CN105486523A - Allowance test assessment method for mild detonation fuse separation device - Google Patents

Allowance test assessment method for mild detonation fuse separation device Download PDF

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Publication number
CN105486523A
CN105486523A CN201410539154.8A CN201410539154A CN105486523A CN 105486523 A CN105486523 A CN 105486523A CN 201410539154 A CN201410539154 A CN 201410539154A CN 105486523 A CN105486523 A CN 105486523A
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China
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test
tripping device
mild detonating
detonating fuze
allowance
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CN201410539154.8A
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CN105486523B (en
Inventor
曾雅琴
侯金瑛
孙璟
王帅
胡勇
卢红立
佟文敏
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China Academy of Launch Vehicle Technology CALT
Beijing Institute of Astronautical Systems Engineering
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China Academy of Launch Vehicle Technology CALT
Beijing Institute of Astronautical Systems Engineering
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Abstract

The invention belongs to the technical field of spacecraft structures, and relates to an allowance test assessment method for a detonation fuse separation device, and specifically relates to a test method for comprehensively assessing separating property allowance and structure dynamic strength margin of a mild detonation fuse separation device. The method uses a mild detonation fuse which contains 120% design explosive quantity to perform the structure dynamic strength margin test, so as to assess the anti-explosion impact property of residual structures of a protective cover and a separation ring under high explosive quantity, and ensure integrity of the structures. A test sample whose centering deviation is relatively large is used, and a mild detonation fuse in 67% design explosive quantity is used to perform a separating property allowance test, so as to assess low explosive quantity separation reliability in centering deviation. The method can fully verify the separating property allowance and structure dynamic strength margin of the mild detonation fuse separation device.

Description

A kind of mild detonating fuze tripping device allowance test wire examination method
Technical field
The invention belongs to spacecraft structure technical field, relate to a kind of allowance test wire examination method being adapted to primacord fuse tripping device, be specifically related to the test method of mild detonating fuze tripping device comprehensive assessment separating property nargin and structure fatigue resistance nargin.
Background technology
Mild detonating fuze tripping device is using mild detonating fuze (MDF:MildDetonationFuse) as the separation energy; by detonation wave and high-temperature high-pressure fuel gas effect; cut off spacecraft structure covering; typical structure as shown in Figure 1; mainly comprise: separate housing 1 (radius is R), mild detonating fuze 2, protective cover 3 and securing member 4, being wherein separated thickness is d.Weakening groove 5 is generally the place that structural bearing intensity is the weakest, and when mild detonating fuze 2 acts on weakening groove 5, housing along weakening the fracture of groove 5 place, thus realizes the detachment process of structure.
The reliability of mild detonating fuze tripping device must based on the determination of Functional Margin.The determination of Functional Margin is in the past based on Go/no-Go test, and the unique data collected is effect or does not act on, but consequently Functional Margin may be excessive or too small, and number of trials is comparatively large, high cost.L.J.Bement points out that the Functional Margin of mild detonating fuze is examined by clapboard method, be placed on mild detonating fuze with the clapboard that cut material is made, put pressing plate more subsequently, the maximum depth of cut [1] of the rear clapboard of each ignition can be obtained, its Functional Margin is determined by changing medicine core explosive load, namely designs the ratio of the ratio of explosive load and minimum explosive load or minimum separation thickness and separate housing design thickness.
According to the classical theory of detonation physics amount, when the axis 7 of Fig. 1 mild detonating fuze overlaps with the axis 6 weakening groove, detonation wave utilization factor is the highest, is separated reliability and improves thereupon.By the axis 7 of mild detonating fuze and weaken groove axis 6 between distance definition be centering deviation x, due in actual production, assembling and operating process, be difficult to the centering deviation eliminating mild detonating fuze completely, so, the alignment degree x that tripping device allows is larger, and its Functional Margin is also larger, and visible alignment degree and separating property nargin are closely related, but it is not listed in the category of nargin examination by current research scholar.
At present, national military standard (GJB1307A-2004 [2]), American army mark (MIL-HDBK-83578 [3], AIAAS-113-2005 [4]) etc. the standard-required performance margin of the products such as priming device, explosion propagation device, cumulative blasting device and firer's acting device, and lack the specification of the nargin wire examination method of mild detonating fuze tripping device instructed.For cumulative blasting device, GJB1307A-2004 require that 67% small pit goaf cutting maximum gauge or design dose cut the performance margin of 1.5 times of maximum gauges, but do not carry out clearly to the examination of structure fatigue resistance nargin under large dose, because tripping device is while completing separation function, also should ensure the integrality of structure, prevent from detonation product or be separated fragment entering enclosure interior destruction interior instrument cable.And; for the weakening groove design of mild detonating fuze tripping device; multiple separation parameter will be changed while changing 1.5 times of maximum gauges; as the thickness etc. of crack arrest slot thickness, protective cover; whether this series of change finally can reflect that real 1.5 times of maximum gauge nargin are difficult of proof; therefore mild detonating fuze tripping device is not suitable for design dose and cuts 1.5 times of maximum gauges, and needs design one more reasonably structure fatigue resistance nargin wire examination method.
In the life cycle management of product, actually will experience various mechanics, nature and thermal environment condition.Conventional nargin certification test is only conceived to the determination of effect propety nargin, does not consider the combined influence by environmental baseline, and the nargin examination after experience various mechanics, nature and thermal environmental test, more will can reflect the nargin level of product reality.
List of references
1、LaurenceJ.Bement.DeterminationofPyrotechnicFunctionalMargin[R],N93-20134.
2, Space Pyrotechnics Devices general specification [S] .GJB1307A-2004.
3、CriteriaforExplosiveSystemsandDevicesUsedonSpaceVehicles[S].MIL-HDBK-83578(1999).
4、CriteriaforExplosiveSystemsandDevicesonSpaceandLaunchVehicles[S].AIAAS-113-2005.
Summary of the invention
The present invention is directed to the present Research that current allowance test method lacks the examination of centering deviation, structure fatigue resistance and environmental baseline, propose a kind of allowance test method being adapted to mild detonating fuze tripping device, object fully verifies separating property nargin and the structure fatigue resistance nargin of mild detonating fuze tripping device.
The technical solution used in the present invention is:
A kind of mild detonating fuze tripping device allowance test wire examination method, the method is as follows:
Mild detonating fuze tripping device adopts local 1:1 eseparation ring to carry out allowance test, and adopts upper and lower side mount structure to carry out boundary design, and allowance test part structure comprises eseparation ring, mild detonating fuze, protective cover, securing member, upper end frame and lower end frame; Mild detonating fuze is arranged in protective cover, is connected with eseparation ring by securing member; The upper end of eseparation ring is connected with upper end frame by securing member; The lower end of eseparation ring is connected with lower end frame by securing member; Actual measurement centering deviation, the higher value of centering deviation, for the examination of structure fatigue resistance nargin, is examined for separating of performance margin by the smaller value choosing centering deviation;
Adopt the mild detonating fuze containing 120% design dose to carry out structure fatigue resistance allowance test, examine the explosion-proof impact property of the remaining structure of protective cover and eseparation ring under large dose, ensure structural intergrity;
Adopt the testpieces that centering deviation is larger, carry out separating property allowance test with the mild detonating fuze of 67% design dose, the small pit goaf under examination centering deviation is separated reliability.
The acceptable criterion of this test method is:
(1) when the situation of get design dose 120% or higher is examined, mild detonating fuze tripping device reliably should complete separation function, and except separate housing weakens groove location fracture, protective cover and the equal structural integrity of securing member, fly out without fifth wheel;
(2) when the situation of get design dose 67% or lower is examined, mild detonating fuze tripping device reliably should complete separation function;
(3) above-mentioned (1) and (2) allowance test after the various environmental baseline of experience, mild detonating fuze tripping device reliably all should complete separation function, answers structural integrity for the situation of design dose 120% or higher.
Described allowance test part has been connected after all kinds of physical environment and dynamic environmental test, carries out high and low, normal temperature Firing test; During combining environmental test examination, select to adopt the tripping device of the mild detonating fuze containing 120% design dose to carry out Firing test after soak 1h; The tripping device of the mild detonating fuze of 67% design dose is selected to carry out Firing test after low-temperature insulation 1h.
Described physical environment comprises temperature cycles; Described dynamic environmental test comprises sine sweep, random vibration.
In dynamic environmental test, allowance test part is directly fixed on testing table, sine sweep and random vibration test adopt three control sensors to control, adopt triadic mean control method: reference mark is arranged on the lower end frame of allowance test part, simultaneously in order to the acceleration magnitude at frame place, monitoring test part upper end, be provided with monitoring sensor.
Described allowance test part installation method is: to join fixture according to the uniform hole of circumference of mild detonating fuze tripping device upper end frame and beat, then adopt M10 bolt to be connected with fixture; By the butt hole connecting hoisting device of lower end frame, test specimen is lifted on shaking table, tripping device is fixed on shaking platform; Boom hoisting utilizes the butt hole of mild detonating fuze tripping device upper end frame, is hung up by mild detonating fuze tripping device, from placing protective device distance 100 ~ 200mm on the ground; Fire point is connected with electric initiating instrument by cable; When electric initiating instrument is to fire point input current 3A, after the mild detonating fuze detonated in tripping device detonates, the side direction detonation wave that the work of explosive core produces and combustion gas complete cutting and separating to shell structure.
The method calculating Functional Margin is:
Beneficial effect acquired by the present invention is:
(1) testing program that 67% small pit goaf and centering deviation combine is adopted, the separating property nargin of examination mild detonating fuze tripping device;
(2) 120% design dose testing program is adopted, the structure fatigue resistance nargin of examination mild detonating fuze tripping device.
(2) by the sequential examination of environmental test, the separating property nargin of comprehensive assessment mild detonating fuze tripping device and structure fatigue resistance nargin.
Accompanying drawing explanation
Fig. 1 is mild detonating fuze tripping device typical structure schematic diagram;
Fig. 2 is allowance test part structural representation;
Fig. 3 is the sequential process flow diagram of typical environment;
In figure: 1, separate housing; 2, mild detonating fuze; 3, protective cover; 4, securing member; 5, groove is weakened; 6, the axis of groove is weakened; 7, the axis of mild detonating fuze; 8, eseparation ring; 9, upper end frame; 10, lower end frame; 11, centering deviation; 12, reference mark; 13, monitoring sensor.
Embodiment
Below in conjunction with drawings and Examples, the present invention is described further.
Mild detonating fuze tripping device allowance test wire examination method of the present invention is as follows:
For Reality simulation product of trying one's best, mild detonating fuze tripping device adopts local 1:1 eseparation ring to carry out allowance test, and adopt upper and lower side mount structure to carry out boundary design, allowance test part structure as shown in Figure 2, comprising: eseparation ring 8, mild detonating fuze 2, protective cover 3, securing member 4, upper end frame 9 and lower end frame 10; Mild detonating fuze 2 is arranged in protective cover 3, is connected with eseparation ring 8 by securing member 4; The upper end of eseparation ring 8 is connected with upper end frame 9 by securing member 4; The lower end of eseparation ring 8 is connected with lower end frame 10 by securing member 4;
By non-destructive detecting device actual measurement centering deviation 11 (absolute value), the higher value of centering deviation 11, for the examination of structure fatigue resistance nargin, is examined for separating of performance margin by the smaller value choosing centering deviation 11.
(1) priming system assembling
Adopt the mild detonating fuze 2 containing 120% design dose to carry out structure fatigue resistance allowance test, examine the explosion-proof impact property of the remaining structure of protective cover 3 and eseparation ring 8 under large dose, ensure structural intergrity.
Adopt the testpieces that centering deviation 11 is larger, carry out separating property allowance test with the mild detonating fuze 2 of 67% design dose, the small pit goaf under examination centering deviation is separated reliability.
(2) experiment process
Allowance test part has been connected after all kinds of physical environment and dynamic environmental test, carries out high and low, normal temperature Firing test.
During combining environmental test examination, because mild detonating fuze 2 output power under the high temperature conditions generally can be slightly high, therefore for adding tight checking construction fatigue resistance nargin, select to adopt the tripping device of the mild detonating fuze 2 containing 120% design dose to carry out Firing test after soak 1h; Because mild detonating fuze 2 output power under cryogenic generally can be slightly low, for adding tight examination separating property nargin, the tripping device of the mild detonating fuze 2 of 67% design dose is selected to carry out Firing test after low-temperature insulation 1h.
(3) measuring point is arranged
In dynamic environmental test, allowance test part is directly fixed on testing table, and the uniform installation of inner circumferential 3 sensors, as test input control point, adopt triadic mean to control.
(4) acceptable criterion
The acceptable criterion of this test method is:
(1) when the situation of get design dose 120% or higher is examined, mild detonating fuze tripping device reliably should complete separation function, except separate housing 1 weakens the fracture of groove 5 position, protective cover 3 and securing member 4 all structural integrities, fly out without fifth wheel;
(2) when the situation of get design dose 67% or lower is examined, mild detonating fuze tripping device reliably should complete separation function;
(3) above-mentioned (1) and (2) allowance test after the various environmental baseline of experience, mild detonating fuze tripping device reliably all should complete separation function, answers structural integrity for the situation of design dose 120% or higher.
Allowance test example:
The first step is allowance test part and border structure design.
As shown in Figure 2, alignment degree deviation 4 maximal value is 2mm to allowance test part structure described in the present embodiment, and minimum value is 0.2mm; Mild detonating fuze design dose is 2.2g/m.
Eseparation ring 8 is hung up by cable wire by support, reduces boundary effect to the impact of separating property.
Second step is priming system assembling.Because 120% design dose is 2.6g/m, 67% design dose is 1.4g/m, and therefore centering deviation 11 is the testpieces assembling 1.4g/m mild detonating fuze 2 of 2mm.
3rd step determines experiment process.As shown in Figure 3, temperature cycles of having connected, sine sweep, random vibration, finally carry out high and low, normal temperature insulation after-fire test to the sequential flow process of typical environment described in the present embodiment.
4th step arranges measuring point.Sine sweep and random vibration test adopt three control sensors to control, and adopt triadic mean control method.Sensor described in the present embodiment is installed signal and is seen Fig. 2, and reference mark 12 is arranged on the lower end frame 10 of testpieces, simultaneously in order to the acceleration magnitude at frame 9 place, monitoring test part upper end, is provided with monitoring sensor 13.
5th step is that testpieces is installed.
According to the uniform hole of circumference of mild detonating fuze tripping device upper end frame 9 fixture joined and beat, then adopt M10 bolt to be connected with fixture; By the butt hole connecting hoisting device of lower end frame 10, test specimen is lifted on shaking table, tripping device is fixed on shaking platform.
Boom hoisting utilizes the butt hole of mild detonating fuze tripping device upper end frame 9, is hung up by mild detonating fuze tripping device, from placing protective device distance (100 ~ 200) mm on the ground.Fire point is connected with electric initiating instrument by cable.When electric initiating instrument is to fire point input current 3A, after the mild detonating fuze 2 detonated in tripping device detonates, the side direction detonation wave that the propagation of explosive core produces and combustion gas directly complete cutting and separating to shell structure.
6th step calculates Functional Margin.
Namely the small pit goaf nargin of this mild detonating fuze tripping device is 1.57, and centering deviation nargin is 10, and structure fatigue resistance nargin is 1.2.

Claims (7)

1. a mild detonating fuze tripping device allowance test wire examination method, is characterized in that: the method is as follows:
Mild detonating fuze tripping device adopts local 1:1 eseparation ring to carry out allowance test, and adopting upper and lower side mount structure to carry out boundary design, allowance test part structure comprises eseparation ring (8), mild detonating fuze (2), protective cover (3), securing member (4), upper end frame (9) and lower end frame (10); Mild detonating fuze (2) is arranged in protective cover (3), is connected with eseparation ring (8) by securing member (4); The upper end of eseparation ring (8) is connected with upper end frame (9) by securing member (4); The lower end of eseparation ring (8) is connected with lower end frame (10) by securing member (4); Actual measurement centering deviation (11), the smaller value choosing centering deviation (11) is used for the examination of structure fatigue resistance nargin, is examined by the higher value of centering deviation (11) for separating of performance margin;
The mild detonating fuze (2) containing 120% design dose is adopted to carry out structure fatigue resistance allowance test, examine the explosion-proof impact property of the remaining structure of protective cover (3) and eseparation ring (8) under large dose, ensure structural intergrity;
Adopt the testpieces that centering deviation (11) is larger, carry out separating property allowance test with the mild detonating fuze (2) of 67% design dose, the small pit goaf under examination centering deviation is separated reliability.
2. mild detonating fuze tripping device allowance test wire examination method according to claim 1, is characterized in that: the acceptable criterion of this test method is:
(1) when the situation of get design dose 120% or higher is examined, mild detonating fuze tripping device reliably should complete separation function, except separate housing (1) weakens the fracture of groove (5) position, protective cover (3) and securing member (4) all structural integrities, fly out without fifth wheel;
(2) when the situation of get design dose 67% or lower is examined, mild detonating fuze tripping device reliably should complete separation function;
(3) above-mentioned (1) and (2) allowance test after the various environmental baseline of experience, mild detonating fuze tripping device reliably all should complete separation function, answers structural integrity for the situation of design dose 120% or higher.
3. mild detonating fuze tripping device allowance test wire examination method according to claim 1, is characterized in that: described allowance test part has been connected after all kinds of physical environment and dynamic environmental test, carries out high and low, normal temperature Firing test; During combining environmental test examination, select to adopt the tripping device of the mild detonating fuze (2) containing 120% design dose to carry out Firing test after soak 1h; The tripping device of the mild detonating fuze (2) of 67% design dose is selected to carry out Firing test after low-temperature insulation 1h.
4. mild detonating fuze tripping device allowance test wire examination method according to claim 3, is characterized in that: described physical environment comprises temperature cycles; Described dynamic environmental test comprises sine sweep, random vibration.
5. mild detonating fuze tripping device allowance test wire examination method according to claim 4, it is characterized in that: in dynamic environmental test, allowance test part is directly fixed on testing table, sine sweep and random vibration test adopt three control sensors to control, adopt triadic mean control method: reference mark (12) are arranged on the lower end frame (10) of allowance test part, simultaneously in order to the acceleration magnitude at frame (9) place, monitoring test part upper end, be provided with monitoring sensor (13).
6. mild detonating fuze tripping device allowance test wire examination method according to claim 1, it is characterized in that: described allowance test part installation method is: according to the uniform hole of circumference of mild detonating fuze tripping device upper end frame (9) fixture joined and beat, then adopt M10 bolt to be connected with fixture; By the butt hole connecting hoisting device of lower end frame (10), test specimen is lifted on shaking table, tripping device is fixed on shaking platform; Boom hoisting utilizes the butt hole of mild detonating fuze tripping device upper end frame (9), is hung up by mild detonating fuze tripping device, from placing protective device distance 100 ~ 200mm on the ground; Fire point is connected with electric initiating instrument by cable; When electric initiating instrument is to fire point input current 3A, after the mild detonating fuze (2) detonated in tripping device detonates, the side direction detonation wave that the work of explosive core produces and combustion gas complete cutting and separating to shell structure.
7. mild detonating fuze tripping device allowance test wire examination method according to claim 1, is characterized in that: the method calculating Functional Margin is:
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CN109556819A (en) * 2019-01-16 2019-04-02 北京宇航系统工程研究所 A kind of impact-level assessment test platform for wire type separator
CN110044595A (en) * 2019-05-05 2019-07-23 大连理工大学 A kind of space flight wire type separator ring structure strength measurement method based on electric detecting technology
CN110940531A (en) * 2019-12-01 2020-03-31 西安航天动力测控技术研究所 Test device and method for researching unlocking separation time sequence and separation reliability of aircraft cabin
CN112284599A (en) * 2020-08-31 2021-01-29 四川航天川南火工技术有限公司 Acceptance device and method for quantifying output power of flexible detonating cord
CN112298621A (en) * 2020-10-30 2021-02-02 中国运载火箭技术研究院 Separation shell of spacecraft separation device
CN112325712A (en) * 2020-10-12 2021-02-05 中国运载火箭技术研究院 Testing device for flexible detonating cord
CN112455728A (en) * 2020-10-30 2021-03-09 中国运载火箭技术研究院 Separation device for an aerospace vehicle
RU2777747C1 (en) * 2021-09-02 2022-08-09 Общество с ограниченной ответственностью НПП "Спецкабель" Device and method for determining the explosion hazard of a cable when exposed to a single mechanical shock
CN115655770A (en) * 2022-12-12 2023-01-31 四川航天川南火工技术有限公司 Quantifiable energy-gathering cutting cable separation performance acceptance device and method

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Publication number Priority date Publication date Assignee Title
CN109556819A (en) * 2019-01-16 2019-04-02 北京宇航系统工程研究所 A kind of impact-level assessment test platform for wire type separator
CN110044595A (en) * 2019-05-05 2019-07-23 大连理工大学 A kind of space flight wire type separator ring structure strength measurement method based on electric detecting technology
CN110940531A (en) * 2019-12-01 2020-03-31 西安航天动力测控技术研究所 Test device and method for researching unlocking separation time sequence and separation reliability of aircraft cabin
CN112284599A (en) * 2020-08-31 2021-01-29 四川航天川南火工技术有限公司 Acceptance device and method for quantifying output power of flexible detonating cord
CN112284599B (en) * 2020-08-31 2022-04-22 四川航天川南火工技术有限公司 Acceptance device and method for quantifying output power of flexible detonating cord
CN112325712A (en) * 2020-10-12 2021-02-05 中国运载火箭技术研究院 Testing device for flexible detonating cord
CN112325712B (en) * 2020-10-12 2022-08-09 中国运载火箭技术研究院 Testing device for flexible detonating cord
CN112298621A (en) * 2020-10-30 2021-02-02 中国运载火箭技术研究院 Separation shell of spacecraft separation device
CN112455728A (en) * 2020-10-30 2021-03-09 中国运载火箭技术研究院 Separation device for an aerospace vehicle
RU2777747C1 (en) * 2021-09-02 2022-08-09 Общество с ограниченной ответственностью НПП "Спецкабель" Device and method for determining the explosion hazard of a cable when exposed to a single mechanical shock
CN115655770A (en) * 2022-12-12 2023-01-31 四川航天川南火工技术有限公司 Quantifiable energy-gathering cutting cable separation performance acceptance device and method

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