CN105485224B - Brake clearance automatic mechanism assembly - Google Patents

Brake clearance automatic mechanism assembly Download PDF

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Publication number
CN105485224B
CN105485224B CN201610023070.8A CN201610023070A CN105485224B CN 105485224 B CN105485224 B CN 105485224B CN 201610023070 A CN201610023070 A CN 201610023070A CN 105485224 B CN105485224 B CN 105485224B
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China
Prior art keywords
rotating shaft
homophony
turning
homophony rotating
unilateral bearing
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CN201610023070.8A
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Chinese (zh)
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CN105485224A (en
Inventor
张中国
杨传亮
胡大猛
张中新
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Shandong Fangli Auto Parts Co ltd
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Taide Zaozhuang Machinery Co Ltd
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Priority to CN201610023070.8A priority Critical patent/CN105485224B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/38Slack adjusters
    • F16D65/40Slack adjusters mechanical
    • F16D65/62Slack adjusters mechanical self-acting in both directions for adjusting excessive and insufficient play
    • F16D65/68Slack adjusters mechanical self-acting in both directions for adjusting excessive and insufficient play with eccentric or helical body

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

The present invention relates to a kind of brake clearance automatic mechanism assembly.The technical scheme is that:Cam-like pressure arm configuration and support base including being driven brake power, set up homophony rotating shaft separately and from turning axle in pressure arm configuration both sides, homophony rotating shaft and from turn set in axle one end protrusion adjusting bolt, return spring is fixed on support base, and adjusting bolt bared end sets the braking push pedal of left-right integrated structure;The side of pressure arm, which is set, stirs pin, it is characterized in that, the relative other end provided with adjusting bolt of homophony rotating shaft sets one-way turning mechanism, one-way turning mechanism includes the turning collar of outside adjusting sleeve, middle unilateral bearing and inside, the unilateral bearing outer ring is interference fitted with adjusting sleeve, unilateral bearing inner ring is interference fitted with turning collar, and end where the one-way turning mechanism of homophony rotating shaft is with stepped smooth circular shaft, the turning collar internal pressure fitted lining set.

Description

Brake clearance automatic mechanism assembly
Technical field
The present invention relates to a kind of brake clearance automatic mechanism assembly, belong to Brake for vehicle field.
Background technology
When brake dispatches from the factory, the gap between brake block and brake disc is preset, and it is complete that brake disc is braked block After braking, pressure arm finger is in the breach scope of adjusting sleeve and moved.But work as between brake block and brake disc because rubbing It is lost and makes after the gap change greatly between brake block and brake disc, brake block needed after running gap set in advance during braking Continue to brake disc against when, pressure arm finger will be stirred to adjusting sleeve, adjusting sleeve drive unilateral bearing rotate together, And drive inner sleeve, rectangular torsional to rotate together by unilateral bearing, friction set is transmitted torque to, and then drive main screwed pipe rotation Turn, so that screw rod produces straight-line displacement, drive push pedal to promote pushing block movement to eliminate friction gap.When the complete top pressure of brake block After brake disc, screwed pipe, screw rod linkage mechanism axial dimension can not be elongated, and screwed pipe, screw rod linkage are in-house will not to occur phase To rotating in a circumferential direction, friction sleeve is also allowed for circumferentially static relative to inner sleeve.Now, inner sleeve remains to be turned round from unilateral bearing Skidding will internally occur for square, safety clutch, to put acquisition moment of torsion in eliminating.
The brake of this structure, substitutes small torsion spring using one-way clutch, can avoid small torsion spring life performance Failure, still, on overload protection, still using big torsion spring structure, no matter big torsion spring structure installing, in performance or makes With all inevitable existing defects and potential risk on the life-span.
Patent(The patent No. 2005200130406)Disk brake clearance adjustment mechanism using a kind of spring as unidirectionally from The overload mechanism of clutch, the life time of spring is short, and with the high field of automobile brake of safety requirements, spring life influence should Stable use of product has a significant impact.
The content of the invention
It is an object of the invention to provide a kind of brake clearance automatic mechanism assembly, the gap adjustment of brake is solved Using spring part adjust structure life-span it is low the problem of.
To achieve the above object, the technical solution adopted by the present invention is:
Brake clearance automatic mechanism assembly, includes cam-like pressure arm configuration and the support of transmission brake power Seat, pressure arm configuration both sides set up homophony rotating shaft separately and from turning axle, homophony rotating shaft and from turning adjustment that one end protrusion is set in axle Screw rod, return spring is fixed on support base, and adjusting bolt bared end sets the braking push pedal of left-right integrated structure;The side of pressure arm Face, which is set, stirs pin, it is characterized in that, the relative other end provided with adjusting bolt of homophony rotating shaft sets one-way turning mechanism, one-directional rotation machine Structure includes the turning collar of outside adjusting sleeve, middle unilateral bearing and inside, the unilateral bearing outer ring and adjusting sleeve interference Coordinate, unilateral bearing inner ring is interference fitted with turning collar, end where the one-way turning mechanism of homophony rotating shaft is with stepped light The path part of the smooth circular shaft of the described homophony rotating shaft of insertion, is rotated in sliding circular shaft, the turning collar internal pressure fitted lining set, bushing Set on circle and pad hole and positioning hole are provided with the middle of fixed cover, fixed cover, pad hole is on the upside of positioning hole, and homophony rotating shaft insertion is solid Surely the cover plate that covering positioning hole is set on multigroup dish-shaped pad, dish-shaped pad is set in the pad hole and positioning hole covered, pad hole, it is main The side face for turning axle cuts out vertical positioning plane and positioning hole cooperation, sets shaft block ring between the cover plate and homophony rotating shaft and fixes Cover plate.
The adjusting sleeve sets adjustment extension of the smooth circular shaft position in the big footpath side face of ladder of covering homophony rotating shaft in downside Prolong in the adjustment of the support unilateral bearing outer ring downside of Bu Hexiang centers protrusion in portion, adjustment and prolong the smooth circle of subordinate's contacts side surfaces The cascaded surface of axle, the turning collar sets the rotation extension of covering unilateral bearing side on unilateral bearing.
The positioning plane that the side face of the homophony rotating shaft is cut out is three groups be angularly distributed around homophony spindle central, cover plate Coordinate with the diameter of axle gap of homophony rotating shaft.
The homophony rotating shaft and braking push pedal from the adjusting bolt front end for turning axle are left-right integrated formula structure push pedal, are adjusted Whole screw rod exposes scrollwork protection spring of the section provided with dust cover and outer layer;The scrollwork protection spring uses scroll-type pagoda knot Structure, the head of homophony rotating shaft is outer-hexagonal type.
The advantage of the invention is that:Patent of the present invention still uses unilateral bearing knot to main modulation rotating shaft adjusting sleeve position Structure, but safety clutch position is innovated completely, the big torsion spring inside cancellation fixes noose using circumscribed triangle Structure, three dish-shaped pads are installed in fixed cover, a cover plate with sealing function is installed on fixed cover top, axle is then used Locking is fixed with back-up ring.These three dish-shaped pads form the dish-shaped elastomeric pad with elastic structure in fixed cover and combined, this Dish-shaped elastomeric pad has small volume, and rigidity is big, the advantages of buffering vibration absorption ability is strong, and can bear larger with the deformation of very little Load, also have the advantages that load concentration transmission.Especially with multi-disc combination, it is possible to achieve the elasticity of most rational state It is required that and will not fail.Dish-shaped pad not only instead of helical torsion spring, and can ensure the conjunction during adjustment mechanism skidding Load is managed, protects adjustment mechanism not suffer a loss.
Brief description of the drawings
Fig. 1 is the Section View of the present invention,
Fig. 2 is the partial enlarged drawing of the present invention,
Fig. 3 is the fixed cover structure chart of the present invention,
Fig. 4 is the fixed cover overlooking structure figure of the present invention,
Fig. 5 is the butterfly gasket construction schematic diagram of the present invention
1st, homophony rotating shaft, 2, adjusting sleeve 3, unilateral bearing 4, bushing 5, inner sleeve 6, fixed cover 7, butterfly pad 8, cover plate 9, axle With back-up ring, 10, stir pin, 11, adjusting bolt, 12 dust covers, 13 scrollworks protection spring, 14, return spring, 15, turn from bar Axle, 16, fixed seat, 17, braking push pedal, 21, adjustment epitaxy part, 22, prolong portion in adjustment, 51, rotation extension, 61, pad hole, 62nd, positioning hole.
Embodiment
Structure of the present invention is as shown in the figure
Brake clearance automatic mechanism assembly, includes cam-like pressure arm configuration and the support of transmission brake power Seat 16, pressure arm configuration both sides set up homophony rotating shaft 1 separately and from turning axle 15, homophony rotating shaft 1 and to set one end in axle 15 convex from turning The adjusting bolt 11 gone out, return spring 24 is fixed on support base 16, and the bared end of adjusting bolt 11 sets the system of left-right integrated structure Dynamic push pedal 17;The side of pressure arm, which is set, stirs pin 10, it is characterized in that, the relative other end provided with adjusting bolt of homophony rotating shaft 1 is set One-way turning mechanism, one-way turning mechanism includes the turning collar 5 of outside adjusting sleeve 2, middle unilateral bearing and inside, described The outer ring of unilateral bearing 3 is interference fitted with adjusting sleeve 2, and the inner ring of unilateral bearing 3 is interference fitted with turning collar 5, homophony rotating shaft 1 it is unidirectional End where rotating mechanism is that with stepped smooth circular shaft, the homophony in 4 sets of lining, bushing 4 described in insertion is set in the turning collar 5 Set on the path part of the smooth circular shaft of rotating shaft 1, turning collar 5 and pad hole 61 and positioning are provided with the middle of fixed cover 6, fixed cover 6 Hole 62, pad hole 61 is in the upside of positioning hole 62, and homophony rotating shaft 1 is inserted to be set in the pad hole and positioning hole of fixed cover 6, pad hole 61 The cover plate 8 of covering positioning hole is set on multigroup dish-shaped pad 7, dish-shaped pad 7, the side face of homophony rotating shaft 1 cuts out vertical positioning Plane 18 coordinates with positioning hole 62, and the securing cover plate 8 of shaft block ring 9 is set between the cover plate 8 and homophony rotating shaft 1.
The adjusting sleeve 2 sets adjustment extension of the smooth circular shaft position in the big footpath side face of ladder of covering homophony rotating shaft in downside Prolong in the adjustment of the support unilateral bearing outer ring downside of Bu21He Xiang centers protrusion and prolong the contact of the downside of portion 22 in portion 22, adjustment The cascaded surface of smooth circular shaft, the turning collar 5 sets the rotation extension 51 of covering unilateral bearing side on unilateral bearing.
The positioning plane 18 that the side face of the homophony rotating shaft 1 is cut out is three groups be angularly distributed around homophony spindle central, Cover plate 8 and the diameter of axle gap of homophony rotating shaft 1 coordinate.
The homophony rotating shaft and braking push pedal 17 from the front end of adjusting bolt 11 for turning axle push away for left-right integrated formula structure Plate, adjusting bolt 4 exposes scrollwork protection spring 13 of the section provided with dust cover 12 and outer layer;The scrollwork protection spring 13 uses whirlpool Rolling pagoda structure, the head of homophony rotating shaft is outer-hexagonal type.
Provided with travelling gear, return spring and be fixed on the bottom of brake below support base, the homophony rotating shaft and from Axle is turned for overall structure.Pressure arm configuration includes pressure arm, support cylinder and pressure arm fixed mount, and support cylinder is installed on pressure The arm of force rotates side and is placed in the interior semicircle that pressure arm is provided with, and smaller part is set between semicircle is interior in support cylinder and pressure arm turning end Circle needle bearing, the outer semicircle of the rotating side of pressure arm set installed on large semicircle needle bearing, the support cylinder two straight pins with Pressure arm fixed mount is connected, and the pressure arm fixed mount is mutually fixed with bottom.Semicircle needle bearing leads to small semicircle needle bearing Over-pressed arm of force catch is withheld on the inside and outside semicircle of pressure arm turning end, and pressure arm catch is fixed on pressure arm by flat head rivet On.Adjustment jacket wall is provided with stirs the adaptable rotation allocating slot of pin with pressure arm, homophony rotating shaft and is provided with and support from axle is turned Travelling gear below seat is meshed the driving gear and driven gear of transmission.
Support base is protruding under to be cylindrical in shape, and return spring is set in tubular structure, and tubular structure is externally provided with bottom bushing and bottom Lid is connected, and the outer root of tubular structure sets the travelling gear.Wavy spring, packing ring are provided with the outside of the travelling gear of support base, and Fixed by clamping back-up ring.
Operation principle:Brake is at initial normal brake application gap, and during braking, brake chamber acts on pressure arm, makes convex The pressure arm of wheel construction drives support base compression retracteding position spring, and whole adjustment mechanism assembly is relatively fixed reference plane and starts down to transport Move to eliminate normal brake application gap.Brake push pedal promotion brake block and active force is on brake disc, realize normal brake application.Now press The downside for stirring pin from adjusting sleeve clearance groove of the arm of force turns to upper side, when the upside upper thread for stirring pin and adjusting sleeve clearance groove During contact, it is zero that just normal brake application gap, which is eliminated, and for adjustment mechanism, pressure arm continues to push, due to now brake cabin Gap is zero, so adjusting bolt can not be rotated, and then be acted in homophony rotating shaft, makes homophony rotating shaft keep not rotating, unidirectional Turning collar is still rotated with adjusting sleeve under the single effect of bearing, relative with the fixed cover equipped with dish-shaped gasket assembly to skid, to disappear Except the stress produced by rotation, and make whole mechanism parts injury-free.
During Excessive brake gap:After frequent braking, brake disc and brake block can produce abrasion, therefore can produce excess Brake clearance.When excessive brake clearance is produced, pressure arm, which is pushed and driven, stirs pin rotation, and pressure arm stirs pin can be by adjusting The upper side of a whole set of clearance groove stirs adjusting sleeve rotation, now, due to using unilateral bearing knot in turning collar between adjusting sleeve Structure, therefore the rotation of adjusting sleeve, drive homophony rotating shaft to be rotated simultaneously under unilateral bearing effect, the rotation of homophony rotating shaft makes rotating shaft Interior adjusting bolt is screwed out out against, compensates brake clearance, at the same time, and homophony rotating shaft drives regulation pinion rotation, regulation The rotation of gear is engaged using gear to be made to rotate from the regulation gear synchronous for turning axle, is driven from turning axle synchronous axial system, so that Ensure that the adjusting bolt from axle is turned also outwards is screwed out, synchroballistic brake clearance.Thus clearance self-regulating function is produced, was made Obtain gap to be gradually reduced, eliminate excessive gaps.
In real work, the clearance self-regulating distance of adjustment mechanism is far longer than the wear extent of brake disc and brake block, institute So that when without departing from normal brake application gap width, brake block end face is brought into close contact with brake disc during braking, now, adjustment mechanism assembly Bullet in reinforcement and pressed part becomes state, and when pressure arm continues to push, pressure arm stirs pin and drives adjusting sleeve to be rotated further, Until brake disc is embraced completely, now because brake clearance is zero, homophony rotating shaft, from turning axle and adjusting sleeve, pressure arm, branch There can be very big braking reaction force between the parts such as support seat, i.e. brake disc react on adjusting bolt and then act on tune On the parts such as the whole series, now adjusting bolt is remained stationary as, and then remains stationary as main modulation rotating shaft, but adjusting sleeve is still with pressure The arm of force is rotated, and the unilateral bearing in adjusting sleeve can drive turning collar to rotate, and turning collar is produced with the fixed cover component in homophony rotating shaft Raw relative skidding(The breakaway torque of dish-shaped gasket assembly is less than the nominal torque of unilateral bearing), so that adjustment mechanism device is only Braking is participated in, gap adjustment is not involved in, avoids, in brake clearance interference, adjustment mechanism zero being destroyed because of reaction force completely Part, lifts adjustment mechanism service life.
When braking return, while pressure arm rises, support base return in the presence of return spring drives braking push pedal Return, so as to return to initial position.Adjustment mechanism assembly is at normal brake application gap, pressure arm return, pressure arm stir pin from The upper side of adjusting sleeve clearance groove starts downward flank movement, and is contacted with the downside of adjusting sleeve clearance groove, finally returns to It is in situ;After gap adjustment is realized, during adjustment mechanism return, with the return of pressure arm, adjusting sleeve is driven to rotate counterclockwise, this When, in the presence of unilateral bearing, adjusting sleeve and turning collar are in idling conditions, the elasticity pressure of pressed part with respect to other parts Power successive elimination simultaneously restores to the original state, and all parts all revert to original state.
The adjuster is by homophony rotating assembly, from turning shaft assembly, adjusting sleeve component, support base, pressure arm component, bottom Constituted with push pedal etc..Principal and subordinate turns shaft assembly and regulation gear is arranged on support base, and regulation gear is installed in the middle of support base, is protected Demonstrate,prove and turn the gear intermeshing on shaft assembly with principal and subordinate and rotate freely;Adjusting sleeve component is arranged in homophony rotating shaft, in branch Support to install successively below seat and semicircle needle bearing, pressure arm, support are installed successively in the middle of bottom component and braking push pedal, support base Cylinder, pressure arm stirs pin in adjusting sleeve allocating slot, is finally coupled with pressure arm fixed mount with bottom, it is ensured that overall assembly It is firm.
The adjustment mechanism is a completely self-contained adjuster assembly, and the assembly after assembling after testing can be directly mounted at system In dynamic device housing, brake clearance automatic regulating function is realized.
Product processing and assembling are simple, whole adjustment mechanism compact in design, rational in infrastructure, in brake assembly, The relevant size of institute meets the requirements,
Each component after decomposition is each independent, needs to control the size and performance of each subassembly to meet in production process It is required that, no matter all parts, which are processed or assembled, in adjustment mechanism is processed and is assembled by special fixture or instrument, Only need to note coordinating and resistance to overturning in assembling, you can ensure that adjustment mechanism assembly meets detection and required.The product of invention No matter can implement and operational control in production or installation and maintenance, overall performance and life-span are greatly promoted, quality More stablize.

Claims (4)

1. a kind of brake clearance automatic mechanism assembly, includes the cam-like pressure arm configuration and branch of transmission brake power Seat (16) is supportted, pressure arm configuration both sides set up homophony rotating shaft (1 separately)With from turning axle (15), homophony rotating shaft (1)With from turning axle (15) adjusting bolt (11) of one end protrusion is set in, return spring (14) is fixed on support base (16), and adjusting bolt (11) is exposed End sets braking push pedal (17);The side of pressure arm, which is set, stirs pin(10), it is characterized in that, homophony rotating shaft (1)It is relative to be provided with adjustment The other end of screw rod sets one-way turning mechanism, and one-way turning mechanism includes outside adjusting sleeve(2), middle unilateral bearing and interior The turning collar in portion(5), the unilateral bearing(3)Outer ring and adjusting sleeve(2)Interference fit, unilateral bearing(3)Inner ring and turning collar (5)Interference fit, homophony rotating shaft (1)One-way turning mechanism where end be with stepped smooth circular shaft, the turning collar(5) Internal pressure fitted lining set(4), homophony rotating shaft(1)Smooth circular shaft path partial insertion bushing(4)It is interior, turning collar(5)On set solid Fixed set(6), fixed cover(6)Centre is provided with pad hole(61)And positioning hole(62), pad hole(61)In positioning hole(62)Upside, it is main Turn axle(1)Insert fixed cover(6)Pad hole and positioning hole, pad hole(61)Inside set multigroup dish-shaped pad(7), dish-shaped pad (7)On set covering positioning hole cover plate(8), homophony rotating shaft(1)Side face cut out vertical positioning plane(18)With positioning hole (62)Coordinate, the cover plate(8)With homophony rotating shaft(1)Between set shaft block ring(9)Securing cover plate(8).
2. brake clearance automatic mechanism assembly according to claim 1, it is characterized in that, the adjusting sleeve(2) Downside sets adjustment epitaxy part of the smooth circular shaft position in the big footpath side face of ladder of covering homophony rotating shaft(21)With protrude to center Prolong in the adjustment for supporting unilateral bearing outer ring downside in portion (22), adjustment and prolong portion(22)Downside contacts the ladder of smooth circular shaft Face, the turning collar(5)The rotation extension (51) of covering unilateral bearing side is set on unilateral bearing.
3. brake clearance automatic mechanism assembly according to claim 2, it is characterized in that, the homophony rotating shaft (1) The positioning plane that cuts out of side face(18)For three groups be angularly distributed around homophony spindle central, cover plate (8) and homophony rotating shaft (1) Diameter of axle gap coordinates.
4. brake clearance automatic mechanism assembly according to claim 3, it is characterized in that, the homophony rotating shaft and from Turn the adjusting bolt of axle(11)The braking push pedal of front end(17)For left-right integrated formula structure push pedal, adjusting bolt (4) exposes section Provided with dust cover(12)Spring is protected with the scrollwork of outer layer(13);The scrollwork protects spring(13)Using scroll-type pagoda knot Structure, the head of homophony rotating shaft is outer-hexagonal type.
CN201610023070.8A 2016-01-14 2016-01-14 Brake clearance automatic mechanism assembly Active CN105485224B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610023070.8A CN105485224B (en) 2016-01-14 2016-01-14 Brake clearance automatic mechanism assembly

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Application Number Priority Date Filing Date Title
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CN105485224B true CN105485224B (en) 2017-08-01

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107524737B (en) * 2017-08-28 2023-08-01 浙江万安科技股份有限公司 Hydraulic parking brake and braking clearance compensation mechanism thereof
WO2020009679A2 (en) * 2018-07-06 2020-01-09 Rumeli Makina Otomotiv Yed. Par. San. Ve Tic. Ltd. Sti. Automatic interbrake pads distance adjuster
CN114526299A (en) * 2022-01-24 2022-05-24 瑞立集团瑞安汽车零部件有限公司 One-way clearance adjusting mechanism for air disc brake

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102252050B (en) * 2011-07-13 2013-09-04 浙江万安科技股份有限公司 Clearance compensation mechanism of gas-pressure plate type brake
DE102012006113A1 (en) * 2012-03-26 2013-09-26 Knorr-Bremse Systeme für Nutzfahrzeuge GmbH Clamping device for a lever-operated disc brake
CN203082095U (en) * 2013-02-05 2013-07-24 枣庄泰德机械有限公司 Air-pressure disk type brake clutching adjuster
CN103216553B (en) * 2013-04-18 2016-08-03 芜湖伯特利汽车安全系统股份有限公司 A kind of automatic adjustment mechanism for gap being applied to air-pressure disc brake
CN203906618U (en) * 2014-06-28 2014-10-29 枣庄泰德机械有限公司 Automatic adjusting mechanism for disc brake interval of commercial vehicle
CN205371411U (en) * 2016-01-14 2016-07-06 枣庄泰德机械有限公司 Automatic guiding mechanism assembly in stopper clearance

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Address after: 277400, Taierzhuang Economic Development Zone, Shandong, Taipei Province, West Road, Zaozhuang

Patentee after: SHANDONG TOGET BRAKE SYSTEM Co.,Ltd.

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Patentee after: Shandong Fangli Auto Parts Co.,Ltd.

Address before: 277400 south of the west end of Taipei Road, economic development zone, Taierzhuang District, Zaozhuang City, Shandong Province

Patentee before: Shandong Qingyue Technology Co.,Ltd.

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