CN105454100A - Line production automatic continuous feeding clam-opening apparatus - Google Patents

Line production automatic continuous feeding clam-opening apparatus Download PDF

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Publication number
CN105454100A
CN105454100A CN201510316946.3A CN201510316946A CN105454100A CN 105454100 A CN105454100 A CN 105454100A CN 201510316946 A CN201510316946 A CN 201510316946A CN 105454100 A CN105454100 A CN 105454100A
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CN
China
Prior art keywords
voussoir
freshwater mussel
chute
sprocket
clamp system
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Granted
Application number
CN201510316946.3A
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Chinese (zh)
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CN105454100B (en
Inventor
刘灿
杜海清
薛明瑞
高奇峰
朱洪军
章磊
应炎林
陈圣达
耿建勋
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Zhejiang Industry Polytechnic College
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Zhejiang Industry Polytechnic College
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Priority to CN201510316946.3A priority Critical patent/CN105454100B/en
Publication of CN105454100A publication Critical patent/CN105454100A/en
Application granted granted Critical
Publication of CN105454100B publication Critical patent/CN105454100B/en
Expired - Fee Related legal-status Critical Current
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/80Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
    • Y02A40/81Aquaculture, e.g. of fish

Abstract

The invention discloses a line production automatic continuous feeding clam-opening apparatus comprising a rack, chain conveying mechanisms, a wedge block clamping mechanism, a cutting device and an air cylinder bidirectional pushing mechanism as well as an ejection type automatic feeding mechanism. Operation can be coordinated via a PLC control system; chain wheel motors drive the chain conveying mechanism to transport clams in different work stations and automatically discharge the clamps after the clams are cut; smoothing bars of the chain transmission device ensures the clams to be stably transported; clams can be clamped center-to-center via the wedge block clamping mechanism, so the clams can be stabilized during the cutting; clams transported by the chain conveying mechanisms can be cut by the cutting device; and the air cylinder bidirectional pushing mechanism can assist the clamping mechanism to control transition of the clams between a feeding position and a clamping position. Continuous operation of the clam cutting production line can be automatically finished and line production can be achieved; and work environment can be improved and production efficiency can be increased.

Description

Freshwater mussel device opened by a kind of continuous productive process Automatic continuous material loading
Technical field
The present invention relates to electromechanical equipment technical field, relate to a kind of continuous productive process Automatic continuous material loading and open freshwater mussel device.
Background technology
At present, the development of China pearl sector is swift and violent, but its important ring produced in chain to open freshwater mussel be still pure manual operations, not only at substantial manpower, add production cost, and open freshwater mussel inefficiency, there is production hidden danger and occupational disease risk.
Existing machinery melts freshwater mussel device and mainly contains following several: (wherein only having " Bidirectional cutting clam-opening machine " to obtain national inventing patent mandate)
1, electrical-shock clam shell opening machine patent application publication number: CN102550450A
This device adopts high-tension electricity electric shock scallop, and closed shell flesh is ineffective to be opened to cause shellfish heart to make by electric shock death.
This apparatus function is single, and because working environment is moist, adopt high-voltage electric shock to have certain danger, operating efficiency is not high simultaneously.
2, one is opened freshwater mussel and is got the patent application publication number of pearl cutter: CN104472408A
This device is a kind of toolbox, needs to coordinate special purpose device just can use, and has certain limitation.If be used alone this cutter effectively can not reduce labour intensity.
3, Bidirectional cutting clam-opening machine license notification number: CN102217667B
This device uses clamp freshwater mussel and uses cutter to carry out Double Directional Cutting.
During this device cutting freshwater mussel, need manually single freshwater mussel is put into station, and station only has one, the discontinuous operating efficiency that causes of operation is low on the one hand, and another aspect only can Some substitute manual work, and automation level is lower.
4, turntable type clam opening machine patent application publication number: CN103210993A
This device utilizes stepper motor to drive when fixture forwards cutting work station on turntable, and another stepper motor carry its tools cuts.
This device needs manually single freshwater mussel to be put into processing stations, and cannot realize the automatic loading/unloading of freshwater mussel, operating efficiency is not high, and automation level is lower.Therefore, how to improve out freshwater mussel efficiency, solve the automatic loading/unloading problem opened in freshwater mussel process, the automation fully realizing opening freshwater mussel is the important topic that freshwater mussel aquaculture is badly in need of solving.
Summary of the invention
A kind of continuous productive process Automatic continuous material loading is the object of the present invention is to provide to open freshwater mussel device, mainly through parts such as frame, mair motor, reducer of turbodrill, chain connecting gear, voussoir clamp system, cylinder two-way pushing mechanism, eject-type automatic feed mechanism, cutter sweeps, realize the feeding in continuous material of freshwater mussel cutting production line, automatic blanking, the heart clamped to the automation mechanized operation of opening the functions such as freshwater mussel, effectively improve working environment, enhance productivity.
In order to achieve the above object, technical scheme of the present invention is:
Freshwater mussel device opened by a kind of continuous productive process Automatic continuous material loading, comprise frame, described frame is provided with chain connecting gear by bearing block, described chain connecting gear is provided with voussoir clamp system, described frame is provided with the cutter sweep matched with voussoir clamp system, described frame is provided with the cylinder two-way pushing mechanism that can match with voussoir clamp system, described frame side is provided with the eject-type automatic feed mechanism matched with voussoir clamp system.
Described chain connecting gear comprises and is provided with the first sprocket spindle and the second sprocket spindle by bearing block assembly, described first sprocket spindle is provided with the first sprocket wheel and the second sprocket wheel, described second sprocket spindle is provided with the 3rd sprocket wheel and the 4th sprocket wheel, described first sprocket wheel and the 3rd sprocket wheel are movably installed with the first roller chain, described second sprocket wheel and the 4th sprocket wheel are movably installed with the second roller chain, outside described first roller chain, the second roller chain, voussoir clamp system is installed, inside described first roller chain, the second roller chain, is separately installed with Fluency strip; Described first sprocket spindle one end is provided with the reducer of turbodrill be connected with sprocket motors.
Described voussoir clamp system comprises the base plate be arranged on the first roller chain and the second roller chain, described base plate is provided with shape identical and be in the first erecting bed and second erecting bed of same level, latter half ofly on described first erecting bed by angle bar, the first fixing voussoir is installed, described first fixing voussoir offers the first chute, described first fixing voussoir is connected with the first movable wedge, described first movable wedge is provided with relative with the first chute and with the use of the first draw runner; On described second erecting bed by angle bar be provided with voussoir fixing with first relative and can with the use of second fix voussoir, described second fixing voussoir offers the second chute, described second fixing voussoir is provided with the second movable wedge, described second movable wedge is provided with the second chute with the use of the second draw runner; Described first movable wedge offers the first groove, described second movable wedge offers the second groove, described first groove is relative with the second groove and coordinate according to freshwater mussel shape, size and offer.
Described cutter sweep comprises cutting main shaft, and described cutting main shaft is provided with successively clutch shaft bearing seat, diamond saw blade, the second bearing block, shaft coupling and cutting motor, described diamond saw blade is fixedly mounted by nut.
Described cylinder two-way pushing mechanism comprises rack-mounted first propulsion arm and the second propulsion arm, and described first propulsion arm and the second propulsion arm coordinate voussoir clamp system to be sent to ad-hoc location installation.
Described eject-type automatic feed mechanism comprises rack-mounted half infundibulate hopper, in described half infundibulate hopper, the push rod with cylinders is installed, described half infundibulate hopper diametrically tangent plane is provided with the chute coordinating push rod, described chute is provided with the gathering sill parallel with chute, and the described chute angled with horizontal plane coordinates with the push rod cup of push rod to be installed.
Described cylinder, the first propulsion arm, the second propulsion arm and sprocket motors by PLC control system can the circuit of coordinated manipulation mutually connected.
The invention has the beneficial effects as follows: freshwater mussel device opened by a kind of continuous productive process Automatic continuous material loading of the present invention, and (1) the present invention realizes the smooth transport of freshwater mussel between different station and the continuity of operation by chain-drive mechanism and auxiliary Fluency strip supporting mechanism thereof.Meanwhile, utilize chaindriven periodic motion realize freshwater mussel cutting after at sprocket wheel turning automatic blanking.
(2) the present invention realizes the reliable to heart clamping of freshwater mussel by the voussoir clamp system of special shape, and freshwater mussel automatically can locate, automatically adjust orientation in the process of clamping.
(3) mair motor of the present invention, eject-type automatic feed mechanism, cutting motor, cylinder two-way pushing mechanism control by using PLC, effectively can ensure the harmony between each action.
(4) the present invention adopts mechanical mechanism automatic charging, and the automatic flexible blanking in marriage chain transmission process realizes the continued operation of production line, effectively enhances productivity, improves working environment.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structure for amplifying schematic diagram of Fig. 1 medium chain connecting gear;
Fig. 3 is the structure for amplifying schematic diagram of voussoir clamp system in Fig. 1;
Fig. 4 is the structure for amplifying schematic diagram of cutter sweep in Fig. 1;
Fig. 5 is the structure for amplifying schematic diagram of eject-type automatic feed mechanism in Fig. 1.
Embodiment
Embodiment 1
Freshwater mussel device opened by a kind of continuous productive process Automatic continuous material loading as Figure 1-5, comprise frame 1, described frame 1 is provided with chain connecting gear 2 by bearing block, described chain connecting gear 2 is provided with voussoir clamp system 3, described frame 1 is provided with the cutter sweep 4 matched with voussoir clamp system 3, described frame 1 is provided with the cylinder two-way pushing mechanism 5 that can match with voussoir clamp system 3, described frame 1 side is provided with the eject-type automatic feed mechanism 6 matched with voussoir clamp system 3.
Described chain connecting gear 2 comprises and is provided with the first sprocket spindle 8 and the second sprocket spindle 9 by bearing block assembly 7, described first sprocket spindle 8 is provided with the first sprocket wheel 10 and the second sprocket wheel 11, described second sprocket spindle 9 is provided with the 3rd sprocket wheel 12 and the 4th sprocket wheel 13, described first sprocket wheel 10 and the 3rd sprocket wheel 12 are movably installed with the first roller chain 14, described second sprocket wheel 11 and the 4th sprocket wheel 13 are movably installed with the second roller chain 15, described first roller chain 14, outside second roller chain 15, voussoir clamp system 3 is installed, described first roller chain 14, Fluency strip 16 is separately installed with inside second roller chain 15, described first sprocket spindle 8 one end is provided with the reducer of turbodrill 18 be connected with sprocket motors 17.
Described voussoir clamp system 3 comprises the base plate 19 be arranged on the first roller chain 14 and the second roller chain 15, described base plate 19 is provided with shape identical and be in the first erecting bed 20 and the second erecting bed 21 of same level, latter half ofly on described first erecting bed 20 by angle bar, the first fixing voussoir 22 is installed, described first fixing voussoir 22 offers the first chute 23, described first fixing voussoir 22 is connected with the first movable wedge 24, described first movable wedge 24 is provided with relative with the first chute 23 and with the use of the first draw runner 25; On described second erecting bed 21 by angle bar be provided with voussoir 22 fixing with first relative and can with the use of second fix voussoir 26, described second fixing voussoir 26 offers the second chute 27, described second fixing voussoir 26 is provided with the second movable wedge 28, described second movable wedge 28 is provided with the second chute 27 with the use of the second draw runner 29; Described first movable wedge 24 offers the first groove 30, described second movable wedge 28 offers the second groove 31, described first groove 30 is relative with the second groove 31 and coordinate according to freshwater mussel shape, size and offer.
Described cutter sweep 4 comprises cutting main shaft 32, and described cutting main shaft 32 is provided with successively clutch shaft bearing seat 33, diamond saw blade 34, second bearing block 35, shaft coupling 36 and cutting motor 37, described diamond saw blade 34 is fixedly mounted by nut.
Described cylinder two-way pushing mechanism 5 comprises the first propulsion arm 38 and the second propulsion arm 39 be arranged in frame 1, and described first propulsion arm 38 and the second propulsion arm 39 coordinate voussoir clamp system 3 to be sent to ad-hoc location installation.
Described eject-type automatic feed mechanism 6 comprises the half infundibulate hopper 40 be arranged in frame 1, in described half infundibulate hopper 40, the push rod 42 be connected with cylinder 41 is installed, described half infundibulate hopper 40 diametrically tangent plane is provided with the chute 43 coordinating push rod 42, described chute 43 is provided with the gathering sill 44 parallel with chute 43, and the described chute 43 angled with horizontal plane coordinates with the push rod cup 45 of push rod 42 to be installed.
Described cylinder 41, first propulsion arm 38, second propulsion arm 39 and sprocket motors 17 by PLC control system can the circuit of coordinated manipulation mutually connected.
The course of work of the present invention is as follows:
This device accelerates through reducer of turbodrill 18 the voussoir clamp system 3 that rear drive is fixed on the first roller chain 14 and the second roller chain 15 by sprocket motors 17 and does cycle movement, adopts the mutual coordinated manipulation of PLC control system Quality Initiative turbin generator 17, cylinder two-way pushing mechanism 5, cylinder 41 actions.When voussoir clamp system 3 moves to ad-hoc location, trigger the correlation type optoelectronic switch be arranged in frame 1 and produce signal, cylinder two-way pushing mechanism 5 is worked, push the movable wedge (24 of voussoir clamp system 3 open, 28), the movable wedge (24 in voussoir clamp system 3 is pushed completely open when cylinder two-way pushing mechanism 5, 28) after, trigger optoelectronic switch, cylinder 41 in eject-type automatic feed mechanism 6 starts, freshwater mussel in hopper 40 is released through chute 43 and is led by gathering sill 44 and enter voussoir clamp system 3, meanwhile, cylinder two-way pushing mechanism 5 is by the movable wedge (24 in voussoir clamp system 3, 28) push back thus freshwater mussel is clamped, voussoir clamp system 3 moves to cutter sweep 4 with chain connecting gear 2, cuts freshwater mussel, along with the running of chain connecting gear 2, the freshwater mussel after cutting in chain connecting gear 2 turning landing in material storing box, thus complete production line formula automation loading and unloading open freshwater mussel operation.
Freshwater mussel device opened by a kind of continuous productive process Automatic continuous material loading of the present embodiment, mainly through parts such as frame, mair motor, reducer of turbodrill, chain connecting gear, voussoir clamp system, cylinder two-way pushing mechanism, eject-type automatic feed mechanism, cutter sweeps, realize the feeding in continuous material of freshwater mussel cutting production line, automatic blanking, the heart clamped to the automation mechanized operation of opening the functions such as freshwater mussel, effectively improve working environment, enhance productivity.

Claims (7)

1. freshwater mussel device opened by a continuous productive process Automatic continuous material loading, it is characterized in that: comprise frame (1), described frame (1) is provided with chain connecting gear (2) by bearing block, described chain connecting gear (2) is provided with voussoir clamp system (3), described frame (1) is provided with the cutter sweep (4) matched with voussoir clamp system (3), described frame (1) is provided with the cylinder two-way pushing mechanism (5) that can match with voussoir clamp system (3), described frame (1) side is provided with the eject-type automatic feed mechanism (6) matched with voussoir clamp system (3).
2. freshwater mussel device opened by a kind of continuous productive process Automatic continuous material loading according to claim 1, it is characterized in that: described chain connecting gear (2) comprises and is provided with the first sprocket spindle (8) and the second sprocket spindle (9) by bearing block assembly (7), described first sprocket spindle (8) is provided with the first sprocket wheel (10) and the second sprocket wheel (11), described second sprocket spindle (9) is provided with the 3rd sprocket wheel (12) and the 4th sprocket wheel (13), described first sprocket wheel (10) and the 3rd sprocket wheel (12) are movably installed with the first roller chain (14), described second sprocket wheel (11) and the 4th sprocket wheel (13) are movably installed with the second roller chain (15), described first roller chain (14), second roller chain (15) outside is provided with voussoir clamp system (3), described first roller chain (14), second roller chain (15) inner side is separately installed with Fluency strip (16), described first sprocket spindle (8) one end is provided with the reducer of turbodrill (18) be connected with sprocket motors (17).
3. freshwater mussel device opened by a kind of continuous productive process Automatic continuous material loading according to claim 1, it is characterized in that: described voussoir clamp system (3) comprises the base plate (19) be arranged on the first roller chain (14) and the second roller chain (15), described base plate (19) is provided with shape identical and be in the first erecting bed (20) and second erecting bed (21) of same level, described first erecting bed (20) is above latter half of is provided with the first fixing voussoir (22) by angle bar, described first fixing voussoir (22) offers the first chute (23), described first fixing voussoir (22) is connected with the first movable wedge (24), described first movable wedge (24) is provided with relative with the first chute (23) and with the use of the first draw runner (25), on described second erecting bed (21) by angle bar be provided with voussoir (22) fixing with first relative and can with the use of second fix voussoir (26), described second fixing voussoir (26) offers the second chute (27), described second fixing voussoir (26) is provided with the second movable wedge (28), described second movable wedge (28) is provided with the second chute (27) with the use of the second draw runner (29), described first movable wedge (24) offers the first groove (30), described second movable wedge (28) offers the second groove (31), described first groove (30) is relative with the second groove (31) and coordinate according to freshwater mussel shape, size and offer.
4. freshwater mussel device opened by a kind of continuous productive process Automatic continuous material loading according to claim 1, it is characterized in that: described cutter sweep (4) comprises cutting main shaft (32), described cutting main shaft (32) is provided with successively clutch shaft bearing seat (33), diamond saw blade (34), the second bearing block (35), shaft coupling (36) and cutting motor (37), described diamond saw blade (34) is fixedly mounted by nut.
5. freshwater mussel device opened by a kind of continuous productive process Automatic continuous material loading according to claim 1, it is characterized in that: described cylinder two-way pushing mechanism (5) comprises and is arranged on the first propulsion arm (38) in frame (1) and the second propulsion arm (39), described first propulsion arm (38) and the second propulsion arm (39) coordinate voussoir clamp system (3) to be sent to ad-hoc location to install.
6. freshwater mussel device opened by a kind of continuous productive process Automatic continuous material loading according to claim 1, it is characterized in that: described eject-type automatic feed mechanism (6) comprises the half infundibulate hopper (40) be arranged in frame (1), in described half infundibulate hopper (40), the push rod (42) be connected with cylinder (41) is installed, described half infundibulate hopper (40) diametrically tangent plane is provided with the chute (43) coordinating push rod (42), described chute (43) is provided with the gathering sill (44) parallel with chute (43), the described chute angled with horizontal plane (43) coordinates with the push rod cup (45) of push rod (42) installs.
7. freshwater mussel device opened by a kind of continuous productive process Automatic continuous material loading according to claim 1, it is characterized in that: described cylinder (41), the first propulsion arm (38), the second propulsion arm (39) and sprocket motors (17) by PLC control system can mutually coordinated manipulation circuit be connected.
CN201510316946.3A 2015-06-11 2015-06-11 A kind of automatic continuous feeding of continuous productive process opens freshwater mussel device Expired - Fee Related CN105454100B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108526939A (en) * 2018-03-27 2018-09-14 宁波海蔓汽车科技有限公司 A kind of auto parts processing clamping device
CN108907689A (en) * 2018-09-04 2018-11-30 西安理工大学 A kind of assembly automatic assembly line bolt tightens unit and application method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4691412A (en) * 1985-07-08 1987-09-08 Oswald Brown Bivalve mollusk shucker
CN101626691A (en) * 2007-01-16 2010-01-13 三福有限公司 Equipment is located and opened to shellfish
WO2012039634A1 (en) * 2010-09-23 2012-03-29 Stl Limited Automated shellfish opening system
CN103004942A (en) * 2012-12-30 2013-04-03 西南科技大学 Shell and meat separation method for shellfish product
US20140120813A1 (en) * 2008-05-22 2014-05-01 Daniel P. LaVecchia Method and system for opening shellfish using infrared energy
CN204707750U (en) * 2015-06-11 2015-10-21 浙江工业职业技术学院 Freshwater mussel device opened by a kind of continuous productive process Automatic continuous material loading

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4691412A (en) * 1985-07-08 1987-09-08 Oswald Brown Bivalve mollusk shucker
CN101626691A (en) * 2007-01-16 2010-01-13 三福有限公司 Equipment is located and opened to shellfish
US20140120813A1 (en) * 2008-05-22 2014-05-01 Daniel P. LaVecchia Method and system for opening shellfish using infrared energy
WO2012039634A1 (en) * 2010-09-23 2012-03-29 Stl Limited Automated shellfish opening system
CN103004942A (en) * 2012-12-30 2013-04-03 西南科技大学 Shell and meat separation method for shellfish product
CN204707750U (en) * 2015-06-11 2015-10-21 浙江工业职业技术学院 Freshwater mussel device opened by a kind of continuous productive process Automatic continuous material loading

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108526939A (en) * 2018-03-27 2018-09-14 宁波海蔓汽车科技有限公司 A kind of auto parts processing clamping device
CN108907689A (en) * 2018-09-04 2018-11-30 西安理工大学 A kind of assembly automatic assembly line bolt tightens unit and application method
CN108907689B (en) * 2018-09-04 2019-09-27 西安理工大学 A kind of assembly automatic assembly line bolt tightens unit and application method

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