CN106947391B - Antifouling paint and application thereof in antifouling of cooling seawater circulating pipeline of nuclear power station - Google Patents

Antifouling paint and application thereof in antifouling of cooling seawater circulating pipeline of nuclear power station Download PDF

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CN106947391B
CN106947391B CN201710169894.0A CN201710169894A CN106947391B CN 106947391 B CN106947391 B CN 106947391B CN 201710169894 A CN201710169894 A CN 201710169894A CN 106947391 B CN106947391 B CN 106947391B
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antifouling
antifouling paint
solvent
auxiliary agent
paint
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CN106947391A (en
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叶海军
梁志
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Dongguan G1 Nuclear Materials Co ltd
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Dongguan G1 Nuclear Materials Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D193/00Coating compositions based on natural resins; Coating compositions based on derivatives thereof
    • C09D193/04Rosin
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • C09D5/1656Antifouling paints; Underwater paints characterised by the film-forming substance
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • C09D5/1687Use of special additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
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  • Paints Or Removers (AREA)

Abstract

The invention discloses an antifouling paint and application thereof in antifouling of a cooling seawater circulating pipeline of a nuclear power station, wherein the antifouling paint comprises the following components: the paint comprises liquid rosin resin, cuprous oxide, a dispersing auxiliary agent, iron oxide red, chlorinated rubber resin liquid, titanium dioxide, a defoaming agent, nano calcium carbonate, a dustproof auxiliary agent and a solvent, wherein the solvent contains dimethylbenzene. The invention can slowly and uniformly dissolve the toxic materials in seawater and release the borne toxic materials in a long-acting service period through a specially designed toxic material bearing formula, the effective period of prevention can be up to 5 years, a paint film does not need to be checked and repaired in the service period, and the invention is particularly suitable for seawater circulating pipelines or ships with low navigational speed.

Description

Antifouling paint and application thereof in antifouling of cooling seawater circulating pipeline of nuclear power station
Technical Field
The invention relates to the technical field of coating chemical industry, in particular to an antifouling coating and application thereof in antifouling of a cooling seawater circulating pipeline of a nuclear power station.
Background
The main harm of marine organisms to marine structures is accelerated steel corrosion, and the self gravity burden of marine organisms also reduces the shipping speed of ships, thereby causing dye waste, excessive carbon dioxide emission and the like. The antifouling paint can effectively delay the adhesion of marine organisms, and the organotin (TBT) has a broad-spectrum bactericidal effect, but the organotin self-polishing antifouling paint system can generate side effects on the environment and is forbidden to use.
The current self-polishing antifouling paint without organic tin has three main types: the antifouling paint using copper acrylate polymer, zinc acrylate polymer and silane acrylate polymer as base material has antifouling period of about 2 years. The Chinese patent publication No. CN101550305A discloses a long-acting self-polishing antifouling paint, which mainly comprises copper acrylate resin and a composite organic antifouling agent, is suitable for being used as an antifouling paint at the bottom of a ship, and can effectively prevent marine organisms from fouling the bottom of the ship within 3-5 years.
The cooling seawater circulating pipeline of the nuclear power station is soaked in seawater all the year round and cannot move like a ship, so that marine organism pollution is easier and more serious, and no long-acting antifouling paint specially used for the cooling seawater circulating pipeline of the nuclear power station exists at present, so that the invention is provided.
Disclosure of Invention
The invention aims to provide an antifouling paint which has long antifouling life and is particularly suitable for long-term effective antifouling of a cooling seawater circulating pipeline of a nuclear power station.
The antifouling paint is soaked in seawater for a long time in the using process, and long-acting antifouling is required to reach 5 years, so how to effectively control the long-time and uniform release of toxin and control the thinning rate of an antifouling paint coating are important, and the effect can be achieved after the components are matched with each other when the paint formula is designed.
The antifouling paint provided by the invention comprises the following components: the paint comprises liquid rosin resin, cuprous oxide, a dispersing auxiliary agent, iron oxide red, chlorinated rubber resin liquid, titanium dioxide, a defoaming agent, nano calcium carbonate, a dustproof auxiliary agent and a solvent, wherein the solvent contains dimethylbenzene.
Rosin resin is an important slow water-soluble resin raw material, cuprous oxide is a toxicity factor, the dissolution rate of the rosin resin in the formula is the guarantee and the key of the antifouling life of the antifouling paint, and factors influencing the dissolution rate have the interaction between the components of the whole paint system and the chemical components in seawater besides the interaction between the solvent and the rosin resin. The liquid rosin resin and the chlorinated rubber resin are selected as main carriers of the cuprous oxide in the formula, and the nano calcium carbonate and the xylene-containing solvent are used as auxiliary materials, so that the resin can be uniformly hydrolyzed to drive the cuprous oxide to be slowly released, the cuprous oxide is not dissolved in seawater too fast or too slowly in service, and the long-acting antifouling effect is achieved. The nanometer calcium carbonate can reduce the free energy of the surface of paint and make the surface of paint smooth.
As one preferable scheme, in the antifouling paint, the components are used according to the parts by weight:
Figure BDA0001250854400000021
in one preferable embodiment, the solvent in the antifouling paint is xylene and a modified rosin-based polyoxyethylene solution. The modified rosin-based polyoxyethylene liquid is a rosin polyoxyethylene derivative nonionic surfactant prepared by reacting rosin and polyoxyethylene, and when the modified rosin-based polyoxyethylene liquid is used in the formula disclosed by the invention, the modified rosin-based polyoxyethylene liquid can play a better role in regulating the dissolution speed of resin, and the antifouling life can be effectively prolonged to 5 years.
More preferably, in the antifouling paint, the modified rosin-based polyoxyethylene solution accounts for 2-3 parts of the total mass of the antifouling paint.
The invention also provides a preparation method of the antifouling paint, which comprises the steps of mixing the liquid rosin resin, the chlorinated rubber resin liquid, the iron oxide red, the nano calcium carbonate, the cuprous oxide, the titanium dioxide and part of the solvent, dispersing uniformly, and then placing the mixture into a grinding machine to be ground to the fineness of below 40 mu m to form pre-refining slurry; placing the pre-refining slurry in a clean stirring kettle, sequentially adding a dispersing auxiliary agent, a defoaming agent, a dustproof auxiliary agent and the residual solvent under the stirring condition, uniformly mixing and stirring until the fineness is below 40 mu m; and (5) filtering and packaging.
The invention also provides application of any one of the antifouling paint in antifouling of a cooling seawater circulating pipeline of a nuclear power station.
Compared with the prior art, the invention has the following beneficial effects:
the invention can slowly and uniformly dissolve the toxic materials in seawater and release the borne toxic materials in a long-acting service period through a specially designed toxic material bearing formula, the effective period of prevention can be up to 5 years, a paint film does not need to be checked and repaired in the service period, and the invention is particularly suitable for seawater circulating pipelines or ships with low navigational speed.
Drawings
FIG. 1 shows the results of the seawater standing soaking performance test of the three antifouling paints in example 2.
FIG. 2 shows the results of the dynamic simulation performance test of example 2, wherein 4451 is a control coating.
FIG. 3 is a graph showing the consumption rate of the coating film in the dynamic simulation test of example 2.
FIG. 4 shows the results of the 4200h seawater immersion test and the 4200h cathodic disbondment test carried out with the antifouling paint coating of example 2.
Detailed Description
The present invention will be described in further detail with reference to specific embodiments in order to make the technical field better understand the scheme of the present invention.
EXAMPLE 1 antifouling paint preparation
TABLE 1 Long-term antifouling paint formulation
Figure BDA0001250854400000031
Figure BDA0001250854400000041
Please supplement the formulations for the two test coatings.
The preparation method comprises the following steps:
the solvent consists of dimethylbenzene and modified rosin-based polyoxyethylene liquid. Firstly, mixing liquid rosin resin, chlorinated rubber resin liquid, iron oxide red, nano calcium carbonate, cuprous oxide, titanium dioxide and part of solvent, uniformly dispersing, and then placing the mixture into a grinding machine to grind the mixture until the fineness is below 40 mu m to obtain pre-refining slurry; placing the pre-refining slurry in a clean stirring kettle, sequentially adding a dispersing auxiliary agent, a defoaming agent, a dustproof auxiliary agent and the residual solvent under the stirring condition, uniformly mixing and stirring until the fineness is below 40 mu m; and (5) filtering and packaging.
Example 2 product Performance testing
The antifouling paints of the two formulations of example 1 were tested for their performance, while a commercially available tin-free self-polishing antifouling paint was used as a control.
The antifouling performance dynamic simulation refers to GB/T7789-2007; the cathodic disbonding resistance test of the coating in seawater refers to GB/T7790-2008; the shallow sea soakability of the antifouling paint coating refers to GB/T5370-2007; the tap water soaking is to soak in tap water at 40 ℃ for 4 months to coat. The cathodic disbondment experiments of the antifouling paint 4200h after seawater immersion and 4200h after seawater immersion were carried out in accordance with norwegian norsosok M501.
And (3) performance detection results:
1. seawater standing soaking performance test
After being soaked in a certain sea area for 62 months, the result is shown in figure 1, the leftmost side of the sea area is a conventional control product, the adhesion of visible marine organisms is very serious, and the steel plate per se cannot be seen. The steel plates with the numbers 5542 and 5543 are coated with the antifouling paint, only a very small amount of small-volume marine organisms are attached after soaking, and the surface of the paint film is still smooth and complete.
2. And (3) dynamic simulation performance test:
the dynamic simulation test is to simulate the thickness of the coating thinning during service of the antifouling paint, and forms a relative rate in relation to time. Is an important index for inspecting antifouling performance.
Circumferential velocity in the test: 3-10 sections (1.54-5.14 m/s) of simulated circulating water pipeline flow velocity. Each period is 200h dynamic simulation experiment +1 month time of seawater immersion. For a total of 10 cycles.
Results referring to fig. 2, the control product coating film had developed a more severe blistering cracking phenomenon, while the coating films of nos. 5542 and 5543 were still smooth and flat.
Dynamic simulation experiment coating film consumption speed curve referring to fig. 3, the coating film consumption speed and service time of numbers 5542 and 5543 always show good linear relation, which shows that the coating film continuously plays an antifouling role in the service process.
3. Test of immersion property in 40 ℃ tap water
The coating films of numbers 5542 and 5543 have no cracking phenomenon after being soaked in tap water at 40 ℃ for 4 months, and the control products have severe cracking.
4. The cathodic disbondment test after 4200h seawater immersion of the epoxy primer (No. 5542) in the kit and 4200h seawater immersion was carried out according to norwegian NORSOK M501. The 20-year life cycle of the coating matched under the harsh maritime work condition in a natural state is verified through a 4200h simulation experiment. The simulation experiment proves that the matching of the epoxy primer coating completely meets the technical requirements of the standard M501.
The above description of the embodiments is only intended to facilitate the understanding of the core ideas of the present invention. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

Claims (4)

1. An antifouling paint is characterized by comprising the following components: the paint comprises liquid rosin resin, cuprous oxide, a dispersing auxiliary agent, iron oxide red, chlorinated rubber resin liquid, titanium dioxide, a defoaming agent, nano calcium carbonate, a dustproof auxiliary agent and a solvent, wherein the solvent contains dimethylbenzene, and the dosage of each component is as follows in parts by weight:
Figure FDA0002381327960000011
the solvent consists of xylene and modified rosin-based polyoxyethylene liquid.
2. The antifouling paint according to claim 1, wherein the modified rosin-based polyoxyethylene solution is used in an amount of 2 to 3 parts.
3. The preparation method of the antifouling paint as claimed in claim 1 or 2, wherein the liquid rosin resin, the chlorinated rubber resin liquid, the iron oxide red, the nano calcium carbonate, the cuprous oxide, the titanium dioxide and a part of the solvent are mixed, dispersed uniformly and then placed in a grinder to be ground to the fineness of less than 40 μm to form pre-refining slurry; placing the pre-refining slurry in a clean stirring kettle, sequentially adding a dispersing auxiliary agent, a defoaming agent, a dustproof auxiliary agent and the residual solvent under the stirring condition, uniformly mixing and stirring until the fineness is below 40 mu m; and (5) filtering and packaging.
4. Use of the antifouling paint according to claim 1 or 2 for antifouling of cooling seawater circulation pipes in nuclear power plants.
CN201710169894.0A 2017-03-21 2017-03-21 Antifouling paint and application thereof in antifouling of cooling seawater circulating pipeline of nuclear power station Expired - Fee Related CN106947391B (en)

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CN114752269B (en) * 2022-05-17 2022-12-09 福建福松新材料科技有限公司 Low-copper environment-friendly efficient self-polishing antifouling paint and preparation method thereof
WO2023232825A1 (en) * 2022-05-31 2023-12-07 Jotun A/S Waterborne antifouling composition
CN117820906B (en) * 2024-03-06 2024-07-05 成都彩星化工有限公司 Ship waterline super-antifouling paint and preparation method thereof

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US4313860A (en) * 1980-04-28 1982-02-02 The United States Of America As Represented By The Secretary Of The Navy Non-photochemically reactive antifouling paint
WO2003008505A2 (en) * 2001-07-17 2003-01-30 Foster-Miller, Inc. A method of preparing an anti-fouling coating
CN1204210C (en) * 2002-05-27 2005-06-01 周贻皓 Anti-fouling paint composition for ship and its preparing process
CN101967316B (en) * 2010-09-08 2013-01-09 中国乐凯胶片集团公司 Nontoxic antifouling paint for oceanographic ship and facilities and method for preparing paint
CN103436171A (en) * 2013-08-28 2013-12-11 广西梧州龙鱼漆业有限公司 Antifouling paint and preparation method thereof
CN104403448A (en) * 2014-10-23 2015-03-11 中油新星纳米工程技术有限公司 Nano cuprous oxide and nano silver compounded sea anti-fouling paint
CN104830179A (en) * 2015-05-22 2015-08-12 中国船舶重工集团公司第七二五研究所 Novel marine antifouling coating

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