CN105458902B - A kind of micro-structure surface three-dimensional elliptical vibrates Ultraprecise polished method - Google Patents
A kind of micro-structure surface three-dimensional elliptical vibrates Ultraprecise polished method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000005498 polishing Methods 0.000 claims abstract description 141
- 238000007517 polishing process Methods 0.000 claims abstract description 11
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- 239000000463 material Substances 0.000 abstract description 11
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- 238000000205 computational method Methods 0.000 abstract 2
- 230000010355 oscillation Effects 0.000 abstract 2
- 238000005516 engineering process Methods 0.000 description 5
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 5
- 230000003287 optical effect Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
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- 239000000126 substance Substances 0.000 description 2
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- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000010076 replication Effects 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B35/00—Machines or devices designed for superfinishing surfaces on work, i.e. by means of abrading blocks reciprocating with high frequency
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Abstract
The invention discloses a kind of Ultraprecise polished three-dimensional elliptical oscillation trajectory computational methods of micro-structure surface, while thering is certain relative velocity and certain polish pressure to act on finished surface in polishing process between polishing tool and workpiece, rubbing head does elliptical vibration with respect to finished surface, afterwards according to the Curvature varying of surface to be machined, the attitude on adjustment polishing tool opposite piece surface, then according to the Curvature varying of surface to be machined, adjustment eccentric angle of an ellipse, position and elliptical orbit finally according to polishing tool opposite piece obtain the movement locus of polishing tool to be polished.Three-dimensional elliptical oscillation trajectory computational methods of the invention have the advantage of section and normal plane elliptical vibration track concurrently, to obtaining, uniformity material removal effect is fine and three-dimensional elliptical motion polishing method changes hard, crisp, difficult-to-machine material surface polishing technique, significantly improves machined surface quality.
Description
Technical Field
The invention relates to the technical field of ultra-precision machining, in particular to a three-dimensional elliptical vibration ultra-precision polishing method for a microstructure surface.
Background
In the fields of aerospace, defense science and technology, microelectronics and the like, functional elements on the surfaces of microstructures become indispensable key elements, and have extremely important application values and wide application prospects. Microstructured surfaces are microscopic surface topogeometries having a specific function, whereby optical, mechanical and physical properties of the element can be transformed to present a structured surface having a specific function, typically with characteristic dimensions in the order of micrometers. Such components are typically manufactured using replication techniques, which require high hardness, high temperature resistance, and wear resistance of the mold material. Therefore, the quality of the tooling of the mold surface plays a crucial role in the performance of the microstructured product. In some applications, optical elements with higher processing quality are required, which requires further improvement of the manufacturing technology level of the microstructure mold surface, and diamond cutting and precision grinding, which are final processing procedures, have not been able to meet practical requirements, and the microstructure surface must be subjected to final ultra-precision polishing.
At present, a plurality of manufacturing methods such as mechanical polishing, chemical mechanical polishing, ultrasonic vibration mechanical polishing, abrasive particle jet polishing, laser polishing and the like are mostly adopted to polish the microstructure optical functional element mould, but the polishing methods such as mechanical polishing, chemical mechanical polishing, abrasive particle jet polishing, laser polishing and the like are not suitable for polishing the microstructure surface of the hard and brittle material which is difficult to process. In the ultrasonic vibration mechanical polishing process, the polishing tool vibrates with certain frequency to effectively improve the processing efficiency and improve the surface quality, but the vibration-assisted polishing of the current microstructure surface still has the defects: the existing vibration mode is studied to be one-dimensional vibration or two-dimensional vibration, wherein the two-dimensional vibration is that a tool does circular or elliptical track motion in a machined surface tangent plane (parallel type) or an orthogonal method plane (orthogonal type). The orthogonal two-dimensional elliptical vibration has the functions of transverse one-dimensional vibration and longitudinal one-dimensional vibration, has better effect of reinforcing abrasive particles on the machined surface, and can realize local complication of the polishing track of a tool for machining the surface along one direction; the parallel type can realize local complication of a polishing track of a tool for processing a surface along two directions, which is good for obtaining a uniform material removal effect, however, a vibration polishing mode which has both the two functions at the same time does not appear yet.
Disclosure of Invention
The invention aims to provide a three-dimensional elliptical vibration ultra-precise polishing method, which changes the surface polishing technology of hard, brittle and difficult-to-machine materials and obviously improves the quality of the machined surface.
It is still another object of the present invention to provide a polishing tool capable of adjusting an angle between a plane of an elliptical motion trajectory and a coordinate plane according to a change in curvature of a surface to be processed, thereby improving uniformity and polishing precision of a microstructure surface.
To achieve these objects and other advantages in accordance with the purpose of the invention, there is provided a three-dimensional elliptical vibration ultra-precision polishing method of a micro-structured surface, comprising the steps of:
the method comprises the following steps: in the polishing process, a certain relative speed and a certain polishing pressure act on the surface of the microstructure between the polishing tool and the surface of the microstructure, and the motion trail of the polishing tool is as follows:
XE＝acosθcos(2πft+φ)+acosθ
YE＝bsin(2πft+φ)
ZE＝asinθcos(2πft+φ)+asinθ
wherein a is the radius of the major axis of the ellipse; b is the ellipse minor axis radius; theta is the plane of the ellipse and OE-XEYEThe included angle formed by the planes; f is the vibration frequency; t is time;is the centrifugal angle;
step two: according to the curvature change of the processed surface, continuously adjusting the alpha value to enable the included angle between the axis of the polishing tool and the polishing point tangent plane to be a set angle theta:
α＝arctan(f′(XW))+θ
wherein, f' (X)W) Is the slope of the polishing track contact point motion track direction;
step three: according to the curvature change of the processed surface, the centrifugal angle of the adjusting ellipse is calculated according to a formula
Wherein,a phase angle that is an ellipse; k is the curvature of the surface to be processed;
step four: according to the polishing track which is a certain space curve on the processed curved surface, the whole motion track of the polishing tool is as follows:
XW＝acosθcos(2πft+φ)+acosθ+f(t)
YW＝bsin(2πft+φ)+g(t)
ZW＝asinθcos(2πft+φ)+asinθ+h(t)
wherein f (t), g (t), h (t) are polishing track curve parameter equations, and t is a parameter.
Preferably, the vibration frequency f is 500-5000 Hz.
Preferably, when the included angle θ is equal to 0 °, the elliptical trajectory motion is performed in the tangential plane:
when theta is 0 DEG, the polishing tool is at OE-XEYEMaking two-dimensional elliptical vibration in plane
XE＝acos(2πft+φ)+a
YE＝bsin(2πft+φ)。
Preferably, when the included angle θ is equal to 90 °, the elliptical trajectory motion is performed in the normal plane:
when theta is 90 DEG, the polishing tool is at OE-YEZEMaking two-dimensional elliptical vibration in plane
YE＝bsin(2πft+φ)
ZE＝acos(2πft+φ)+a。
Preferably, the parameter equation of the polishing track curve in step 4 is expressed as:
Xl＝vt
Yl＝0
Zl＝0
wherein v is the polishing speed and t is the time;
the polishing speed v is calculated according to the following formula,
where m is the vertical distance between the polishing tool and the surface to be processed, and A is the velocity influencing factor.
The invention at least comprises the following beneficial effects: 1. in a three-dimensional coordinate space, the polishing tool vibrates at a certain frequency relative to the surface to be processed, the vibration track is elliptical, when the included angle theta is equal to 0 or 90 degrees, the polishing tool moves in a plane according to the elliptical track, and the elliptical track of the tangent plane can realize local complication of the polishing track of the tool for processing the surface along two directions; the elliptical processing track of the normal plane can realize local complication of the polishing track of the tool for processing the surface along two directions, which has good effect of removing the material with uniformity; the three-dimensional elliptical vibration has the advantages of two-dimensional elliptical vibrations; 2. the three-dimensional elliptical motion polishing method changes the surface polishing technology of hard, brittle and difficult-to-process materials, and obviously improves the quality of processed surfaces.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a three-dimensional elliptical vibratory finishing apparatus for a microstructured surface of the present invention.
FIG. 2 is a schematic representation of a three-dimensional coordinate system of the polishing tool and workpiece of the present invention during polishing.
FIG. 3 is a schematic diagram of a three-dimensional elliptical vibration trajectory and a plan projection of the polishing tool of the present invention.
FIG. 4 is a schematic view of the microstructure surface polishing process of the present invention.
FIG. 5 is a graph of the present invention at OE-XEYEZEAnd (3) elliptic loci at M points under the coordinate system.
FIG. 6 is the angle θ at O for the present inventionE-YEZEAnd (3) a plane motion track projection schematic diagram.
FIG. 7 is a graph at O of the present inventionW-XWYWZWAnd (3) elliptic loci at M points under the coordinate system.
Detailed Description
The present invention is further described in detail below with reference to the attached drawings so that those skilled in the art can implement the invention by referring to the description text.
It will be understood that terms such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
Fig. 1 is a schematic view of a polishing tool composed of a vibration generating device 1, a workpiece 2, a table 3, and a polishing head 4, wherein the vibration generating device 1 and the polishing head 4 are fixedly connected; during operation will wait to process work piece 2 and fix on workstation 3, prevent that work piece 2 from taking place to slide in the course of working, open the switch and make vibration generation device 1 produce the vibration, vibration generation device 1 drives polishing head 4 and polishes work piece 2.
Fig. 2 and 3 show three-dimensional elliptical vibration ultra-precise polishing traces of the microstructure surface, as shown in fig. 2, assuming that the contact point of the polishing head 4 and the surface of the workpiece 2 at any time is M, and the tangent plane of the workpiece where the contact point M is located is OE-XEYEA plane perpendicular to the plane and pointing in the direction of the polishing tool is OE-ZEA shaft. The microstructure surface is a micro surface topological shape with a specific function, wherein the surface precision reaches a submicron level, and the surface roughness reaches a nanometer level.
The method comprises the following steps: during the polishing process, there is a certain relative speed between the polishing head 4 and the workpiece 2, and while the polishing tool acts on the processing surface with a certain polishing pressure, the polishing head still performs elliptical trajectory vibration with respect to the processing surface, and fig. 3 shows an elliptical motion trajectory, whose motion trajectory equation is:
XE＝acosθcos(2πft+φ)+acosθ
YE＝bsin(2πft+φ)
ZE＝asinθcos(2πft+φ)+asinθ
wherein a is the radius of the major axis of the ellipse, and the unit is mm; b is the ellipse minor axis radius in mm; theta is the plane of the ellipse and OE-XEYEThe included angle formed by the planes is degree; f is the vibration frequency in Hz; t is time in units of s;is the centrifugal angle of any point on the ellipse,the unit is degree.
Step two: in the polishing process, the curvature of the processed surface is changed, and the theta value can be ensured only by continuously adjusting the included angle between the axis of the polishing tool and the tangent plane at the corresponding position. For a rotationally symmetric microstructured surface, O is providedW-XWYWZWRepresenting the coordinate system of the workpiece, OW-ZWIs the axis of revolution of the workpiece, and is positive in the direction toward the polishing tool, OW-XWShaft and OW-YWThe axis lies in a coordinate plane that is the Z-reference plane of the workpiece. The polishing track of the polishing tool relative to the workpiece coordinate system is a curve ZW＝f(XW) Tangent equation of ZW＝f′(XW) When the plane of the ellipse is in contact with OE-XEYEThe plane forms an included angle theta, the axis of the polishing tool and the workpiece coordinate system OW-XWYWThe included angle of the plane is α, and the relation is as follows
α＝arctan(f′(XW))+θ
Therefore, the angle between the axis of the polishing tool and the tangent plane at the position can be ensured to be theta only by adjusting the alpha value according to the curvature change of the processed surface in the polishing process.
Step three: adjusting the eccentric angle of the ellipse according to the change of curvature of the surface to be machined
Wherein,a phase angle that is an ellipse; k is the curvature of the surface to be processed;
step four: according to the coordinate (X) of the contact point M between the processed surface and the workpiece in the workpiece coordinate systemWE,YWE,ZWE) The motion track of the polishing tool is
XW＝acosθcos(2πft+φ)+acosθ+XWE
YW＝bsin(2πft+φ)+YWE
ZW＝asinθcos(2πft+φ)+asinθ+ZWE
When the polishing track is a certain space curve on the processed curved surface, the polishing track can be expressed as a parameter equation
Xl＝f(t)
Yl＝g(t)
Zl＝h(t)
Wherein t is a parameter and the polishing tool is at OW-XWYWZWThe whole motion track in the coordinate system is as follows:
XW＝XE+Xl＝acosθcos(2πft+φ)+acosθ+f(t)
YW＝YE+Yl＝bsin(2πft+φ)+g(t)
ZW＝ZE+Zl＝asinθcos(2πft+φ)+asinθ+h(t)
< example 1>
Polishing the surface of the tungsten carbide microstructure mold, wherein the contact point of the polishing head 4 and the surface of the tungsten carbide microstructure mold with rotational symmetry is M, and the tangent plane of the contact point M is OE-XEYEA plane perpendicular to the plane and pointing in the direction of the polishing tool is OE-ZEA shaft.
The method comprises the following steps: the surface equation of the processed microstructure surface is
XW 2+YW 2+(ZW-1)2＝1，(ZW＞0)，M(XWE,YWE,ZWE) Is the contact point of the polishing tool and the curved surface, and the coordinate of the contact point isCoordinate system of workpiece as OW-XWYWZWAs shown in fig. 4. Assuming that at any time t, the tungsten carbide microstructure die workpiece rotates at a certain speed, the polishing head still performs elliptical vibration relative to the processing surface while the polishing tool acts on the processing surface at a certain polishing pressure, and the parameter of the elliptical motion track is
(a＝0.1mm,b＝0.05mm,f＝1000Hz,The motion trail equation is as follows:
step two: the polishing track of the polishing tool on the curved surface is a curve
The tangent equation isAt point M, whenWhile the axis of the polishing tool is in the coordinate system O with the workpieceW-XWYWZWIncluded angle of plane is
Due to the change in curvature of the surface being machined, it is sometimes necessary to adjust the phase angle of the ellipse.
Step three: at this time, the curvature of the surface to be machined is 1, and the eccentric angle of the ellipse is calculated according to the following formula
Wherein,is the eccentric angle of the ellipse, in degrees; k is the curvature of the surface to be machined.
In FIG. 5, when the parameters of the ellipse are a 0.1mm, b 0.05mm, θ π/6, and f 1000Hz, the surface points of the microstructure mold of tungsten carbide material are polished by elliptical vibration polishingThe motion trajectory of (c). FIG. 6 shows the projected trajectory when the elliptical phase angle θ changesIn a variation (a is 0.1mm, b is 0.5mm, and f is 1000Hz), θ takes values of 15 °,30 °,45 °,60 °, and 75 °, respectively.
Step three: the coordinates of the M point areAt OW-XWYWZWThe motion track of the polishing tool in the coordinate system is as follows:
in FIG. 7, when the parameters of the ellipse are a 0.1mm, b 0.05mm, θ π/6, and f 1000Hz, the tungsten carbide microstructure mold surface O is polished by an ellipse polishing methodW-XWYWZWPoint under coordinate systemThe motion trajectory of (c).
When the polishing track of the surface to be processed is
Parameter(s)The equation is
Xl＝sinγ
Zl＝1-cosγ
Wherein gamma is a parameter,
at OW-XWYWZWThe entire motion trajectory of the polishing tool in the coordinate system is
When the included angle theta is equal to 0 or 90 degrees, the included angle theta moves according to an elliptical track in a plane:
when theta is 0 DEG, the polishing tool is at OE-XEYEMaking two-dimensional elliptical vibration in plane
XE＝acos(2πft+φ)+a
YE＝bsin(2πft+φ)
When theta is 90 DEG, the polishing tool is at OE-YEZEMaking two-dimensional elliptical vibration in plane
YE＝bsin(2πft+φ)
ZE＝acos(2πft+φ)+a
The invention also discloses another polishing method, which adjusts the polishing speed at any time along with the change of the distance between a polishing tool and the surface of the microstructure, adjusts the phase angle of an elliptical motion track according to the change of the curvature of the processed surface and improves the uniformity and the polishing precision of the surface of the microstructure, and the polishing method comprises the following specific steps:
< example 2>
The method comprises the following steps: during the polishing process, there is a certain relative speed between the polishing head 4 and the workpiece 2, and while the polishing tool acts on the processing surface with a certain polishing pressure, the polishing head still performs elliptical trajectory vibration with respect to the processing surface, and fig. 3 shows an elliptical motion trajectory, whose motion trajectory equation is:
XE＝acosθcos(2πft+φ)+acosθ
YE＝bsin(2πft+φ)
ZE＝asinθcos(2πft+φ)+asinθ
wherein a is the radius of the major axis of the ellipse, and the unit is mm; b is the ellipse minor axis radius in mm; theta is the plane of the ellipse and OE-XEYEThe included angle formed by the planes is degree; f is the vibration frequency in Hz; t is time in units of s;is the centrifugal angle of any point on the ellipse,the unit is degree.
Step two: in the polishing process, the curvature of the processed surface is changed, and the theta value can be ensured only by continuously adjusting the included angle between the axis of the polishing tool and the tangent plane at the corresponding position. For a rotationally symmetric microstructured surface, O is providedW-XWYWZWRepresenting the coordinate system of the workpiece, OW-ZWIs the axis of revolution of the workpiece, and is positive in the direction toward the polishing tool, OW-XWShaft and OW-YWSeat formed by expanding shaftThe target plane is a Z-direction reference plane of the workpiece. The polishing track of the polishing tool relative to the workpiece coordinate system is a curve ZW＝f(XW) Tangent equation of ZW＝f′(XW) When the plane of the ellipse is in contact with OE-XEYEThe plane forms an included angle theta, the axis of the polishing tool and the workpiece coordinate system OW-XWYWThe included angle of the plane is α, and the relation is as follows
α＝arctan(f′(XW))+θ
Therefore, the angle between the axis of the polishing tool and the tangent plane at the position can be ensured to be theta only by adjusting the alpha value according to the curvature change of the processed surface in the polishing process.
Step three: adjusting the eccentric angle of the ellipse according to the change of curvature of the surface to be machined
Wherein,a phase angle that is an ellipse; k is the curvature of the surface to be processed;
step four: according to the coordinate (X) of the contact point M between the processed surface and the workpiece in the workpiece coordinate systemWE,YWE,ZWE) The motion track of the polishing tool is
XW＝acosθcos(2πft+φ)+acosθ+XWE
YW＝bsin(2πft+φ)+YWE
ZW＝asinθcos(2πft+φ)+asinθ+ZWE
When the polishing track is a certain space curve on the processed curved surface, the polishing track can be expressed as a parameter equation
Xl＝vt
Yl＝0
Zl＝0
Wherein t is a parameter and the polishing tool is at OW-XWYWZWThe whole motion track in the coordinate system is as follows:
XW＝XE+Xl＝acosθcos(2πft+φ)+acosθ+vt
YW＝YE+Yl＝bsin(2πft+φ)
ZW＝ZE+Zl＝asinθcos(2πft+φ)+asinθ
step five: adjusting the polishing speed v according to the vertical distance m between the polishing tool and the processed surface, obtaining the correlation between the polishing speed v and the vibration frequency f, the distance m, the values of the major axis and the minor axis of the ellipse ab and the initial phase angle through experiments, and obtaining the following empirical formula through fitting:
wherein m is the vertical distance between the polishing tool and the processing surface, and the unit is mm; a is a speed influence factor, the range of A is 10-15 when the workpiece is made of metal, the range of A is 3-8 when the workpiece is made of plastic, and the range of A is 8-10 when the workpiece is made of silicon dioxide, and the unit is Hz.s-1。
The invention at least comprises the following beneficial effects: 1. in a three-dimensional coordinate space, the polishing tool vibrates at a certain frequency relative to the surface to be processed, the vibration track is elliptical, when the included angle theta is equal to 0 or 90 degrees, the polishing tool moves in a plane according to the elliptical track, and the elliptical track of the tangent plane can realize local complication of the polishing track of the tool for processing the surface along two directions; the elliptical processing track of the normal plane can realize local complication of the polishing track of the tool for processing the surface along two directions, which has good effect of removing the material with uniformity; the three-dimensional elliptical vibration has the advantages of two-dimensional elliptical vibrations; 2. the three-dimensional elliptical motion polishing method changes the surface polishing technology of hard, brittle and difficult-to-process materials, and obviously improves the quality of processed surfaces.
While embodiments of the invention have been disclosed above, it is not intended to be limited to the uses set forth in the specification and examples. It can be applied to all kinds of fields suitable for the present invention. Additional modifications will readily occur to those skilled in the art. It is therefore intended that the invention not be limited to the exact details and illustrations described and illustrated herein, but fall within the scope of the appended claims and equivalents thereof.
Claims (5)
1. A three-dimensional elliptical vibration ultra-precise polishing method for a microstructure surface is characterized by comprising the following steps:
the method comprises the following steps: in the polishing process, a certain relative speed and a certain polishing pressure act on the surface of the microstructure between the polishing tool and the surface of the microstructure, and the motion trail of the polishing tool is as follows:
XE＝acosθcos(2πft+φ)+acosθ
YE＝bsin(2πft+φ)
ZE＝asinθcos(2πft+φ)+asinθ
wherein a is the radius of the major axis of the ellipse; b is the ellipse minor axis radius; theta is the plane of the ellipse and OE-XEYEThe included angle formed by the planes; f is the vibration frequency; t is time;is the centrifugal angle;
step two: according to the curvature change of the processed surface, continuously adjusting the alpha value to enable the included angle between the axis of the polishing tool and the polishing point tangent plane to be a set angle theta:
α＝arctan(f′(XW))+θ
wherein, f' (X)W) α is the included angle between the axis of the polishing tool and the plane of the workpiece coordinate system;
step three: according to the curvature change of the processed surface, the centrifugal angle of the adjusting ellipse is calculated according to a formula
Wherein K is the curvature of the processed surface;
step four: according to the polishing track which is a certain space curve on the processed curved surface, the whole motion track of the polishing tool is as follows:
XW＝acosθcos(2πft+φ)+acosθ+f(t)
YW＝bsin(2πft+φ)+g(t)
ZW＝asinθcos(2πft+φ)+asinθ+h(t)
wherein f (t), g (t), h (t) are polishing track curve parameter equations, and t is a parameter.
2. The method for three-dimensional elliptical vibration ultra-precision polishing of a microstructured surface according to claim 1, wherein the vibration frequency f is between 500 and 5000 Hz.
3. The three-dimensional elliptical vibration ultra-precision polishing method for the surface of the microstructure according to claim 1, wherein when the included angle θ is equal to 0 °, the surface of the microstructure performs elliptical trajectory motion in a tangential plane:
when theta is 0 DEG, the polishing tool is at OE-XEYEMaking two-dimensional elliptical vibration in plane
XE＝acos(2πft+φ)+a
YE＝bsin(2πft+φ)。
4. The three-dimensional elliptical vibration ultra-precision polishing method for the surface of the microstructure as claimed in claim 1, wherein when the included angle θ is equal to 90 °, the surface of the microstructure performs elliptical orbit motion in a normal plane:
when theta is 90 DEG, the polishing tool is at OE-YEZEMaking two-dimensional elliptical vibration in plane
YE＝bsin(2πft+φ)
ZE＝acos(2πft+φ)+a。
5. The three-dimensional elliptical vibration ultra-precision polishing method for the surface of the microstructure according to claim 1, wherein the polishing trajectory curve parameter equation in the fourth step is expressed as:
Xl＝vt
Yl＝0
Zl＝0
wherein v is the polishing speed and t is the time;
the polishing speed v is calculated according to the following formula,
where m is the vertical distance between the polishing tool and the surface to be processed, and A is the velocity influencing factor.
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| JP4973827B2 (en) * | 2001-03-30 | 2012-07-11 | 公益財団法人新産業創造研究機構 | Elliptical vibration cutting method |
| JP4066172B2 (en) * | 2003-04-14 | 2008-03-26 | セイコーエプソン株式会社 | Piezoelectric vibrating piece polishing apparatus and polishing processing method |
| JP2008126391A (en) * | 2006-11-24 | 2008-06-05 | Towa Corp | Method and device for machining structure |
| CN101972856B (en) * | 2010-09-16 | 2012-02-08 | 长春工业大学 | Non-resonant three-dimensional elliptical diamond fly-cutting optical free curved surface method and special device |
| CN102921966B (en) * | 2012-11-08 | 2015-04-15 | 长春工业大学 | Generating method of three-dimensional elliptical vibrating cutting optical freeform surface machining path |
| CN104400648B (en) * | 2014-10-20 | 2017-02-15 | 华南理工大学 | Self-adaptive control method for polishing speed on complex surface |
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2015
- 2015-12-01 CN CN201510870436.0A patent/CN105458902B/en not_active Expired - Fee Related
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