CN105460817B - A kind of steel wire rope wrap-up - Google Patents

Abstract

A kind of steel wire rope wrap-up, including roll device, reel fixing device, support and drive device, side plate and 4 pieces of fanning strips that roll device includes mandrel, the side center of circle fixed gear vertical with mandrel one end, is connected along 4 pieces of rectangular connecting panels and the mandrel other end of the circumferentially equidistant laying of mandrel；Reel fixing device is fixed on support opposite sides, and by sliding axle, axle sleeve and for sliding axle, the locking pin of axially position is constituted in axle sleeve, and sliding axle is assemblied in the blind hole at mandrel two ends the positioning realized to roll device；Drive device is fixed on support, is driven by motor and is rotated the curling realized to steel wire rope with gear mesh driving gear.The present invention realizes expansion and contraction of the fanning strip in gear radial direction using fanning strip in the displacement of gear radial direction, the winding and waste discharge of steel wire rope are realized using removable side plate, the winding and waste discharge that convenient, fast can complete all size steel wire rope are worked, and operating efficiency is improved while labour intensity is reduced.

Description

A kind of steel wire rope wrap-up

Technical field

The present invention relates to a kind of steel wire rope wrap-up, belong to hoisting equipment technical field.

Background technology

Hoisting equipment steel wire rope needs to be changed in time after service life is reached, but existing in some heavy industry production , because the length of steel wire rope, diameter and weight are larger, cause the winding of waste steel wire rope and waste discharge difficult.For example：In metallurgy In enterprise's rolling mill production line, horizontal loop is filled to cover and put by hoist engine haulage cable drive looping car and covers to realize strip Storage and release, the operation of production line continuous-stable is ensured with this；When being changed to kink steel wire rope, due to kink steel wire All in 500m or so, diameter is about 44mm to the average length of rope, and every 100 meters of weight is in 900 kilograms or so, and horizontal loop The replacing of steel wire rope cannot be carried out by driving lifting traction；The normal replacing of Horizontal type loop wire rope is required for 40 to 50 people, Or so 8 hours of used time could complete, and have a strong impact on normal production, while waste steel wire rope is also ten during waste discharge is reclaimed The difficulty divided, waste steel wire rope is typically all cut into the short rope of one section of 10m or so, and waste discharge is carried out after regathering binding, is pacified Overall coefficient is low, labour intensity is big, is unfavorable for the recycling of steel wire rope.

The content of the invention

The technical problems to be solved by the invention are to provide a kind of steel wire rope wrap-up, can quickly and easily to waste and old Steel wire rope is wound, waste discharge.

Solving the technical scheme of above-mentioned technical problem is：

A kind of steel wire rope wrap-up, including roll device, reel fixing device, support and drive device, roll device It is connected including mandrel, the side center of circle fixed gear vertical with mandrel one end, along at least 2 pieces rectangles of the circumferentially equidistant laying of mandrel Plate, side plate and with connecting plate length and quantity identical fanning strip；The mandrel two ends are provided with blind hole along its length；It is described The through hole of thickness direction is provided with the same circumference in gear side；The rectangular connecting panels are parallel with mandrel, one short end with Gear medial surface is fixed, and bottom surface is fixedly connected with mandrel surface, and upper surface is mounted equidistant straight in same along its length Ear mount on line, connecting plate is fixed with what lateral surface overlapped with the end end face away from one end upper surface fixed with gear medial surface Protrusive board, protrusive board top is provided with protrusive board screw along its thickness direction；The fanning strip is along the circumferentially equidistant setting of mandrel, fanning strip one end Face is fixed with the through hole of contiguous block insertion tooth wheel side, when fanning strip end portion connection block is completely in the insertion of gear side When in hole, the end face that fanning strip is fixedly connected block end overlaps with gear medial surface, and fanning strip is away from being fixedly connected the another of block end End face is provided with connecting hole along its length, and fanning strip intrados is provided with and connecting plate upper surface ear mount along fanning strip length direction Quantity and the equal chute of spacing, slidably connect sliding block in chute, connecting rod two ends respectively with sliding block and connecting plate upper surface Ear mount is hinged；The side plate center is provided with the circular hole coordinated with mandrel gap, and side is provided with and connects with protrusive board screw, fanning strip respectively Connecing the side plate screw that hole matches is used to for side plate carrying out bolt with protrusive board, fanning strip fixing；The reel fixing device is 2 It is individual, support both sides are symmetrically arranged in dismantled and assembled form, reel fixing device is by sliding axle, axle sleeve and for sliding axle in axle sleeve The locking pin of middle axially position is constituted；With axle sleeve for gap coordinates, the diameter of axle is less than the blind hole of roll device mandrel end to sliding axle Aperture, 2 sliding axles of reel fixing device are assemblied in the blind hole at roll device mandrel two ends respectively；The drive device is consolidated Due on support, be made up of motor and the drive gear being installed on motor shaft, drive gear be fixed on roll device mandrel The gear of one end is meshed.

A kind of above-mentioned steel wire rope wrap-up, the connecting plate is 4 block size identical rectangular slabs, and rectangular slab bottom surface leads to Supporting plate is crossed to be fixedly connected with mandrel surface；The fanning strip is for 4 pieces and size is identical, and its intrados is fixed along its length There is the rectangle chute equal with connecting plate upper surface ear mount quantity and spacing, sliding block, connecting rod two ends point are slidably connected in chute Ear mount not with sliding block and connecting plate upper surface is hinged；The through hole size for being opened in gear side is more than fanning strip end face The size of upper contiguous block, through hole is more than length of connecting rod along the length of gear radial direction；The connection for being fixed on fanning strip end face Block is equal with length of connecting rod along the radially displaceable distance of gear in through hole；The side plate is diameter and gear diameter identical Circular slab.

A kind of above-mentioned steel wire rope wrap-up, is provided with mounting hole, by connecting spiral shell in mounting hole on the gear side Bolt assembles U-shaped rope clamp.

A kind of above-mentioned steel wire rope wrap-up, the support includes rectangle underframe and is fixed on branch of the underframe with respect to both sides Seat, diameter of the height of support more than roll device gear.

Above-mentioned a kind of steel wire rope wrap-up, after side plate and connecting plate upper surface protrusive board, fanning strip are fixed, in side plate End face that side is provided with connecting hole with fanning strip, the protrusive board lateral surface for being fixed on connecting plate one end upper surface overlap.

A kind of above-mentioned steel wire rope wrap-up, the reel fixing device is from sliding axle and slides with shaft clearance Axle sleeve, the barrel shell being sheathed on outside axle sleeve, the end cap of center drilling, the clamping plate of center drilling and locking pin are constituted, barrel shell length Less than sleeve length, barrel shell inside two ends are provided with circumferential step, and end cap central bore is covered on barrel shell two ends through axle sleeve, in end cap Deep groove ball bearing is assembled between inner side and barrel shell step surface, deep groove ball bearing inner ring coordinates with axle sleeve gap, in outer ring and barrel shell Wall excessively coordinates；The clamping plate is fixed by pretension bolt with the end face of axle sleeve one end；The side wall of shaft sleeve is along sleeve length side To locating slot is provided with, the side wall of shaft sleeve relative with locating slot is provided with multiple axle sleeve location holes；Described sliding axle one end is radially Sliding axle location hole is opened up, locking pin realizes sliding axle in axle sleeve through locating slot, sliding axle location hole and axle sleeve location hole Axially position；The barrel shell external stability has installing plate for being fixedly connected with support bearing.

The present invention using slide block mechanism and parallelogram linkage the expansion for being implemented in combination with roll device fanning strip and Shrink, the drive rod of the connecting rod equivalent to parallel-crank mechanism of roll device, connecting plate and ear mount are equivalent to parallelogram The base of mechanism, fanning strip equivalent to parallelogram another side, by sliding block in chute slidably, drive fanning strip Move up and down, so as to realize the expansion and contraction of fanning strip；By engaging for drive device drive gear and roll device gear Roll device rotation is driven to realize the curling to steel wire rope.

Use process of the invention is：Before steel wire rope is wound, roll device is placed on vertically at steel wire rope fixing end and put down On whole ground, gear lateral surface towards ground, under gravity, the contiguous block of fanning strip end along gear radially to away from Gear centre is slided, and connecting rod is vertical with connecting plate upper surface, and now, fanning strip is along radial expanding gear to maximum rating；Use Bolt fixes side plate with connecting plate end protrusive board, and side plate is fixed with fanning strip end, then using overhead traveling crane by roll device It is lifted into the middle of bearing and is fixed by reel fixing device, it is ensured that the drive gear engagement of gear and drive device is good；Will Steel wire rope one end is introduced on the fanning strip of roll device, and is fixed by U-shaped rope clamp, now opens the controlling switch of motor, is matched somebody with somebody Closing elevator drives roll device rotation to batch steel wire rope until old rope is all wound on the fanning strip of roll device；By steel wire rope Tail of rope is solid on roll device with finer wire, and winding catches roll device middle part after finishing with overhead traveling crane, now extracts reel Locking pin in fixing device, transverse shifting extracts sliding axle out from the blind hole at roll device mandrel two ends, raising overhead traveling crane, will Roll device hangs out, and removes side plate and connecting plate, the fixing bolt of fanning strip, and disassembles U-shaped rope clamp, and reel is put vertically Put, make gear outside upwardly, towards ground, now, fanning strip is under gravity along gear footpath for one end of installation side plate Moved to the heart thereto, sliding block slides the automatic contraction for realizing fanning strip along gear radial direction, fanning strip outer surface steel in chute Cord is departed from roll device due to the radial contraction of fanning strip and dropped on the ground, and complete waste steel wire rope unloads volume work.

Beneficial effects of the present invention are：

The present invention quickly and easily can be wound to the waste steel wire rope of all size, waste discharge, reduce labour intensity While improve operating efficiency, popularizing application prospect is wide.

Brief description of the drawings

Fig. 1 is overall schematic of the present invention；

Fig. 2 is roll device sectional view；

Fig. 3 is part A enlarged drawing in Fig. 2；

Fig. 4 is roll device gear and mandrel, connecting plate installation diagram；

Fig. 5 is roll device sector plate structure figure；

Fig. 6 is reel fixing device schematic diagram；

Fig. 7 is reel fixing device front view；

Fig. 8 is the B-B direction sectional view of Fig. 7；

Fig. 9 is support schematic diagram；

Figure 10 is drive device schematic diagram；

Marked in figure：Mandrel 1, gear 2, connecting plate 3, side plate 4, fanning strip 5, through hole 6, ear mount 7, protrusive board 8, protrusive board Screw 9, contiguous block 10, connecting hole 11, chute 12, sliding block 13, connecting rod 14, sliding axle 15, axle sleeve 16, locking pin 17, motor 18, Drive gear 19, supporting plate 20, U-shaped rope clamp 21, underframe 22, bearing 23, barrel shell 24, end cap 25, clamping plate 26, deep groove ball bearing 27th, pretension bolt 28, locating slot 29, location hole 30, installing plate 31.

Specific embodiment

Fig. 1 shows that the present invention includes roll device, reel fixing device, support and drive device；Fig. 2~Fig. 5 shows, Roll device include the gear 2 of mandrel 1, the side center of circle fixation vertical with the one end of mandrel 1,4 pieces along the circumferentially equidistant laying of mandrel 1 Size identical rectangular connecting panels 3, side plate 4 and the fanning strip 5 equal with connecting plate 3 length identical, 4 block sizes；Mandrel 1 Two ends are provided with blind hole along its length；The through hole 6 and mounting hole of thickness direction are provided with the same circumference in side of gear 2, U-shaped rope clamp 21 is assembled by connecting bolt in mounting hole, for head of steel wire rope to be fixed on into roll device；Rectangular connecting panels 3 is parallel with mandrel 1, and one short end is fixed with the medial surface of gear 2, and underrun supporting plate 20 is fixed with the surface of mandrel 1 Connection, upper surface is mounted equidistant ear mount 7 on the same line along its length, connecting plate 3 away from the inner side of gear 2 One end upper surface that face is fixed is fixed with the protrusive board 8 that lateral surface overlaps with the end end face, and the top of protrusive board 8 is provided with along its thickness direction Protrusive board screw 9；Fanning strip 5 is fixed with the insertion gear 2 of contiguous block 10 along the circumferentially equidistant setting of mandrel 1 on 5 one end faces of fanning strip In the through hole 6 of side, the size of the size more than contiguous block 10 of through hole 6, when the end portion connection block 10 of fanning strip 5 is completely in When in the through hole 6 of the side of gear 2, the end face that fanning strip 5 is fixedly connected the end of block 10 overlaps with the medial surface of gear 2, fanning strip 5 Connecting hole 11 is provided with along its length away from the other end for being fixedly connected block 10, and the intrados of fanning strip 5 is along its length The rectangle chute 12 equal with the quantity and spacing of the upper surface ear mount 7 of connecting plate 3 is fixed with, sliding block is slidably connected in chute 12 13, ear mount 7 of the two ends of connecting rod 14 respectively with sliding block 13 and the upper surface of connecting plate 3 is hinged；The side through hole 6 of gear 2 is along the footpath of gear 2 To length more than connecting rod 14 length, the contiguous block 10 for being fixed on the end face of fanning strip 5 can along the radial direction of gear 2 in through hole 6 The equal length of displacement and connecting rod 14；Slip by sliding block 13 in chute 12 drives fanning strip 5 along the radial direction of gear 2 It is mobile, namely realize expansion and contraction of the roll device in the radial direction of gear 2；Side plate 4 is diameter circular with the diameter identical of gear 2 Plate, its center be provided with the gap of mandrel 1 coordinate circular hole, side be provided with respectively with protrusive board screw 9, the phase of fanning strip connecting hole 11 The side plate screw matched somebody with somebody is fixed for side plate 4 to be carried out into bolt with protrusive board 8, fanning strip 5, when side plate 4 is convex with the upper surface of connecting plate 3 After plate 8, fanning strip 5 are fixed, the medial surface of side plate 4 is provided with the end face of connecting hole 11, is fixed on the one end of connecting plate 3 with fanning strip 5 The lateral surface of the protrusive board 8 on surface overlaps, it is ensured that fanning strip 5 will not be along the axially displaced of mandrel 1.

Fig. 1 and Fig. 9 show that support includes rectangle underframe 22 and is fixed on bearing 23 of the underframe 22 with respect to both sides, bearing 23 Height more than roll device gear 2 diameter, it is ensured that the normal rotation of gear 2.

Fig. 6~Fig. 8 shows that reel fixing device is 2, and support underframe 22 relative two is symmetrically arranged in dismantled and assembled form On the bearing 23 on side；Axle sleeve 16 of the reel fixing device with sliding axle 15 and the gap of sliding axle 15, it is sheathed on outside axle sleeve 16 The clamping plate 26 and locking pin 17 of the end cap 25, center drilling of the barrel shell 24, center drilling in portion are constituted, and the diameter of axle of sliding axle 15 is less than The blind hole aperture of the end of roll device mandrel 1,2 sliding axles of reel fixing device 15 are assemblied in roll device mandrel 1 respectively In the blind hole at two ends；Less than the length of axle sleeve 16, the inside two ends of barrel shell 24 are provided with circumferential step to the length of barrel shell 24, in end cap 25 Heart hole is covered on the two ends of barrel shell 24 through axle sleeve 16, and deep groove ball bearing is assembled between the inner side of end cap 25 and the step surface of barrel shell 24 27 are used to lubricate, and inner ring and the gap of axle sleeve 16 of deep groove ball bearing 27 coordinate, and outer ring excessively coordinates with the inwall of barrel shell 24；Clamping plate 26 are fixed by pretension bolt 28 with the end face of the one end of axle sleeve 16；The side wall of axle sleeve 16 is provided with locating slot along the length direction of axle sleeve 16 29, the side wall of shaft sleeve relative with locating slot 29 is provided with multiple axle sleeve location holes 30；The one end of sliding axle 15 radially opens up slip Axle location hole, locking pin 17 realizes sliding axle 15 in axle sleeve 16 through locating slot 29, sliding axle location hole and axle sleeve location hole 30 In axially position, it is ensured that the clamping of roll device mandrel 1 and positioning；The external stability of barrel shell 24 have installing plate 31 for and branch Frame bearing 23 is fixedly connected.

Fig. 1 and Figure 10 show that drive device is fixed on support, by motor 18 and the drive gear being installed on motor shaft 19 are constituted, the rotation reality that drive gear 19 is meshed for drive gear 2 with the gear 2 for being fixed on the one end of roll device mandrel 1 Existing winding of the roll device to steel wire rope.

Use process of the invention is：Before steel wire rope is wound, roll device is placed on vertically at steel wire rope fixing end and put down On whole ground, towards ground, under gravity, the contiguous block 10 of the end of fanning strip 5 is along the radial direction of gear 2 for the lateral surface of gear 2 Slided to away from gear centre, connecting rod 14 is vertical with the upper surface of connecting plate 3, now, fanning strip 5 is expanded radially into most along gear 2 Big state；Side plate 4 is fixed with the end protrusive board 8 of connecting plate 3 using bolt, side plate 4 is fixed with the end of fanning strip 5, then Roll device is lifted into the middle of bearing 23 and is fixed using overhead traveling crane and by reel fixing device, it is ensured that gear 2 and drive device Drive gear 19 engage well；Steel wire rope one end is introduced on the fanning strip 5 of roll device, and is fixed by U-shaped rope clamp 21, The controlling switch of motor is now opened, is coordinated elevator to drive roll device to rotate and is batched steel wire rope until old rope is all wound to On the fanning strip 5 that wound packages is put；Steel wire rope tail of rope is solid on roll device with finer wire, and winding catches reel after finishing with overhead traveling crane Device middle part, now extracts the locking pin 17 in reel fixing device, and transverse shifting is by sliding axle 15 from roll device core Extracted out in the blind hole at the two ends of axle 1, raising overhead traveling crane hangs out roll device, remove side plate 4 and connecting plate 3, the fixation of fanning strip 5 Bolt, and U-shaped rope clamp 21 is disassembled, reel is placed vertically, make the outside of gear 2 upwardly, one end direction of installation side plate 4 Ground, now, along gear 2, radially the heart is moved fanning strip 5 thereto under gravity, and sliding block 13 slides realization in chute 12 Fanning strip 5 along the radial direction of gear 2 automatic contraction, the outer surface steel wire rope of fanning strip 5 departs from volume due to the radial contraction of fanning strip 5 Wound packages is put and is dropped on the ground, and complete waste steel wire rope unloads volume work.

Claims (6)

1. a kind of steel wire rope wrap-up, it is characterised in that：It includes roll device, reel fixing device, support and drives dress Put, roll device includes mandrel（1）, the side center of circle and mandrel（1）The vertically fixed gear in one end（2）, along mandrel（1）It is circumferential etc. Away from least 2 pieces rectangular connecting panels laid（3）, side plate（4）And with connecting plate（3）Length and quantity identical fanning strip（5）； The mandrel（1）Two ends are provided with blind hole along its length；The gear（2）Passing through for thickness direction is provided with the same circumference in side Through hole（6）；The rectangular connecting panels（3）With mandrel（1）It is parallel, one short end and gear（2）Medial surface is fixed, bottom surface and core Axle（1）Surface is fixedly connected, and upper surface is mounted equidistant ear mount on the same line along its length（7）, connecting plate （3）Away from gear（2）One end upper surface that medial surface is fixed is fixed with the protrusive board that lateral surface overlaps with the end end face（8）, it is convex Plate（8）Top is provided with protrusive board screw along its thickness direction（9）；The fanning strip（5）Along mandrel（1）Circumferentially equidistant setting, it is fan-shaped Plate（5）An end face be fixed with contiguous block（10）Insertion gear（2）The through hole of side（6）In, work as fanning strip（5）End connects Connect block（10）It is completely in gear（2）The through hole of side（6）When middle, fanning strip（5）It is fixedly connected block（10）The end face of one end With gear（2）Medial surface overlaps, fanning strip（5）Away from being fixedly connected block（10）Other end be provided with connection along its length Hole（11）, fanning strip（5）Intrados be provided with along fanning strip length direction and connecting plate（3）Upper surface ear mount（7）Quantity and The equal chute of spacing（12）, chute（12）In slidably connect sliding block（13）, connecting rod（14）Two ends respectively with sliding block（13）With Connecting plate（3）The ear mount of upper surface（7）It is hinged；The side plate（4）Center is provided with and mandrel（1）The circular hole that gap coordinates, side Be provided with respectively with protrusive board screw（9）, fanning strip connecting hole（11）The side plate screw for matching is used for side plate（4）With protrusive board（8）、 Fanning strip（5）Bolt is carried out to fix；The reel fixing device is 2, and support both sides are symmetrically arranged in dismantled and assembled form, is rolled up Tube fixing device is by sliding axle（15）, axle sleeve（16）With for sliding axle（15）In axle sleeve（16）The locking pin of middle axially position （17）Constitute；Sliding axle（15）With axle sleeve（16）For gap coordinates, the diameter of axle is less than roll device mandrel（1）The hole of end Footpath, 2 sliding axles of reel fixing device（15）Roll device mandrel is assemblied in respectively（1）In the blind hole at two ends；The driving Device is fixed on support, by motor（18）With the drive gear being installed on motor shaft（19）Constitute, drive gear（19）With It is fixed on roll device mandrel（1）The gear of one end（2）It is meshed.

2. a kind of steel wire rope wrap-up as claimed in claim 1, it is characterised in that：The connecting plate（3）It is 4 block size phases Same rectangular slab, rectangular slab underrun supporting plate（20）With mandrel（1）Surface be fixedly connected；The fanning strip（5）It is 4 pieces And size is identical, its intrados is fixed with and connecting plate along its length（3）Upper surface ear mount（7）Quantity and spacing it is equal Rectangle chute（12）, chute（12）In slidably connect sliding block（13）, connecting rod（14）Two ends respectively with sliding block（13）And connection Plate（3）The ear mount of upper surface（7）It is hinged；It is described to be opened in gear（2）The through hole of side（6）Size be more than fanning strip（5） Contiguous block on end face（10）Size, through hole（6）Along gear（2）The length of radial direction is more than connecting rod（14）Length；It is described solid Due to fanning strip（5）The contiguous block of end face（10）In through hole（6）It is middle along gear（2）Radially displaceable distance and connecting rod（14）'s Equal length；The side plate（4）It is diameter and gear（2）Diameter identical circular slab.

3. a kind of steel wire rope wrap-up as claimed in claim 1 or 2, it is characterised in that：The gear（2）It is provided with side Mounting hole, U-shaped rope clamp is assembled in mounting hole by connecting bolt（21）.

4. a kind of steel wire rope wrap-up as claimed in claim 1, it is characterised in that：The support includes rectangle underframe（22） Be fixed on underframe（22）With respect to the bearing on both sides（23）, the bearing（23）Height be more than roll device gear（2）It is straight Footpath.

5. a kind of steel wire rope wrap-up as claimed in claim 1, it is characterised in that：Work as side plate（4）With connecting plate（3）Upper table The protrusive board in face（8）, fanning strip（5）After fixation, side plate（4）Medial surface and fanning strip（5）It is provided with connecting hole（11）End face, fixation In connecting plate（3）The protrusive board of one end upper surface（8）Lateral surface overlap.

6. a kind of steel wire rope wrap-up as claimed in claim 1 or 2, it is characterised in that：The reel fixing device is by sliding Moving axis（15）With sliding axle（15）The axle sleeve that gap coordinates（16）, be sheathed on axle sleeve（16）Outside barrel shell（24）, center drilling End cap（25）, center drilling clamping plate（26）And locking pin（17）Constitute, barrel shell（24）Length be less than axle sleeve（16）Length Degree, barrel shell（24）Internal two ends are provided with circumferential step, end cap（25）Centre bore passes through axle sleeve（16）It is covered on barrel shell（24）Two End, in end cap（25）Inner side and barrel shell（24）Deep groove ball bearing is assembled between step surface（27）, deep groove ball bearing（27）It is interior Circle and axle sleeve（16）Gap cooperation, outer ring and barrel shell（24）Inwall excessively coordinate；The clamping plate（26）By pretension bolt （28）With axle sleeve（16）The end face of one end is fixed；The axle sleeve（16）Side wall is provided with locating slot along sleeve length direction（29）, with Locating slot（29）Relative side wall of shaft sleeve is provided with multiple axle sleeve location holes（30）；The sliding axle（15）One end radially opens up Sliding axle location hole, locking pin（17）Through locating slot（29）, sliding axle location hole and axle sleeve location hole（30）Realize sliding axle （15）In axle sleeve（16）In axially position；The barrel shell（24）External stability has installing plate（31）For with support bearing（23） It is fixedly connected.