CN105486596A - Aluminium alloy glass detection apparatus with worm gear platen, screw thread lock pin, and bearing clamping plate - Google Patents

Aluminium alloy glass detection apparatus with worm gear platen, screw thread lock pin, and bearing clamping plate Download PDF

Info

Publication number
CN105486596A
CN105486596A CN201510848873.2A CN201510848873A CN105486596A CN 105486596 A CN105486596 A CN 105486596A CN 201510848873 A CN201510848873 A CN 201510848873A CN 105486596 A CN105486596 A CN 105486596A
Authority
CN
China
Prior art keywords
bearing
plane
pearl seat
plate
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510848873.2A
Other languages
Chinese (zh)
Inventor
孙冬兰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201510848873.2A priority Critical patent/CN105486596A/en
Publication of CN105486596A publication Critical patent/CN105486596A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/30Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
    • G01N3/307Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated by a compressed or tensile-stressed spring; generated by pneumatic or hydraulic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks

Abstract

The invention relates to an apparatus for testing and examining a piece of toughened glass, and provides an aluminium alloy glass detection apparatus with a worm gear platen, a screw thread lock pin, and a bearing clamping plate. Improvements are as follows: a geared worm gear is fixed on a platen rotating shaft at one side, the geared worm gear is matched with a worm shaft, double ends of the worm shaft are separately and rotatably fixed in a worm bearing, and the worm bearing is fixed on the lateral surface of a corresponding support side plate; an impact column is arranged on the upper plane of a support side plate at the other side, an impact cross rod is rotatably fixed on the impact column, a height positioning loop which can go up and down is fixed on the impact column, and the height positioning loop supports the impact cross rod; a cylinder impacter is slidably fixed on the impact cross bar, the cylinder impacter is used for realizing constant weight of each impact, in order to ensure standard unification of fragmentation tests; the coplanar bearing clamping plate component is fixed on the plane of a test platen, so that continuous adjustment is realized for toughened glass plate of different widths; a frame front middle pull bar, a frame front upper pull bar and a frame rear upper pull bar are used together for fixing a cullet recovery container.

Description

Worm gear platen screw fastening pin bearing clamping plate aluminium alloy glass detects apparatus
Technical field
The present invention relates to a kind of tempered glass test verification apparatus, particularly relating to so a kind of clamping plate surrounding can zoom in or out, and the worm gear platen screw fastening pin bearing clamping plate aluminium alloy glass utilizing turning worktable to carry out tested glass performance index detects apparatus.
Background technology
Fragmentation test is a kind of major way detecting tempered glass quality, according to national standard requirement, fragment after the fragmentation of the tempered glass that 3mm is thick in any 50*50mm should be greater than 30, fragment after the fragmentation of the tempered glass that 4mm ~ 12mm is thick in any 50*50mm should be greater than 40, allowed a small amount of strip fragment, its length is no more than 75mm.The trend of strip fragment and glass edge should be almost parallel, and as not parallel, angle can not more than 45 degree, if having one not up to standard, be substandard product.
Existing tempered glass fragmentation test method is freely lain on testing table by tempered glass sample, and retrain glass periphery by adhesive tape or other modes, or cover thin film on tempered glass, splashes to prevent glass fragment.The position of distance periphery about 20mm on the longest edge center line of sample, be that the pane hammer of 0.2mm scholar 0.05mm or drift impact with tip curvature radius, making sample broken, is that the fragment number in center of circle radius 75mm circle does not conduct a survey within the scope of product edges 20mm and with shock point.The measure retaining fragment pattern should start after 10s after the blow and terminate in 3min after the blow.This method not only operates inconvenience, spended time is longer, and adhesive tape is disposable product, easily cause waste and pollute, and the tape residue on test platen must be removed clean after each test, could remove clean cullet, otherwise residual chopped glass will affect experiment test operation next time.Simultaneously adhesive tape also has and is burst by tempered glass the possibility that strength collapses out, and causing operating personnel injured, therefore, is very necessary to the improvement of tempered glass fragmentation test device.
Chinese Patent Application No.: 2009203050079, toughened glass falling sphere test bed, for solving tempered glass when testing, glass fragment can be caused everywhere to splash, adopt the way of carriage case, although can effective mobile phone glass fragment, the reading of inconvenient glass fragment, and also the installation effectiveness doing multi-disc tempered glass is continuously lower.
Another number of patent application: the 201420595067.X of China, tempered glass fragmentation status test unit, propose the clamping plate that some brand-new method and measures deal with brittle glass, but cannot accomplish that arbitrary dimension regulates, also cannot accomplish to allow four limit clamping plate all at grade.At least to have in this patent while be cannot contact with experiment work table top.Simultaneously the unsettled barricade 5 that is referred to as in embodiment cannot contact with base 1 together with other three side bumpers wall, has to use catch 4 to make up the space between unsettled barricade 5 and base 1, cause surrounding discontinuity.In addition, catch 4 local width is fixing, polylith can only be adopted to splice, cannot accomplish the consecutive variations of different in width.
Along with expanding economy, glass is more and more extensive in the application of all trades and professions.At present, much important glass component, such as large glass curtain wall and glass zenith, the windshield of aerospace vehicle is all adopt the special glasss such as tempered glass, requires very strict, therefore check the performance of glass just to seem more and more important to glass properties.From 1 day May in 2003, China implements mandatory inspection system to automobile, train, architectural safety glass used, and the safety glass product not obtaining Compulsory Certification of Products certificate and do not apply China Compulsory Product Certification mark must not dispatch from the factory, import and sale.
Summary of the invention
For above prior art Problems existing, the present invention installs worm gear Turnover testing platen on integral-rack, being equipped with screw fastening locks solid, particularly also be configured with isoplanar bearing cleat assembly and cylinder knocker, the adjustable design in isoplanar is carried out to clamp plate portion, achieve the tempered glass for sizes different size, a kind of verification test device can be shared to do tempered glass fragmentation test, specific as follows:
Worm gear platen screw fastening pin bearing clamping plate aluminium alloy glass detects apparatus, and integral-rack is made up of the support side plate of both sides and rear shear plate and end shear plate, and in the support side plate described in both sides, plane is all fixed with platen support and lock pin bearing respectively; There is platen rotating shaft test platen both sides, the platen rotating shaft of both sides is rotatable to be respectively fixed in platen support, on described rear shear plate, there is plane on rear plate at position, and on rear plate, plane exceeds 5 to 7 millimeters, plane in described support side plate, and on rear plate, plane holds lower plane after test board plate; Described test platen both sides vertical plane there is lock pin pilot hole; Described lock pin bearing inner hole thread matches with stud lock pin external thread, and there is cylinder bulb the stud lock pin termination of both sides, and cylinder bulb can enter in described lock pin pilot hole, the support side plate described in described test platen and described both sides is fixed; Upper connecting rod after pull bar and frame is gone back in before the front upper pull bar of organic frame and frame, as improvement between support side plate described in both sides:
The platen rotating shaft of side is also fixed with transmission worm gear, and transmission worm gear worm shaft, and worm shaft two ends are rotatable to be respectively fixed in worm bearing, and worm bearing is fixed on corresponding support side plate lateral surface, and worm shaft one end also has worm screw crank handle; In the support side plate of side, plane has impact column, impacts rotatablely on column to be fixed wtih impact cross bar, and impact liftable on column and be fixed wtih altitude location circle, altitude location circle has holding screw, and described impact cross bar in the holder of altitude location circle; Impact slip on cross bar and be fixed wtih cylinder knocker, cylinder knocker comprises knocker frame, cylinder lagging and cylinder piston rod; Cylinder piston rod lower end has ram hammer to bore point, and cylinder lagging is respectively arranged with turnover tracheae top connection and the lower sub of turnover tracheae up and down; Plane is fixed wtih isoplanar bearing cleat assembly to described test platen, and in before described frame, pull bar after upper connecting rod and described frame together with upper connecting rod, is jointly fixed wtih cullet returnable before described frame; The pointed cone angle of described ram hammer cone point is 60 degree, and the material of ram hammer cone point is aluminium alloy, and described aluminium alloy is made up of the element of following percentage by weight:
Al:21 ~ 23%, W:3.9 ~ 4.1%, Cr:2.1 ~ 2.3%, Cu:2.1 ~ 2.3%, Mo:1.1 ~ 1.3%, Sn:1.4 ~ 1.6%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: C is less than 0.04%, Si is less than 0.2%, Mn is less than 0.25%, S is less than 0.01%, P is less than 0.015%, and the rockwell superficial hardness number of this aluminium alloy is HR66 ~ 68.
As further improvement: described support side plate thickness is 42 to 44 millimeters, described rear shear plate thickness is 32 to 34 millimeters, and described end shear plate thickness is 32 to 34 millimeters; Described test platen there is Boards wall screw, in every only described support side plate, plane is respectively arranged with two platen seat screws and two locking pin seat screws, the side of support side plate is provided with the front upper through hole of frame, before frame in upper through hole after through hole and frame, the support side plate of at least side also has four horizontally disposed worm screw bore; Have return pulley forked standard respectively before and after bottom described support side plate, having mobile return pulley in the middle of return pulley forked standard, is rotatable clearance fit between mobile return pulley center pit and return pulley pivot pin cylindrical, is interference fit between the through hole on return pulley pivot pin two ends and return pulley forked standard.
As further improvement: described cullet returnable comprises end swash plate, container header board, container biside plate after container, and after container, end swash plate has container discharge mouth between being connected with container header board, after container, end swash plate highest point has upper hook after container, and after container, upper hook fixedly hangs over the casing tube of tension rod position after frame on upper connecting rod, container header board highest point has the front upper hook of container, and the front upper hook of container fixedly hangs over the casing tube of tension rod position before frame on upper connecting rod, container header board is lower draw-bar before there is container the both sides being positioned at container discharge mouth coboundary position, container discharge door is had between lower draw-bar before the container of both sides, container discharge door there is bin gate to link up with, before the container of bin gate hook and both sides, lower draw-bar is on coaxial cable, container bin gate spring is had respectively between lower draw-bar before the container of bin gate hook and both sides, casing tube of tension rod in before frame on pull bar runs through lower draw-bar and container bin gate spring and bin gate hook before described container, after in before frame, on pull bar, the pull rod stud at two ends passes through the front middle through hole of frame on supported on both sides side plate respectively, it is fastening that pull rod stud is furnished with pull-rod nut.
As further improvement: described isoplanar bearing cleat assembly is made up of the bearing isoplanar clamping plate that four physical dimensions are identical, be respectively: on the right of clamping plate deckle, the clamping plate left side, clamping plate opposite side and clamping plate, every clamping plate are made up of clamp plate portion and slide plate part, clamping plate deckle is made up of deckle clamp plate portion and deckle slide plate part, the clamping plate left side is made up of left side clamp plate portion and left side slide plate part, clamping plate opposite side is made up of opposite side clamp plate portion and opposite side slide plate part, is made up of on the right of clamping plate the right clamp plate portion and the right slide plate part; Described slide plate part is positioned at described clamp plate portion one end and is overlapped on plane on clamp plate portion;
The lower surface of described slide plate part is slide plate lower plane, slide plate lower plane has bearing bearing pin; Bearing bearing pin having pivot pin bearing section, is pivot pin step between pivot pin bearing section and described bearing bearing pin, and described pivot pin bearing section outer end is bearing section outer end, and described pivot pin bearing section has snap ring groove; Described pivot pin bearing section is fixed with rolling bearing inner ring, and rolling bearing inner ring inboard againsts pivot pin step, snap ring groove has axle jump ring, and axle jump ring keeps off outside rolling bearing inner ring; The upper surface of described clamp plate portion is plane on the chi of limit, and plane has bearing slideway with limit chi, the single-ended opening of described bearing slideway and bearing slideway and limit chi there is transition to slot between plane, bottom bearing slideway, has blind slot space; Described axle jump ring can be positioned among described blind slot space, has space between axle jump ring and blind slot space; On described slide plate lower plane and described limit chi, plane is in sustained height; On described limit chi, planar inner has clamping plate slope, and clamping plate slope is also attached with rubber compressing tablet;
Described slide plate lower plane has pearl seat stepped hole, pearl seat stepped hole is arranged symmetrically in described transition fluting both sides, and in pearl seat stepped hole, step has stepped hole plane, stepped hole planar central has pearl seat blind hole; In sliding pearl seat, half is measure-alike with the outer half shape and structure of sliding pearl seat, all comprise sliding pearl seat cylindrical, sliding pearl seat faying face, sliding pearl seat lateral surface, sliding pearl seat faying face there is circular hole in sliding pearl seat, in sliding pearl seat, circular hole bottom is connected to sliding pearl seat internal taper hole stub end, and the little head end of sliding pearl seat internal taper hole is crossing with described sliding pearl seat lateral surface; Described pearl seat stepped hole inner circle is fixed wtih the sliding pearl seat cylindrical in sliding pearl seat cylindrical in sliding pearl seat in half and the outer half of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole in sliding pearl seat in half and be slidably matched between the sliding pearl seat internal taper hole sliding outside pearl seat in half and be fixed wtih slippage ball; In sliding pearl seat lateral surface on slippage ball in outstanding described sliding pearl seat in half, outstanding sphere is accommodated among described pearl seat blind hole; Plane contact on the outer outstanding sphere of the sliding pearl seat lateral surface of sliding pearl seat outstanding described on slippage ball outward in half and described limit chi.
As further improvement: plane there is described limit chi a layer thickness be the hard aluminium alloy coating of 0.24 to 0.26 millimeter, this hard aluminium alloy coating material is made up of the element of following percentage by weight: Al(aluminium): 22.6 ~ 22.8%, Cu(copper): 3.2 ~ 3.4%, Zn(zinc): 2.6 ~ 2.8%, Ni(nickel): 2.2 ~ 2.4%, W(tungsten): 2.2 ~ 2.4%, Nb(niobium): 1.1 ~ 1.3%, C(carbon): 1.0 ~ 1.2%, surplus is Fe(iron) and inevitable impurity; The weight percent content of described impurity is: Sn(tin) be less than 0.05%, Si(silicon) be less than 0.20%, S(sulphur) be less than 0.012%, P(phosphorus) be less than 0.015%.
As further improvement: described rubber compressing tablet 551 adopts synthesis butadiene rubber, its material composition is: butadiene rubber 38-40%, sulphur 1.3-1.5%, zinc paste 2-4%, stearic acid 1.3-1.5%, medium accelerator 1-3%, fast accelerator 0.2-0.4%, aging resister 1.5-2.5%, carbon black 15-17%, softening oil 5-7%, rubber powder 15-17%, coupling agent 1.3-1.5%, and all the other are inserts; Described inserts is for being not less than 1280 object talcum powder.
beneficial effect of the present invention is:
(1) adopt bilateral groove welding to form integral-rack between the support side plate, on integral-rack and rear shear plate and end shear plate, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid.Under support side plate on integral-rack, the mobile return pulley of configuration, is convenient to entirety of the present invention and moves among a small circle, Worm and worm-wheel gearing on integral-rack drives the turning vibrational power flow of test platen, be convenient to remove chunk glass, be equipped with cullet returnable, guarantee that chunk glass does not scatter, after gear drive combination, plane holds lower plane after test board plate on plate, in conjunction with the lock pin crank handle of both sides, match with lock pin bearing inner hole thread by means of stud lock pin, the cylinder bulb of stud lock pin termination is made to enter locking positioning in the lock pin pilot hole of test platen both sides, overcome the defect of transmission worm gear and worm shaft tolerance clearance, make in the process of whole test armourplate glass, test platen keeps firmly solid.In the support side plate of particularly side, plane has impact column, impacts liftable on column and is fixed wtih impact cross bar, impacts slip on cross bar and is fixed wtih cylinder knocker; Cylinder knocker can be connected to pulpit, Pneumatic pressure power source easily at a distance, realize the dangerous step that Long-distance Control smashes armourplate glass, site operation personnel is avoided to suffer the unexpected injury of splashing of glass breaking moment, it is consistent that application cylinder knocker realizes each hammer weight, guarantees that crushing test is unified and standard.
(2), container bin gate spring is set respectively between lower draw-bar before the container of bin gate hook and both sides, guarantees that container discharge door can touch container discharge mouth tightly, do not allow chunk glass scatter.
(3), adopt isoplanar bearing cleat assembly, particularly slide plate part be positioned at clamp plate portion one end and be overlapped on plane on clamp plate portion, and on described slide plate lower plane and described limit chi, plane is in sustained height; Pearl seat stepped hole internal fixtion particularly on the chi of limit in plane slippage ball; The outer outstanding sphere of slippage ball contacts with described slide plate lower plane, make the slide plate lower plane in each stationary installation relative on the limit chi in another stationary installation between plane slippage more easily smooth, guarantee tested armourplate glass surrounding discontinuity.
(4) rolling bearing, on the clamping plate of every bearing isoplanar, limit and between adjacent bearing runner for being slidably matched, realize can regulating arbitrarily continuously the armourplate glass of different in width.
(5) angle on, described clamping plate slope and limit chi between plane is 54-56 to spend, and described clamping plate slope is bonded with one deck rubber compressing tablet, adjustment width armourplate glass carried out plane spacing while, a downward component can be produced, make tested armourplate glass touch test platen, avoid the uneven generation explosion of armourplate glass local pressure.
(6), achieve detection experiment overall process and save disposable product adhesive tape, not only save test consumables cost, avoid contaminated environment; Also shorten the activity duration, the tape residue on test platen need not be removed clean after each test, only need to remove clean cullet, just can implement experiment test operation next time, make work efficiency improve twice.Priorly thoroughly avoid because adhesive tape is burst by tempered glass the possibility that strength collapses out, the personal safety of operating personnel is more secure.
Accompanying drawing explanation
Fig. 1 unloads in stereoscopic appearance figure, figure of the present invention except isoplanar bearing cleat assembly 500.
Fig. 2 is transmission worm gear 161 in Fig. 1 engages position vertical cross section with worm shaft 151.
Fig. 3 be cylinder bulb 199 and lock pin pilot hole 198 binding site of stud lock pin 189 termination in Fig. 1 along stud lock pin 189 axial line vertical cross section.
Fig. 4 is cylinder bulb 199 and lock pin pilot hole 198 disengaged condition of stud lock pin 189 termination in Fig. 3.
The integral-rack independent stereoscopic appearance figure of Fig. 5 for being made up of the support side plate 200 of both sides and rear shear plate 176 and end shear plate 175 in Fig. 1.
Fig. 6 is the test platen 190 stereoscopic appearance figure separately in Fig. 1.
Fig. 7 is the independent stereoscopic appearance figure of upper connecting rod 179 after upper connecting rod 174 before the frame in Fig. 1, the front middle pull bar 177 of frame and frame.
Fig. 8 is cullet returnable in Fig. 1 140 and the stereoscopic appearance figure of container discharge door 146 assembly.
Fig. 9 is that the cullet returnable 140 in Fig. 8 unloads the independent stereoscopic appearance figure after except container discharge door 146.
Isoplanar bearing cleat assembly 500 placed by test platen 190 in Fig. 1 to Figure 10, and is fixed wtih the duty stereoscopic appearance figure of armourplate glass 600.
Figure 11 is that the isoplanar bearing cleat assembly 500 in Figure 10 unloads except the side of two wherein, and test platen 190 is in rotation heeling condition, also unloads except power wheel nut 188, and cylinder knocker 590 shifts out above test platen 190, is in off working state.
Figure 12 is cylinder knocker 590 enlarged drawing in Figure 11.
Figure 13 is transmission worm gear 161 in Figure 10 engages position and stud lock pin 189 position enlarged drawing with worm shaft 151.
Figure 14 is the vertical view that the isoplanar bearing cleat assembly 500 in Figure 10 is combinationally using.
Figure 15 is the A-A cut-open view in Figure 14.
Figure 16 is the vertical view of the clamping plate deckle 510 in Figure 14.
Figure 17 is the isometric front view of Figure 16.
Figure 18 is the rear isometric view of Figure 16.
Figure 19 is the B-B cut-open view in Figure 14, is placed on test platen 190 after armourplate glass 600 is fixed.
Figure 20 is tested armourplate glass in Figure 19 600 and the partial enlarged drawing of rubber compressing tablet 551 contact site.
Figure 21 is the C-C cut-open view in Figure 16.
Figure 22 is the partial enlarged drawing in Figure 15.
Figure 23 is deckle clamp plate portion 519 partial enlarged drawing in Figure 22.
Figure 24 is the right slide plate part 548 partial enlarged drawing in Figure 22.
Figure 25 is the partial enlarged drawing of the slippage ball 580 in Figure 24.
Figure 26 unloads the constitutional diagram except sliding pearl seat after half 582 in the pearl seat stepped hole 558 in Figure 25.
Figure 27 is the partial enlarged drawing of the outer half 582 of sliding pearl seat in Figure 25.
Figure 28 unloads the constitutional diagram except half 581 in sliding pearl seat and sliding pearl seat after half 582 in the pearl seat stepped hole 558 in Figure 25.
Embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments:
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Figure 10, Figure 11, Figure 12, Figure 13 and Figure 14, worm gear platen screw fastening pin bearing clamping plate aluminium alloy glass detects apparatus, integral-rack is made up of the support side plate 200 of both sides and rear shear plate 176 and end shear plate 175, and in the support side plate 200 described in both sides, plane is all fixed with platen support 163 and lock pin bearing 180 respectively; There is platen rotating shaft 196 test platen 190 both sides, the platen rotating shaft 196 of both sides is rotatable to be respectively fixed in platen support 163, on described rear shear plate 176, there is plane 717 on rear plate at position, on rear plate, plane 717 exceeds 5 to 7 millimeters, plane in described support side plate 200, and on rear plate, plane 717 holds the rear lower plane of test platen 190;
In Fig. 1, Fig. 3 and Fig. 4, described test platen 190 both sides vertical plane there is lock pin pilot hole 198; Described lock pin bearing 180 inner hole thread matches with stud lock pin 189 external thread, there is cylinder bulb 199 stud lock pin 189 termination of both sides, cylinder bulb 199 can enter in described lock pin pilot hole 198, is fixed by described test platen 190 with the support side plate 200 described in described both sides;
In Fig. 1, Fig. 7, Figure 10 and Figure 11, between the support side plate 200 described in both sides, to go back in before the front upper pull bar 174 of organic frame and frame upper connecting rod 179 after pull bar 177 and frame:
In Fig. 1, Figure 10, Figure 11 and Figure 12, the platen rotating shaft 196 of side is also fixed with transmission worm gear 161, transmission worm gear 161 is combined with worm shaft 151, worm shaft 151 two ends are rotatable to be respectively fixed in worm bearing 152, worm bearing 152 is fixed on corresponding support side plate 200 lateral surface, and worm shaft 151 one end also has worm screw crank handle 155;
In Fig. 1, Figure 10, Figure 11 and Figure 13, in the support side plate 200 of side, plane has impact column 566, impact rotatable being fixed wtih on column 566 and impact cross bar 562, impact liftable on column 566 and be fixed wtih altitude location circle 565, altitude location circle 565 has holding screw 594, altitude location circle 565 holds in the palm described impact cross bar 562; Impact slip on cross bar 562 and be fixed wtih cylinder knocker 590, cylinder knocker 590 comprises knocker frame 567, cylinder lagging 591 and cylinder piston rod 595; Cylinder piston rod 595 lower end has ram hammer to bore point 596, and cylinder lagging about 591 is respectively arranged with turnover tracheae top connection 593 and turnover tracheae lower sub 592; Plane is fixed wtih isoplanar bearing cleat assembly 500 to described test platen 190, and in before described frame, pull bar 177 after upper connecting rod 174 and described frame together with upper connecting rod 179, is jointly fixed wtih cullet returnable 140 before described frame; The pointed cone angle of described ram hammer cone point 596 is 60 degree, and the material of ram hammer cone point 596 is aluminium alloy, and described aluminium alloy is made up of the element of following percentage by weight:
Al:22%, W:4%, Cr:2.2%, Cu:2.2%, Mo:1.2%, Sn:1.5%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: C for O.03%, Si is 0.18%, Mn is 0.22%, S is O.O08%, P for O.013%, the rockwell superficial hardness number of this aluminium alloy is HRC67.
As further improvement: described support side plate 200 thickness is 42 to 44 millimeters, described rear shear plate 176 thickness is 32 to 34 millimeters, and described end shear plate 175 thickness is 32 to 34 millimeters.
As further improvement: described test platen 190 has Boards wall screw 197, in every only described support side plate 200, plane is respectively arranged with two platen seat screws 160 and two locking pin seat screws 186, the side of support side plate 200 is provided with the front upper through hole 274 of frame, before frame in upper through hole 279 after through hole 277 and frame, the support side plate 200 of at least side also has four horizontally disposed worm screw bore 157;
Return pulley forked standard 124 is had respectively before and after bottom described support side plate 200, mobile return pulley 400 is had in the middle of return pulley forked standard 124, being rotatable clearance fit between mobile return pulley 400 center pit and return pulley pivot pin 122 cylindrical, is interference fit between the through hole on return pulley pivot pin 122 two ends and return pulley forked standard 124.
As further improvement: in Fig. 1, Fig. 8, Fig. 9, described cullet returnable 140 comprises end swash plate 141, container header board 143, container biside plate 142 after container, and after container, end swash plate 141 has container discharge mouth 147 between being connected with container header board 143, after container, end swash plate 141 highest point has upper hook 184 after container, and after container, upper hook 184 fixedly hangs over casing tube of tension rod 171 position after frame on upper connecting rod 179, container header board 143 highest point has the front upper hook 148 of container, and the front upper hook 148 of container fixedly hangs over casing tube of tension rod 171 position before frame on upper connecting rod 174, container header board 143 is lower draw-bar 149 before there is container the both sides being positioned at container discharge mouth 147 coboundary position, container discharge door 146 is had between lower draw-bar 149 before the container of both sides, container discharge door 146 there is bin gate link up with 245, before the container of bin gate hook 245 and both sides, lower draw-bar 149 is on coaxial cable, container bin gate spring 145 is had respectively between lower draw-bar 149 before the container of bin gate hook 245 and both sides, casing tube of tension rod 171 in before frame on pull bar 177 runs through lower draw-bar 149 and container bin gate spring 145 and bin gate hook 245 before described container, after in before frame, on pull bar 177, the pull rod stud 172 at two ends passes through the front middle through hole 277 of frame on supported on both sides side plate 200 respectively, it is fastening that pull rod stud 172 is furnished with pull-rod nut 178.
As further improvement: Figure 10, Figure 11, Figure 14, Figure 15, Figure 16, Figure 17, Figure 18, Figure 19, Figure 20, in Figure 21 and Figure 22, described isoplanar bearing cleat assembly 500 is made up of the bearing isoplanar clamping plate that four physical dimensions are identical, be respectively: clamping plate deckle 510, the clamping plate left side 520, on the right of clamping plate opposite side 530 and clamping plate 540, every bearing isoplanar clamping plate are made up of clamp plate portion and slide plate part, clamping plate deckle 510 is made up of deckle clamp plate portion 519 and deckle slide plate part 518, the clamping plate left side 520 is made up of left side clamp plate portion 529 and left side slide plate part 528, clamping plate opposite side 530 is made up of opposite side clamp plate portion 539 and opposite side slide plate part 538, on the right of clamping plate, 540 are made up of the right clamp plate portion 549 and the right slide plate part 548, described slide plate part is positioned at described clamp plate portion one end and is overlapped on plane on clamp plate portion,
The lower surface of described slide plate part is slide plate lower plane 561, slide plate lower plane 561 has bearing bearing pin 574; Bearing bearing pin 574 having pivot pin bearing section 578, is pivot pin step 576 between pivot pin bearing section 578 and described bearing bearing pin 574, and described pivot pin bearing section 578 outer end is bearing section outer end 595, and described pivot pin bearing section 578 has snap ring groove 579; Described pivot pin bearing section 578 is fixed with rolling bearing 541 inner ring, rolling bearing 541 inner ring inboard againsts pivot pin step 576, snap ring groove 579 has axle jump ring 511, and axle jump ring 511 keeps off outside rolling bearing 541 inner ring;
The upper surface of described clamp plate portion is plane 516 on the chi of limit, plane 516 there is bearing slideway 514 with limit chi,, the described single-ended opening of bearing slideway 514 and bearing slideway 514 and limit chi have transition to slot 571 between plane 516, bottom bearing slideway 514, have blind slot space 517; Described axle jump ring 511 can be positioned among described blind slot space 517, has space between axle jump ring 511 and blind slot space 517; Described slide plate lower plane 561 is in sustained height with plane 516 on described limit chi; Described limit chi there is clamping plate slope 515 inside plane 516, clamping plate slope 515 is also attached with rubber compressing tablet 551;
In Figure 23, Figure 24, Figure 25, Figure 26, Figure 27 and Figure 28, plane 516 there is pearl seat stepped hole 558 with described limit chi, pearl seat stepped hole 558 is arranged symmetrically in described bearing runner 514 both sides, in pearl seat stepped hole 558, step has stepped hole plane 557, there is pearl seat blind hole 559 at stepped hole plane 557 center; In sliding pearl seat, half 581 is measure-alike with outer half 582 shape and structure of sliding pearl seat, all comprise sliding pearl seat cylindrical 586, sliding pearl seat faying face 584, sliding pearl seat lateral surface 585, sliding pearl seat faying face 584 there is circular hole 588 in sliding pearl seat, in sliding pearl seat, circular hole 588 bottom is connected to sliding pearl seat internal taper hole 583 stub end, and the little head end of sliding pearl seat internal taper hole 583 is crossing with described sliding pearl seat lateral surface 585;
Described pearl seat stepped hole 558 inner circle is fixed wtih the sliding pearl seat cylindrical 586 in sliding pearl seat cylindrical 586 in sliding pearl seat in half 581 and the outer half 582 of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole 583 in sliding pearl seat in half 581 and be slidably matched between the sliding pearl seat internal taper hole 583 sliding outside pearl seat in half 582 and be fixed wtih slippage ball 580; In sliding pearl seat lateral surface 585 on slippage ball 580 in outstanding described sliding pearl seat in half 581, outstanding sphere 598 is accommodated among described pearl seat blind hole 559; The outer outstanding sphere 589 of the sliding pearl seat lateral surface 585 on slippage ball 580 in the outer half 582 of outstanding described sliding pearl seat contacts with described slide plate lower plane 561.
As further improvement: plane 516 there is described limit chi a layer thickness be the hard aluminium alloy coating of 0.25 millimeter, this hard aluminium alloy coating material is made up of the element of following percentage by weight: Al(aluminium): 22.7%, Cu(copper): 3.3%, Zn(zinc): 2.7%, Ni(nickel): 2.3%, W(tungsten): 2.3%, Nb(niobium): 1.2%, C(carbon): 1.1%, surplus is Fe(iron) and inevitable impurity; The weight percent content of described impurity is: Sn(tin) be 0.04%, Si(silicon) be 0.18%, S(sulphur) be 0.011%, P(phosphorus) be 0.012%.
Described slide plate lower plane 561 is in sustained height with plane 516 on described limit chi; Limit chi has clamping plate slope 515 inside plane 516, and the angle on clamping plate slope 515 and limit chi between plane 516 is 55 degree; Bonding the rubber compressing tablet 551 of one deck 2.2 millimeters thick on clamping plate slope 515; Described rubber compressing tablet 551 adopts synthesis butadiene rubber, its material composition is: butadiene rubber 39%, sulphur 1.4%, zinc paste 3%, stearic acid 1.4%, medium accelerator 2%, fast accelerator 0.3%, aging resister 2.1%, carbon black 16%, softening oil 6%, rubber powder 16%, coupling agent 1.4%, and all the other are inserts; Described inserts is 1290 object talcum powder.
As further improvement: for being slidably matched between the rolling bearing 541 in the bearing slideway 514 on described deckle clamp plate portion 519 and the right slide plate part 548, between the transition fluting 571 on described deckle clamp plate portion 519 and the bearing bearing pin 574 in the right slide plate part 548, there is 0.7 to 0.9 millimeter of gap;
For being slidably matched between rolling bearing 541 in bearing slideway 514 on described the right clamp plate portion 549 and opposite side slide plate part 538, between the transition fluting 571 on described the right clamp plate portion 549 and the bearing bearing pin 574 in opposite side slide plate part 538, there is 0.7 to 0.9 millimeter of gap;
For being slidably matched between rolling bearing 541 in bearing slideway 514 on described left side clamp plate portion 529 and deckle slide plate part 518, between the transition fluting 571 on described left side clamp plate portion 529 and the bearing bearing pin 574 in deckle slide plate part 518, there is 0.7 to 0.9 millimeter of gap;
For being slidably matched between rolling bearing 541 in bearing slideway 514 on described opposite side clamp plate portion 539 and left side slide plate part 528, between the transition fluting 571 on described opposite side clamp plate portion 539 and the bearing bearing pin 574 in left side slide plate part 528, there is 0.7 to 0.9 millimeter of gap.
In embodiment, described support side plate 200 thickness is 43 millimeters, and described rear shear plate 176 thickness is 33 millimeters, and described end shear plate 175 thickness is 33 millimeters.Adopt bilateral groove welding to form integral-rack between described support side plate 200 and rear shear plate 176 and end shear plate 175, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid.
Described test platen 190 there are four Boards wall screws 197, in described isoplanar bearing cleat assembly 500 at least deckle clamp plate portion 519 limit chi on plane 516 has four clamping plate step through-holes 501, four sunk screws 195 pass through described clamping plate step through-hole 501 successively and match with described Boards wall screw 197, described deckle clamp plate portion 519 is fixed on described test platen 190, use the immobilizing foundation of deckle clamp plate portion 519, isoplanar bearing cleat assembly 500 entirety is all fixed on described test platen 190.
Platen rotating shaft 196 outer end of side also have rotating shaft worm gear section 192 and shaft thread 193, rotating shaft worm gear section 192 there is rotating shaft keyway 194, worm gear flat key 168 is furnished with in rotating shaft keyway 194, the effect of worm gear flat key 168 allows transmission worm gear 161 drive platen rotating shaft 196 to rotate, and then drives the rotation of test platen 190.
Before frame after upper connecting rod 174, frame before upper connecting rod 179 and frame in pull bar 177 geomery all the same, all being made up of the pull rod stud 172 at casing tube of tension rod 171 and two ends, the pull rod stud 172 at two ends is all furnished with pull-rod nut 178 and is fastened on supported on both sides side plate 200.
In Figure 23, Figure 25, Figure 26, Figure 27 and Figure 28, mounting slip ball 580 in 18 pearl seat stepped holes 558 on the chi of limit in plane 516, adopts following steps:
One, half 581 in sliding pearl seat is placed in the low temperature chest of subzero 124 degree of Celsius temperature together with the outer half 582 of sliding pearl seat, continues 56 minutes, make half 581 and the outer half 582 of sliding pearl seat in sliding pearl seat cool rear size and reduce;
Two, first by plane 516 on the chi of limit upward, successively half 581 in cunning pearl seat is arranged in pearl seat stepped hole 558 again, the sliding pearl seat lateral surface 585 in the sliding pearl seat in each pearl seat stepped hole 558 in half 581 is made to touch stepped hole plane 557, when in sliding pearl seat, half 581 returns to normal temperature state, the sliding pearl seat cylindrical 586 in sliding pearl seat in half 581 and have between pearl seat stepped hole 558 0.04 to 0.06 interference fit;
Three, successively slippage ball 580 to be placed in the sliding pearl seat in each sliding pearl seat in half 581 among circular hole 588;
Four, successively outer for cunning pearl seat half 582 is arranged in pearl seat stepped hole 558, make the sliding pearl seat faying face 584 in the outer half 582 of sliding pearl seat touch sliding pearl seat faying face 584 in sliding pearl seat in half 581, slippage ball 580 rides in the sliding pearl seat internal taper hole 583 in sliding pearl seat in half 581 and slides half 582 outside pearl seat and makes to slide spacing rolling between pearl seat internal taper hole 583; When the outer half 582 of sliding pearl seat returns to normal temperature state, sliding pearl seat cylindrical 586 in the outer half 582 of sliding pearl seat and have between pearl seat stepped hole 558 0.04 to 0.06 interference fit, on the sliding pearl seat lateral surface 585 in the outer half 582 of sliding pearl seat and described limit chi, plane 516 is fair.
Device assembling process:
Before frame, after upper connecting rod 174 and frame, upper connecting rod 179 passes through upper through hole 279 after the front upper through hole 274 of frame of both sides and frame respectively, there is pull-rod nut 178 each pull rod stud 172 outer end, and upper connecting rod 179 after upper connecting rod before frame 174 and frame is fastened in described support side plate 200 by four pull-rod nuts 178; Cullet returnable 140 entirety is placed downwards from the top of upper connecting rod 179 after upper connecting rod 174 before frame and frame, after making container, upper hook 184 fixedly hangs over casing tube of tension rod 171 position after frame on upper connecting rod 179, and the front upper hook 148 of container fixedly hangs over casing tube of tension rod 171 position before frame on upper connecting rod 174; Again pull bar 177 in before frame is passed through successively through hole 277 in before the frame of lower draw-bar 149 before the container of lower draw-bar 149 before the container of through hole 277 in before the frame of side, side, container bin gate spring 145 cylindrical hole of side, bin gate hook 245, container bin gate spring 145 cylindrical hole of opposite side, opposite side, opposite side, then with two pull-rod nuts 178, pull bar 177 middle before frame is fastened in described support side plate 200; Make two spring pins on container bin gate spring 145 prop up container header board 143 and container discharge door 146 respectively, guarantee that container discharge door 146 is in normally off.Cullet returnable 140 entirety is in three axles and supports fixing, firmly stable especially.
Stud lock pin 189 external thread matches with lock pin bearing 180 inner hole thread, the lock pin bearing 180 of both sides is fixed on locking pin seat screw 186 by four locking pin seat screws respectively, the cylinder bulb 199 of stud lock pin 189 termination of both sides can enter in the lock pin pilot hole 198 of test platen 190 both sides, is fixed by described test platen 190 with the support side plate 200 described in described both sides.
The platen rotating shaft 196 of described test platen 190 both sides coordinates with platen support 163 endoporus is rotatable, and the platen support 163 of both sides is fixed on platen seat screw 160 by four bearing seat screws respectively.
Be placed on by worm gear flat key 168 in the rotating shaft keyway 194 in rotating shaft worm gear section 192, transmission worm gear 161 endoporus is placed in rotating shaft worm gear section 192, transmission worm gear 161 endoporus also has keyway hold the outstanding position of worm gear flat key 168; On the shaft thread 193 of rotating shaft worm gear section 192 outer end, threaded engagement screws on power wheel nut 188, and transmission worm gear 161 is fastened in the rotating shaft worm gear section 192 in platen rotating shaft 196 by power wheel nut 188.
Described test platen 190 there is Boards wall screw 197, in described isoplanar bearing cleat assembly 500 at least one clamp plate portion limit chi on plane 516 has clamping plate step through-hole 501, sunk screw 195 passes through described clamping plate step through-hole 501 and matches with described Boards wall screw 197, and isoplanar bearing cleat assembly 500 is fixed on plane on described test platen 190.
Adjust altitude location circle 565 height, when making cylinder piston rod 595 run to extreme lower position, ram hammer cone point 596 can just touch the armourplate glass 600 be fixed on test platen 190, and is smashed by armourplate glass 600; Impact frame square hole 564 in knocker frame 567 and between described impact cross bar 562 for being slidably matched, turnover tracheae top connection 593 and turnover tracheae lower sub 592 connect high-pressure air pipe respectively, and are connected to high-pressure air source control system.
When one, will do fragmentation test to tempered glass, step is as follows:
(1), with the worm screw crank handle 155 on hand traverse worm shaft 151 one end, make worm shaft 151 drive transmission worm gear 161 to rotate, then drive test platen 190 rear end lower plane to push down plane 717 on rear plate, test platen 190 presents horizontality; Rotate the lock pin crank handle 187 of both sides respectively, match with lock pin bearing 180 inner hole thread by means of stud lock pin 189, make the cylinder bulb 199 of stud lock pin 189 termination enter locking positioning in the lock pin pilot hole 198 of test platen 190 both sides, test platen 190 is fastened in horizontality;
(2), by clamping plate deckle 510 identical for four physical dimensions, the clamping plate left side 520, on the right of clamping plate opposite side 530 and clamping plate, 540 are placed on above test platen 190, for being slidably matched between rolling bearing 541 in bearing runner 514 on deckle clamp plate portion 519 and the right slide plate part 548, the right clamp plate portion 549 on bearing runner 514 and the rolling bearing 541 in opposite side slide plate part 538 between for being slidably matched, for being slidably matched between rolling bearing 541 in bearing runner 514 on left side clamp plate portion 529 and deckle slide plate part 518, for being slidably matched between rolling bearing 541 in bearing runner 514 on opposite side clamp plate portion 539 and left side slide plate part 528, make the clamping plate deckle 510 that four physical dimensions are identical, the clamping plate left side 520, the surrounding ambient in besieged city between 540 on the right of clamping plate opposite side 530 and clamping plate,
(3), above-mentioned surrounding ambient size is greater than the physical dimension of the armourplate glass 600 wanting tested, armourplate glass 600 that will be tested is placed on above the test platen 190 in above-mentioned surrounding ambient, on the right of the clamping plate deckle 510 that mobile four physical dimensions are identical successively, the clamping plate left side 520, clamping plate opposite side 530 and clamping plate 540, the rubber compressing tablet 551 on every clamping plate is made to touch four limit outer rims of the armourplate glass 600 wanting tested; Rubber compressing tablet 551 natural resiliency is out of shape the elasticity indenture 105 produced, and to give armourplate glass 600 4 limit outer rim flexibility fixing, avoids rigidity clamping plate by unexpected for armourplate glass 600 broken, see Figure 20;
(4) after, wanting tested armourplate glass 600 to be fixed, regulate impact cross bar 562 height impacted on column 566, holding cross bar becket 599, by cylinder knocker 590 along with impacting cross bar 562 together, rotating above armourplate glass 600 around impact column 566 cylindrical;
Start Pneumatic pressure power source, the gases at high pressure of 0.82 to 0.84 MPa (MPa) are input into facing to turnover tracheae top connection 593, now pass in and out tracheae lower sub 592 to reflux to pneumatic source, cylinder piston rod 595 in cylinder lagging 591 is rapid movement downwards, movement velocity reaches 40 to 48 meters per second (m/s), when ram hammer cone point 596 is displaced downwardly to extreme lower position, armourplate glass 600 can just be touched, be attended by cylinder piston rod 595 and the ram hammer cone point 596 thereof of 20 to 24 joules (J), armourplate glass 600 is smashed; The dangerous step that Long-distance Control smashes armourplate glass 600 can be realized, avoid the unexpected splashing of glass breaking moment to injure site operation personnel; When ram hammer cone point 596 is displaced downwardly to extreme lower position, pneumatic source place is according to the program woven in advance, switch into outlet passageway by reversal valve, start pneumatic source facing to turnover tracheae lower sub 592 air inlet, now pass in and out tracheae top connection 593 to pneumatic source backflow, the cylinder piston rod 595 in cylinder lagging 591 upwards gets back to most significant digit.
(5), again hold cross bar becket 599, by cylinder knocker 590 along with impacting cross bar 562 together, rotating around impact column 566 cylindrical and leaving above armourplate glass 600;
(6), remove the bearing isoplanar clamping plate on 1 to 2 limit, rotate the stud lock pin 189 on the lock pin crank handle 187 of both sides in the other direction, make stud lock pin 189 exit the lock pin pilot hole 198 of test platen 190 both sides, remove locking positioning.With the worm screw crank handle 155 on hand rocking-turn in the other direction worm shaft 151, hand worm shaft 151 is made to drive transmission worm gear 161 to rotate in the other direction, plane 717 on plate after then driving test platen 190 rear end lower plane to depart from; After the run-off the straight 10 to 20 of test platen 190 is spent, tempered glass fragment can be disposed easily and call among cullet returnable 140;
(7), again hand rotate worm screw crank handle 155 by hand, make worm shaft 151 drive transmission worm gear 161 to rotate, then drive test platen 190 rear end lower plane to push down plane 717 on rear plate; Again rotate the stud lock pin 189 on the lock pin crank handle 187 of both sides respectively, make stud lock pin 189 enter locking positioning in the lock pin pilot hole 198 of test platen 190 both sides, as long as prepare for next tested armourplate glass 600;
(8), when the chunk glass in cullet returnable 140 is many to when will rafting, car will be raftinged and be placed on below container discharge mouth 147, with the bin gate handle 246 pulled out on container discharge door 146, rafting the chunk glass in cullet returnable 140.Unclamp bin gate handle 246, under the accumulation of energy counter-force effect of container bin gate spring 145, container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.
Two, the above-mentioned outstanding substantive distinguishing features of the present invention, guarantees to bring following significant progressive effect:
(1) adopt bilateral groove welding to form integral-rack between the support side plate 200, on integral-rack and rear shear plate 176 and end shear plate 175, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid.Under support side plate 200 on integral-rack, the mobile return pulley 400 of configuration, is convenient to entirety of the present invention and moves among a small circle, Worm and worm-wheel gearing on integral-rack drives the turning vibrational power flow of test platen 190, be convenient to remove chunk glass, be equipped with cullet returnable 140, guarantee that chunk glass does not scatter, after gear drive combination, on plate, plane 717 holds the rear lower plane of test platen 190, in conjunction with the lock pin crank handle 187 of both sides, match with lock pin bearing 180 inner hole thread by means of stud lock pin 189, the cylinder bulb 199 of stud lock pin 189 termination is made to enter locking positioning in the lock pin pilot hole 198 of test platen 190 both sides, overcome the defect of transmission worm gear 161 and worm shaft 151 tolerance clearance, make in the process of whole test armourplate glass 600, test platen 190 keeps firmly solid.In the support side plate 200 of particularly side, plane has and impacts column 566, impacts liftable on column 566 and is fixed wtih and impacts cross bar 562, impact slip on cross bar 562 and be fixed wtih cylinder knocker 590; Cylinder knocker 590 can be connected to pulpit, Pneumatic pressure power source easily at a distance, realize the dangerous step that Long-distance Control smashes armourplate glass 600, site operation personnel is avoided to suffer the unexpected injury of splashing of glass breaking moment, it is consistent that application cylinder knocker 590 realizes each hammer weight, guarantees that crushing test is unified and standard.
(2), container bin gate spring 145 is set respectively between lower draw-bar 149 before the container of bin gate hook 245 and both sides, guarantees that container discharge door 146 can touch container discharge mouth 147 tightly, do not allow chunk glass scatter.
(3), adopt isoplanar bearing cleat assembly 500, particularly slide plate part is positioned at clamp plate portion one end and is overlapped on plane on clamp plate portion, and described slide plate lower plane 561 is in sustained height with plane 516 on described limit chi; Pearl seat stepped hole 558 internal fixtion particularly on the chi of limit in plane 516 slippage ball 580; The outer outstanding sphere 589 of slippage ball 580 contacts with described slide plate lower plane 561, make the slide plate lower plane 561 in each stationary installation relative on the limit chi in another stationary installation between plane 516 slippage more easily smooth, guarantee tested armourplate glass 600 surrounding discontinuity.
(4) rolling bearing 541, on the clamping plate of every bearing isoplanar, limit and between adjacent bearing runner 514 for being slidably matched, realize can regulating arbitrarily continuously the armourplate glass 600 of different in width.
(5) angle on, described clamping plate slope 515 and limit chi between plane 516 is 54-56 to spend, and described clamping plate slope 515 is bonded with one deck rubber compressing tablet 551, adjustment width armourplate glass 600 carried out plane spacing while, a downward component can be produced, make tested armourplate glass 600 touch test platen 190, avoid the uneven generation explosion of armourplate glass 600 local pressure.
(6), achieve detection experiment overall process and save disposable product adhesive tape, not only save test consumables cost, avoid contaminated environment; Also shorten the activity duration, the tape residue on test platen 190 need not be removed clean after each test, only need to remove clean cullet, just can implement experiment test operation next time, make work efficiency improve twice.Priorly thoroughly avoid because adhesive tape is burst by tempered glass the possibility that strength collapses out, the personal safety of operating personnel is more secure.
Three, by comparing with the test data using disposable product adhesive tape conventionally test to do present invention employs isoplanar bearing cleat assembly 500.Can learn: the rubber compressing tablet 551 adopting butadiene rubber, its specific material composition physical characteristics that formula has, guarantee to go through hundred experiment test operations without breakage, and the hard aluminium alloy coating of plane 516 is intact on the chi of limit, conclusion have employed isoplanar bearing cleat assembly 500 to be better than using disposable product adhesive tape conventionally test.

Claims (6)

1. worm gear platen screw fastening pin bearing clamping plate aluminium alloy glass detects apparatus, integral-rack is made up of the support side plate (200) of both sides and rear shear plate (176) and end shear plate (175), and the upper plane of the support side plate (200) described in both sides is all fixed with platen support (163) and lock pin bearing (180) respectively; There is platen rotating shaft (196) test platen (190) both sides, the platen rotating shaft (196) of both sides is rotatable to be respectively fixed in platen support (163), there is plane (717) on rear plate at the upper position of described rear shear plate (176), on rear plate, plane (717) exceeds upper 5 to 7 millimeters, the plane of described support side plate (200), and on rear plate, plane (717) holds test platen (190) lower plane afterwards; Described test platen (190) both sides vertical plane there is lock pin pilot hole (198); Described lock pin bearing (180) inner hole thread matches with stud lock pin (189) external thread, there is cylinder bulb (199) stud lock pin (189) termination of both sides, cylinder bulb (199) can enter in described lock pin pilot hole (198), described test platen (190) and the support side plate (200) described in described both sides is fixed; To go back in before the front upper pull bar of organic frame (174) and frame upper connecting rod (179) after pull bar (177) and frame between support side plate (200) described in both sides, it is characterized in that:
The platen rotating shaft (196) of side is also fixed with transmission worm gear (161), transmission worm gear (161) is combined with worm shaft (151), worm shaft (151) two ends are rotatable to be respectively fixed in worm bearing (152), worm bearing (152) is fixed on corresponding support side plate (200) lateral surface, and worm shaft (151) one end also has worm screw crank handle (155); The upper plane of support side plate (200) of side has impact column (566), impact upper rotatable being fixed wtih of column (566) and impact cross bar (562), impact the upper liftable of column (566) and be fixed wtih altitude location circle (565), altitude location circle (565) has holding screw (594), altitude location circle (565) holds in the palm described impact cross bar (562); Impact the upper slip of cross bar (562) and be fixed wtih cylinder knocker (590), cylinder knocker (590) comprises knocker frame (567), cylinder lagging (591) and cylinder piston rod (595); Cylinder piston rod (595) lower end has ram hammer to bore point (596), and cylinder lagging (591) is respectively arranged with turnover tracheae top connection (593) and turnover tracheae lower sub (592) up and down; The upper plane of described test platen (190) is fixed wtih isoplanar bearing cleat assembly (500), in before described frame, pull bar (177) after upper connecting rod (174) and described frame together with upper connecting rod (179), is jointly fixed wtih cullet returnable (140) before described frame; The pointed cone angle of described ram hammer cone point (596) is 60 degree, and the material of ram hammer cone point (596) is aluminium alloy, and described aluminium alloy is made up of the element of following percentage by weight:
Al:21 ~ 23%, W:3.9 ~ 4.1%, Cr:2.1 ~ 2.3%, Cu:2.1 ~ 2.3%, Mo:1.1 ~ 1.3%, Sn:1.4 ~ 1.6%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: O.04% C is less than, Si is less than 0.2%, Mn is less than 0.25%, S is less than O.O1%, P and is less than O.015%, and the rockwell superficial hardness number of this aluminium alloy is HR66 ~ 68.
2. worm gear platen screw fastening pin bearing clamping plate aluminium alloy glass according to claim 1 detects apparatus, it is characterized in that: described support side plate 200 thickness is 42 to 44 millimeters, described rear shear plate (176) thickness is 32 to 34 millimeters, and described end shear plate (175) thickness is 32 to 34 millimeters; Described test platen (190) there is Boards wall screw (197), the upper plane of every only described support side plate (200) is respectively arranged with two platen seat screws (160) and two locking pin seat screws (186), the side of support side plate (200) is provided with the front upper through hole of frame (274), before frame in upper through hole (279), at least upper four the horizontally disposed worm screw bore (157) in addition of the support side plate (200) of side after through hole (277) and frame; Return pulley forked standard (124) is had respectively before and after described support side plate (200) bottom, mobile return pulley (400) is had in the middle of return pulley forked standard (124), being rotatable clearance fit between mobile return pulley (400) center pit and return pulley pivot pin (122) cylindrical, is interference fit between the through hole on return pulley pivot pin (122) two ends and return pulley forked standard (124).
3. worm gear platen screw fastening pin bearing clamping plate aluminium alloy glass according to claim 1 detects apparatus, it is characterized in that: described cullet returnable (140) comprises end swash plate (141), container header board (143), container biside plate (142) after container, and after container, end swash plate (141) has container discharge mouth (147) between being connected with container header board (143), after container, end swash plate (141) highest point has upper hook (184) after container, and after container, upper hook (184) fixedly hangs over casing tube of tension rod (171) position after frame on upper connecting rod (179), container header board (143) highest point has the front upper hook of container (148), and the front upper hook of container (148) fixedly hangs over casing tube of tension rod (171) position before frame on upper connecting rod (174), container header board (143) is lower draw-bar (149) before there is container the both sides being positioned at container discharge mouth (147) coboundary position, container discharge door (146) is had between lower draw-bar (149) before the container of both sides, container discharge door (146) there is bin gate link up with (245), before the container of bin gate hook (245) and both sides, lower draw-bar (149) is on coaxial cable, container bin gate spring (145) is had respectively between lower draw-bar (149) before the container of bin gate hook (245) and both sides, before casing tube of tension rod (171) in before frame on pull bar (177) runs through described container, lower draw-bar (149) and container bin gate spring (145) and bin gate link up with (245), after in before frame, the pull rod stud (172) at the upper two ends of pull bar (177) passes through the front middle through hole (277) of frame on supported on both sides side plate (200) respectively, it is fastening that pull rod stud (172) is furnished with pull-rod nut (178).
4. worm gear platen screw fastening pin bearing clamping plate aluminium alloy glass according to claim 1 detects apparatus, it is characterized in that: described isoplanar bearing cleat assembly (500) is made up of the bearing isoplanar clamping plate that four physical dimensions are identical, be respectively: clamping plate deckle (510), the clamping plate left side (520), on the right of clamping plate opposite side (530) and clamping plate (540), every clamping plate are made up of clamp plate portion and slide plate part, clamping plate deckle (510) is made up of deckle clamp plate portion (519) and deckle slide plate part (518), the clamping plate left side (520) is made up of left side clamp plate portion (529) and left side slide plate part (528), clamping plate opposite side (530) is made up of opposite side clamp plate portion (539) and opposite side slide plate part (538), on the right of clamping plate, (540) are made up of the right clamp plate portion (549) and the right slide plate part (548), described slide plate part is positioned at described clamp plate portion one end and is overlapped on plane on clamp plate portion,
The lower surface of described slide plate part is slide plate lower plane (561), slide plate lower plane (561) has bearing bearing pin (574); Bearing bearing pin (574) there is pivot pin bearing section (578), pivot pin step (576) between pivot pin bearing section (578) and described bearing bearing pin (574), described pivot pin bearing section (578) outer end is bearing section outer end (595), and described pivot pin bearing section (578) has snap ring groove (579); Described pivot pin bearing section (578) is fixed with rolling bearing (541) inner ring, rolling bearing (541) inner ring inboard againsts pivot pin step (576), snap ring groove (579) has axle jump ring (511), axle jump ring (511) keeps off outside rolling bearing (541) inner ring; The upper surface of described clamp plate portion is plane (516) on the chi of limit, plane (516) there is bearing slideway (514) with limit chi, described bearing slideway (514) single-ended opening and bearing slideway (514) and limit chi have transition to slot (571) between plane (516), and blind slot space (517) is arranged at bearing slideway (514) bottom; Described axle jump ring (511) can be positioned among described blind slot space (517), has space between axle jump ring (511) and blind slot space (517); Described slide plate lower plane (561) is in sustained height with plane (516) on described limit chi; On described limit chi, there is clamping plate slope (515) plane (516) inner side, clamping plate slope (515) is also attached with rubber compressing tablet (551);
Plane (516) there is pearl seat stepped hole (558) with described limit chi, pearl seat stepped hole (558) is arranged symmetrically in described bearing runner (514) both sides, pearl seat stepped hole (558) interior step has stepped hole plane (557), there is pearl seat blind hole (559) at stepped hole plane (557) center; In cunning pearl seat, half (582) shape and structure is measure-alike outward for half (581) and sliding pearl seat, all comprise sliding pearl seat cylindrical (586), sliding pearl seat faying face (584), sliding pearl seat lateral surface (585), sliding pearl seat faying face (584) there is circular hole (588) in sliding pearl seat, in sliding pearl seat, circular hole (588) bottom is connected to sliding pearl seat internal taper hole (583) stub end, and sliding pearl seat internal taper hole (583) little head end is crossing with described sliding pearl seat lateral surface (585);
Described pearl seat stepped hole (558) inner circle is fixed wtih the sliding pearl seat cylindrical (586) in sliding pearl seat cylindrical (586) in sliding pearl seat in half (581) and the outer half (582) of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole (583) in sliding pearl seat in half (581) and be slidably matched between the sliding pearl seat internal taper hole (583) sliding outside pearl seat in half (582) and be fixed wtih slippage ball (580); The inner outstanding sphere (598) of sliding pearl seat lateral surface (585) in the upper outstanding described sliding pearl seat of slippage ball (580) in half (581) is accommodated among described pearl seat blind hole (559); The outer outstanding sphere (589) of the sliding pearl seat lateral surface (585) in the outer half (582) of the upper outstanding described sliding pearl seat of slippage ball (580) contacts with described slide plate lower plane (561).
5. worm gear platen screw fastening pin bearing clamping plate aluminium alloy glass according to claim 4 detects apparatus, it is characterized in that: plane (516) has described limit chi a layer thickness be the hard aluminium alloy coating of 0.24 to 0.26 millimeter, this hard aluminium alloy coating material is made up of the element of following percentage by weight: Al(aluminium): 22.6 ~ 22.8%, Cu(copper): 3.2 ~ 3.4%, Zn(zinc): 2.6 ~ 2.8%, Ni(nickel): 2.2 ~ 2.4%, W(tungsten): 2.2 ~ 2.4%, Nb(niobium): 1.1 ~ 1.3%, C(carbon): 1.0 ~ 1.2%, surplus is Fe(iron) and inevitable impurity, the weight percent content of described impurity is: Sn(tin) be less than 0.05%, Si(silicon) be less than 0.20%, S(sulphur) be less than 0.012%, P(phosphorus) be less than 0.015%.
6. worm gear platen screw fastening pin bearing clamping plate aluminium alloy glass according to claim 4 detects apparatus, it is characterized in that: described rubber compressing tablet (551) adopts synthesis butadiene rubber, its material composition is: butadiene rubber 38-40%, sulphur 1.3-1.5%, zinc paste 2-4%, stearic acid 1.3-1.5%, medium accelerator 1-3%, fast accelerator 0.2-0.4%, aging resister 1.5-2.5%, carbon black 15-17%, softening oil 5-7%, rubber powder 15-17%, coupling agent 1.3-1.5%, all the other are inserts, described inserts is for being not less than 1280 object talcum powder.
CN201510848873.2A 2015-11-28 2015-11-28 Aluminium alloy glass detection apparatus with worm gear platen, screw thread lock pin, and bearing clamping plate Pending CN105486596A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510848873.2A CN105486596A (en) 2015-11-28 2015-11-28 Aluminium alloy glass detection apparatus with worm gear platen, screw thread lock pin, and bearing clamping plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510848873.2A CN105486596A (en) 2015-11-28 2015-11-28 Aluminium alloy glass detection apparatus with worm gear platen, screw thread lock pin, and bearing clamping plate

Publications (1)

Publication Number Publication Date
CN105486596A true CN105486596A (en) 2016-04-13

Family

ID=55673722

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510848873.2A Pending CN105486596A (en) 2015-11-28 2015-11-28 Aluminium alloy glass detection apparatus with worm gear platen, screw thread lock pin, and bearing clamping plate

Country Status (1)

Country Link
CN (1) CN105486596A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101368891A (en) * 2008-10-16 2009-02-18 友达光电股份有限公司 Fraction analysis apparatus
CN202967532U (en) * 2012-12-28 2013-06-05 东旭集团有限公司 Spot check sheet taking device in glass substrate horizontal convey
CN203941067U (en) * 2014-06-27 2014-11-12 广州欧凯特种陶瓷有限公司 A kind of pick-up unit for devitrified glass shock-testing
CN204154466U (en) * 2014-09-22 2015-02-11 神讯电脑(昆山)有限公司 Glass falling sphere proving installation and glass displacement structure thereof
CN204666453U (en) * 2015-03-13 2015-09-23 中国建材检验认证集团股份有限公司 The reciprocating Thumper of a kind of high frequency linear

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101368891A (en) * 2008-10-16 2009-02-18 友达光电股份有限公司 Fraction analysis apparatus
CN202967532U (en) * 2012-12-28 2013-06-05 东旭集团有限公司 Spot check sheet taking device in glass substrate horizontal convey
CN203941067U (en) * 2014-06-27 2014-11-12 广州欧凯特种陶瓷有限公司 A kind of pick-up unit for devitrified glass shock-testing
CN204154466U (en) * 2014-09-22 2015-02-11 神讯电脑(昆山)有限公司 Glass falling sphere proving installation and glass displacement structure thereof
CN204666453U (en) * 2015-03-13 2015-09-23 中国建材检验认证集团股份有限公司 The reciprocating Thumper of a kind of high frequency linear

Similar Documents

Publication Publication Date Title
CN105334120A (en) Pluggable lockpin hydraulic rotary table bearing clamping plate copper alloy glass testing system
CN105319125A (en) Handle overall-bedplate screw pin wheel pressing plate copper base glass detection equipment
CN105352824A (en) Chromium alloy glass inspection machine with pull-out and plug-in lockpins, handle capable of turning over test bedplate and circular track pressing plates
CN105300818A (en) Titanium-based glass detection system with gears, bedplate, stud lockpins and circular track pressing plate
CN105290783A (en) Assembling method for glass testing through air cylinder hammer with worm gear rotary table and threaded lock pins
CN105300787B (en) Handle platen screw thread lock pin nitrile rubber step pressuring plate glass detection means
CN105334100A (en) Hydraulic bedplate threaded locking pin step pressing plate zinc base glass test rack
CN105352791A (en) Copper alloy glass inspection equipment with pull-out and plug-in lockpins, worm gear capable of turning over test bedplate and step clamping plates
CN105334099A (en) Glass rotation impacting detecting method implemented through gear rotary table and circular rail pressing plates
CN105136560A (en) Glass detection device adopting worm gear table board, threaded lock pins and natural rubber V-type pressing plates
CN105334101A (en) Pluggable lockpin plate wheel rotary table bevel pressing plate aluminum alloy glass detection machine
CN105241762A (en) Gear rotary table titanium alloy impact hammer circular rail clamping plate glass detecting device
CN205192886U (en) Hydraulic pressure platen screw lockpin ladder clamp plate glass test rack
CN105241763A (en) Hydraulic rotary table glass testing machine with zinc alloy impact hammer and wheel pressing plate
CN105115812A (en) Rubber bearing clamping plate glass checking equipment for plate wheel bedplate thread lockpin engineering
CN105486596A (en) Aluminium alloy glass detection apparatus with worm gear platen, screw thread lock pin, and bearing clamping plate
CN205049401U (en) Toughened glass piece quantity detection device
CN105115837A (en) Equipment for inspecting glass by unplugging and plugging lockpin worm gear copper-based rotary table butadiene rubber step clamping plate
CN105241764A (en) Worm wheel rotary table tungsten alloy impact hammer bearing pressing plate glass detection machine frame
CN105223068A (en) Tempered glass number of tiles test fixture
CN105223091A (en) Gear titanium base station plate stud lock pin bearing plate glass inspection systems
CN105181487A (en) Threaded lock pin gear turntable butadiene rubber circular rail pressing plate glass testing rack
CN205192887U (en) Worm wheel platen screw fastening pin bearing plate glass detects apparatus
CN105334117A (en) Toughened glass fragment test immobilization method
CN105547869A (en) Titanium alloy glass detection device of pull-and-plug lock pin gear rotary table wheel pressure plate

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination