CN105481491B - Full-automatic production system of bio-feritlizer - Google Patents
Full-automatic production system of bio-feritlizer Download PDFInfo
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- CN105481491B CN105481491B CN201610059346.8A CN201610059346A CN105481491B CN 105481491 B CN105481491 B CN 105481491B CN 201610059346 A CN201610059346 A CN 201610059346A CN 105481491 B CN105481491 B CN 105481491B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 239000003337 fertilizer Substances 0.000 claims abstract description 103
- 238000004806 packaging method and process Methods 0.000 claims abstract description 56
- 238000005303 weighing Methods 0.000 claims abstract description 50
- 238000000855 fermentation Methods 0.000 claims abstract description 34
- 230000004151 fermentation Effects 0.000 claims abstract description 33
- 238000001514 detection method Methods 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims description 56
- 238000007599 discharging Methods 0.000 claims description 41
- 239000000428 dust Substances 0.000 claims description 38
- 238000009958 sewing Methods 0.000 claims description 30
- 238000007493 shaping process Methods 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 20
- 238000003756 stirring Methods 0.000 claims description 18
- 238000012216 screening Methods 0.000 claims description 11
- 238000012856 packing Methods 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 13
- 238000001035 drying Methods 0.000 description 4
- 238000005469 granulation Methods 0.000 description 4
- 230000003179 granulation Effects 0.000 description 4
- 230000002045 lasting effect Effects 0.000 description 4
- 238000011068 loading method Methods 0.000 description 4
- 239000013618 particulate matter Substances 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000002154 agricultural waste Substances 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 238000009957 hemming Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 230000000813 microbial effect Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000012856 weighed raw material Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- Biotechnology (AREA)
- Health & Medical Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Molecular Biology (AREA)
- Organic Chemistry (AREA)
- Fertilizers (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention provides a full-automatic production system of a bio-fertilizer, which comprises automatic batching equipment, a main belt conveyor arranged below the automatic batching equipment, a bucket elevator arranged at the front end of the main belt conveyor, a pneumatic distributor connected with the bucket elevator, a fermentation device and a double helix mixer connected with the pneumatic distributor, a granulator arranged at the front end of the fermentation device, an automatic weighing and packaging device arranged at the front end of the granulator, a bag arranging device arranged at the front end of the automatic weighing and packaging device, a detection device arranged at the front end of the bag arranging device, an ink-jet printer arranged at the front end of the detection device, and a robot stacker arranged at the front end of the ink-jet printer. The invention has the following advantages: the whole system only needs 2-3 managers, so that the manual intervention is less, the automation degree is high, the production efficiency can be greatly improved, and the production cost is reduced; can improve the utilization rate of the fertilizer and reduce the occupied area and the investment of purchasing land in the early period.
Description
Technical Field
The invention relates to a bio-fertilizer production device, in particular to a full-automatic bio-fertilizer production system.
Background
Agricultural wastes such as decomposed padding and the like generated in the culture process of the microbial fermentation bed are environment-friendly natural fertilizers, and the decomposed padding is inoculated with microbes, so that various biological matrixes and biological fertilizers can be prepared after microbial fermentation, and the biological matrixes and the biological fertilizers are widely applied to cultivation of vegetables, flowers and the like, and the cyclic utilization of the agricultural wastes is realized. However, the whole production process of the biological matrix or the biological fertilizer is complex, and the whole production process needs to be divided into a plurality of processes such as material preparation, fermentation drying, weighing and packaging, shaping, detection, ink jet, stacking and the like for treatment. In the prior art, when the biological matrix or the biological fertilizer is produced, a plurality of processes are independent, and most of the processes need human intervention, such as stacking, batching and the like are manually completed; furthermore, in the actual production process, the decomposed bedding materials are usually mixed or fermented and then directly packaged without further treatment of the fertilizer. Therefore, the prior art has the following defects: 1. the manual intervention is more, the automation degree is low, the production efficiency is low, and the production cost is high; 2. the fertilizer is directly packaged after being mixed or fermented, and when the fertilizer is used, the fertilizer is in a loose state and cannot play a lasting role, and the fertilizer easily flows away with water, so that the fertilizer is wasted; 3. many processes are independent, so the occupied area is large, and the early investment cost is high.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a full-automatic production system of bio-fertilizer, which can realize full-automatic production of bio-fertilizer, improve the overall production efficiency and reduce the personnel investment.
The invention is realized by the following steps: a full-automatic production system of bio-fertilizer comprises an automatic batching device, a main belt conveyor, a bucket elevator, a pneumatic distributor, a fermentation device, a granulator, a double-spiral mixer, an automatic weighing and packaging device, a bag arranging device, a detection device, an ink-jet printer, an automatic tray conveyor, a robot stacker crane and a main control device;
the automatic batching equipment is arranged above the main belt conveyor; the bucket elevator is arranged at the front end of the main belt conveyor, a feeding bin is arranged at the bottom feeding end of the bucket elevator, the main belt conveyor extends forwards to a position right above the feeding bin, and materials are fed into the feeding bin through the main belt conveyor when the bucket elevator is used;
the pneumatic distributor is connected with the discharge end at the top of the bucket elevator and is used for discharging in two ways, wherein one way is connected to the fermentation device, and the other way is connected to the double-helix mixer; the granulator is arranged at the front end of the fermentation device, and the feed end of the granulator is communicated with the discharge end of the fermentation device;
the automatic weighing and packaging device is arranged at the front ends of the double-screw mixer and the granulator, a packaging bin is arranged at the top of the automatic weighing and packaging device, and the discharge ends of the double-screw mixer and the granulator are connected with the packaging bin;
the bag arranging device is arranged at the front end of the automatic weighing and packaging device, and a first conveyor is arranged below the bag arranging device; the detection device is arranged at the front end of the bag arranging device, and a second conveyor is arranged below the detection device; the ink-jet printer is arranged at the front end of the detection device, a third conveyor is arranged below the ink-jet printer, and a placing frame is arranged at the front end of the third conveyor; the robot stacker crane is arranged at the front end of the placing rack, and the automatic tray conveyor is arranged on any side of the placing rack;
the automatic batching equipment, the main belt conveyor, the bucket elevator, the pneumatic distributor, the fermentation device, the granulator, the double-helix mixer, the automatic weighing and packaging device, the bag arranging device, the detection device, the ink-jet printer, the automatic tray conveyor and the robot stacker are all connected with the main control device.
Furthermore, the automatic batching equipment comprises a plurality of main material batching bins and a plurality of auxiliary material batching bins, a main belt flow scale is arranged below a discharge port of each main material batching bin, and an auxiliary belt flow scale is arranged below a discharge port of each auxiliary material batching bin; each main belt flow scale and each auxiliary belt flow scale are connected with an alarm; each main material proportioning bin and each auxiliary material proportioning bin are provided with an oscillator; and each alarm and the oscillator are connected with the master control device.
Furthermore, the fermentation device comprises a closed roller, a rotating mechanism, a blower, a dust removal device, a heating device, a temperature detector, a humidity detector and a control valve; the closed type roller is arranged on the rotating mechanism and is driven to rotate by the rotating mechanism; the blower is connected with the heating device, and the heating device is communicated with the inside of the closed type roller; the inner wall of the closed type roller is provided with a stirring mechanism, the middle of the closed type roller is transversely provided with at least one sprinkling pipe, the sprinkling pipe is connected with an external water inlet pipe, and a plurality of small holes are uniformly formed in the sprinkling pipe; the feeding end of the closed roller is provided with a feeding channel, and the discharging end is provided with a discharging channel and an air outlet channel; the dust removal device is communicated with the air outlet channel, the pneumatic distributor is communicated with the feeding channel, and the granulator is communicated with the discharging channel; the temperature detector, the humidity detector, the control valve, the rotating mechanism, the air blower, the dust removal device and the heating device are all connected with the master control device.
Furthermore, the closed type roller comprises a roller body, a feeding end cover and a discharging end cover, wherein the roller body is transversely arranged on the rotating mechanism and is driven to rotate by the rotating mechanism; the feeding end cover seals the feeding end of the cylinder body, and the heating device and the feeding channel are connected with the feeding end cover; the discharging end cover seals the discharging end of the cylinder body, the discharging channel is connected with the bottom of the discharging end cover, a discharging port is arranged on the cylinder body at a position corresponding to the discharging channel, and an inserting plate is inserted into the discharging port; the air outlet channel is connected with the top of the discharging end cover; the feeding end cover and the discharging end cover are both fixedly arranged on a rack; an observation window is arranged on the discharge end cover; the temperature detector and the humidity detector are arranged on the feeding end cover or the discharging end cover, and the control valve is arranged on the external water inlet pipe.
Furthermore, the dust removal device comprises a cyclone dust collector and a bag-type dust collector, the cyclone dust collector is connected with the air outlet channel, and the bag-type dust collector is connected with the cyclone dust collector;
the rotating mechanism comprises two pinions and at least one motor, and each pinion is driven to rotate by the motor; the outer surface of the cylinder body is annularly provided with two gear strips, and each gear strip is meshed with a small gear;
the stirring mechanism comprises a plurality of arc-shaped stirring sheets, and each arc-shaped stirring sheet is fixed in the barrel through a protrusion.
Further, the feeding end of the closed roller is inclined upwards by 5-10 degrees.
Furthermore, the automatic weighing and packaging device comprises an automatic weighing and packaging scale, an automatic bag supplying machine, an automatic bag clamping device and a transverse trolley; the automatic weighing packaging scale is arranged at the bottom of the packaging bin; the automatic bag feeding machine is arranged on one side of the automatic weighing and packaging scale, and a bag is grabbed by the automatic bag feeding machine and placed below the automatic weighing and packaging scale when the automatic weighing and packaging scale is used; the automatic bag clamping device is arranged on the automatic weighing and packaging scale, and clamps a bag and opens the opening of the bag when in use; the transverse moving trolley is arranged on a trolley guide rail and is positioned below the automatic weighing and packaging scale, and bagged fertilizers are conveyed through the transverse moving trolley during use.
Further, the bag finishing device comprises a folding and bag sewing machine, a bag pouring machine and a shaping machine; the first conveyor comprises a bag sewing conveyor, a bag pouring conveyor and a shaping conveyor; the bag sewing and conveying machine is arranged at the front end of the trolley guide rail, the folding and bag sewing machine is arranged above the bag sewing and conveying machine, and a bag opening is folded and sewn tightly by the folding and bag sewing machine when the bag sewing and conveying machine is used; the bag-pouring conveyor is arranged at the front end of the bag-sewing conveyor, the bag-pouring machine is arranged on one side of the bag-pouring conveyor, and bags filled with fertilizer are pushed to the bag-pouring machine through the bag-pouring machine when the bag-pouring conveyor is used; the shaping conveyor is arranged at the front end of the bag-inverting conveyor, the shaping conveyor is arranged above the shaping conveyor, and the pushed bags are shaped through the shaping conveyor during use.
Furthermore, the detection device comprises a weight rechecking machine and an automatic rejecting machine; the second conveyor comprises a rechecking conveyor and a screening conveyor; the rechecking conveyor is arranged at the front end of the shaping conveyor, the weight rechecking machine is arranged above the rechecking conveyor, and the weight of the bagged fertilizer is detected by the weight rechecking machine when the fertilizer rechecking machine is used; the screening conveyer sets up the front end of reinspection conveyer, the automatic rejecting machine setting is in one side of screening conveyer is played out through this automatic rejecting machine will detect unqualified fertilizer bag during the use.
The invention has the following advantages: 1. the whole system only needs 2-3 managers, so that the manual intervention is less, the automation degree is high, the production efficiency can be greatly improved, and the production cost is reduced; 2. the fermented fertilizer can be granulated, so that the lasting effect of the fertilizer is favorably exerted, the fertilizer is not easy to flow away with water, and the utilization rate of the fertilizer can be improved; 3. all procedures of the whole system are tightly combined together, so that the floor area and the investment of purchasing places in the early period can be reduced; 4. can ferment and dry fertilizer simultaneously in closed cylinder, consequently not only it is extremely convenient to use, and be provided with dust collector, can detach dust, particulate matter etc. prevents that dust, particulate matter from influencing the surrounding environment along with wind and gaseous emission.
Drawings
The invention will be further described with reference to the following examples with reference to the accompanying drawings.
FIG. 1 is a top view of the fully automatic production system for bio-fertilizer of the present invention.
Fig. 2 is a front view (tray-removed automatic conveyor) of the bio-fertilizer full-automatic production system of the present invention.
FIG. 3 is a schematic view of the fermentation apparatus according to the present invention.
Fig. 4 is a left side view of fig. 3.
FIG. 5 is a cross-sectional view of the closed drum of the present invention taken along the direction A-A.
Fig. 6 is a sectional view of the closed-type drum of the present invention taken along the direction B-B.
FIG. 7 is a schematic view of the structure of the automatic dispensing apparatus of the present invention.
Fig. 8 is a schematic structural view of the automatic weighing and packaging device of the invention.
Fig. 9 is a schematic structural view of the bag-filling device of the present invention.
FIG. 10 is a schematic structural diagram of the detecting device of the present invention.
Wherein, 1-automatic batching equipment, 11-main material batching bin, 12-auxiliary material batching bin, 13-main belt flow scale, 14-auxiliary belt flow, 15-alarm, 16-oscillator, 2-main belt conveyor, 3-bucket elevator, 31-feeding bin, 4-pneumatic distributor, 5-fermentation device, 51-closed roller, 52-rotating mechanism, 53-blower, 54-dust-removing device, 541-cyclone dust-removing device, 542-bag dust-removing device, 55-heating device, 56-temperature detector, 57-humidity detector, 58-control valve, 511-stirring mechanism, 5111-arc stirring sheet, 5112-protrusion, 512-sprinkling pipe, 513-external water inlet pipe, 514-feeding channel, 515-a discharge channel, 516-an air outlet channel, 51 a-a cylinder, 511 a-a gear strip, 51 b-a feeding end cover, 51 c-a discharge end cover, 51 d-a discharge port, 51 e-a frame, 51 f-a bearing, 511 f-an inner ring, 512 f-an outer ring, 5121-a small hole, 521-a small gear, 522-a motor, 6-a granulator, 7-a double-screw mixer, 8-an automatic weighing and packaging device, 81-a packaging bin, 82-an automatic weighing and packaging scale, 83-an automatic bag supply machine, 84-an automatic bag clamping device, 85-a traversing trolley, 851-a trolley guide rail, 9-a bag finishing device, 91-a first conveyor, 911-a bag sewing and conveying machine, 912-a bag pouring conveyor, 913-a shaping conveyor, 92-folding and bag sewing machine, 93-bag pouring machine, 94-shaping machine, 10-detection device, 101-second conveyor, 1011-rechecking conveyor, 1012-screening conveyor, 102-weight rechecking machine, 103-automatic removing machine, a-ink-jet printer, a 1-third conveyor, b-tray automatic conveyor, c-robot stacker and d-placing rack.
Detailed Description
Referring to fig. 1 to 10, a full-automatic bio-fertilizer production system includes an automatic batching apparatus 1, a main belt conveyor 2, a bucket elevator 3, a pneumatic distributor 4, a fermentation device 5, a granulator 6, a twin-screw mixer 7, an automatic weighing and packaging device 8, a bag arranging device 9, a detection device 10, an inkjet printer a, a tray automatic conveyor b, a robot stacker c and a general control device (not shown);
the automatic batching equipment 1 is arranged above the main belt conveyor 2; bucket elevator 3 sets up the front end of main belt conveyor 2, and this bucket elevator 3 is provided with a feeding storehouse 31 at bottom feed end, main belt conveyor 2 extends forward to directly over feeding storehouse 31, during the use through main belt conveyor 2 advances the material into feeding storehouse 31. Among these, the purpose of using the bucket elevator 3 is: on one hand, the high space can be fully utilized to reduce the occupied area and the ground purchasing cost; on the other hand, the materials are conveyed to a high position, so that the pneumatic distributor 4 is favorable for better distributing the materials; the purpose of using the belt conveyor 2 is: because the decomposed padding contains a large amount of crude fibers and has a large water content, although some dust can be generated during the transportation by using the belt, the belt transportation is suitable for open operation, long fibers can be picked out to prevent the long fibers from being blocked in equipment, and the cost of using the belt is relatively low.
The pneumatic distributor 4 is connected with the discharge end at the top of the bucket elevator 3, the pneumatic distributor 4 discharges materials in two paths, one path of the materials is connected to the fermentation device 5, when granulation is to be carried out, the materials are conveyed to the fermentation device 5 for fermentation and drying, the other path of the materials is connected to the double-screw mixer 7, and when direct bagging is to be carried out, the materials are conveyed to the double-screw mixer 7 for uniform mixing; the granulator 6 is arranged at the front end of the fermentation device 5, the feeding end of the granulator 6 is communicated with the discharging end of the fermentation device 5, and the granulator 6 is used for feeding fermented and dried fertilizer to the granulator 6 for granulation, and the granulation has the advantages that: on one hand, the commodity of the produced fertilizer can be improved, and on the other hand, the granulated fertilizer can play a lasting role and is not easy to run away with water;
the automatic weighing and packaging device 8 is arranged at the front end of the double-screw mixer 7 and the granulator 6, a packaging bin 81 is arranged at the top of the automatic weighing and packaging device 8, and the discharge ends of the double-screw mixer 7 and the granulator 6 are connected with the packaging bin 81 and are used for feeding the mixed fertilizer or granulated fertilizer into the packaging bin 81 to be packaged;
the bag finishing device 9 is arranged at the front end of the automatic weighing and packaging device 8, and a first conveyor 91 is arranged below the bag finishing device 9; the detection device 10 is arranged at the front end of the bag arranging device 9, and a second conveyor 101 is arranged below the detection device 10; the ink-jet printer a is arranged at the front end of the detection device 10, a third conveyor a1 is arranged below the ink-jet printer a, and a placing rack d is arranged at the front end of the third conveyor a 1; the robot stacker c is arranged at the front end of the placing rack d, and the automatic tray conveyor b is arranged on any side of the placing rack d; when the fertilizer stacking machine is used, the tray is automatically conveyed to a designated position through the automatic tray conveyor b, and then fertilizer is taken down from the placing rack d and placed into the tray by the aid of the robot stacker c.
The automatic batching equipment 1, the main belt conveyor 2, the bucket elevator 3, the pneumatic distributor 4, the fermentation device 5, the granulator 6, the double-helix mixer 7, the automatic weighing and packaging device 8, the bag arranging device 9, the detection device 10, the ink-jet printer a, the automatic tray conveyor b and the robot stacker c are all connected with the master control device so as to control the running of all the equipment through the master control device.
Please refer to fig. 7, the automatic batching apparatus 1 includes a plurality of main material batching bins 11 and a plurality of auxiliary material batching bins 12, a main belt flow scale 13 is disposed below a discharge port of each main material batching bin 11, an auxiliary belt flow scale 14 is disposed below a discharge port of each auxiliary material batching bin 12, and when in use, the flow rate of the main belt flow scale 13 or the auxiliary belt flow scale 14 can be controlled, so that various materials can be fed according to a set proportion; each main belt flow scale 13 and each auxiliary belt flow scale 14 are connected with an alarm 15 for timely alarming when abnormity occurs; each main material proportioning bin 11 and each auxiliary material proportioning bin 12 are respectively provided with an oscillator 16 for oscillation during blanking so as to prevent material blockage; each alarm 15 and the oscillator 16 are connected with the master control device.
In the preferred embodiment, please refer to fig. 3 to 6, wherein the fermentation device 5 includes a closed drum 51, a rotating mechanism 52, a blower 53, a dust collector 54, a heater 55, a temperature detector 56, a humidity detector 57 and a control valve 58. The closed type roller 51 is arranged on the rotating mechanism 52, and the closed type roller 51 is driven to rotate by the rotating mechanism 52; the blower 53 is connected with the heating device 55, the heating device 55 is communicated with the inside of the closed type roller 51, and in the implementation, the heating device 55 can heat the air sent by the blower 53 and send the heated hot air into the closed type roller 51; the inner wall of the closed-type drum 51 is provided with a stirring mechanism 511. At least one water spraying pipe 512 is transversely arranged in the middle of the closed roller 51, the water spraying pipe 512 is connected with an external water inlet pipe 513, and water can be sent to the water spraying pipe 512 through the external water inlet pipe 513 in the fermentation process; the feeding end of the closed roller 51 is provided with a feeding channel 514, and the discharging end is provided with a discharging channel 515 and an air outlet channel 516; the dust removal device 54 is communicated with the air outlet channel 516, the pneumatic distributor 5 is communicated with the feeding channel 514, and the granulator 6 is communicated with the discharging channel 515; the temperature detector 56, the humidity detector 57, the control valve 58, the rotating mechanism 52, the blower 53, the dust removing device 54 and the heating device 55 are all connected with the general control device.
The closed drum 51 comprises a drum body 51a, a feeding end cover 51b and a discharging end cover 51c, wherein the drum body 51a is transversely arranged on the rotating mechanism 52, and the drum body 51a is driven to rotate by the rotating mechanism 52; the feeding end cover 51b closes the feeding end of the cylinder body 51a, and the heating device 55 and the feeding channel 514 are connected with the feeding end cover 51 b; the discharge end cover 51c closes the discharge end of the cylinder body 51a, the discharge channel 515 is connected with the bottom of the discharge end cover 51c, the cylinder body 51a is provided with a discharge hole 51d at a position corresponding to the discharge channel 515, an insert plate (not shown) is inserted into the discharge hole 51d, and when the insert plate is opened, fertilizer falls into the discharge pipeline 515; the air outlet channel 516 is connected with the top of the discharge end cover 51 c; the feeding end cover 51b and the discharging end cover 51c are both fixedly arranged on a machine frame 51e, and during specific implementation, the feeding end cover 51b and the discharging end cover 51c can be connected with the cylinder body 51a through a bearing 51f, wherein an inner ring 511f of the bearing 51f is fixedly sleeved on the cylinder body 51a, an outer ring 512f of the bearing 51f is fixed inside the feeding end cover 51b or the discharging end cover 51c, and therefore when the cylinder body 51a rotates, the feeding end cover 51b and the discharging end cover 51c cannot rotate along with the rotation. One end of the sprinkling pipe 512 is fixed on the inner surface of the feeding end cap 51b, and a plurality of small holes 5121 are uniformly arranged on the sprinkling pipe 512 to realize uniform sprinkling into the cylinder body 51 a. The discharging end cover 51c is provided with an observation window 511c, and in the fermentation process, the observation window 511c can be opened to check the fermentation condition of the material. The temperature detector 56 and the humidity detector 57 are arranged on the feeding end cover 51b or the discharging end cover 51c, and the control valve 58 is arranged on the external water inlet pipe 513; in practice, the temperature detector 56 and the humidity detector 57 will send the detected temperature and humidity to the general control device, and the general control device can control the heating temperature of the heating device 55 and the water inflow of the external water inlet pipe 513 according to the received temperature and humidity. The feed end of the closed roller 51 is inclined upwards by 5-10 degrees, so that in the rotating process of the closed roller 51, fertilizer can go from the high end to the bottom end and is finally discharged from the discharge channel 515.
The rotating mechanism 52 comprises two pinions 521 and at least one motor 522, and each pinion 521 is driven to rotate by the motor 522; the outer surface of the cylinder body 51a is provided with two gear strips 511a in a ring shape, each gear strip 511a is meshed with a pinion 521, when the motor 522 drives the pinion 521 to rotate, the pinion 521 drives the cylinder body 51a to rotate through the gear strips 511a, and in specific implementation, the material can flow back and forth in the cylinder body 51a by controlling the forward and reverse rotation of the motor 522.
The stirring mechanism 511 includes a plurality of arc-shaped stirring pieces 5111, and each arc-shaped stirring piece 5111 is fixed inside the cylinder 51a through a protrusion 5112. In the rotating process of the cylinder 51a, the arc-shaped stirring pieces 5111 can break and stir the fertilizer, prevent the material from caking, and influence the sufficient mixing and fermentation of the material.
The dust removing device 54 includes a cyclone 541 and a bag-type dust remover 542, the cyclone 541 is connected to the air outlet channel 516, and the bag-type dust remover 542 is connected to the cyclone 541. During specific implementation, the wind and the gas sent into the closed type roller 51 pass through the wind outlet channel and pass through the cyclone dust collector 541 firstly, and then pass through the bag-type dust collector 542 to discharge the wind and the gas, in the process, larger particulate matters carried in the wind and the gas can be removed through the cyclone dust collector 541, and small particulate matters such as dust in the wind and the gas can be removed through the bag-type dust collector 542, so that the discharged wind and the gas are ensured not to pollute the environment.
Referring to fig. 8, the automatic weighing and packing apparatus 8 includes an automatic weighing and packing scale 82, an automatic bag feeder 83, an automatic bag gripper 84, and a traverse carriage 85; the automatic weighing packing scale 82 is arranged at the bottom of the packing bin 81; the automatic bag supply machine 83 is arranged on one side of the automatic weighing and packaging scale 82, and when the automatic weighing and packaging scale is used, a bag is grabbed through the automatic bag supply machine 83 and is placed below the automatic weighing and packaging scale 82; the automatic bag clamping device 84 is arranged on the automatic weighing and packaging scale 82, and when the automatic weighing and packaging scale is used, a bag is clamped by the automatic bag clamping device 84 and the opening of the bag is opened; the cross travelling trolley 85 is arranged on a trolley guide rail 851 and is positioned below the automatic weighing and packaging scale 82, and bagged fertilizer is conveyed through the cross travelling trolley 85 when the fertilizer is used. In actual use, fertilizer to be bagged is weighed by the automatic weighing and packaging scale 82, and meanwhile, an empty bag is automatically sucked by the automatic bag feeding machine 83 and delivered to the automatic bag clamping machine 84; then clamping the bag by using an automatic bag clamping device 84 and opening the bag opening, and simultaneously, automatically weighing a packaging scale 82 and filling the weighed fertilizer into an empty bag; finally, the automatic bag gripper 84 delivers the bagged fertilizer to the traverse carriage 85, and the traverse carriage 85 feeds the fertilizer to the next process.
Referring to fig. 9, the bag shaping device 9 includes a folding and sewing machine 92, a bag inverting machine 93 and a shaping machine 94; the first conveyor 91 comprises a bag sewing conveyor 911, a bag inverting conveyor 912 and a shaping conveyor 913; the bag sewing conveyor 911 is arranged at the front end of the trolley guide rail 851, the hemming and bag sewing machine 92 is arranged above the bag sewing conveyor 911, and when the bag sewing machine is used, the bag opening is hemmed and sewn tightly by the hemming and bag sewing machine 911; the bag inverting conveyor 912 is arranged at the front end of the bag sewing conveyor 911, the bag inverting machine 93 is arranged at one side of the bag inverting conveyor 912, and bags filled with fertilizer are pushed to the bag inverting machine 93 when the bag inverting machine is used; the shaping conveyor 913 is disposed at the front end of the bag inverting conveyor 912, and the shaping machine 94 is disposed above the shaping conveyor 913, so that the pushed bags are shaped by the shaping machine 94 when in use. In actual use, the conveyed fertilizer bag is firstly folded and sewed by using a folding and sewing machine 92, and then the sewed fertilizer bag is conveyed to a bag pouring machine 93; then the tape rewinder 93 automatically pushes the fertilizer bag and conveys the pushed fertilizer bag to the shaper 94; finally, the fertilizer bag is shaped by a shaper 94, which includes flattening the top, ends, etc. of the fertilizer bag and feeding the shaped fertilizer bag to the next process.
Referring to fig. 10, the detecting device 10 includes a weight rechecking machine 102 and an automatic rejecting machine 103; the second conveyor 101 comprises a rechecking conveyor 1011 and a screening conveyor 1012; the rechecking conveyor 1011 is arranged at the front end of the shaping conveyor 913, the weight rechecking machine 102 is arranged above the rechecking conveyor 1011, and the weight of the bagged fertilizer is detected by the weight rechecking machine 102 when the fertilizer rechecking machine is used; screening conveyer 1012 sets up the front end of reinspection conveyer 1011, automatic rejecting machine 103 sets up one side of screening conveyer 1012, will detect unqualified fertilizer bag through this automatic rejecting machine 103 and play out during the use. When the fertilizer bag weight rechecking machine is used, the weight rechecking machine 102 rechecks the weight of the fertilizer, informs the automatic rejecting machine 103 of a detection result, and simultaneously conveys the fertilizer bag to the automatic rejecting machine 103; if the detection result received by the automatic removing machine 103 is qualified, the fertilizer is sent to a placing rack d for stacking by a robot stacker c; if the detection result received by the automatic rejecting machine 103 is unqualified, the fertilizer is rejected for recycling and re-production.
The working principle of the invention is as follows: loading main raw materials such as decomposed padding and the like into a main material proportioning bin 11 (when in actual loading, a forklift and the like can be used for automatically shoveling materials into the main material proportioning bin 11), and loading auxiliary materials to be added into an auxiliary material proportioning bin 12; the main control device controls the main belt flow scale 13 and the auxiliary belt flow scale 14 to weigh raw materials and auxiliary materials according to a set proportion, the weighed raw materials and auxiliary materials are sent to the main belt conveyor 2, and the main belt conveyor 2 can send the raw materials and auxiliary materials into the feeding bin 31 of the bucket elevator 3; then, the bucket elevator 3 conveys the materials upwards to the pneumatic distributor 4, when the materials are to be granulated, the materials are conveyed to the fermentation device 5, when the materials are to be directly bagged, the materials are conveyed to the double-helix mixer 7 to be uniformly mixed, and the uniformly mixed fertilizer is conveyed to the packaging material bin 81;
after the materials enter the fermentation device 5, the main control device controls the air blower 53 to supply air into the cylinder 51a (the heating device 55 can also be controlled to heat the air), and controls the external water inlet pipe 513 to supply water to the sprinkling pipe 512 so as to uniformly sprinkle the water on the materials in the cylinder 51 a; meanwhile, the motor 522 is controlled to rotate forwards and backwards, so that the barrel body 51a is driven to rotate back and forth, the materials flow back and forth in the barrel body 51a, and the materials are fermented fully. After fermentation is completed, the main control device controls the external water inlet pipe 513 to stop sending water to the sprinkling pipe 512, controls the heating device 55 to heat air according to the set temperature, and sends the hot air into the barrel 51a to dry the fermented fertilizer; meanwhile, the motor 522 is controlled to rotate towards a certain direction, so that the barrel body 51a is driven to rotate, and in the rotating process, the arc-shaped stirring pieces 5111 can break and stir the fertilizer to prevent the material from caking and influence the drying effect. After the drying is finished, the inserting plate is opened to convey the fertilizer to the granulator 6 for granulation, the granulated fertilizer is conveyed to the packaging bin 81, meanwhile, air and gas are conveyed to the cyclone dust collector 541 through the air outlet channel 516, and then conveyed to the bag-type dust collector 542 for discharge.
The automatic weighing and packaging scale 82 is controlled by the master control device to weigh the fertilizer to be bagged, and the automatic bag supply machine 83 is controlled to automatically suck an empty bag and deliver the empty bag to the automatic bag clamping device 84; then controlling the automatic bag clamping device 84 to clamp the bag and open the bag opening, and controlling the automatic weighing and packaging scale 82 to load the weighed fertilizer into an empty bag; then the automatic bag clamping device 84 is controlled to deliver the bagged fertilizer to the traversing trolley 85, and the fertilizer bag is conveyed to the flanging and bag sewing machine 92 through the traversing trolley 85; the bag folding and sewing machine 92 folds and sews the conveyed fertilizer bags, and then conveys the sewed fertilizer bags to the bag inverting machine 93 through the bag sewing conveyor 911; the tape rewinder 93 automatically pushes the fertilizer bags and conveys the pushed fertilizer bags to the shaper 94 through the bag-pouring conveyor 912; the shaper 94 shapes the fertilizer bag, including flattening the top, end, etc. of the fertilizer bag, and delivers the shaped fertilizer bag to the gravimetric review machine 102 via the shaping conveyor 913; the weight rechecking machine 102 rechecks the weight of the fertilizer, informs the automatic rejecting machine 103 of the detection result, and simultaneously conveys the fertilizer bag to the automatic rejecting machine 103 through the rechecking conveyor 1011; if the detection result received by the automatic rejecting machine 103 is qualified, the fertilizer is conveyed to a placing rack d through a screening conveyor 1012 to be stacked by a robot stacker c; and if the detection result received by the automatic rejecting machine 103 is unqualified, rejecting the fertilizer for recycling and re-production.
The automatic tray conveyor b is controlled by the master control device to automatically convey the tray to the designated position, and then the robot stacker c is controlled to take the fertilizer off the placing rack d and place the fertilizer into the tray so as to be conveyed to a loading position for use.
In summary, the invention has the following advantages: 1. the whole system only needs 2-3 managers, so that the manual intervention is less, the automation degree is high, the production efficiency can be greatly improved, and the production cost is reduced; 2. the fermented fertilizer can be granulated, so that the lasting effect of the fertilizer is favorably exerted, the fertilizer is not easy to flow away with water, and the utilization rate of the fertilizer can be improved; 3. all procedures of the whole system are tightly combined together, so that the floor area and the investment of purchasing land in the early stage can be reduced; 4. can ferment and dry fertilizer simultaneously in closed cylinder, consequently not only it is extremely convenient to use, and be provided with dust collector, can detach dust, particulate matter etc. prevents that dust, particulate matter from influencing the surrounding environment along with wind and gaseous emission.
Although specific embodiments of the invention have been described above, it will be understood by those skilled in the art that the specific embodiments described are illustrative only and are not limiting upon the scope of the invention, and that equivalent modifications and variations can be made by those skilled in the art without departing from the spirit of the invention, which is to be limited only by the appended claims.
Claims (9)
1. The full-automatic production system of bio-feritlizer which characterized in that: comprises an automatic batching device, a main belt conveyor, a bucket elevator, a pneumatic distributor, a fermentation device, a granulator, a double-spiral mixer, an automatic weighing and packaging device, a bag arranging device, a detection device, an ink-jet printer, a tray automatic conveyor, a robot stacker crane and a main control device;
the automatic batching equipment is arranged above the main belt conveyor; the bucket elevator is arranged at the front end of the main belt conveyor, a feeding bin is arranged at the feeding end at the bottom of the bucket elevator, the main belt conveyor extends forwards to be right above the feeding bin, and when the bucket elevator is used, materials are fed into the feeding bin through the main belt conveyor;
the pneumatic distributor is connected with the discharge end at the top of the bucket elevator and is used for discharging in two ways, wherein one way is connected to the fermentation device, and the other way is connected to the double-helix mixer; the granulator is arranged at the front end of the fermentation device, and the feeding end of the granulator is communicated with the discharging end of the fermentation device;
the automatic weighing and packaging device is arranged at the front ends of the double-screw mixer and the granulator, a packaging bin is arranged at the top of the automatic weighing and packaging device, and the discharge ends of the double-screw mixer and the granulator are connected with the packaging bin;
the bag arranging device is arranged at the front end of the automatic weighing and packaging device, and a first conveyor is arranged below the bag arranging device; the detection device is arranged at the front end of the bag arranging device, and a second conveyor is arranged below the detection device; the ink-jet printer is arranged at the front end of the detection device, a third conveyor is arranged below the ink-jet printer, and a placing frame is arranged at the front end of the third conveyor; the robot stacker crane is arranged at the front end of the placing rack, and the automatic tray conveyor is arranged on any side of the placing rack;
the automatic batching equipment, the main belt conveyor, the bucket elevator, the pneumatic distributor, the fermentation device, the granulator, the double-helix mixer, the automatic weighing and packaging device, the bag arranging device, the detection device, the ink-jet printer, the automatic tray conveyor and the robot stacker are all connected with the main control device.
2. The full-automatic bio-fertilizer production system according to claim 1, wherein: the automatic batching equipment comprises a plurality of main material batching bins and a plurality of auxiliary material batching bins, wherein a main belt flow scale is arranged below a discharge port of each main material batching bin, and an auxiliary belt flow scale is arranged below a discharge port of each auxiliary material batching bin; each main belt flow scale and each auxiliary belt flow scale are connected with an alarm; each main material proportioning bin and each auxiliary material proportioning bin are provided with an oscillator; and each alarm and the oscillator are connected with the master control device.
3. The full-automatic bio-fertilizer production system according to claim 1, wherein: the fermentation device comprises a closed roller, a rotating mechanism, an air blower, a dust removal device, a heating device, a temperature detector, a humidity detector and a control valve; the closed type roller is arranged on the rotating mechanism and is driven to rotate by the rotating mechanism; the blower is connected with the heating device, and the heating device is communicated with the inside of the closed type roller; the inner wall of the closed type roller is provided with a stirring mechanism, the middle of the closed type roller is transversely provided with at least one sprinkling pipe, the sprinkling pipe is connected with an external water inlet pipe, and a plurality of small holes are uniformly formed in the sprinkling pipe; the feeding end of the closed drum is provided with a feeding channel, and the discharging end is provided with a discharging channel and an air outlet channel; the dust removal device is communicated with the air outlet channel, the pneumatic distributor is communicated with the feeding channel, and the granulator is communicated with the discharging channel; the temperature detector, the humidity detector, the control valve, the rotating mechanism, the air blower, the dust removal device and the heating device are all connected with the master control device.
4. The full-automatic production system of bio-fertilizer of claim 3, characterized in that: the closed type roller comprises a roller body, a feeding end cover and a discharging end cover, wherein the roller body is transversely arranged on the rotating mechanism and is driven to rotate by the rotating mechanism; the feeding end cover seals the feeding end of the cylinder body, and the heating device and the feeding channel are connected with the feeding end cover; the discharging end cover seals the discharging end of the cylinder body, the discharging channel is connected with the bottom of the discharging end cover, a discharging port is arranged on the cylinder body at a position corresponding to the discharging channel, and an inserting plate is inserted into the discharging port; the air outlet channel is connected with the top of the discharge end cover; the feeding end cover and the discharging end cover are both fixedly arranged on a rack; an observation window is arranged on the discharge end cover; the temperature detector and the humidity detector are arranged on the feeding end cover or the discharging end cover, and the control valve is arranged on the external water inlet pipe.
5. The full-automatic bio-fertilizer production system according to claim 3, wherein: the dust removal device comprises a cyclone dust collector and a bag-type dust collector, the cyclone dust collector is connected with the air outlet channel, and the bag-type dust collector is connected with the cyclone dust collector;
the rotating mechanism comprises two pinions and at least one motor, and each pinion is driven to rotate by the motor; the outer surface of the cylinder body is annularly provided with two gear strips, and each gear strip is meshed with a small gear;
the stirring mechanism comprises a plurality of arc-shaped stirring pieces, and each arc-shaped stirring piece is fixed in the barrel through a protrusion.
6. The full-automatic bio-fertilizer production system according to claim 3, wherein: the feeding end of the closed roller is inclined upwards by 5-10 degrees.
7. The full-automatic production system of bio-fertilizer of claim 1, characterized in that: the automatic weighing and packaging device comprises an automatic weighing and packaging scale, an automatic bag supplying machine, an automatic bag clamping device and a transverse trolley; the automatic weighing packing scale is arranged at the bottom of the packing bin; the automatic bag supply machine is arranged on one side of the automatic weighing and packaging scale, and a bag is grabbed by the automatic bag supply machine and placed below the automatic weighing and packaging scale when the automatic weighing and packaging scale is used; the automatic bag clamping device is arranged on the automatic weighing and packaging scale, and clamps the bag and opens the bag opening when in use; the transverse moving trolley is arranged on a trolley guide rail and is positioned below the automatic weighing and packaging scale, and bagged fertilizers are conveyed through the transverse moving trolley during use.
8. The full-automatic bio-fertilizer production system according to claim 1, wherein: the bag finishing device comprises an edge folding and bag sewing machine, a bag reversing machine and a shaping machine; the first conveyor comprises a bag sewing conveyor, a bag pouring conveyor and a shaping conveyor; the bag sewing and conveying machine is arranged at the front end of the trolley guide rail, the folding and bag sewing machine is arranged above the bag sewing and conveying machine, and a bag opening is folded and sewn tightly by the folding and bag sewing machine when the bag sewing and conveying machine is used; the bag pouring conveyor is arranged at the front end of the bag sewing conveyor, the bag pouring machine is arranged on one side of the bag pouring conveyor, and when the bag pouring conveyor is used, a bag filled with fertilizer is pushed to be poured through the bag pouring machine; the shaping conveyor is arranged at the front end of the bag-pouring conveyor, the shaping conveyor is arranged above the shaping conveyor, and the pushed bags are shaped through the shaping conveyor during use.
9. The full-automatic bio-fertilizer production system according to claim 1, wherein: the detection device comprises a weight rechecking machine and an automatic rejecting machine; the second conveyor comprises a rechecking conveyor and a screening conveyor; the rechecking conveyor is arranged at the front end of the shaping conveyor, the weight rechecking machine is arranged above the rechecking conveyor, and the weight of the bagged fertilizer is detected by the weight rechecking machine when the fertilizer rechecking machine is used; the screening conveyer is arranged at the front end of the re-inspection conveyer, the automatic rejecting machine is arranged on one side of the screening conveyer, and unqualified fertilizer bags to be detected are rejected through the automatic rejecting machine during use.
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| CN105884433A (en) * | 2016-05-31 | 2016-08-24 | 盐城市剑峰机械有限公司 | Automatic production line for biomass fertilizer |
| CN108341701B (en) * | 2018-05-15 | 2021-07-20 | 衡南县康华秋实农业科技发展有限公司 | Microbial organic fertilizer production equipment |
| CN108947740A (en) * | 2018-09-28 | 2018-12-07 | 湖南艾布鲁环保科技股份有限公司 | A kind of broad spectrum activity soil activating agent prescription and intelligence manufacture method |
| CN116116329B (en) * | 2023-04-13 | 2023-07-11 | 成都圣恩生物科技股份有限公司 | Seasoning processing production line |
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Effective date of registration: 20231222 Address after: 350000 pudang village, Fuzhou suburb, Fujian Province Patentee after: Institute of Resources, Environment, and Soil Fertilizers, Fujian Academy of Agricultural Sciences Address before: 350000 No. 54, 247, Fuzhou, Fujian Patentee before: AGRICULTURAL BIORESOURCES INSTITUTE OF FUJIAN ACADEMY OF AGRICULTURAL SCIENCES |
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