a kind of device position indication mechanism and device position indicating means.
Background technology
Electronic circuit surface installation technique (SurfaceMountTechnology, SMT), is called surface mount or surface mounting technology.It is that one (will be called for short SMC/SMD without pin or short leg surface-assembled components and parts, Chinese claims sheet components and parts) be arranged on printed circuit board (PrintedCircuitBoard, PCB) on surface or the surface of other substrate, by the circuit load technology of the method such as Reflow Soldering or immersed solder welding assembly in addition.At present when the afterbody operation of SMT processing and manufacturing, can not clear up in time because produce a large amount of bulk cargo in manufacture process, and cause statement of account time overlength, and, the material of all size is more, cannot guarantee accurately to find position in multi-pass operation when carrying out paster or plug-in mounting, easily paste wrong position, cause wrong material.In addition, DIP make initial workpiece or small lot model run into single plate element kind many time, equally easily occur that position judge, cause the problem of wrong material to occur, thus greatly affect production efficiency, the production cost of increase enterprise.
Summary of the invention
Based on this, the invention reside in the defect overcoming prior art, a kind of device position indication mechanism and device position indicating means are provided, improve the search efficiency of position device on PCB/PCBA plate, reduce the problem generation frequency of wrong material and missing part, and it is simple to operate, reliable.
Technical scheme of the present invention is achieved in that
A kind of device position indication mechanism, comprises operating means, control device, bracing or strutting arrangement, image capturing device, position indicator and bearing part;
Described operating means and described control device communicate to connect, described image capturing device and described position indicator are fixed on described bracing or strutting arrangement all slidably and all communicate to connect with described control device, and described image capturing device and described position indicator are all oppositely arranged with described bearing part.
Below technical method is further described:
Further, described bracing or strutting arrangement comprises base, is located at the support post on described base and carries crossbearer, and described support post is provided with height adjustment mechanism, and described carrying crossbearer is removably fixed on described support post by described height adjustment mechanism.
Further, also comprise drive unit, described drive unit comprises actuator, and the driving member be connected with described actuator, and described carrying crossbearer is connected with described driving member and is fixed on described support post slidably.
Further, also comprise the position adjusting mechanism being provided with sliding channel, described position adjusting mechanism comprises two rolling members be relatively arranged on described sliding channel, the STATEMENT OF FEDERALLY SPONSORED connecting two described rolling members, the swing handle that is fixedly connected with rolling member described in one of them, and described image capturing device and described position indicator are all fixed with described STATEMENT OF FEDERALLY SPONSORED.
Further, also comprise and be fixed on image capturing device keeper on described sliding channel and position indicator keeper.
Further, described bearing part comprises the fixing edges of boards and movable edges of boards that are equipped with step, and described movable edges of boards are slidably fixed on the step of described fixing edges of boards, and described movable edges of boards coordinate to be formed with described fixing edges of boards and put region.
Further, the length range in described storing region is 0 ~ 400mm, and width range is 0 ~ 350mm.
Further, also comprise workbench, the vertical range between the bottom surface in described storing region and the table top of described workbench is not less than 50mm.
Further, also comprise bar shaped fixture, described bracing or strutting arrangement is fixedly connected with described bar shaped fixture, and described bar shaped fixture is provided with chute, and described bearing part is flush-mounted in described chute.
The present invention also provides a kind of device position indicating means, and the device position indication mechanism of its application as described in above-mentioned any one, this device position indicating means comprises the steps:
S100: with the lower left corner of bearing part for processing plate is positioned on bearing part by initial point;
S200: operating means receives instruction and the coordinate system prestored and material information integrated, and formation material level number, material coordinate points and material specification information;
S300: operating means receives instruction and enters debugging mode, and output order is to control device, the processing plate image that control device calls image capturing device shooting is back to operating means, edited by operating means, make processing plate image and material item, material coordinate points and material specification information matches, and the processing plate image after coupling is stored as processing information;
S400: operating means calls processing information and carries out simulating cutting verification;
S500: simulating cutting verification is complete, operating means locking processing information, carries out material installation.
Further, before step S200, also comprise operating means reception order open correction program, and output order is to control device, control device starts image capturing device and position indicator carries out position deviation correct operation.
Beneficial effect of the present invention is:
The plate figure be installed on described bearing part that above-mentioned device position indication mechanism will be photographed by described image capturing device, be transferred to described operating means, the high accuracy being completed photographic images and coordinate system by described operating means is integrated, and by outputing signal to described control device thus controlling the hi-Fix instruction that described position indicator treats assembly material, thus guarantee the high efficiency that device is installed and high accuracy, avoid the problem of wrong material and missing part to occur, thus improve the production efficiency of enterprise and save cost.
The operation of above-mentioned device position indicating means is by the Fine Boring of each device, by the plate figure be installed on described bearing part that described image capturing device will photograph, be transferred to described operating means, the high accuracy being completed photographic images and coordinate system by described operating means is integrated, and by outputing signal to described control device thus controlling the hi-Fix instruction that described position indicator treats assembly material, thus guarantee the high efficiency that device is installed and high accuracy, the problem of wrong material and missing part is avoided to occur, thus improve the production efficiency of enterprise and save cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of the device position indication mechanism described in the embodiment of the present invention;
Fig. 2 is the structural representation of the carrying crossbearer described in the embodiment of the present invention;
Fig. 3 is the vertical view of the device position indication mechanism described in the embodiment of the present invention.
Description of reference numerals:
100, operating means, 200, control device, 300, bracing or strutting arrangement, 320, base, 340, support post, 342, height adjustment mechanism, 360, carrying crossbearer, 362, sliding channel, 364, position adjusting mechanism, 366, rolling member, 367, swing handle, 368, STATEMENT OF FEDERALLY SPONSORED, 400, image capturing device, 500, position indicator, 600, bearing part, 620, fixing edges of boards, 640, movable edges of boards, 660, step, 680, put region, 700, image capturing device keeper, 800, position indicator keeper, 900, workbench, 900a, bar shaped fixture, 920a, chute.
Embodiment
Below embodiments of the invention are described in detail:
As shown in Figure 1, a kind of device position indication mechanism, comprises operating means 100, control device 200, bracing or strutting arrangement 300, image capturing device 400, position indicator 500 and bearing part 600;
Described operating means 100 communicates to connect with described control device 200, described image capturing device 400 and described position indicator 500 are fixed on described bracing or strutting arrangement 300 all slidably and all communicate to connect with described control device 200, and described image capturing device 400 and described position indicator 500 are all oppositely arranged with described bearing part 600.
Wherein, in order to photograph the overall picture of whole described bearing part 600 to obtain the full picture data of plate to be processed, described image capturing device 400 is installed on described bracing or strutting arrangement 300, and ensure to be positioned at directly over it, afterwards described image capturing device 300 is installed on plate graphics transport on described bearing part 600 to described operating means 100 by what photograph, the self-defined processing to picture is completed by special-purpose software, thus realize integrating with the high accuracy of gerber coordinate system, described control device 200 is exported to finally by signal, thus control the hi-Fix indicative function that described position indicator 500 treats assembly material, thus realize high efficiency and the high accuracy of device installation, the problem of wrong material and missing part is avoided to occur, thus improve the production efficiency of enterprise and save cost.
Concrete, above-mentioned position indicator 500 is preferably the laser designator that energy is applicable to, described image capturing device 400 can be camera, video camera etc., need before use that rectifier is carried out to laser and guarantee the readability that higher positioning precision and adjustment are taken pictures, in addition, described image capturing device 400 and described position indicator 500 should be arranged at middle position as far as possible, so that the picture photographed is more conducive to mate laser coordinate, meanwhile, the indicating positions distortion that laser beam causes because deviation angle is excessive can also be reduced.
As shown in Figure 2, further, described bracing or strutting arrangement 300 comprises base 320, is located at the support post 340 on described base 320 and carries crossbearer 360, described support post 340 is provided with height adjustment mechanism 342, and described carrying crossbearer 360 is removably fixed on described support post 340 by described height adjustment mechanism 342.Because described image capturing device 400 and described position indicator 500 are installed on described carrying crossbearer 360, in order to obtain good picture quality and laser positioning precision, the lifting moving on the longitudinal direction of described carrying crossbearer 360 can be realized by the described height adjustment mechanism 342 be arranged on described support post, thus according to actual condition adjustment height to desired value, guarantee quality and the precision of system works.
In addition, above-mentioned device position indication mechanism also comprises and is fixed on image capturing device keeper 700 on described sliding channel 362 and position indicator keeper 800.For slightly to walk installation during owing to installing described image capturing device, the mounting points of horizontal direction does not often reach desirable installation site, therefore, described carrying crossbearer 360 arranges described sliding channel 362 and ensures that described image capturing device keeper 700 and described position indicator keeper 800 are free to slide thereon, the desired value of position in a lateral direction to needs can be changed flexibly, thus guarantee the integrality of photographic images and the high accuracy of laser positioning.
Further, also comprise the position adjusting mechanism 364 being provided with sliding channel 362, described position adjusting mechanism 364 comprises two rolling members 366 be relatively arranged on described sliding channel 362, the STATEMENT OF FEDERALLY SPONSORED 368 connecting two described rolling members 366, the swing handle 367 that is fixedly connected with rolling member described in one of them 366, and described image capturing device 400 and described position indicator 500 are all fixing with described STATEMENT OF FEDERALLY SPONSORED 368.Concrete, described image capturing device 400 is all fixedly connected with described STATEMENT OF FEDERALLY SPONSORED 368 with described position indicator 500, and described STATEMENT OF FEDERALLY SPONSORED 368 is set on two described rollers 366, described swing handle 367 is fixed with roller 366 described in one of them simultaneously, when rotating described swing handle 367, described roller 366 rotates, described STATEMENT OF FEDERALLY SPONSORED 368 is now driven to move, thus drive described image capturing device 400 and the movement of described position indicator 500 on described sliding channel 362, to realize position adjustments in a lateral direction, to meet job requirement, realize high-precision high-efficiency mount electronic device, and above-mentioned adjust structure is simple to operation, cost is low.Certainly, other adjustment structure also can be adopted in other implementations to change, also all in protection scope of the present invention to realize position.
In another embodiment, difference compared to the change in above-mentioned manual enforcement described carrying crossbearer 360 short transverse is, in the present embodiment, above-mentioned device position indication mechanism also comprises drive unit, described drive unit comprises actuator, and the driving member to be connected with described actuator, described carrying crossbearer 360 is connected with described driving member and is fixed on described support post 340 slidably.Wherein said drive unit and described operating means 100 are electrically connected, by the manipulation of described operating means 100 end, provide the automatic adjustment that corresponding command signal just can realize described carrying crossbearer 360 height and position, drastically increase operating efficiency, while saving manpower, can also high precision displacement be realized by choosing high precision movement device, being more applicable to requiring high workplace to installation accuracy.
As shown in Figure 3, described bearing part 600 comprises the fixing edges of boards 620 and movable edges of boards 640 that are equipped with step 660, described movable edges of boards 640 are slidably fixed on the step 660 of described fixing edges of boards 620, and described movable edges of boards 640 coordinate to be formed with described fixing edges of boards 620 and put region 680.Wherein, described bearing part comprises described fixing edges of boards 620 and described movable edges of boards 640 two parts are spliced, and both are equipped with step, so that place and fixing plate to be installed, described movable edges of boards 640 are movable in addition, and namely it can freely slide relative to described fixing edges of boards 620, and therefore both can adjust the size in the described storing region 680 surrounded according to the flexible in size of actual plate, to make its scope of application wider, flexibility ratio is higher.
The length range in described storing region 680 is 0 ~ 400mm, and width range is 0 ~ 350mm.In this preferred embodiment, described storing region 680 is preferably rectangular configuration, and to limit its length range be 0 ~ 400mm, and width range is 0 ~ 350mm, to control the size of plank in OK range, to improve the accuracy of laser designation position.Certainly, when using the size of plate larger, two or more laser designator collaborative works can also be configured, to compensate the coordinate problem of dtmf distortion DTMF that single laser designator causes, also in protection scope of the present invention.
Above-mentioned device position indication mechanism also comprises workbench 900, and the vertical range between the bottom surface in described storing region 680 and the table top of described workbench 900 is not less than 50mm.Wherein, the bottom surface in described storing region 680 keeps the vertical range between the table top of described workbench 900 to be not less than 50mm, to guarantee when carrying out DIP component card, reserve enough installation regions and be installed on needs bottom plate to meet larger element, avoid because highly too small causing cannot the problem of normal mounting produce.In other examples, the distance between the bottom surface in described storing region 680 and described workbench 900 can also adjust according to actual conditions, also sends out in protection range in the present invention.
In addition, above-mentioned device position indication mechanism also comprises bar shaped fixture 900a, and described bracing or strutting arrangement 300 is fixedly connected with described bar shaped fixture 900a, and described bar shaped fixture 900a is provided with chute 920a, and described bearing part 600 is flush-mounted in described chute 920a.In order to ensure higher positioning precision and installation accuracy, adopt described bar shaped fixture 900a in order to be fixedly connected with described bracing or strutting arrangement 300 and described bearing part 600, with fixing both relative to the position coordinates of workbench and their relative coordinate positions between the two, thus ensure the precision consistency of whole device installation process, in addition, described bar shaped fixture 900a arranges described chute 920a, so that described bearing part 600 and its be mounted with, can increase work efficiency.In addition, described bar shaped fixture 900a with can adopt between described bracing or strutting arrangement 300 and described bearing part 600 such as bond, the various connected mode such as bolt and nut is connected, clamping.
The present invention also provides a kind of device position indicating means, and the device position indication mechanism of its application as described in above-mentioned any one, this device position indicating means comprises the steps:
S100: with the lower left corner of described bearing part 600 for processing plate is positioned on described bearing part 600 by initial point;
S200: described operating means 100 receives instruction and the coordinate system prestored and material information integrated, and formation material level number, material coordinate points and material specification information;
S300: described operating means 100 receives instruction and enters debugging mode, and output order gives described control device 200, the processing plate image that described control device 200 calls the shooting of described image capturing device 400 is back to described operating means 100, edited by described operating means 100, make processing plate image and material item, material coordinate points and material specification information matches, and the processing plate image after coupling is stored as processing information;
S400: described operating means 100 calls processing information and carries out simulating cutting verification;
S500: simulating cutting verification is complete, and described operating means 100 locks processing information, carries out material installation.
In above-mentioned device position indicating means step, coordinate is that plate to be processed is positioned at the lower left corner is the theoretical coordinate system on bearing part described in initial point 600; Material information specifically refers to the information such as such as title, kind, size needing to be installed on all kinds part on plate to be processed; The corresponding mount message formed after being arranged on plate to be processed by various part by installation requirement after the material item formed after integrating, material coordinate points and material specification information etc. are specifically referred to and edited by described operating means 100 embedded software, so that follow-up reality processing uses.Afterwards, usual needs mate the image of plate to be processed for reality and formation with information such as material items, and function software is by whole material installation process dry run one time, so that check mistake or missing part problem, guarantee the correct of actual processing and integrality, above-mentioned processing information specifically refers in actual processing, coordinate points on processing plate corresponding to each material, the information such as material variety are by the information flow installing processing sequence successively arrangement, what namely realize what material being first installed then at installation material according to the erection sequence of the best, operating personnel clearly can observe the material variety that a not step is installed simultaneously on described operating means 100, coordinate points etc., thus play the object of artificial assistance debugging leakage detection, realize the processing object of high-precision high-efficiency.
Concrete operating process is as follows: each assembling fittings is good, opens correction program, starts laser designator, launches a branch of convection light, align the central point of the correcting plate of 400mm*350mm, fixed by described bearing part 600 in middle position.Described bearing part 600 designs four calibration points, and laser designator launches four beam alignment light beams, judges that described position indicator 500 is highly whether suitable with point of irradiation left-right deviation.Open camera, shooting plate panorama, in software photo is formed grating array, the initial setting up of mark point bright spot corresponding device coordinate system, trickle compensation is carried out in inside, and correction completes.
By gerber file and BOM file import system, internal integration, form item, coordinate, material specification correspondence, save routine is also named.This step should by the filtering of unwanted position when corresponding SMT/DIP.
Being positioned over by PCB/PCBA plate on described bearing part, is initial point with the lower left corner, and keep left placement.Use " programmer " authority to enter " debugging mode ", use camera shooting PCBA in kind, use software clipping function, plank length and width and initial point are set.If without camera, also may correspond to software template and arrange.
Use remote-control handle operation to carry out position instruction and run point, need confirm that the point in direction is gone over by all, cursor is locked in angle hurdle and beats, the incorrect angle of corresponding amendment; Check that automatic turning position duration is arranged, guarantee that item automatically changes duration and enough places a material.After confirming OK, formally preserve.
In using, exit " programmer " authority, enter " operator " authority, open " production model ", now program is non-adjustable, realizes fool proof.Put at automatic position-changing and complete a material level between prescribed phase and put (paster, plug-in unit), keyboard " ↑ "/" ↓ " key or wireless remote control handle also can be used to control item and stir up and down, when there being manual control signal, preferential Non-follow control.
Can described image capturing device 400 be installed on described bracing or strutting arrangement 300 by above-mentioned method of work, and ensure to be positioned at directly over it, afterwards described image capturing device 300 is installed on plate graphics transport on described bearing part 600 to described operating means 100 by what photograph, the self-defined processing to picture is completed by special-purpose software, thus realize integrating with the high accuracy of gerber coordinate system, described control device 200 is exported to finally by signal, thus control the hi-Fix indicative function that described position indicator 500 treats assembly material, thus realize high efficiency and the high accuracy of device installation, the problem of wrong material and missing part is avoided to occur, thus improve the production efficiency of enterprise and save cost.
Further, before step S200, also comprise described operating means reception order open correction program, and output order gives described control device 200, described control device 200 starts described image capturing device 400 and described position indicator 500 carries out position deviation correct operation.Before operation is placed in the position of carrying out actual material, carry out the correct operation of described image capturing device 400 and described position indicator 500, good working condition can be guaranteed, to obtain more accurate material installation accuracy.
Each technical characteristic of the above embodiment can combine arbitrarily, for making description succinct, the all possible combination of each technical characteristic in above-described embodiment is not all described, but, as long as the combination of these technical characteristics does not exist contradiction, be all considered to be the scope that this specification is recorded.
The above embodiment only have expressed several execution mode of the present invention, and it describes comparatively concrete and detailed, but can not therefore be construed as limiting the scope of the patent.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection range of patent of the present invention should be as the criterion with claims.

Claims (11)

1. a device position indication mechanism, is characterized in that, comprises operating means, control device, bracing or strutting arrangement, image capturing device, position indicator and bearing part;
Described operating means and described control device communicate to connect, described image capturing device and described position indicator are fixed on described bracing or strutting arrangement all slidably and all communicate to connect with described control device, and described image capturing device and described position indicator are all oppositely arranged with described bearing part.
2. device position indication mechanism according to claim 1, it is characterized in that, described bracing or strutting arrangement comprises base, is located at the support post on described base and carries crossbearer, described support post is provided with height adjustment mechanism, and described carrying crossbearer is removably fixed on described support post by described height adjustment mechanism.
3. device position indication mechanism according to claim 2, it is characterized in that, also comprise drive unit, described drive unit comprises actuator, and the driving member to be connected with described actuator, described carrying crossbearer is connected with described driving member and is fixed on described support post slidably.
4. device position indication mechanism according to claim 1, it is characterized in that, also comprise the position adjusting mechanism being provided with sliding channel, described position adjusting mechanism comprises two rolling members be relatively arranged on described sliding channel, the STATEMENT OF FEDERALLY SPONSORED connecting two described rolling members, the swing handle that is fixedly connected with rolling member described in one of them, and described image capturing device and described position indicator are all fixed with described STATEMENT OF FEDERALLY SPONSORED.
5. device position indication mechanism according to claim 4, is characterized in that, also comprises and is fixed on image capturing device keeper on described sliding channel and position indicator keeper.
6. device position indication mechanism according to claim 1, it is characterized in that, described bearing part comprises the fixing edges of boards and movable edges of boards that are equipped with step, described movable edges of boards are slidably fixed on the step of described fixing edges of boards, and described movable edges of boards coordinate to be formed with described fixing edges of boards and put region.
7. device position indication mechanism according to claim 6, is characterized in that, the length range in described storing region is 0 ~ 400mm, and width range is 0 ~ 350mm.
8. device position indication mechanism according to claim 6, is characterized in that, also comprise workbench, and the vertical range between the bottom surface in described storing region and the table top of described workbench is not less than 50mm.
9. device position indication mechanism according to claim 1, is characterized in that, also comprises bar shaped fixture, and described bracing or strutting arrangement is fixedly connected with described bar shaped fixture, and described bar shaped fixture is provided with chute, and described bearing part is flush-mounted in described chute.
10. a device position indicating means, is characterized in that, the device position indication mechanism of its application as described in claim 1 to 9 any one, this device position indicating means comprises the steps:
S100: with the lower left corner of bearing part for processing plate is positioned on bearing part by initial point;
S200: operating means receives instruction and the coordinate system prestored and material information integrated, and formation material level number, material coordinate points and material specification information;
S300: operating means receives instruction and enters debugging mode, and output order is to control device, the processing plate image that control device calls image capturing device shooting is back to operating means, edited by operating means, make processing plate image and material item, material coordinate points and material specification information matches, and the processing plate image after coupling is stored as processing information;
S400: operating means calls processing information and carries out simulating cutting verification;
S500: simulating cutting verification is complete, operating means locking processing information, carries out material installation.
The method of work of 11. device position indication mechanisms as claimed in claim 10, it is characterized in that before step S200, also comprise operating means reception order opens correction program, and output order is to control device, control device starts image capturing device and position indicator carries out position deviation correct operation.
CN201511034817.1A 2015-12-31 2015-12-31 Device position indicates system and device position indicating means Active CN105489525B (en)

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