A kind of self-polishing antifouling paint and preparation method thereof
Technical field
The present invention relates to a kind of self-polishing antifouling paint and preparation method thereof, be especially suitable for hull-bottom antifouling.
Background technology
Attachment of the marine growth to hull bottom increases the roughness of hull bottom outer surface, adds ship resistance, reduce with being stained
The speed of a ship or plane, adds fuel consumption.In addition, attachment of the marine growth to shell also accelerates the corrosion of hull with being stained, shorten
The service life of ship, damages to navigation safety.According to incomplete estimation, the whole world is every year by marine biofouling is made
Into economic loss more than 1,000,000,000 dollars.It is therefore prevented that the attachment of marine organisms is with being stained always naval's national defense construction, sea
Communications and transportation and the vital task of ocean engineering exploitation.In order to control marine growth to be stained ship and ocean engineering facility,
Develop that electrolysis antifouling, low-surface-energy are antifouling, ultrasonic wave is antifouling, water under high pressure is washed away, the multiple technologies such as application of anti-fouling paint.
But it is still to prevent sea on naval vessel and ocean engineering facility external coating antifouling paint no matter in terms of economy or application effect
Most economical, the effective and practical technology of biodeterioration.
China carried out system research since 1966 to ship bottom anti-fouling paint.Successively develop asphalt series, ethene system, propylene
Acid system, chlorinated rubber system antifouling paint, the triennial effect anti-fouling paint of 72-19 long-acting antifouling paints, 71-33 used such as present ship,
839 acrylic acid anti-fouling paints etc., it is still the main anti-fouling paint kind of domestic paint production factory so far.According to antifouling mechanism, these
Anti-fouling paint can be attributed to controllable lysotype.The anti-fouling agents such as this kind of product mercury containing DDT//organotin of early stage, good antifouling effect.It is existing
The anti-fouling agent of this kind of disabling has been substituted in formula, but this more or less reduces the antifouling capacity of coating.
Late 1970s, develop acrylic acid tin polymer self-polishing coating, effect of the coating in alkaline seawater
Under, polymer constantly hydrolyzes, and slowly releases organotin groups and plays antifouling effect.Organotin is stanniferous in polymer from polishing
Monomer component content is serious to marine pollution up to 30%~50%.International Maritime Organization (IMO) requires that in January, 2003 prohibits comprehensively
The only use of the anti-fouling paint containing TBT (tributyl tin), in January, 2008, hull surface no longer applies any anti-fouling paint containing TBT.
At present, the main product in anti-fouling paint market is tin-free self-polishing paint.Machine according to acrylic acid tin polymer from polishing
Reason, develop using acrylic acid copper, zinc acrylate resin and alkyl acrylate radical siloxane from resin is polished as base-material, using cuprous oxide to kill
The antifouling paint of raw agent.With acrylic acid cu zn/silane ester polymer and cuprous oxide prepare self-polishing coating can control copper from
Sub effectively release, has good polishing performance, but solids content is relatively low.CN 101550305A long-life self-polishing antifouling coatings, it is open
A kind of long-life self-polishing antifouling coating, is made up of acrylate resin, composite anti-fouling agent, color stuffing, anti-settling agent, solvent etc., fits
Used for hull bottom position as anti-fouling paint, effectively marine growth can be prevented to be stained hull bottom in 3~5 years.Belonged to together with above-mentioned
The products of Intersmooth 365 of a kind of international paint companies are to polish resin, cuprous oxide, zineb certainly by acrylic acid copper
Prepare, its volume solid is divided into 40%, VOC (VOC) content height, and not adapted to current environmental protection will
Ask.
HJ2515《Anti-fouling paint environmental labelling product》Technical requirements:DDT/ mercury/organotin is disabled, low-risk activity should be selected
Thing, copper ion 25mg/cm under stable state2/ d, VOC limit value 400g/L.As can be seen here, it is badly in need of the anti-fouling paint of exploitation high-efficiency low-pollution,
To adapt to the requirements at the higher level of environmental regulation.
The content of the invention
The purpose of the present invention is:A kind of self-polishing antifouling paint is provided, its is antifouling efficiently, anti-fouling agent toxicity is controllable, low VOC.
Realizing the technical scheme of the object of the invention is:A kind of self-polishing antifouling paint, it is characterised in that in 100 mass parts
In self-polishing antifouling paint, 18~24 parts of solid meter resin, 50~55 parts of anti-fouling agent, 0.5~1.5 part of graphene microchip, color stuffing 3
~6 parts, 1~2 part of dispersant, 1~2 part of organobentonite, surplus is organic solvent;
18~24 parts of solids meter resin be by 4 parts of solid meter Hydroxylated acrylic resin, solid meter zinc acrylate resin,
4~6 parts, surplus be rosin composition, wherein, the Zn content of solid meter zinc acrylate resin is 12~15wt%, solid meter hydroxyl
The hydroxy radical content of acrylic resin is 4~5wt%;
50~55 parts of anti-fouling agents are by 3 parts of copper pyrithione, DCOIT
3 parts, 30~35 parts of cuprous oxide, surplus be zinc oxide composition;
Graphene microchip particle diameter (the D50)≤10 μm, 200~250m of specific surface area2/g;The zinc oxide and oxidation are sub-
Copper is spheroidal particle, zinc oxide particle diameter≤10 μm, cuprous oxide particle diameter≤25 μm.
It is another object of the present invention to:A kind of preparation method of self-polishing antifouling paint is provided, it is easy, it is easy to operate, it is obtained
Product quality is stable.
Realizing the technical scheme of another object of the present invention is:A kind of preparation method of above-mentioned self-polishing antifouling paint, it is special
Sign is that specific preparation process is as follows:
1. prepare each component by the dosage of above-mentioned each component, it is standby;
2. in dispersion tank, Hydroxylated acrylic resin, dispersant, part organic solvent are added, after stirring, adds stone
Black alkene microplate, zinc oxide stir, and are transferred in horizontal sand milling and are ground, until slurry fineness is 20 μm, stops grinding, obtain
To graphene microchip-zinc oxide-Hydroxylated acrylic resin slurry, save backup;
3. in dispersion tank, rosin and part organic solvent are added, rosin is fully dissolved under agitation, adds propylene
Sour zinc resin agitating is uniform, and it is different then to add organobentonite, color stuffing, copper pyrithione, the chloro- 2- n-octyls -4- of 4,5- bis-
Thiazoline -3- ketone, cuprous oxide, stir, are transferred in sand mill and are ground, until fineness is 40 μm, stop grinding, protect
It is standby to deposit gained slurry;
4. in material-compound tank, add step and 2. 3. obtained slurry and add remaining organic solvent with step, with 500~
After 800rpm speed is dispersed with stirring uniformly, filtering, packaging, label, self-polishing antifouling paint is obtained.
The solution have the advantages that:
1st, the self-polishing antifouling paint of technical solution of the present invention has the following technical effect that:
1. in the anti-fouling paint of the present invention being incorporated appropriate graphene microchip, reinforcement nonpolluting coating intensity, hydrophobicity is improved
With hydrolysis controllability.
Because the particle diameter of selected graphene microchip is suitable, and its dosage and main body anti-fouling agent cuprous oxide and oxidation
The use of zinc is flux matched, and graphene microchip population can be the 10 of main body anti-fouling agent cuprous oxide and zinc oxide2~103Times, so
The cuprous oxide and zinc oxide of anti-fouling agent are wrapped up by the effective physical separation of graphene microchip, the dissolving of cuprous oxide and zinc oxide
Rate of release is controlled and adjusted;The graphene microchip specific surface area of selection is 200~250m2/ g, radius-thickness ratio can reach several
Ten to up to a hundred, therefore provide excellent flexibility and intensity for coating, and coating resistance to cracking can improve;Because graphenic surface is dredged
Water lubrication is good so that be incorporated the contact angle on surface of coating increase that the anti-fouling paint of graphene is formed, reduce coating surface with
The affinity and coefficient of friction of water, and then reduce resistance of the antifouling paint coat to navigation;
2. the self-polishing antifouling paint of the present invention is incorporated appropriate rosin as resin component so that the solids content of anti-fouling paint carries
Height, VOC is reduced, meet environmental requirement;
3. the self-polishing antifouling paint supplying of the present invention has the hydroxyl of good wetting and dispersing effect to metal oxide in right amount
Acrylic resin, cover the zinc oxide surface in obtained graphene microchip-zinc oxide-Hydroxylated acrylic resin slurry
Machine resin is simultaneously separated by graphene microchip, prevents the reaction of resin acid and zinc oxide in rosin from causing anti-fouling paint viscosity quickly to increase
Add, improve the storage stability of anti-fouling paint;
4. it is just pungent to be incorporated appropriate bis- chloro- 2- of copper pyrithione and 4,5- in the anti-fouling agent of the self-polishing antifouling paint of the present invention
Isothiazoline -3- the ketone of base -4 coordinates with cuprous oxide, and the inhibitory action of marine organisms, plant, bacterium is improved, can be in 3~5 years
It is interior effectively to prevent marine growth to be stained hull bottom;
2nd, the preparation method of the self-polishing antifouling paint of technical solution of the present invention, using respectively by Hydroxylated acrylic resin and stone
Slurry is made in black alkene microplate and zinc oxide, and rosin and zinc acrylate resin are made into slurry, Ran Houzai with anti-fouling paint other compositions
The two is mixed, it is ensured that the effect of each component is not fully exerted, and it is more stable to improve product storage.It is easy to operate feasible.
Embodiment
The present invention is described further with reference to embodiments, but is not limited to this.
Embodiment and comparative example raw materials are unless otherwise indicated commercially available industrial goods, can be purchased by commercial channel
.
Embodiment 1 prepares self-polishing antifouling paint 1 and 2
In the self-polishing antifouling paint of the present invention of 100 mass parts, 18~24 parts of solid meter resin, 50~55 parts of anti-fouling agent,
0.5~1.5 part of graphene microchip, 3~6 parts of color stuffing, 1~2 part of dispersant, 1~2 part of organobentonite, surplus are organic molten
Agent;
18~24 parts of solids meter resin be by 4 parts of solid meter Hydroxylated acrylic resin, solid meter zinc acrylate resin,
4~6 parts, surplus be rosin composition, wherein, the Zn content of solid meter zinc acrylate resin is 12~15wt%, solid meter hydroxyl
The hydroxy radical content of acrylic resin is 4~5wt%;
50~55 parts of anti-fouling agents are by 3 parts of copper pyrithione, DCOIT
3 parts, 30~35 parts of cuprous oxide, surplus be zinc oxide composition;
Graphene microchip particle diameter (the D50)≤10 μm, 200~250m of specific surface area2/g;The zinc oxide and oxidation are sub-
Copper is spheroidal particle, zinc oxide particle diameter≤10 μm, cuprous oxide particle diameter≤25 μm.
The specific formula of Examples 1 and 2 is shown in Table 1.
(1) formula is shown in Table 1.
Table 1
In table 1, MC-RA-01 is Co., Ltd of CNOOC Changzhou Paint & Coatings Industry Research Institute product, its zinc acrylate copolymer
Content is 50wt%, and viscosity is 3000~8000mPa.s, and Zn content accounts for copolymer (solid) 14wt%;
CTY6278 is CNOOC Changzhou EP Coating Co., Ltd.'s product, and its acrylate copolymer content is 70wt%,
Viscosity is 2000~6000mPa.s, and hydroxy radical content accounts for acrylate copolymer (solid) 4.2wt%;
SE1123, which is that Changzhou the is hexa-atomic, is known as limit Products, its particle diameter (D50) 9.5 μm, specific surface area 205m2/g;
S130 is Shanghai Yipin Pigments Co., Ltd.'s product;
DC-30 is three rich biochemical technology (Shanghai) Co., Ltd. products;
S32500 is lubrizol Products;
881-B is Zhejiang Qing Hong new materials Co., Ltd product.
(2) the specific preparation process of preparation method is as follows:
1. prepare each component by the dosage of table 1, it is standby;
2. in dispersion tank, Hydroxylated acrylic resin, dispersant, 4.0 parts of organic solvents are added, after stirring, are added
Graphene microchip, zinc oxide stir, and are transferred in horizontal sand milling and are ground, until slurry fineness is 20 μm, stop grinding,
Graphene microchip-zinc oxide-Hydroxylated acrylic resin slurry is obtained, is saved backup;
3. in dispersion tank, rosin and 8.0 parts of organic solvents are added, rosin is fully dissolved under agitation, adds third
Olefin(e) acid zinc resin agitating is uniform, then adds organobentonite, color stuffing, copper pyrithione, the chloro- 2- n-octyls -4- of 4,5- bis-
Isothiazoline -3- ketone, cuprous oxide, stir, are transferred in sand mill and are ground, until fineness is 40 μm, stop grinding,
It is standby to preserve gained slurry;
4. in material-compound tank, add step and 2. 3. obtained slurry and add remaining organic solvent with step, with 500~
After 800rpm speed is dispersed with stirring uniformly, filtering, packaging, label, self-polishing antifouling paint 1 and 2 is obtained.
Comparative example 1~5 prepares the comparative example anti-fouling paint 1~5 for contrast
(1) formula is shown in Table 2.
Table 2
In table 2, Paraloid B66 are ROHM&HAAS Products, and it is the 50wt% dimethylbenzene of MMA/BMA polymer
Solution, its Tg DEG C 50,5000~8500mPa.s of viscosity, remaining is identical with table 1.
(2) preparation method and embodiment are essentially identical.
Performance test is carried out to embodiment and comparative example
(1) detection method
Pencil hardness is determined by GB/T6739;Paint film flexibility is determined by GB/T1731;
Coating contact angle is determined using SL200B contact angle instruments;Storage stability is determined by GB/T6753.3;Shallow sea hanging plate
By GB/T5370;Dynamic analog test is determined by GB/T7789.
(2) testing result is shown in Table 3.
Table 3
From the testing result of table 3:
(1) self-polishing antifouling paint (embodiment 1 and embodiment 2) of the invention, the pliability and hardness of paint film are good, pass through
The shallow sea soak test and the dynamic analog test in 8 cycles of 3 years, has good from polishing performance and long-acting and anti-fouling;
(2) the anti-fouling paint composition of comparative example 1 is substantially the same manner as Example 1, and main difference is:Stone is not used in comparative example 1
Black alkene microplate.
The contact of the anti-fouling paint coating surface of comparative example 1 of unused graphene microchip is can be seen that from the testing result of table 3
Angle is only 48 °, and brings up to 74 ° using the contact angle of the coating surface of the embodiment 1 of graphene microchip, it was demonstrated that graphene microchip
With hydrophobic function is increased, the affinity of coating surface and water can be reduced, reduces ship resistance;The anti-fouling paint of comparative example 1
There are fine cracks in the hanging plate of shallow sea in test plate (panel), and embodiment 1 does not occur, it was demonstrated that graphene microchip, can improve paint film
Intensity, overcome the shortcomings that rosin physical property is partially crisp;
(3) anti-fouling paint of comparative example 2 composition is substantially the same manner as Example 1, and main difference is:4,5- is not used in comparative example 2
Two chloro- Kathons and copper pyrithione, and substituted by cuprous oxide, zinc oxide.
The anti-fouling agent composition that the anti-fouling paint of comparative example 2 is can be seen that from the testing result of table 3 is changed, and test plate (panel) shallow sea is hung
Plate soaks 24 months, soil resistance evaluation 83;Immersion 36 months, soil resistance evaluation 68, is below embodiment 1, it was demonstrated that 4,5- bis- is chloro-
Kathon, copper pyrithione, cuprous oxide, the anti-fouling agent of zinc oxide compounding, its anti-fouling effect are excellent
In the anti-fouling paint for only using cuprous oxide, zinc oxide;
(4) anti-fouling paint of comparative example 3 composition is substantially the same manner as Example 2, and main difference is:Substituted with Paraloid B66
Zinc acrylate resin and Hydroxylated acrylic resin, the total dosage of resin Composition and anti-fouling agent dosage be constant, and it is controllable molten to belong to typical case
Solution type anti-fouling paint.
The anti-fouling paint test plate (panel) shallow sea hanging plate of comparative example 3 is can be seen that from the testing result of table 3 to soak 24 months, soil resistance is commented
Valency 74, the overall merit 85 less than the requirement of GB/T5370 standards are divided, and the dynamic analog test of 5 experimental periods does not pass through, it was demonstrated that
The present invention's has more preferable long-acting and anti-fouling performance from polishing varnish compared with comparative example 3;
(5) anti-fouling paint of comparative example 4 composition is substantially the same manner as Example 1, and main difference is:Hydroxy acrylic acid tree is not used
Fat, and substituted with zinc acrylate resin.
The stable storing that the anti-fouling paint of comparative example 4 is can be seen that from the testing result of table 3 does not reach technical indicator, it was demonstrated that hydroxyl
Base acrylic resin has good wetting and dispersing effect to metal oxide, and hydroxy acrylic acid tree has been wrapped up on the surface of zinc oxide
Fat, and wrapped up by graphene microchip physical separation, reduce contact and chemical action of the resin acid with zinc oxide in rosin, improve
The storage stability of coating;
(6) anti-fouling paint of comparative example 5 composition is substantially the same manner as Example 1, and main difference is:Be not used graphene microchip with
And only belong to typical zinc acrylate resin self-polishing antifouling paint by the use of zinc acrylate resin as resin Composition.
The contact angle that the anti-fouling paint coating surface of comparative example 5 is can be seen that from the testing result of table 3 is only 51 °, far below making
With the embodiment 1 of graphene microchip and the contact angle of the coating surface of embodiment 2, further prove that graphene microchip can reduce painting
The affinity of layer surface and water, reduce ship resistance.
In addition, the resin of the anti-fouling paint of comparative example 5 is only zinc acrylate resin, the resin solid content is 50wt%, thus
The anti-fouling paint solids content of comparative example 5 of preparation is 68wt%;When resin Composition used in embodiment 1 is adjusted to identical with comparative example 1
During range of viscosities, resin solid content used in embodiment 1 reaches 70wt% or so, and the anti-fouling paint of embodiment 1 thus prepared is consolidated
Body content is 78wt%, and VOC is lower, it was demonstrated that anti-fouling paint of the present invention uses good effect caused by rosin.