CN105479769B - One kind is applied to yacht surface exterior panel shaped device - Google Patents

One kind is applied to yacht surface exterior panel shaped device Download PDF

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Publication number
CN105479769B
CN105479769B CN201510865835.8A CN201510865835A CN105479769B CN 105479769 B CN105479769 B CN 105479769B CN 201510865835 A CN201510865835 A CN 201510865835A CN 105479769 B CN105479769 B CN 105479769B
Authority
CN
China
Prior art keywords
formpiston
former
exterior panel
yacht
guide rail
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201510865835.8A
Other languages
Chinese (zh)
Other versions
CN105479769A (en
Inventor
刘鑫
任威
张强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Jiaotong University
Original Assignee
Shandong Jiaotong University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Jiaotong University filed Critical Shandong Jiaotong University
Priority to CN201510865835.8A priority Critical patent/CN105479769B/en
Publication of CN105479769A publication Critical patent/CN105479769A/en
Application granted granted Critical
Publication of CN105479769B publication Critical patent/CN105479769B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/345Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using matched moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing

Abstract

The present invention relates to one kind to be applied to yacht surface exterior panel shaped device, the upper surface of molding equipment cavity block is designed as with yacht surface exterior panel to corresponding curved surface, formpiston lower surface design is conical camber, and the radius of curvature of conical camber is identical with former radius of curvature, arranged in pairs or groups using this former and formpiston, the yacht surface exterior panel machining accuracy of production is high, high yield rate;It is used cooperatively by guide rail, survey rail and hydraulic jack, three-dimensional interactive can be achieved, realize complex surface machining;Former and formpiston are designed as demountable structure, can meet the processing of different curve;Cavity block and formpiston, which are provided with heater, can realize shaping and structure-integrated, and therefore, the equipment processing technology is convenient, can meet the needs of different yacht surface exterior panel moulding process.

Description

One kind is applied to yacht surface exterior panel shaped device
Technical field
The present invention relates to ship domain, specially suitable for yacht surface exterior panel shaped device.
Background technology
As the improvement of people's living standards, appearance design of the people to yacht requires to improve constantly, many yacht external forms Structure is designed to the curved-surface structure of different curvature, and traditional steel construction yacht is gradually compound by composite, especially fiberglass Material is substituted, and there is not been reported about being adapted to the glass fiber reinforced plastics composite material process equipment of yacht surface exterior panel.
The content of the invention
The present invention proposes one kind and is applied to yacht surface exterior panel shaped device, and to achieve the above object, the present invention takes Following process technology scheme:
One kind is applied to yacht surface exterior panel shaped device, including frame, former, formpiston, guide rail and siding track, the frame Bottom be provided with guide rail, lay former on the guide rail, the former can do horizontal movable, the cavity block along guide rail Upper surface be to corresponding curved surface with yacht surface exterior panel;The top of the frame is provided with crossbeam, and crossbeam side is provided with siding track, Hydraulic jack is set on the siding track, formpiston is provided with the hydraulic jack other end, formpiston can be made in the presence of oil cylinder Vertically move, the formpiston can do level along survey rail in conjunction with hydraulic jack and move forward and backward, and the formpiston lower surface is taper Curved surface, the radius of curvature of the conical camber is identical with former radius of curvature, and the cavity block and formpiston are provided with heater.
The former has "T"-shaped protruding rail, and the guide rail is provided with " u "-shaped female rail, the "T"-shaped protruding rail and guide rail of the former " u "-shaped female rail is relative, and the former can make level along guide rail and move forward and backward, and the former is demountable structure.
The formpiston is caused below the hydraulic jack using four-column type or planer-type support, and the formpiston is in hydraulic oil Cylinder effect is lower vertically to move, and can be demountable structure along the formpiston.
The heater is cast copper electric heating coil.
The formpiston heating device surface applies one layer of carbon fibre composite, and the thickness of the carbon fibre composite is 2 microns -8 microns.
The former heating device surface sets one layer of carbon fibre composite, and the thickness of the carbon fibre composite is 2 microns -8 microns.
The present invention relates to one kind to be applied to yacht surface exterior panel shaped device, and the upper surface of molding equipment cavity block is designed as With yacht surface exterior panel to corresponding curved surface, formpiston lower surface design is conical camber, and the radius of curvature of conical camber with Former radius of curvature is identical, is arranged in pairs or groups using this former and formpiston, and the yacht surface exterior panel machining accuracy of production is high, yield rate It is high;It is used cooperatively by guide rail, siding track and hydraulic jack, three-dimensional interactive can be achieved, realize complex surface machining;Former and formpiston Demountable structure is designed as, the processing of different curve can be met;Cavity block and formpiston be provided with heater can realize shaping and Structure-integrated, therefore, the equipment processing technology is convenient, can meet the needs of different yacht surface exterior panel moulding process.
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings, not limitation of the present invention, every The equivalent substitution of any this area carried out according to the disclosure of invention, belongs to protection scope of the present invention.
Brief description of the drawings
Fig. 1 is a kind of to be applied to yacht surface exterior panel shaping dress schematic diagram.
Embodiment
Embodiment 1:
One kind of exemplary embodiments of the present invention is applied to yacht surface exterior panel shaped device, including frame(1), former(2)、 Formpiston(3), guide rail(4)And siding track(5).
Frame(1)Bottom be provided with guide rail(4), former is laid on guide rail(2), former(2)Can be along guide rail(4)Do water It is flat movable, cavity block(2)Upper surface be to corresponding curved surface with yacht surface exterior panel;Former(2)There are "T"-shaped protruding rail, institute State guide rail(4)Provided with " u "-shaped female rail, the former(2)"T"-shaped protruding rail it is relative with the " u "-shaped female rail of guide rail, former can be along leading Rail makees horizontal movable, cavity block(2)Heater is provided with, heater is cast copper electric heating coil;Former(2)Heater table Face sets the carbon fibre composite that a layer thickness is 2 microns;Former(2)For demountable structure.
Frame(1)Top be provided with crossbeam, crossbeam side is provided with siding track(5), siding track(5)Upper setting hydraulic jack(6), liquid Compressing cylinder(6)Formpiston is provided with the other end(3), formpiston(3)In the presence of oil cylinder, can vertically it move, formpiston(3) In conjunction with hydraulic jack(6)Can be along siding track(5)Make horizontal movable, formpiston(3)Lower surface is conical camber, the song of conical camber Rate radius and former(2)Radius of curvature is identical, and formpiston is caused in hydraulic jack using four-column type or planer-type support(6)Lower section, Formpiston(3)In hydraulic jack(6)Effect is lower vertically to move, formpiston(3)Heater is provided with, heater is cast copper Electric heating coil;Formpiston (3) heating device surface sets the carbon fibre composite that a layer thickness is 2 microns;Formpiston is detachable knot Structure.
One kind provided in an embodiment of the present invention is applied to yacht surface exterior panel shaped device, and its operation principle is as follows:
First, former is opened(2)And formpiston(3)Heater, by former(2)And formpiston(3)Temperature rise to setting Temperature;Afterwards, by the raw material of yacht curved slab, mat formation according to the ply sequence of setting in former(2)On, open hydraulic jack (6), drive formpiston(3)Move downward, finally make former(2)And formpiston(3)Closure, in former(2)And formpiston(3)It is caused In the presence of pressure and heat, the adhesive in the sheet material in enclosed region is solidified, then, by adjusting guide rail(4)Make former (2)Do in the horizontal direction it is movable, or by adjusting siding track(5)Make formpiston(3)Move left and right, then pass through in the horizontal direction Hydraulic jack(6)The height and pressure of formpiston are adjusted, ship surface exterior panel piecemeal is solidified, it is integral to be allowed to shape;Finally, beat Kaiyang mould(3), by the ship surface plate processed from former(2)Middle taking-up.

Claims (6)

1. one kind is applied to yacht surface exterior panel shaped device, including frame, former, formpiston, guide rail and siding track, its feature exist In:The bottom of the frame is provided with guide rail, and former is laid on the guide rail, and the former moves before and after can doing level along guide rail Dynamic, the upper surface of the former is to corresponding curved surface with yacht surface exterior panel;The top of the frame is provided with crossbeam, crossbeam side Side is provided with siding track, and hydraulic jack is set on the siding track, is provided with formpiston on the hydraulic jack other end, formpiston is in oil cylinder Under effect, can vertically it move, the formpiston can do level along survey rail in conjunction with hydraulic jack and move forward and backward, under the formpiston Surface is conical camber, and the radius of curvature of the conical camber is identical with former radius of curvature, and the cavity block and formpiston are provided with Heater.
2. it is applied to yacht surface exterior panel shaped device according to claim 1, it is characterised in that:The former has "T"-shaped Protruding rail, the guide rail are provided with " u "-shaped female rail, and the "T"-shaped protruding rail of the former is relative with the " u "-shaped female rail of guide rail, the former Level can be made along guide rail to move forward and backward, the former is demountable structure.
3. it is applied to yacht surface exterior panel shaped device according to claim 1, it is characterised in that:The formpiston uses four posts Formula or planer-type support cause below the hydraulic jack, and the formpiston vertically moves under hydraulic jack effect, Can be demountable structure along the formpiston.
4. it is applied to yacht surface exterior panel shaped device according to claim 1, it is characterised in that:The heater is casting Copper electric heating coil.
5. it is applied to yacht surface exterior panel shaped device according to claim 1, it is characterised in that:The formpiston heater Surface applies one layer of carbon fibre composite, and the thickness of the carbon fibre composite is 2 microns -8 microns.
6. it is applied to yacht surface exterior panel shaped device according to claim 1, it is characterised in that:The former heater Surface sets one layer of carbon fibre composite, and the thickness of the carbon fibre composite is 2 microns -8 microns.
CN201510865835.8A 2015-12-02 2015-12-02 One kind is applied to yacht surface exterior panel shaped device Expired - Fee Related CN105479769B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510865835.8A CN105479769B (en) 2015-12-02 2015-12-02 One kind is applied to yacht surface exterior panel shaped device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510865835.8A CN105479769B (en) 2015-12-02 2015-12-02 One kind is applied to yacht surface exterior panel shaped device

Publications (2)

Publication Number Publication Date
CN105479769A CN105479769A (en) 2016-04-13
CN105479769B true CN105479769B (en) 2017-11-24

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109968643B (en) * 2019-03-28 2021-12-07 厦门大学嘉庚学院 Numerical control three-D thermoforming method for plastic sheet

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3334001A (en) * 1963-06-03 1967-08-01 Certain Teed Prod Corp Process for forming a laminated plastic structure
CN2476360Y (en) * 2001-02-27 2002-02-13 番禺珠江钢管有限公司 Make-up machine
CN201684806U (en) * 2009-12-28 2010-12-29 天津津起起重设备有限公司 Hydraulic press for forming hoisting crane runway platens
CN202387814U (en) * 2011-12-23 2012-08-22 佛山市荣盛达不锈钢材料有限公司 Forming press
CN102873879A (en) * 2011-07-11 2013-01-16 空中客车运营简化股份公司 Process for the production of a double-curved panel
CN103407174A (en) * 2013-07-30 2013-11-27 北京航空航天大学 Integrally-forming method of CFRP lenticular collapsible tube
CN104162994A (en) * 2014-08-08 2014-11-26 西安拓飞复合材料有限公司 Manufacture method of carbon fiber parabolic antenna

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3334001A (en) * 1963-06-03 1967-08-01 Certain Teed Prod Corp Process for forming a laminated plastic structure
CN2476360Y (en) * 2001-02-27 2002-02-13 番禺珠江钢管有限公司 Make-up machine
CN201684806U (en) * 2009-12-28 2010-12-29 天津津起起重设备有限公司 Hydraulic press for forming hoisting crane runway platens
CN102873879A (en) * 2011-07-11 2013-01-16 空中客车运营简化股份公司 Process for the production of a double-curved panel
CN202387814U (en) * 2011-12-23 2012-08-22 佛山市荣盛达不锈钢材料有限公司 Forming press
CN103407174A (en) * 2013-07-30 2013-11-27 北京航空航天大学 Integrally-forming method of CFRP lenticular collapsible tube
CN104162994A (en) * 2014-08-08 2014-11-26 西安拓飞复合材料有限公司 Manufacture method of carbon fiber parabolic antenna

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Granted publication date: 20171124

Termination date: 20181202