CN105443676A - Multi-gear dual clutch transmission and vehicle - Google Patents
Multi-gear dual clutch transmission and vehicle Download PDFInfo
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Abstract
本发明提供一种多挡双离合变速器及车辆,该多挡双离合变速器包括外输入轴和内输入轴,外输入轴上固定六挡主动齿轮、八挡主动齿轮及四挡主动齿轮,内输入轴上固定有三挡主动齿轮、九挡主动齿轮、七挡主动齿轮及一挡主动齿轮;第一外输出轴和第一内输出轴,第一内输出轴上空套有六挡从动齿轮,第一外输出轴上空套有九挡从动齿轮及一挡从动齿轮;第二外输出轴和第二内输出轴,第二内输出轴上空套有八挡从动齿轮,第二外输出轴上空套有四挡从动齿轮、三挡从动齿轮及七挡从动齿轮;同步装置,用于控制所有从动齿轮与其所处轴、第一外输出轴和第一内输出轴及第二外输出轴和第二内输出轴的结合和分离。该多挡双离合变速器降低了换挡的反应时间。
The invention provides a multi-speed dual-clutch transmission and a vehicle. The multi-speed dual-clutch transmission includes an outer input shaft and an inner input shaft. The sixth-speed driving gear, the eighth-speed driving gear and the fourth-speed driving gear are fixed on the outer input shaft. The shaft is fixed with the driving gear of third gear, the driving gear of ninth gear, the driving gear of seventh gear and the driving gear of first gear; the first outer output shaft and the first inner output shaft, and the sixth gear driven gear is sheathed on the first inner output shaft; A nine-speed driven gear and a first-speed driven gear are placed on the first outer output shaft; the second outer output shaft and the second inner output shaft, and the eighth-speed driven gear is placed on the second inner output shaft, and the second outer output shaft There are fourth-speed driven gears, third-speed driven gears and seventh-speed driven gears in the upper space; the synchronization device is used to control all driven gears and their shafts, the first outer output shaft and the first inner output shaft and the second Engagement and disengagement of the outer output shaft and the second inner output shaft. The multi-speed dual-clutch transmission reduces the reaction time for shifting gears.
Description
技术领域technical field
本发明属于车辆变速器技术领域,特别是涉及一种多挡双离合变速器及车辆。The invention belongs to the technical field of vehicle transmissions, in particular to a multi-speed dual-clutch transmission and a vehicle.
背景技术Background technique
双离合式自动变速器是将两个变速箱和两个离合器集成在一个变速器壳体内,两根可转动地套接在一起的内外输入轴分别与其中一个离合器相连接,两根输入轴分别传输两个变速箱速度组的动力,通过在两个离合器之间自动切换从而完成换挡程序,因此可实现换挡过程中动力的持续性,即在换挡过程中不中断动力,克服了AMT换挡冲击的缺点,车辆在换挡过程中,发动机的动力始终可以传递到车轮,换挡迅速平稳,不仅保证了车辆的加速性,而且由于车辆不再产生由于换挡引起的急剧减速情况,也极大的改善了车辆运行的舒适性。但是,由于常规的双离合器式自动变速器多为采用双输出轴或者单输出轴且采用共用主动齿轮或者线性布置齿轮组,因此其轴向尺寸较长,所以对于前横置发动机、前轮驱动这样的车辆,特别是小型车,由于其安装空间受到限制,上述变速器便较难采用,而且由于其变速的挡位较少,使发动机较难工作在最佳工作区域,从而对整车的动力性和经济性产生不利影响。The dual-clutch automatic transmission integrates two gearboxes and two clutches in one transmission housing, and two inner and outer input shafts that are rotatably nested together are respectively connected with one of the clutches, and the two input shafts transmit two transmissions respectively. The power of each gearbox speed group completes the shift program by automatically switching between the two clutches, so the continuity of power during the shift process can be realized, that is, the power is not interrupted during the shift process, which overcomes the AMT shift Disadvantages of impact: During the shifting process of the vehicle, the power of the engine can always be transmitted to the wheels, and the shifting is fast and smooth, which not only ensures the acceleration of the vehicle, but also reduces the sharp deceleration caused by the shifting of the vehicle. Greatly improved the comfort of vehicle operation. However, since the conventional dual-clutch automatic transmission mostly adopts dual output shafts or single output shafts and adopts a shared driving gear or a linearly arranged gear set, its axial dimension is relatively long, so for front transverse engines, front-wheel drives, etc. For small vehicles, especially small cars, due to the limited installation space, the above-mentioned transmission is more difficult to adopt, and because of its fewer shifting gears, it is difficult for the engine to work in the optimal working area, thus affecting the power of the vehicle. and economical adverse effects.
公开号为CN103711845A的中国专利申请公开了一种多挡双离合变速器,其包括:嵌套在一起的外输入轴和内输入轴,所述内输入轴通过第一离合器与动力源连接,所述外输入轴通过第二离合器与动力源连接,所述外输入轴和内输入轴均设有至少一个主动齿轮;嵌套在一起的第一外输出轴和第一内输出轴以及嵌套在一起的第二外输出轴和第二内输出轴,所述第一内输出轴设有与差速器齿轮啮合的第一输出齿轮,所述第二内输出轴设有与差速器齿轮啮合的第二输出齿轮,所述第一外输出轴、第一内输出轴、第二外输出轴和第二内输出轴均设有至少一个与所述主动齿轮对应啮合的从动齿轮;开关元件,所述开关元件能够控制不同主动齿轮之间以及不同从动齿轮之间的接合,以使变速器输出多个不同挡位的速比。通过开关元件控制不同主动齿轮之间以及不同从动齿轮之间的接合,这样,最多可以实现十七个前进挡和一个倒挡。The Chinese patent application with the publication number CN103711845A discloses a multi-speed dual-clutch transmission, which includes: an outer input shaft and an inner input shaft nested together, the inner input shaft is connected to a power source through a first clutch, and the The outer input shaft is connected to the power source through the second clutch, and the outer input shaft and the inner input shaft are each provided with at least one driving gear; the first outer output shaft and the first inner output shaft nested together and nested together The second outer output shaft and the second inner output shaft, the first inner output shaft is provided with a first output gear meshed with the differential gear, and the second inner output shaft is provided with a first output gear meshed with the differential gear The second output gear, the first outer output shaft, the first inner output shaft, the second outer output shaft and the second inner output shaft are all provided with at least one driven gear correspondingly meshed with the driving gear; the switching element, The switching element can control the engagement between different driving gears and between different driven gears, so that the transmission can output multiple speed ratios of different gears. The engagement between different driving gears and between different driven gears is controlled by switching elements, so that up to seventeen forward gears and one reverse gear can be realized.
但是,在CN103711845A中,由于第一输出齿轮与第二输出齿轮是分别连接在第一内输出轴及第二内输出轴上的,而开关元件仅仅是控制不同主动齿轮之间以及不同从动齿轮之间的接合,因而,第一外输出轴及第二外输出轴上的某挡位的从动齿轮与内输入轴或外输入轴上的对应挡位的主动齿轮接合之后,第一外输出轴及第二外输出轴的旋转不能直接传递给第一内输出轴上的第一输出齿轮及第二内输出轴上的第二输出齿轮,而是需要借助其它挡位的从动齿轮与主动齿轮,这样,导致在某些挡位,由动力源(发动机或电机)至第一输出齿轮或第二输出齿轮的动力传递路径太长,致使变速器的传动效率降低,并且,过长的动力传递路径太长也会增加换挡的反应时间,影响车辆运行的舒适性。However, in CN103711845A, since the first output gear and the second output gear are respectively connected on the first inner output shaft and the second inner output shaft, the switching element only controls the output between different driving gears and different driven gears. Therefore, after the driven gear of a certain gear on the first outer output shaft and the second outer output shaft is engaged with the driving gear of the corresponding gear on the inner input shaft or the outer input shaft, the first outer output The rotation of the shaft and the second outer output shaft cannot be directly transmitted to the first output gear on the first inner output shaft and the second output gear on the second inner output shaft. In this way, in some gears, the power transmission path from the power source (engine or motor) to the first output gear or the second output gear is too long, which reduces the transmission efficiency of the transmission, and the excessively long power transmission If the path is too long, it will also increase the reaction time of shifting gears and affect the comfort of vehicle operation.
发明内容Contents of the invention
本发明所要解决的技术问题是针对现有的多挡双离合变速器的传动效率较低缺陷,提供一种多挡双离合变速器。The technical problem to be solved by the present invention is to provide a multi-speed dual-clutch transmission for the low transmission efficiency defect of the existing multi-speed dual-clutch transmission.
本发明解决上述技术问题所采用的技术方案如下:The technical solution adopted by the present invention to solve the problems of the technologies described above is as follows:
提供一种多挡双离合变速器,包括:A multi-speed dual-clutch transmission is provided, including:
同轴嵌套在一起的外输入轴和内输入轴,所述外输入轴通过第一离合器与动力源连接,所述内输入轴通过第二离合器与动力源连接,所述外输入轴上固定设置有六挡主动齿轮、八挡主动齿轮及四挡主动齿轮,所述内输入轴上固定设置有三挡主动齿轮、九挡主动齿轮、七挡主动齿轮及一挡主动齿轮;The outer input shaft and the inner input shaft are coaxially nested together, the outer input shaft is connected to the power source through the first clutch, the inner input shaft is connected to the power source through the second clutch, and the outer input shaft is fixed on the There are sixth-speed driving gears, eight-speed driving gears and fourth-speed driving gears, and the inner input shaft is fixed with third-speed driving gears, ninth-speed driving gears, seventh-speed driving gears and first-speed driving gears;
同轴嵌套在一起的第一外输出轴和第一内输出轴,所述第一内输出轴上靠近所述动力源的一端固定设置有与差速器的齿圈啮合的第一主减速齿轮,所述第一内输出轴上还空套有与所述六挡主动齿轮啮合的六挡从动齿轮,所述第一外输出轴上空套有分别与所述九挡主动齿轮及一挡主动齿轮啮合的九挡从动齿轮及一挡从动齿轮;The first outer output shaft and the first inner output shaft are coaxially nested together, and the end of the first inner output shaft close to the power source is fixedly provided with the first final reduction gear that meshes with the ring gear of the differential gears, the first inner output shaft is also provided with a sixth-speed driven gear meshed with the sixth-speed driving gear, and the first outer output shaft is provided with a sixth-speed driven gear that is respectively connected to the ninth-speed driving gear and the first-speed driving gear. Nine-speed driven gear and first-speed driven gear meshed with driving gear;
同轴嵌套在一起的第二外输出轴和第二内输出轴,所述第二内输出轴上靠近所述动力源的一端固定设置有与差速器的齿圈啮合的第二主减速齿轮,所述第二内输出轴上还空套有与所述八挡主动齿轮啮合的八挡从动齿轮,所述第二外输出轴上空套有分别与所述四挡主动齿轮、三挡主动齿轮及七挡主动齿轮啮合的四挡从动齿轮、三挡从动齿轮及七挡从动齿轮;The second outer output shaft and the second inner output shaft are coaxially nested together, and the end of the second inner output shaft close to the power source is fixedly provided with a second final reduction gear that meshes with the ring gear of the differential gear, the second inner output shaft is also vacantly sleeved with an eighth-speed driven gear meshing with the eighth-speed driving gear, and the second outer output shaft is vacantly sleeved with the fourth-speed driving gear and the third-speed driven gear respectively. The fourth-speed driven gear, the third-speed driven gear and the seventh-speed driven gear meshed with the driving gear and the seventh-speed driving gear;
同步装置,所述同步装置用于控制所有的从动齿轮与其所处轴的结合和分离、所述第一外输出轴和第一内输出轴的结合和分离及所述第二外输出轴和第二内输出轴的结合和分离。a synchronizing device, the synchronizing device is used to control the combination and disengagement of all driven gears with their shafts, the combination and disengagement of the first outer output shaft and the first inner output shaft, and the second outer output shaft and Engagement and disengagement of the second inner output shaft.
进一步地,所述第一外输出轴上还空套有倒挡主动齿轮,所述倒挡主动齿轮与所述四挡主动齿轮啮合。Further, the first outer output shaft is also vacantly sleeved with a reverse drive gear, and the reverse drive gear meshes with the fourth-speed drive gear.
进一步地,所述倒挡主动齿轮设置在所述第一外输出轴上靠近所述动力源的一端。Further, the reverse driving gear is arranged on an end of the first outer output shaft close to the power source.
进一步地,所述六挡主动齿轮、八挡主动齿轮及四挡主动齿轮向远离所述动力源的方向依次设置;所述三挡主动齿轮、九挡主动齿轮、七挡主动齿轮及一挡主动齿轮向远离所述动力源的方向依次设置。Further, the sixth-speed driving gear, the eighth-speed driving gear and the fourth-speed driving gear are sequentially arranged in a direction away from the power source; the third-speed driving gear, ninth-speed driving gear, seventh-speed driving gear and first-speed driving gear The gears are sequentially arranged in a direction away from the power source.
进一步地,所述同步装置包括:Further, the synchronization device includes:
连接在所述第一内输出轴的第一同步器,所述第一同步器用于控制所述第一外输出轴与第一内输出轴以及所述六挡从动齿轮与第一内输出轴的结合和分离;a first synchronizer connected to the first inner output shaft, the first synchronizer is used to control the first outer output shaft and the first inner output shaft and the sixth-speed driven gear and the first inner output shaft the combination and separation of
连接在所述第一外输出轴上且位于所述倒挡主动齿轮与所述九挡从动齿轮之间的第二同步器,所述第二同步器用于控制所述倒挡主动齿轮及九挡从动齿轮与所述第一外输出轴的结合和分离;A second synchronizer connected to the first outer output shaft and located between the reverse driving gear and the ninth-speed driven gear, the second synchronizer is used to control the reverse driving gear and the ninth-speed driven gear Combination and separation of the gear driven gear and the first outer output shaft;
连接在所述第一外输出轴上且位于所述九挡从动齿轮与所述一挡从动齿轮之间的第三同步器,所述第三同步器用于控制所述一挡从动齿轮及所述九挡从动齿轮与所述第一外输出轴的结合和分离;a third synchronizer connected to the first outer output shaft and located between the ninth-speed driven gear and the first-speed driven gear, the third synchronizer is used to control the first-speed driven gear and the combination and separation of the ninth-speed driven gear and the first external output shaft;
连接在所述第二内输出轴上的第四同步器,所述第四同步器用于控制所述第二外输出轴和第二内输出轴的结合和分离;a fourth synchronizer connected to the second inner output shaft, the fourth synchronizer is used to control the combination and disengagement of the second outer output shaft and the second inner output shaft;
连接在所述第二外输出轴上且位于所述七挡从动齿轮与所述三挡从动齿轮之间的第五同步器,所述第五同步器用于控制所述七挡从动齿轮及三挡从动齿轮与所述第二外输出轴的结合和分离;a fifth synchronizer connected to the second outer output shaft and located between the seventh-speed driven gear and the third-speed driven gear, the fifth synchronizer is used to control the seventh-speed driven gear and the combination and separation of the third gear driven gear and the second external output shaft;
连接在所述第二外输出轴上且位于所述四挡从动齿轮与八挡从动齿轮之间的第六同步器,所述第六同步器用于控制所述四挡从动齿轮与所述第二外输出轴以及所述八挡从动齿轮与所述第二内输出轴的结合和分离。A sixth synchronizer connected to the second outer output shaft and located between the fourth-speed driven gear and the eighth-speed driven gear, the sixth synchronizer is used to control the fourth-speed driven gear and the eighth-speed driven gear Combination and separation of the second outer output shaft and the eighth-speed driven gear with the second inner output shaft.
进一步地,所述第四同步器设置在所述第二内输出轴上远离所述动力源的一端。Further, the fourth synchronizer is arranged at an end of the second inner output shaft away from the power source.
进一步地,所述多挡双离合变速器具有十个挡位。Further, the multi-speed dual-clutch transmission has ten gears.
进一步地,所述六挡主动齿轮及八挡主动齿轮合为一个六/八挡主动齿轮,所述六/八挡主动齿轮与所述六挡从动齿轮及八挡主动齿轮啮合。Further, the sixth-speed driving gear and the eighth-speed driving gear are combined into a sixth-speed/eighth-speed driving gear, and the sixth-speed/eighth-speed driving gear meshes with the sixth-speed driven gear and the eighth-speed driving gear.
进一步地,所述七挡主动齿轮及九挡主动齿轮合为一个七/九挡主动齿轮,所述七/九挡主动齿轮与所述七挡从动齿轮及九挡从动齿轮啮合。Further, the seventh-speed driving gear and the ninth-speed driving gear are combined into a seventh-speed/ninth-speed driving gear, and the seventh-speed/ninth-speed driving gear meshes with the seventh-speed driven gear and the ninth-speed driven gear.
根据本发明的多挡双离合变速器,设置有一挡、三挡、四挡、六挡、七挡、八挡及九挡这七组主从动挡位齿轮,同步装置控制所有的从动齿轮与其所处轴的结合和分离、所述第一外输出轴和第一内输出轴的结合和分离及所述第二外输出轴和第二内输出轴的结合和分离,以实现九挡以上的变速功能,并且,第一外输出轴及第二外输出轴上相应挡位的从动齿轮与内输入轴或外输入轴上的对应挡位的主动齿轮接合之后,通过同步装置控制第一外输出轴与第一内输出轴或者第二外输出轴与第二内输出轴的结合,能够将动力直接传递给第一内输出轴上的第一主减速齿轮或第二内输出轴上的第二主减速齿轮,而不需要借助其它挡位的从动齿轮与主动齿轮,这样,缩短了由动力源(发动机或电机)至第一主减速齿轮或第二主减速齿轮的动力传递路径,提高了变速器的传动效率,降低了换挡的反应时间,提升了车辆运行的舒适性。According to the multi-speed dual-clutch transmission of the present invention, there are seven groups of driving and driven gears, namely, first gear, third gear, fourth gear, sixth gear, seventh gear, eighth gear and ninth gear. The combination and separation of the shafts, the combination and separation of the first outer output shaft and the first inner output shaft, and the combination and separation of the second outer output shaft and the second inner output shaft, so as to realize the ninth gear and above Speed change function, and, after the driven gear of the corresponding gear on the first outer output shaft and the second outer output shaft is engaged with the driving gear of the corresponding gear on the inner input shaft or the outer input shaft, the first outer gear is controlled by the synchronizing device. The combination of the output shaft and the first inner output shaft or the second outer output shaft and the second inner output shaft can directly transmit power to the first final reduction gear on the first inner output shaft or the second final reduction gear on the second inner output shaft. Two final reduction gears, without the need for driven gears and driving gears of other gears, so that the power transmission path from the power source (engine or motor) to the first final reduction gear or the second final reduction gear is shortened, improving The transmission efficiency of the transmission is improved, the reaction time of shifting is reduced, and the comfort of vehicle operation is improved.
另外,本发明还提供了一种车辆,其包括上述的多挡双离合变速器。In addition, the present invention also provides a vehicle, which includes the above-mentioned multi-speed dual-clutch transmission.
附图说明Description of drawings
图1是本发明一实施例提供的多挡双离合变速器的框架图;Fig. 1 is a frame diagram of a multi-block dual-clutch transmission provided by an embodiment of the present invention;
图2本发明另一实施例提供的多挡双离合变速器的框架图。Fig. 2 is a frame diagram of a multi-speed dual-clutch transmission provided by another embodiment of the present invention.
说明书附图中的附图标记如下:The reference signs in the accompanying drawings of the description are as follows:
1、第一内输出轴;2、第一主减速齿轮;3、六挡从动齿轮;4、第一同步器;5、倒挡主动齿轮;6、第二同步器;7、九挡从动齿轮;8、第三同步器;9、一挡从动齿轮;10、第一外输出轴;11、三挡主动齿轮;12、九挡主动齿轮;13、一挡主动齿轮;14、内输入轴;15、七挡主动齿轮;16、第四同步器;17、第二内输出轴;18、第二外输出轴;19、七挡从动齿轮;20、第五同步器;21、三挡从动齿轮;22、四挡从动齿轮;23、差速器;24、齿圈;25、第六同步器;26、第二主减速齿轮;27、八挡从动齿轮;28、外输入轴;29、动力源;30、第二离合器;31、第一离合器;32、八挡主动齿轮;33、四挡主动齿轮;34、六挡主动齿轮;68、六/八挡主动齿轮68;79、七/九挡主动齿轮。1. The first inner output shaft; 2. The first main reduction gear; 3. The sixth gear driven gear; 4. The first synchronizer; 5. The reverse gear driving gear; 6. The second synchronizer; 7. The ninth gear slave 8, the third synchronizer; 9, the first gear driven gear; 10, the first outer output shaft; 11, the third gear driving gear; 12, the ninth gear driving gear; 13, the first gear driving gear; 14, the inner Input shaft; 15, seven-speed driving gear; 16, fourth synchronizer; 17, second inner output shaft; 18, second outer output shaft; 19, seventh-speed driven gear; 20, fifth synchronizer; 21, Third-speed driven gear; 22, fourth-speed driven gear; 23, differential; 24, ring gear; 25, sixth synchronizer; 26, second main reduction gear; 27, eighth-speed driven gear; 28, External input shaft; 29, power source; 30, second clutch; 31, first clutch; 32, eighth gear driving gear; 33, fourth gear driving gear; 34, sixth gear driving gear; 68, sixth/eighth gear driving gear 68; 79, seventh/ninth gear driving gear.
具体实施方式detailed description
为了使本发明所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步的详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如图1所示,本发明一实施例提供的多挡双离合变速器,包括:As shown in Figure 1, the multi-block dual-clutch transmission provided by an embodiment of the present invention includes:
同轴嵌套在一起的外输入轴28和内输入轴14,所述外输入轴28通过第一离合器31与动力源29连接,所述内输入轴14通过第二离合器30与动力源29连接,所述外输入轴28上向远离所述动力源29的方向依次固定设置有六挡主动齿轮34、八挡主动齿轮32及四挡主动齿轮33,所述内输入轴14上向远离所述动力源29的方向依次固定设置有三挡主动齿轮11、九挡主动齿轮12、七挡主动齿轮15及一挡主动齿轮(13);动力源29例如可以是发动机或电机。第一离合器31与第二离合器30构成双离合器。The outer input shaft 28 and the inner input shaft 14 are coaxially nested together, the outer input shaft 28 is connected to the power source 29 through the first clutch 31, and the inner input shaft 14 is connected to the power source 29 through the second clutch 30 , the outer input shaft 28 is fixedly arranged with a sixth-speed driving gear 34, an eighth-speed driving gear 32 and a fourth-speed driving gear 33 in a direction away from the power source 29, and the inner input shaft 14 is upwardly away from the The direction of power source 29 is fixedly provided with three gears driving gear 11, nine gears driving gear 12, seven gears driving gear 15 and one gear driving gear (13) successively; Power source 29 can be motor or motor for example. The first clutch 31 and the second clutch 30 constitute a double clutch.
同轴嵌套在一起的第一外输出轴10和第一内输出轴1,所述第一内输出轴1上靠近所述动力源29的一端固定设置有与差速器23的齿圈24啮合的第一主减速齿轮2,所述第一内输出轴1上还空套有与所述六挡主动齿轮34啮合的六挡从动齿轮3,所述第一外输出轴10上空套有分别与所述九挡主动齿轮12及一挡主动齿轮13啮合的九挡从动齿轮7及一挡从动齿轮9。The first outer output shaft 10 and the first inner output shaft 1 coaxially nested together, the end of the first inner output shaft 1 close to the power source 29 is fixedly arranged with the ring gear 24 of the differential 23 The first final reduction gear 2 meshed, the first inner output shaft 1 is also vacantly sleeved with the sixth-speed driven gear 3 meshing with the sixth-speed driving gear 34, and the first outer output shaft 10 is vacantly sleeved with a Nine-speed driven gear 7 and first-speed driven gear 9 meshing with said ninth-speed driving gear 12 and first-speed driving gear 13 respectively.
同轴嵌套在一起的第二外输出轴18和第二内输出轴17,所述第二内输出轴17上靠近所述动力源29的一端固定设置有与差速器23的齿圈24啮合的第二主减速齿轮26,所述第二内输出轴17上还空套有与所述八挡主动齿轮32啮合的八挡从动齿轮27,所述第二外输出轴18上空套有分别与所述四挡主动齿轮33、三挡主动齿轮11及七挡主动齿轮15啮合的四挡从动齿轮22、三挡从动齿轮21及七挡从动齿轮19。The second outer output shaft 18 and the second inner output shaft 17 are coaxially nested together, and the end of the second inner output shaft 17 close to the power source 29 is fixedly arranged with the ring gear 24 of the differential 23 Engaged second final reduction gear 26, the second inner output shaft 17 is also vacantly sleeved with the eighth gear driven gear 27 meshed with the eighth gear driving gear 32, and the second outer output shaft 18 is vacantly sleeved with The fourth-speed driven gear 22 , the third-speed driven gear 21 and the seventh-speed driven gear 19 mesh with the fourth-speed driving gear 33 , the third-speed driving gear 11 and the seventh-speed driving gear 15 respectively.
同步装置,所述同步装置用于控制所有的从动齿轮与其所处轴的结合和分离、所述第一外输出轴10和第一内输出轴1的结合和分离及所述第二外输出轴18和第二内输出轴17的结合和分离。A synchronizing device, the synchronizing device is used to control the combination and separation of all driven gears and their shafts, the combination and separation of the first outer output shaft 10 and the first inner output shaft 1 and the second outer output Coupling and disengagement of the shaft 18 and the second inner output shaft 17 .
本实施例中,所述第一外输出轴28上还空套有倒挡主动齿轮5,所述倒挡主动齿轮5与所述四挡主动齿轮33啮合,优选地,所述倒挡主动齿轮5设置在所述第一外输出轴10上靠近所述动力源29的一端。从而,相对于现有技术(例如CN103711845A),倒挡齿轮组仅包括倒挡主动齿轮,减少了倒挡从动齿轮、倒挡中间齿轮及倒挡中间轴,因而倒挡齿轮组的结构简单,降低了成本。另外,倒挡主动齿轮5由于是与其中的一个主动齿轮啮合的,即是与变速器的一个前进挡的主动齿轮啮合,因而倒挡主动齿轮5的设置没有额外增加变速器的轴向长度,有利于变速器的小型化,利于前驱车型的布置。In this embodiment, the first outer output shaft 28 is also vacantly sleeved with a reverse gear driving gear 5, and the reverse gear driving gear 5 meshes with the fourth gear driving gear 33. Preferably, the reverse gear driving gear 5 is arranged on one end of the first outer output shaft 10 close to the power source 29 . Thus, compared with the prior art (such as CN103711845A), the reverse gear set only includes the reverse drive gear, which reduces the reverse driven gear, reverse intermediate gear and reverse intermediate shaft, so the structure of the reverse gear set is simple, Reduced costs. In addition, the reverse drive gear 5 is engaged with one of the drive gears, that is, it is engaged with a forward gear of the transmission, so the setting of the reverse drive gear 5 does not additionally increase the axial length of the transmission, which is beneficial The miniaturization of the transmission is conducive to the layout of front-wheel drive models.
本实施例中,所述同步装置包括:In this embodiment, the synchronization device includes:
连接在所述第一内输出轴1的第一同步器4,所述第一同步器4用于控制所述第一外输出轴10与第一内输出轴1以及所述六挡从动齿轮3与第一内输出轴1的结合和分离。The first synchronizer 4 connected to the first inner output shaft 1, the first synchronizer 4 is used to control the first outer output shaft 10 and the first inner output shaft 1 and the sixth-speed driven gear 3 Engagement and disengagement with the first inner output shaft 1.
连接在所述第一外输出轴10上且位于所述倒挡主动齿轮5与所述九挡从动齿轮7之间的第二同步器6,所述第二同步器6用于控制所述倒挡主动齿轮5及九挡从动齿轮7与所述第一外输出轴10的结合和分离。A second synchronizer 6 connected to the first outer output shaft 10 and located between the reverse drive gear 5 and the ninth-speed driven gear 7, the second synchronizer 6 is used to control the Combination and separation of the reverse gear driving gear 5 and the ninth gear driven gear 7 with the first outer output shaft 10 .
连接在所述第一外输出轴10上且位于所述九挡从动齿轮7与所述一挡从动齿轮9之间的第三同步器8,所述第三同步器8用于控制所述一挡从动齿轮9及所述九挡从动齿轮7与所述第一外输出轴10的结合和分离。A third synchronizer 8 connected to the first outer output shaft 10 and located between the ninth gear driven gear 7 and the first gear driven gear 9, the third synchronizer 8 is used to control the Combination and separation of the first gear driven gear 9 and the ninth gear driven gear 7 with the first outer output shaft 10 .
连接在所述第二内输出轴17上的第四同步器16,所述第四同步器16用于控制所述第二外输出轴18和第二内输出轴17的结合和分离。优选地,所述第四同步器16设置在所述第二内输出轴17上远离所述动力源29的一端。The fourth synchronizer 16 connected to the second inner output shaft 17 is used to control the combination and separation of the second outer output shaft 18 and the second inner output shaft 17 . Preferably, the fourth synchronizer 16 is disposed on an end of the second inner output shaft 17 away from the power source 29 .
连接在所述第二外输出轴18上且位于所述七挡从动齿轮19与所述三挡从动齿轮21之间的第五同步器20,所述第五同步器20用于控制所述七挡从动齿轮19及三挡从动齿轮21与所述第二外输出轴18的结合和分离。A fifth synchronizer 20 connected to the second outer output shaft 18 and located between the seventh-speed driven gear 19 and the third-speed driven gear 21, the fifth synchronizer 20 is used to control the Combination and separation of the seventh-speed driven gear 19 and the third-speed driven gear 21 with the second outer output shaft 18 .
连接在所述第二外输出轴18上且位于所述四挡从动齿轮22与八挡从动齿轮27之间的第六同步器20,所述第六同步器20用于控制所述三挡从动齿轮7与所述第二外输出轴18以及所述八挡从动齿轮27与所述第二内输出轴17的结合和分离。The sixth synchronizer 20 connected to the second outer output shaft 18 and located between the fourth gear driven gear 22 and the eighth gear driven gear 27, the sixth synchronizer 20 is used to control the third gear Combination and separation of the first-speed driven gear 7 and the second outer output shaft 18 and the eighth-speed driven gear 27 and the second inner output shaft 17 .
上述的第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25均为常规的同步器,其通过拨叉控制在所处的轴上滑动。并且,上述的第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25的内圈中均设置有内花键,而与第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25连接的轴的外表面均设置有外花键,以此实现第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25与其所处轴的连接。同时,通过内外花键的配合,使得第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25只能沿其所处轴的轴向移动,而不能相对其所处轴转动。Above-mentioned first synchronizer 4, the second synchronizer 6, the third synchronizer 8, the fourth synchronizer 16, the fifth synchronizer 20 and the sixth synchronizer 25 are conventional synchronizers, which are controlled by shift forks. slide on the axis it is on. In addition, the inner rings of the first synchronizer 4, the second synchronizer 6, the third synchronizer 8, the fourth synchronizer 16, the fifth synchronizer 20 and the sixth synchronizer 25 are all provided with internal splines, And the outer surfaces of the shafts connected with the first synchronizer 4, the second synchronizer 6, the third synchronizer 8, the fourth synchronizer 16, the fifth synchronizer 20 and the sixth synchronizer 25 are all provided with external splines, In this way, the first synchronizer 4 , the second synchronizer 6 , the third synchronizer 8 , the fourth synchronizer 16 , the fifth synchronizer 20 and the sixth synchronizer 25 are connected to the shafts where they are located. At the same time, through the cooperation of the internal and external splines, the first synchronizer 4, the second synchronizer 6, the third synchronizer 8, the fourth synchronizer 16, the fifth synchronizer 20 and the sixth synchronizer 25 can only move along their respective positions. Axial movement of the axis at which it is located, but cannot be rotated relative to the axis at which it is located.
本实施例中,如图1所示,共设置有七组前进挡齿轮组,即一挡主动齿轮13与一挡从动齿轮9、四挡主动齿轮33与四挡从动齿轮22、三挡主动齿轮11与三挡从动齿轮21、九挡主动齿轮12及九挡从动齿轮7、八挡主动齿轮32及八挡从动齿轮27、七挡主动齿轮15及七挡从动齿轮19、六挡主动齿轮34及六挡从动齿轮3。In this embodiment, as shown in Figure 1, there are seven groups of forward gear sets, namely, the first gear driving gear 13 and the first gear driven gear 9, the fourth gear driving gear 33 and the fourth gear driven gear 22, and the third gear. Driving gear 11 and third gear driven gear 21, ninth gear driving gear 12 and ninth gear driven gear 7, eight gear driving gear 32 and eight gear driven gear 27, seventh gear driving gear 15 and seventh gear driven gear 19, Sixth gear driving gear 34 and sixth gear driven gear 3 .
通过控制第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25的不同状态,能够利用上述七组前进挡齿轮组实现二挡及五挡的功能,以此构建出九挡双离合变速器。当然,也能够利用上述七组前进挡齿轮组实现二挡、五挡及十挡的功能,以此构建出十挡双离合变速器。当然,基于同样的原理,通过控制第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25的不同状态,还能够构建十一挡以上的双离合变速器。By controlling the different states of the first synchronizer 4, the second synchronizer 6, the third synchronizer 8, the fourth synchronizer 16, the fifth synchronizer 20 and the sixth synchronizer 25, the above seven groups of forward gear sets can be utilized Realize the functions of the second gear and the fifth gear, and construct a nine-speed dual-clutch transmission with this. Certainly, the functions of the second gear, the fifth gear and the tenth gear can also be realized by using the above-mentioned seven groups of forward gear sets, so as to construct a ten-speed dual-clutch transmission. Of course, based on the same principle, by controlling the different states of the first synchronizer 4, the second synchronizer 6, the third synchronizer 8, the fourth synchronizer 16, the fifth synchronizer 20 and the sixth synchronizer 25, it is also possible to Build a dual-clutch transmission with more than eleven gears.
这样,在实现例如九挡或十挡双离合变速器时,外输入轴28和内输入轴14上仅有七个主动齿轮,这样,使得本实施例的双离合变速器在轴向上的长度比常规的七挡双离合变速器的轴向长度还要短(常规的七挡双离合变速器需要七个前进挡主动齿轮和一个倒挡主动齿轮),因而,有利于变速器的小型化,利于前驱车型的布置。Like this, when realizing such as nine gears or ten gears dual-clutch speed changer, there are only seven driving gears on the outer input shaft 28 and the inner input shaft 14, like this, make the length of the double-clutch speed changer of the present embodiment axially longer than conventional The axial length of the current seven-speed dual-clutch transmission is even shorter (a conventional seven-speed dual-clutch transmission requires seven forward gears and one reverse gear), so it is conducive to the miniaturization of the transmission and the layout of front-drive models. .
下面,以十挡双离合变速器为例对本实施例的双离合变速器工作在各挡位时的动力传递路线进行说明(动力源选为发动机):Next, take the ten-speed dual-clutch transmission as an example to illustrate the power transmission route when the dual-clutch transmission of this embodiment works in each gear (the power source is selected as an engine):
一挡动力传动路线:First gear power transmission line:
首先,第三同步器8和一挡从动齿轮9接合;第一同步器4与第一外输出轴10接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14,经由固定在内输入轴14上的一挡主动齿轮13传到一挡从动齿轮9,再通过一挡从动齿轮9与第三同步器8的接合将扭矩传递到第一外输出轴10上,再通过第一外输出轴10与第一同步器4的接合,将扭矩传递到第一内输出轴1上的第一主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。Firstly, the third synchronizer 8 is engaged with the first gear driven gear 9; the first synchronizer 4 is engaged with the first outer output shaft 10, and the other synchronizers are separated. The second clutch 30 is closed, and the engine torque is transmitted to the inner input shaft 14 through the second clutch 30, then to the first gear driven gear 9 through the first gear driving gear 13 fixed on the inner input shaft 14, and then through the first gear driven gear 9 is engaged with the third synchronizer 8 to transmit the torque to the first outer output shaft 10, and then through the engagement of the first outer output shaft 10 with the first synchronizer 4, the torque is transmitted to the first inner output shaft 1 The first final reduction gear 2 passes through the differential gear ring gear 24 and finally outputs power from the differential gear 23 .
二挡动力传动路线:Second gear power transmission line:
首先,第六同步器25和四挡从动齿轮22接合,第五同步器20与三挡从动齿轮21接合,第三同步器8和一挡从动齿轮9接合,第一同步器4和第一外输出轴10接合,其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28的四挡主动齿轮33,经由四挡主动齿轮33传到四挡从动齿轮22;由于四挡从动齿轮22与第六同步器25接合,进而将扭矩经由第六同步器25传递到第二外输出轴18;由于第五同步器20与三挡从动齿轮21接合,进而将扭矩传递到内输入轴14上;由于第三同步器8和一挡从动齿轮9接合,因而扭矩再由内输入轴14上的一挡主动齿轮13传递到一挡从动齿轮9,再由第三同步器8将扭矩传递到第一外输出轴10;由于第一外输出轴10与第一内输出轴1上的第一同步器4接合,进而将扭矩传递到第一主减速齿轮2上;再通过差速器23的齿圈24,并最终由差速器23输出动力。First, the sixth synchronizer 25 engages with the fourth-speed driven gear 22, the fifth synchronizer 20 engages with the third-speed driven gear 21, the third synchronizer 8 engages with the first-speed driven gear 9, and the first synchronizer 4 and The first outer output shaft 10 is engaged and the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is passed to the fourth gear driving gear 33 of the external input shaft 28 by the first clutch 31, and then passed to the fourth gear driven gear 22 through the fourth gear driving gear 33; The sixth synchronizer 25 is engaged, and then the torque is transmitted to the second outer output shaft 18 via the sixth synchronizer 25; since the fifth synchronizer 20 is engaged with the third gear driven gear 21, the torque is then transmitted to the inner input shaft 14; Since the third synchronizer 8 is engaged with the first gear driven gear 9, the torque is then transmitted to the first gear driven gear 9 by the first gear driving gear 13 on the inner input shaft 14, and then the torque is transmitted to the first gear by the third synchronizer 8. The first outer output shaft 10; because the first outer output shaft 10 is engaged with the first synchronizer 4 on the first inner output shaft 1, the torque is transmitted to the first final reduction gear 2; and then through the differential 23 Ring gear 24, and finally output power from differential 23.
三挡动力传动路线:Three-speed power transmission line:
首先,第五同步器20和三挡从动齿轮21接合;第四同步器16与第二外输出轴18接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14,经由固定在内输入轴14上的三挡主动齿轮11传到三挡从动齿轮21,再通过三挡从动齿轮21与第五同步器20的接合将扭矩传递到第二外输出轴18上,再通过第二外输出轴18与第四同步器17的接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。First, the fifth synchronizer 20 is engaged with the third gear driven gear 21; the fourth synchronizer 16 is engaged with the second outer output shaft 18, and the other synchronizers are disengaged. The second clutch 30 is closed, and the engine torque is transmitted to the inner input shaft 14 through the second clutch 30, and then to the third-speed driven gear 21 through the third-speed driving gear 11 fixed on the inner input shaft 14, and then through the third-speed driven gear. 21 is engaged with the fifth synchronizer 20 to transmit the torque to the second outer output shaft 18, and then through the engagement of the second outer output shaft 18 with the fourth synchronizer 17, the torque is transmitted to the second inner output shaft 17 The second final reduction gear 26 passes through the differential gear ring gear 24 and finally outputs power from the differential gear 23 .
四挡动力传动路线:Four-speed power transmission line:
首先,第六同步器25和四挡从动齿轮22接合;第四同步器16与第二外输出轴18接合,其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28的四挡主动齿轮33,经由四挡主动齿轮33传到四挡从动齿轮22。通过四挡从动齿轮22和第六同步器25的接合将扭矩传递到第二外输出轴18上;再通过第二外输出轴18与第四同步器17接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。First, the sixth synchronizer 25 is engaged with the fourth gear driven gear 22; the fourth synchronizer 16 is engaged with the second outer output shaft 18, and the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is transmitted to the fourth-speed driving gear 33 of the external input shaft 28 through the first clutch 31 , and then to the fourth-speed driven gear 22 via the fourth-speed driving gear 33 . The torque is transmitted to the second outer output shaft 18 through the engagement of the fourth gear driven gear 22 and the sixth synchronizer 25; and then the second outer output shaft 18 is engaged with the fourth synchronizer 17 to transmit the torque to the second inner The second final reduction gear 26 on the output shaft 17 passes through the differential ring gear 24 and finally outputs power from the differential 23 .
五挡动力传动路线:Five-speed power transmission line:
首先,第五同步器20和七挡从动齿轮19接合;第六同步器25与八挡从动齿轮27接合;第一同步器4和六挡从动齿轮3接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14上的七挡主动齿轮15,经由七挡主动齿轮15传到七挡从动齿轮19。通过七挡从动齿轮19和第五同步器20的接合将扭矩传递到第二外输出轴18上的第六同步器25,再通过第六同步器25与八挡从动齿轮27的接合,将扭矩传递到内输入轴14上的八挡主动齿轮32,八挡主动齿轮32将扭矩传递到六挡主动齿轮34;通过六挡从动齿轮34与第一同步器4的接合,将扭矩传递到第一内输出轴1上的第一主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。First, the fifth synchronizer 20 is engaged with the seventh-speed driven gear 19; the sixth synchronizer 25 is engaged with the eighth-speed driven gear 27; the first synchronizer 4 is engaged with the sixth-speed driven gear 3, and the other synchronizers are separated. The second clutch 30 is closed, and the engine torque is transmitted to the seventh-speed driving gear 15 on the inner input shaft 14 through the second clutch 30 , and then to the seventh-speed driven gear 19 via the seventh-speed driving gear 15 . Through the engagement of the seventh-speed driven gear 19 and the fifth synchronizer 20, the torque is transmitted to the sixth synchronizer 25 on the second outer output shaft 18, and then through the engagement of the sixth synchronizer 25 and the eighth-speed driven gear 27, The torque is transmitted to the eighth-speed driving gear 32 on the inner input shaft 14, and the eighth-speed driving gear 32 transmits the torque to the sixth-speed driving gear 34; through the engagement of the sixth-speed driven gear 34 and the first synchronizer 4, the torque is transmitted to the first final reduction gear 2 on the first inner output shaft 1 , then through the differential ring gear 24 , and finally the power is output by the differential 23 .
六挡动力传动路线:Six-speed power transmission line:
首先,第一同步器4和六挡从动齿轮3接合,其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28的六挡主动齿轮34,经由六挡主动齿轮34传到六挡从动齿轮3。通过六挡从动齿轮3和第一同步器4的接合将扭矩传递到第一内输出轴1上的第一主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。First, the first synchronizer 4 is engaged with the sixth-speed driven gear 3, and the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is transmitted to the sixth-speed driving gear 34 of the external input shaft 28 through the first clutch 31 , and then to the sixth-speed driven gear 3 via the sixth-speed driving gear 34 . Through the engagement of the sixth-speed driven gear 3 and the first synchronizer 4, the torque is transmitted to the first final reduction gear 2 on the first inner output shaft 1, then through the differential ring gear 24, and finally by the differential 23 output power.
七挡动力传动路线:Seven-speed power transmission line:
首先,第五同步器20和七挡从动齿轮19接合;第四同步器16和第二外输出轴18接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14,经由固定在内输入轴14上的七挡主动齿轮15传到七挡从动齿轮19,再通过第四同步器16和第二外输出轴18接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。First, the fifth synchronizer 20 is engaged with the seventh-speed driven gear 19; the fourth synchronizer 16 is engaged with the second outer output shaft 18, and the other synchronizers are disengaged. The second clutch 30 is closed, and the engine torque is transmitted to the inner input shaft 14 through the second clutch 30, then to the seventh-speed driven gear 19 through the seventh-speed driving gear 15 fixed on the inner input shaft 14, and then through the fourth synchronizer 16 Engaged with the second outer output shaft 18 , the torque is transmitted to the second final reduction gear 26 on the second inner output shaft 17 , then passes through the differential ring gear 24 , and finally outputs power from the differential 23 .
八挡动力传动路线:Eight-speed power transmission line:
首先,第六同步器25和八挡从动齿轮27接合;第四同步器16与第二外输出轴18接合,其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28的八挡主动齿轮32,经由八挡主动齿轮(32)传到八挡从动齿轮27。通过八挡从动齿轮27和第六同步器25的接合将扭矩传递到第二外输出轴18上,再通过第二外输出轴18与第四同步器16的接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。First, the sixth synchronizer 25 is engaged with the eighth gear driven gear 27; the fourth synchronizer 16 is engaged with the second outer output shaft 18, and the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is delivered to the eight-speed driving gear 32 of the external input shaft 28 by the first clutch 31, and then to the eight-speed driven gear 27 via the eight-speed driving gear (32). The torque is transmitted to the second outer output shaft 18 through the engagement of the eighth-speed driven gear 27 and the sixth synchronizer 25, and then the torque is transmitted to the second outer output shaft 18 through the engagement of the fourth synchronizer 16. The second final reduction gear 26 on the inner output shaft 17 passes through the differential ring gear 24 and finally outputs power from the differential 23 .
九挡动力传动路线:Nine-speed power transmission route:
首先,第二同步器6和九挡从动齿轮7接合;第一同步器4与第一外输出轴10接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14,经由固定在内输入轴14上的九挡主动齿轮12传到九挡从动齿轮7,再通过九挡从动齿轮7与第二同步器6的接合将扭矩传递到第一外输出轴10上。再通过第一外输出轴10与第一同步器4的接合,将扭矩传递到第一内输出轴1上的第一主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。First, the second synchronizer 6 is engaged with the ninth gear driven gear 7; the first synchronizer 4 is engaged with the first outer output shaft 10, and the other synchronizers are separated. The second clutch 30 is closed, and the engine torque is transmitted to the inner input shaft 14 through the second clutch 30, and then to the ninth-speed driven gear 7 through the ninth-speed driving gear 12 fixed on the inner input shaft 14, and then through the ninth-speed driven gear. The engagement of 7 with the second synchronizer 6 transmits torque to the first outer output shaft 10 . Then through the engagement of the first outer output shaft 10 and the first synchronizer 4, the torque is transmitted to the first final reduction gear 2 on the first inner output shaft 1, then through the differential ring gear 24, and finally by the differential 23 output power.
十挡动力传动路线:Ten-speed power transmission route:
首先,第六同步器25和八挡从动齿轮27接合;第五同步器20与七挡从动齿轮19接合;第三同步器18与九挡从动齿轮7接合;第一同步器4与第一外输出轴10接合;其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28上的八挡主动齿轮32,通过第六同步器25和八挡从动齿轮27的接合,经由八挡主动齿轮32传递到八挡从动齿轮27,通过第三同步器18与九挡从动齿轮7的接合,将扭矩经由九挡主动齿轮12传到九挡从动齿轮7,并经九挡从动齿轮17传递到第一外输出轴10。通过第一同步器4与第一外输出轴10的接合,将扭矩传递到第一内输出轴1上的第二主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。First, the sixth synchronizer 25 is engaged with the eighth-speed driven gear 27; the fifth synchronizer 20 is engaged with the seventh-speed driven gear 19; the third synchronizer 18 is engaged with the ninth-speed driven gear 7; the first synchronizer 4 is engaged with the ninth-speed driven gear 7; The first outer output shaft 10 is engaged; the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is transmitted to the eighth-speed driving gear 32 on the external input shaft 28 through the first clutch 31, and is transmitted through the eighth-speed driving gear 32 through the engagement of the sixth synchronizer 25 and the eighth-speed driven gear 27 To the eighth-speed driven gear 27, through the engagement of the third synchronizer 18 and the ninth-speed driven gear 7, the torque is transmitted to the ninth-speed driven gear 7 through the ninth-speed driving gear 12, and then transmitted through the ninth-speed driven gear 17 to the first outer output shaft 10. Through the engagement of the first synchronizer 4 with the first outer output shaft 10, the torque is transmitted to the second final reduction gear 2 on the first inner output shaft 1, then through the differential ring gear 24, and finally by the differential 23 output power.
倒挡动力传动路线:Reverse power transmission line:
首先,第三同步器8和一挡从动齿轮9接合;第二同步器6与倒挡主动齿轮5接合;第四同步器16和第二外输出轴18接合;第六同步器25和四挡从动齿轮(22)接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14的一挡主动齿轮13,经由一挡主动齿轮13传到一挡从动齿轮9。通过一挡从动齿轮9和第三同步器8的接合将扭矩传递到第一外输出轴10上的第二同步器6,再通过第二同步器6与倒挡主动齿轮5的接合,由倒挡主动齿轮5将扭矩传递到四挡从动齿轮22;通过四挡从动齿轮22与第六同步器25的接合,将扭矩传递到第二外输出轴18上,再通过第二外输出轴18与第四同步器16的接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。First, the third synchronizer 8 is engaged with the first gear driven gear 9; the second synchronizer 6 is engaged with the reverse driving gear 5; the fourth synchronizer 16 is engaged with the second outer output shaft 18; the sixth synchronizer 25 is engaged with the fourth gear. Block driven gear (22) is engaged, and other synchronizers are disengaged. The second clutch 30 is closed, and the engine torque is transmitted to the first gear driving gear 13 of the inner input shaft 14 through the second clutch 30 , and then to the first gear driven gear 9 via the first gear driving gear 13 . Torque is transmitted to the second synchronizer 6 on the first outer output shaft 10 through the engagement of the first gear driven gear 9 and the third synchronizer 8, and then through the engagement of the second synchronizer 6 and the reverse driving gear 5, by The reverse driving gear 5 transmits the torque to the fourth-speed driven gear 22; through the engagement of the fourth-speed driven gear 22 and the sixth synchronizer 25, the torque is transmitted to the second external output shaft 18, and then through the second external output shaft 18. The engagement of the shaft 18 with the fourth synchronizer 16 transmits the torque to the second final reduction gear 26 on the second inner output shaft 17 , then passes through the differential ring gear 24 , and finally outputs power from the differential 23 .
根据本发明上述实施例的多挡双离合变速器,设置有一挡、三挡、四挡、六挡、七挡、八挡及九挡这七组主从动挡位齿轮,同步装置控制所有的从动齿轮与其所处轴的结合和分离、所述第一外输出轴和第一内输出轴的结合和分离及所述第二外输出轴和第二内输出轴的结合和分离,以实现九挡以上的变速功能,并且,第一外输出轴及第二外输出轴上相应挡位的从动齿轮与内输入轴或外输入轴上的对应挡位的主动齿轮接合之后,通过同步装置控制第一外输出轴与第一内输出轴或者第二外输出轴与第二内输出轴的结合,能够将动力直接传递给第一内输出轴上的第一主减速齿轮或第二内输出轴上的第二主减速齿轮,而不需要借助其它挡位的从动齿轮与主动齿轮,这样,缩短了由动力源(发动机或电机)至第一主减速齿轮或第二主减速齿轮的动力传递路径,提高了变速器的传动效率,降低了换挡的反应时间,提升了车辆运行的舒适性。According to the multi-speed dual-clutch transmission of the above-mentioned embodiments of the present invention, there are seven groups of master and slave gears, namely, first gear, third gear, fourth gear, sixth gear, seventh gear, eighth gear and ninth gear, and the synchronizing device controls all slave gears. The combination and separation of the moving gear and the shaft where it is located, the combination and separation of the first outer output shaft and the first inner output shaft, and the combination and separation of the second outer output shaft and the second inner output shaft, so as to realize nine The speed change function above the first gear, and after the driven gear of the corresponding gear on the first outer output shaft and the second outer output shaft is engaged with the driving gear of the corresponding gear on the inner input shaft or the outer input shaft, it is controlled by the synchronization device The combination of the first outer output shaft and the first inner output shaft or the second outer output shaft and the second inner output shaft can directly transmit power to the first final reduction gear or the second inner output shaft on the first inner output shaft The second main reduction gear on the top, without the need for driven gears and driving gears in other gears, thus shortening the power transmission from the power source (engine or motor) to the first final reduction gear or the second final reduction gear The transmission path improves the transmission efficiency of the transmission, reduces the reaction time of shifting gears, and improves the comfort of vehicle operation.
图2所示为本发明另一实施例提供的多挡双离合变速器的结构简图,与图1所示实施例不同之处在于,所述七挡主动齿轮及九挡主动齿轮合为一个七/九挡主动齿轮79,所述七/九挡主动齿轮79与所述七挡从动齿轮19及九挡主动齿轮7啮合;并且,所述六挡主动齿轮及八挡主动齿轮合为一个六/八挡主动齿轮68,所述六/八挡主动齿轮68与所述六挡从动齿轮3及八挡从动齿轮32啮合。与图1所示实施例相比,七挡与九挡共用一个主动齿轮(即七/九挡主动齿轮),六挡与八挡共用一个主动齿轮(即六/八挡主动齿轮),能够有效缩短变速器的轴向长度,便于变速器在前舱中的布置。Figure 2 is a schematic structural diagram of a multi-speed dual-clutch transmission provided by another embodiment of the present invention. The difference from the embodiment shown in Figure 1 is that the seventh-speed driving gear and the ninth-speed driving gear are combined into a seven-speed driving gear. Nine-speed driving gear 79, the seventh/ninth-speed driving gear 79 meshes with the seventh-speed driven gear 19 and the ninth-speed driving gear 7; and, the sixth-speed driving gear and the eight-speed driving gear are combined into a six-speed driving gear /Eighth gear driving gear 68, the sixth/eighth gear driving gear 68 meshes with the sixth gear driven gear 3 and the eighth gear driven gear 32. Compared with the embodiment shown in Figure 1, the seventh gear and the ninth gear share a driving gear (i.e. the seventh/ninth gear driving gear), and the sixth gear and the eighth gear share a driving gear (i.e. the sixth/eighth gear driving gear), which can effectively The axial length of the transmission is shortened to facilitate the arrangement of the transmission in the front compartment.
当然,在其它未图示的实施例中,也可是七挡主动齿轮及九挡主动齿轮合为一个七/九挡主动齿轮,而六挡主动齿轮与八挡主动齿轮为单独的齿轮;或者是,六挡主动齿轮及八挡主动齿轮合为一个六/八挡主动齿轮,而七挡主动齿轮与九挡主动齿轮为单独的齿轮。Certainly, in other unillustrated embodiments, the driving gear of seventh gear and the driving gear of ninth gear are combined into one driving gear of seventh gear and ninth gear, while the driving gear of sixth gear and driving gear of eight gears are independent gears; or , the six-speed driving gear and the eight-speed driving gear are combined into a six/eight-speed driving gear, and the seven-speed driving gear and the nine-speed driving gear are independent gears.
当然,在其它未图示的实施例中,也可以将所述外输入轴28上的六挡主动齿轮34、八挡主动齿轮32及四挡主动齿轮33互换位置;和/或将所述内输入轴14上的三挡主动齿轮11、九挡主动齿轮12、七挡主动齿轮15及一挡主动齿轮13互换位置。并对应地调整所有的从动齿轮的位置,以构成其它形式的双离合变速器。Of course, in other unillustrated embodiments, the six-speed driving gear 34, the eight-speed driving gear 32 and the fourth-speed driving gear 33 on the external input shaft 28 can also be exchanged; and/or the The third gear driving gear 11 on the inner input shaft 14, the ninth gear driving gear 12, the seventh gear driving gear 15 and the first gear driving gear 13 exchange positions. And correspondingly adjust the positions of all driven gears to form other forms of dual-clutch transmissions.
另外,本发明一实施例还提供了一种车辆,其包括上述的多挡双离合变速器。In addition, an embodiment of the present invention also provides a vehicle, which includes the above-mentioned multi-speed dual-clutch transmission.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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CN113775706A (en) * | 2020-06-10 | 2021-12-10 | 广州汽车集团股份有限公司 | Ten-speed dual-clutch transmission and vehicle |
CN114763822A (en) * | 2021-01-12 | 2022-07-19 | 广州汽车集团股份有限公司 | Nine-speed dual-clutch automatic transmission and vehicle |
WO2023124765A1 (en) * | 2021-12-31 | 2023-07-06 | 中国第一汽车股份有限公司 | Dual clutch transmission |
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CN113685499A (en) * | 2020-05-18 | 2021-11-23 | 广州汽车集团股份有限公司 | Nine-speed dual-clutch transmission and vehicle |
CN113685502B (en) * | 2020-05-18 | 2024-01-19 | 广州汽车集团股份有限公司 | Nine-gear double-clutch transmission and vehicle |
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CN113685509A (en) * | 2020-05-18 | 2021-11-23 | 广州汽车集团股份有限公司 | Nine-gear double-clutch transmission and vehicle |
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WO2023124765A1 (en) * | 2021-12-31 | 2023-07-06 | 中国第一汽车股份有限公司 | Dual clutch transmission |
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