Background technology
When brake dispatches from the factory, the gap between brake block and brake disc is preset, and it is complete that brake disc is braked block
After braking, pressure arm finger is in the breach scope of adjusting sleeve and moved.But work as between brake block and brake disc because rubbing
It is lost and makes after the gap change greatly between brake block and brake disc, brake block needed after running gap set in advance during braking
Continue to brake disc against when, pressure arm finger will be stirred to adjusting sleeve, adjusting sleeve drive unilateral bearing rotate together,
And drive inner sleeve, rectangular torsional to rotate together by unilateral bearing, friction set is transmitted torque to, and then drive main screwed pipe rotation
Turn, so that screw rod produces straight-line displacement, drive push pedal to promote pushing block movement to eliminate friction gap.When the complete top pressure of brake block
After brake disc, screwed pipe, screw rod linkage mechanism axial dimension can not be elongated, and screwed pipe, screw rod linkage are in-house will not to occur phase
To rotating in a circumferential direction, friction sleeve is also allowed for circumferentially static relative to inner sleeve.Now, inner sleeve remains to be turned round from unilateral bearing
Skidding will internally occur for square, safety clutch, to put acquisition moment of torsion in eliminating.
The brake of this structure, substitutes small torsion spring using one-way clutch, can avoid small torsion spring life performance
Failure, still, on overload protection, still using big torsion spring structure, no matter big torsion spring structure installing, in performance or makes
With all inevitable existing defects and potential risk on the life-span.
Patent(The patent No. 2005200130406)Disk brake clearance adjustment mechanism using a kind of spring as unidirectionally from
The overload mechanism of clutch, the life time of spring is short, and with the high field of automobile brake of safety requirements, spring life influence should
Stable use of product has a significant impact.
The content of the invention
It is an object of the invention to provide a kind of brake clearance automatic mechanism assembly, the gap adjustment of brake is solved
Using spring part adjust structure life-span it is low the problem of.
To achieve the above object, the technical solution adopted by the present invention is:
Brake clearance automatic mechanism assembly, includes cam-like pressure arm configuration and the support of transmission brake power
Seat, pressure arm configuration both sides set up homophony rotating shaft separately and from turning axle, homophony rotating shaft and from turning adjustment that one end protrusion is set in axle
Screw rod, return spring is fixed on support base, and adjusting bolt bared end sets the braking push pedal of left-right integrated structure;The side of pressure arm
Face, which is set, stirs pin, it is characterized in that, the relative other end provided with adjusting bolt of homophony rotating shaft sets one-way turning mechanism, one-directional rotation machine
Structure includes the turning collar of outside adjusting sleeve, middle unilateral bearing and inside, the unilateral bearing outer ring and adjusting sleeve interference
Coordinate, unilateral bearing inner ring is interference fitted with turning collar, end where the one-way turning mechanism of homophony rotating shaft is with stepped light
The path part of the smooth circular shaft of the described homophony rotating shaft of insertion, is rotated in sliding circular shaft, the turning collar internal pressure fitted lining set, bushing
Set on circle and pad hole and positioning hole are provided with the middle of fixed cover, fixed cover, pad hole is on the upside of positioning hole, and homophony rotating shaft insertion is solid
Surely the cover plate that covering positioning hole is set on multigroup dish-shaped pad, dish-shaped pad is set in the pad hole and positioning hole covered, pad hole, it is main
The side face for turning axle cuts out vertical positioning plane and positioning hole cooperation, sets shaft block ring between the cover plate and homophony rotating shaft and fixes
Cover plate.
The adjusting sleeve sets adjustment extension of the smooth circular shaft position in the big footpath side face of ladder of covering homophony rotating shaft in downside
Prolong in the adjustment of the support unilateral bearing outer ring downside of Bu Hexiang centers protrusion in portion, adjustment and prolong the smooth circle of subordinate's contacts side surfaces
The cascaded surface of axle, the turning collar sets the rotation extension of covering unilateral bearing side on unilateral bearing.
The positioning plane that the side face of the homophony rotating shaft is cut out is three groups be angularly distributed around homophony spindle central, cover plate
Coordinate with the diameter of axle gap of homophony rotating shaft.
The homophony rotating shaft and braking push pedal from the adjusting bolt front end for turning axle are left-right integrated formula structure push pedal, are adjusted
Whole screw rod exposes scrollwork protection spring of the section provided with dust cover and outer layer;The scrollwork protection spring uses scroll-type pagoda knot
Structure, the head of homophony rotating shaft is outer-hexagonal type.
The advantage of the invention is that:Patent of the present invention still uses unilateral bearing knot to main modulation rotating shaft adjusting sleeve position
Structure, but safety clutch position is innovated completely, the big torsion spring inside cancellation fixes noose using circumscribed triangle
Structure, three dish-shaped pads are installed in fixed cover, a cover plate with sealing function is installed on fixed cover top, axle is then used
Locking is fixed with back-up ring.These three dish-shaped pads form the dish-shaped elastomeric pad with elastic structure in fixed cover and combined, this
Dish-shaped elastomeric pad has small volume, and rigidity is big, the advantages of buffering vibration absorption ability is strong, and can bear larger with the deformation of very little
Load, also have the advantages that load concentration transmission.Especially with multi-disc combination, it is possible to achieve the elasticity of most rational state
It is required that and will not fail.Dish-shaped pad not only instead of helical torsion spring, and can ensure the conjunction during adjustment mechanism skidding
Load is managed, protects adjustment mechanism not suffer a loss.
Brief description of the drawings
Fig. 1 is the Section View of the present invention,
Fig. 2 is the partial enlarged drawing of the present invention,
Fig. 3 is the fixed cover structure chart of the present invention,
Fig. 4 is the fixed cover overlooking structure figure of the present invention,
Fig. 5 is the butterfly gasket construction schematic diagram of the present invention
1st, homophony rotating shaft, 2, adjusting sleeve 3, unilateral bearing 4, bushing 5, inner sleeve 6, fixed cover 7, butterfly pad 8, cover plate 9, axle
With back-up ring, 10, stir pin, 11, adjusting bolt, 12 dust covers, 13 scrollworks protection spring, 14, return spring, 15, turn from bar
Axle, 16, fixed seat, 17, braking push pedal, 21, adjustment epitaxy part, 22, prolong portion in adjustment, 51, rotation extension, 61, pad hole,
62nd, positioning hole.
Embodiment
Structure of the present invention is as shown in the figure
Brake clearance automatic mechanism assembly, includes cam-like pressure arm configuration and the support of transmission brake power
Seat 16, pressure arm configuration both sides set up homophony rotating shaft 1 separately and from turning axle 15, homophony rotating shaft 1 and to set one end in axle 15 convex from turning
The adjusting bolt 11 gone out, return spring 24 is fixed on support base 16, and the bared end of adjusting bolt 11 sets the system of left-right integrated structure
Dynamic push pedal 17;The side of pressure arm, which is set, stirs pin 10, it is characterized in that, the relative other end provided with adjusting bolt of homophony rotating shaft 1 is set
One-way turning mechanism, one-way turning mechanism includes the turning collar 5 of outside adjusting sleeve 2, middle unilateral bearing and inside, described
The outer ring of unilateral bearing 3 is interference fitted with adjusting sleeve 2, and the inner ring of unilateral bearing 3 is interference fitted with turning collar 5, homophony rotating shaft 1 it is unidirectional
End where rotating mechanism is that with stepped smooth circular shaft, the homophony in 4 sets of lining, bushing 4 described in insertion is set in the turning collar 5
Set on the path part of the smooth circular shaft of rotating shaft 1, turning collar 5 and pad hole 61 and positioning are provided with the middle of fixed cover 6, fixed cover 6
Hole 62, pad hole 61 is in the upside of positioning hole 62, and homophony rotating shaft 1 is inserted to be set in the pad hole and positioning hole of fixed cover 6, pad hole 61
The cover plate 8 of covering positioning hole is set on multigroup dish-shaped pad 7, dish-shaped pad 7, the side face of homophony rotating shaft 1 cuts out vertical positioning
Plane 18 coordinates with positioning hole 62, and the securing cover plate 8 of shaft block ring 9 is set between the cover plate 8 and homophony rotating shaft 1.
The adjusting sleeve 2 sets adjustment extension of the smooth circular shaft position in the big footpath side face of ladder of covering homophony rotating shaft in downside
Prolong in the adjustment of the support unilateral bearing outer ring downside of Bu21He Xiang centers protrusion and prolong the contact of the downside of portion 22 in portion 22, adjustment
The cascaded surface of smooth circular shaft, the turning collar 5 sets the rotation extension 51 of covering unilateral bearing side on unilateral bearing.
The positioning plane 18 that the side face of the homophony rotating shaft 1 is cut out is three groups be angularly distributed around homophony spindle central,
Cover plate 8 and the diameter of axle gap of homophony rotating shaft 1 coordinate.
The homophony rotating shaft and braking push pedal 17 from the front end of adjusting bolt 11 for turning axle push away for left-right integrated formula structure
Plate, adjusting bolt 4 exposes scrollwork protection spring 13 of the section provided with dust cover 12 and outer layer;The scrollwork protection spring 13 uses whirlpool
Rolling pagoda structure, the head of homophony rotating shaft is outer-hexagonal type.
Provided with travelling gear, return spring and be fixed on the bottom of brake below support base, the homophony rotating shaft and from
Axle is turned for overall structure.Pressure arm configuration includes pressure arm, support cylinder and pressure arm fixed mount, and support cylinder is installed on pressure
The arm of force rotates side and is placed in the interior semicircle that pressure arm is provided with, and smaller part is set between semicircle is interior in support cylinder and pressure arm turning end
Circle needle bearing, the outer semicircle of the rotating side of pressure arm set installed on large semicircle needle bearing, the support cylinder two straight pins with
Pressure arm fixed mount is connected, and the pressure arm fixed mount is mutually fixed with bottom.Semicircle needle bearing leads to small semicircle needle bearing
Over-pressed arm of force catch is withheld on the inside and outside semicircle of pressure arm turning end, and pressure arm catch is fixed on pressure arm by flat head rivet
On.Adjustment jacket wall is provided with stirs the adaptable rotation allocating slot of pin with pressure arm, homophony rotating shaft and is provided with and support from axle is turned
Travelling gear below seat is meshed the driving gear and driven gear of transmission.
Support base is protruding under to be cylindrical in shape, and return spring is set in tubular structure, and tubular structure is externally provided with bottom bushing and bottom
Lid is connected, and the outer root of tubular structure sets the travelling gear.Wavy spring, packing ring are provided with the outside of the travelling gear of support base, and
Fixed by clamping back-up ring.
Operation principle:Brake is at initial normal brake application gap, and during braking, brake chamber acts on pressure arm, makes convex
The pressure arm of wheel construction drives support base compression retracteding position spring, and whole adjustment mechanism assembly is relatively fixed reference plane and starts down to transport
Move to eliminate normal brake application gap.Brake push pedal promotion brake block and active force is on brake disc, realize normal brake application.Now press
The downside for stirring pin from adjusting sleeve clearance groove of the arm of force turns to upper side, when the upside upper thread for stirring pin and adjusting sleeve clearance groove
During contact, it is zero that just normal brake application gap, which is eliminated, and for adjustment mechanism, pressure arm continues to push, due to now brake cabin
Gap is zero, so adjusting bolt can not be rotated, and then be acted in homophony rotating shaft, makes homophony rotating shaft keep not rotating, unidirectional
Turning collar is still rotated with adjusting sleeve under the single effect of bearing, relative with the fixed cover equipped with dish-shaped gasket assembly to skid, to disappear
Except the stress produced by rotation, and make whole mechanism parts injury-free.
During Excessive brake gap:After frequent braking, brake disc and brake block can produce abrasion, therefore can produce excess
Brake clearance.When excessive brake clearance is produced, pressure arm, which is pushed and driven, stirs pin rotation, and pressure arm stirs pin can be by adjusting
The upper side of a whole set of clearance groove stirs adjusting sleeve rotation, now, due to using unilateral bearing knot in turning collar between adjusting sleeve
Structure, therefore the rotation of adjusting sleeve, drive homophony rotating shaft to be rotated simultaneously under unilateral bearing effect, the rotation of homophony rotating shaft makes rotating shaft
Interior adjusting bolt is screwed out out against, compensates brake clearance, at the same time, and homophony rotating shaft drives regulation pinion rotation, regulation
The rotation of gear is engaged using gear to be made to rotate from the regulation gear synchronous for turning axle, is driven from turning axle synchronous axial system, so that
Ensure that the adjusting bolt from axle is turned also outwards is screwed out, synchroballistic brake clearance.Thus clearance self-regulating function is produced, was made
Obtain gap to be gradually reduced, eliminate excessive gaps.
In real work, the clearance self-regulating distance of adjustment mechanism is far longer than the wear extent of brake disc and brake block, institute
So that when without departing from normal brake application gap width, brake block end face is brought into close contact with brake disc during braking, now, adjustment mechanism assembly
Bullet in reinforcement and pressed part becomes state, and when pressure arm continues to push, pressure arm stirs pin and drives adjusting sleeve to be rotated further,
Until brake disc is embraced completely, now because brake clearance is zero, homophony rotating shaft, from turning axle and adjusting sleeve, pressure arm, branch
There can be very big braking reaction force between the parts such as support seat, i.e. brake disc react on adjusting bolt and then act on tune
On the parts such as the whole series, now adjusting bolt is remained stationary as, and then remains stationary as main modulation rotating shaft, but adjusting sleeve is still with pressure
The arm of force is rotated, and the unilateral bearing in adjusting sleeve can drive turning collar to rotate, and turning collar is produced with the fixed cover component in homophony rotating shaft
Raw relative skidding(The breakaway torque of dish-shaped gasket assembly is less than the nominal torque of unilateral bearing), so that adjustment mechanism device is only
Braking is participated in, gap adjustment is not involved in, avoids, in brake clearance interference, adjustment mechanism zero being destroyed because of reaction force completely
Part, lifts adjustment mechanism service life.
When braking return, while pressure arm rises, support base return in the presence of return spring drives braking push pedal
Return, so as to return to initial position.Adjustment mechanism assembly is at normal brake application gap, pressure arm return, pressure arm stir pin from
The upper side of adjusting sleeve clearance groove starts downward flank movement, and is contacted with the downside of adjusting sleeve clearance groove, finally returns to
It is in situ;After gap adjustment is realized, during adjustment mechanism return, with the return of pressure arm, adjusting sleeve is driven to rotate counterclockwise, this
When, in the presence of unilateral bearing, adjusting sleeve and turning collar are in idling conditions, the elasticity pressure of pressed part with respect to other parts
Power successive elimination simultaneously restores to the original state, and all parts all revert to original state.
The adjuster is by homophony rotating assembly, from turning shaft assembly, adjusting sleeve component, support base, pressure arm component, bottom
Constituted with push pedal etc..Principal and subordinate turns shaft assembly and regulation gear is arranged on support base, and regulation gear is installed in the middle of support base, is protected
Demonstrate,prove and turn the gear intermeshing on shaft assembly with principal and subordinate and rotate freely;Adjusting sleeve component is arranged in homophony rotating shaft, in branch
Support to install successively below seat and semicircle needle bearing, pressure arm, support are installed successively in the middle of bottom component and braking push pedal, support base
Cylinder, pressure arm stirs pin in adjusting sleeve allocating slot, is finally coupled with pressure arm fixed mount with bottom, it is ensured that overall assembly
It is firm.
The adjustment mechanism is a completely self-contained adjuster assembly, and the assembly after assembling after testing can be directly mounted at system
In dynamic device housing, brake clearance automatic regulating function is realized.
Product processing and assembling are simple, whole adjustment mechanism compact in design, rational in infrastructure, in brake assembly,
The relevant size of institute meets the requirements,
Each component after decomposition is each independent, needs to control the size and performance of each subassembly to meet in production process
It is required that, no matter all parts, which are processed or assembled, in adjustment mechanism is processed and is assembled by special fixture or instrument,
Only need to note coordinating and resistance to overturning in assembling, you can ensure that adjustment mechanism assembly meets detection and required.The product of invention
No matter can implement and operational control in production or installation and maintenance, overall performance and life-span are greatly promoted, quality
More stablize.