WO2023124765A1 - Dual clutch transmission - Google Patents
Dual clutch transmission Download PDFInfo
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- WO2023124765A1 WO2023124765A1 PCT/CN2022/136115 CN2022136115W WO2023124765A1 WO 2023124765 A1 WO2023124765 A1 WO 2023124765A1 CN 2022136115 W CN2022136115 W CN 2022136115W WO 2023124765 A1 WO2023124765 A1 WO 2023124765A1
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- gear
- speed
- output shaft
- driven gear
- input shaft
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 97
- 230000009977 dual effect Effects 0.000 title claims abstract description 12
- 230000007704 transition Effects 0.000 claims description 53
- 238000000926 separation method Methods 0.000 description 7
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011217 control strategy Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/085—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with more than one output shaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/087—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
Definitions
- the present application relates to the technical field of automobiles, for example, to a dual-clutch transmission.
- the dual-clutch transmission generally has 6 to 7 gears, which is difficult to meet the demand for more gears.
- the application provides a dual-clutch transmission capable of providing nine forward gears to meet market demand.
- a dual clutch transmission comprising: a first input shaft; a first clutch connected to the first input shaft; a second input shaft, the first input shaft is coaxially nested in the second input shaft; a second clutch connected to the second input shaft; a first output shaft arranged in parallel with the second input shaft; a second output shaft arranged in parallel with the second input shaft; a second gear set, set to transmit power to the first output shaft via the first input shaft to form a second gear ratio; a third gear set configured to transmit power to the second output shaft via the second input shaft , forming a third-speed transmission ratio; a fourth-speed gear set, configured to transmit power to the second output shaft via the first input shaft to form a fourth-speed transmission ratio; a fifth-speed gear set, configured to transmit power through the The second input shaft is transmitted to the first output shaft to form a fifth-speed transmission ratio; the sixth-speed gear set is configured to transmit power to the first output shaft through the first input shaft to form a sixth-speed transmission ratio;
- the seventh-speed gear set is
- the second output shaft forms an eight-speed transmission ratio; wherein, the third-speed gear set, the fourth-speed gear set and the second-speed gear set are set to transmit power and form a first-speed transmission ratio; The gear set and the eighth gear set are configured to transmit power and form a ninth gear ratio.
- Fig. 1 is a transmission schematic diagram of a dual-clutch transmission provided by an embodiment of the present application.
- connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
- this embodiment provides a dual-clutch transmission.
- the dual-clutch transmission includes a first input shaft 3, a second input shaft 4, a first output shaft 25, a second output shaft 6, a second gear set, a third gear set, a fourth gear set, and a fifth gear set. gear set, sixth gear set, seventh gear set and eighth gear set.
- the first input shaft 3 is connected with the first clutch 1; the first input shaft 3 is coaxially nested in the second input shaft 4, and the second input shaft 4 is connected with the second clutch 2, also That is, the first clutch 1 and the second clutch 2 are coaxially arranged to form a dual clutch; the first input shaft 3 is connected to the power source through the first clutch 1 ; the second input shaft 4 is connected to the power source through the second clutch 2 .
- the first output shaft 25 is arranged in parallel with the second input shaft 4 ; the second output shaft 6 is arranged in parallel with the second input shaft 4 .
- the second gear set can transmit power to the first output shaft 25 via the first input shaft 3 to form a second gear transmission ratio; the third gear set can transmit power to the second output shaft 6 via the second input shaft 4 to form a third gear ratio.
- Gear ratio; the fourth-speed gear set can transmit power to the second output shaft 6 via the first input shaft 3 to form a fourth-speed transmission ratio;
- the fifth-speed gear set can transmit power to the first output shaft through the second input shaft 4 25, forming a fifth-speed transmission ratio;
- the sixth-speed gear set can transmit power to the first output shaft 25 through the first input shaft 3, forming a sixth-speed transmission ratio;
- the seventh-speed gear set can transmit power to the first output shaft 25 through the second input shaft 4
- the second output shaft 6 forms a seven-speed transmission ratio;
- the eight-speed gear set can transmit power to the second output shaft 6 through the first input shaft 3 to form an eight-speed transmission ratio;
- the third-speed gear set, the fourth-speed gear set and the second-speed gear set
- the dual-clutch transmission provided in this embodiment can form nine transmission ratios, thereby realizing nine-speed transmission and meeting market demand.
- the dual-clutch transmission also includes a transition gear set, which can transmit power to the second output shaft 6 via the first input shaft 3 to form a transition gear ratio.
- the third gear set transmits power To the transition gear set, the transition gear set transmits power to the eighth gear set to form a nine gear ratio.
- the transition gear set includes a transition gear driving gear 15 and a transition gear driven gear 11 .
- the transition gear driving gear 15 is coaxially fixed on the first input shaft 3; the transition gear driven gear 11 is loosely sleeved on the second output shaft 6, and the transition gear driven gear 11 can be selectively engaged with the second output shaft 6 Alternatively, the transition gear driven gear 11 can be meshed with the transition gear driving gear 15 to form a transition gear ratio.
- the third gear driven gear shaft 12 is vacantly sleeved on the second output shaft 6, the third gear driven gear shaft 12 can be selectively engaged or separated from the second output shaft 6, and the transition gear driven gear 11 is vacantly sleeved.
- the transition speed driven gear 11 can be selectively engaged with or disengaged from the third speed driven gear shaft 12 .
- the third gear set includes the third reverse driving gear 21 and the third driven gear 10 .
- the third reverse driving gear 21 is coaxially fixed on the second input shaft 4 ; the third speed driven gear 10 is coaxially fixed on the third speed driven gear shaft 12 .
- the dual-clutch transmission further includes a first reverse gear set, and the first reverse gear set includes a third-speed driven gear 10 and a reverse driven gear 22 .
- the reverse gear driven gear 22 is idly sleeved on the first output shaft 25, the reverse gear driven gear 22 can be selectively engaged or separated from the first output shaft 25, the reverse gear driven gear 22 can be connected with the third gear driven gear 10 Meshing transmission creates a first reverse gear ratio.
- the dual clutch transmission further includes a second reverse gear set, and the second reverse gear set includes a third reverse driving gear 21 , a third gear driven gear 10 and a reverse driven gear 22 .
- the reverse driven gear 22 is idly sleeved on the first output shaft 25, the third reverse driving gear 21 is meshed with the third gear driven gear 10, and the third gear driven gear 10 is meshed with the reverse driven gear 22 to form the second gear. Reverse gear ratio.
- the dual-clutch transmission also includes a differential device 8, the differential device 8 is provided with a main deceleration driven gear 26, the first output shaft 25 is coaxially fixed with a first output gear 24, the main deceleration The driven gear 26 can mesh with the first output gear 24 to form a first final reduction ratio.
- a second output gear 7 is coaxially fixed on the second output shaft 6 , and the final reduction driven gear 26 can mesh with the second output gear 7 to form a second final reduction ratio. That is, in this embodiment, two final reduction ratios can be formed, namely the first final reduction ratio and the second final reduction ratio.
- only one final reduction ratio may be set to save costs.
- only the first final reduction ratio is set: the differential device 8 is provided with the final reduction driven gear 26, and the first output shaft 25 is coaxially fixed with the first output gear 24, and the final reduction and driven gear 26 can be connected with The meshing transmission of the first output gear 24 forms the first final reduction ratio.
- only the second final reduction ratio is set: the differential device 8 is provided with the final reduction driven gear 26, and the second output shaft 6 is coaxially fixed with the second output gear 7, and the final reduction and driven gear 26 can be connected with The meshing transmission of the second output gear 7 forms the second final reduction ratio.
- the second gear set includes a second driving gear 16 and a second driven gear 20 .
- the second-speed driving gear 16 is coaxially fixed on the first input shaft 3; the second-speed driven gear 20 is loosely sleeved on the first output shaft 25, and the second-speed driven gear 20 can be selectively engaged with the first output shaft 25 Or separate, the second gear driving gear 16 can be meshed with the second gear driven gear 20 to form a second gear transmission ratio.
- the first input shaft 3 is provided with coaxially fixed second gear driving gear 16 , fourth gear driving gear 17 , sixth gear and eighth gear driving gear 18 and transition gear driving gear 15 .
- the second input shaft 4 is provided with a coaxially fixed third reverse drive gear 21 and fifth and seventh gear drive gears 5 .
- the first output shaft 25 is provided with the second gear driven gear 20, the fifth gear driven gear 23, the sixth gear driven gear 19 and the reverse gear driven gear 22 which are empty; the first output shaft 25 is also provided with a coaxially fixed 2nd and 6th gear synchronous device, 5th reverse gear synchronous device and first output gear 24 .
- the second output shaft 6 is provided with the third gear driven gear shaft 12, the fourth gear driven gear 13, the seventh gear driven gear 9 and the eighth gear driven gear 14 which are empty sleeves; the second output shaft 6 is also provided with a coaxial fixed The third, seventh and eighth gear synchronizing device, the fourth and eighth gear synchronizing device and the second output gear 7.
- the third gear driven gear shaft 12 is provided with a coaxially fixed third gear driven gear 10 and a transition gear synchronizing device; an idle transition gear driven gear 11 is provided.
- the intermediate gear driven gear 11 is arranged between the third speed driven gear 10 and the intermediate gear synchronizer.
- the second gear driven gear 20 is engaged with the first output shaft 25, and the second gear driving gear 16 on the first input shaft 3 is engaged with the second gear driven gear 20 on the first output shaft 25, forming a second gear. gear set to realize the second gear transmission ratio.
- the third gear driven gear shaft 12 is engaged with the second output shaft 6
- the third reverse gear driving gear 21 on the second input shaft 4 is engaged with the third gear driven gear 10 on the second output shaft 6
- a third-gear gear set is formed to realize a third-gear transmission ratio.
- the fourth-speed driven gear 13 is engaged with the second output shaft 6, and the fourth-speed driving gear 17 on the first input shaft 3 is meshed with the fourth-speed driven gear 13 on the second output shaft 6 to form a four-speed gear. gear set to achieve a four-speed transmission ratio.
- the driving gear 5 of fifth and seventh gears on the second input shaft 4 is a common gear.
- the fifth and seventh gears driving gear 5 can mesh with the fifth gear driven gear 23 on the first output shaft 25 to form a fifth gear set to realize the fifth gear ratio; the fifth and seventh gears driving gear 5 can also be connected with the second output shaft 6
- the seven-speed driven gear 9 is meshed to form a seven-speed gear set to realize a seven-speed transmission ratio.
- the driving gears 18 of the sixth and eighth gears on the first input shaft 3 are common gears.
- Sixth and eighth gears driving gear 18 can be meshed with the sixth gear driven gear 19 on the first output shaft 25 to form a sixth gear set to realize the sixth gear transmission ratio;
- the eight-speed driven gear 14 meshes to form an eight-speed gear set to realize an eight-speed transmission ratio.
- the transition synchronization device is used to make the third-speed driven gear 10 and the fourth-speed driven gear 13 have no relative rotation connection, and the power is sequentially transmitted through the third-speed gear set, the fourth-speed gear set, and the second-speed gear set. Achieve first gear ratio.
- the transition gear driving gear 15 on the first input shaft 3 meshes with the transition gear driven gear 11 on the third gear driven gear shaft 12 to form a transition gear set to realize the transition gear ratio.
- the transition synchronization device is used to make the third-speed driven gear 10 and the transition-speed driven gear 11 have no relative rotation connection, and the power is transmitted through the third-speed gear set, the transition gear set, and the eighth-speed gear set to realize Nine gear ratios.
- the third gear driven gear 10 on the second output shaft 6 is a common gear, and the third gear driven gear 10 and the reverse gear driven gear 22 constitute the first reverse gear set; the third gear driven gear 10 It forms the second reverse gear set with the three reverse gear driving gear 21 and the reverse gear driven gear 22.
- the transition synchronization device is used to make the third gear driven gear 10 and the transition gear driven gear 11 non-rotatably connected, and the first reverse gear is realized through the transition gear set and the first reverse gear set. Compare.
- the second reverse gearset implements the second reverse gear ratio.
- the synchronizing device controls the separation and engagement of the idle driven gear and the shaft where it is located.
- the synchronous device controls the separation and engagement of the driven gear of the empty sleeve and the shaft where it is located.
- the synchronization device is a synchronizer.
- the B side and the A side of the second and sixth gear synchronizers are respectively set to control the separation and engagement of the second gear driven gear 20 and the sixth gear driven gear 19 from the first output shaft 25;
- the D side and the C side of the fifth reverse gear synchronizer are respectively set In order to control the separation and engagement of the fifth gear driven gear 23 and the reverse gear driven gear 22 with the first output shaft 25;
- the I side and the J side of the third and seventh gear synchronizers are respectively set to control the third gear driven gear 10 and the seventh gear slave gear.
- the separation and engagement of the driven gear 9 and the second output shaft 6; the F side and the E side of the fourth and eighth gear synchronizers are respectively set to control the separation and engagement of the fourth gear driven gear 13 and the eighth gear driven gear 14 from the second output shaft 6 Engagement: G side and H side of the transition synchronizer are respectively set to control the separation and engagement of the fourth speed driven gear 13 and the transition speed driven gear 11 and the third speed driven gear shaft 12 .
- the dual-clutch transmission provided in this embodiment has nine forward gears and two reverse gears. And when any one of the nine forward gears is in gear, the pre-selection of adjacent gears can be realized, which solves the problem of power interruption when switching between individual gears in the dual-clutch transmission structure.
- the dual-clutch transmission has two reverse gears, and compared with the reverse gear structure in the related art, the reverse gear ratio formed by the multiplexed gear set is larger, which can improve the overall speed under reverse gear conditions.
- the dynamics of the car are two reverse gears, and compared with the reverse gear structure in the related art, the reverse gear ratio formed by the multiplexed gear set is larger, which can improve the overall speed under reverse gear conditions.
- the transmission lines of the first gear to the ninth gear and the double reverse gear are respectively:
- Second clutch 2 ⁇ second input shaft 4 ⁇ third reverse gear driving gear 21 ⁇ third gear driven gear 10 ⁇ transition gear synchronizer G ⁇ fourth gear driven gear 13 ⁇ fourth gear driving gear 17 ⁇ first gear First input shaft 3 ⁇ second gear driving gear 16 ⁇ second gear driven gear 20 ⁇ second gear synchronizer B ⁇ first output shaft 25 ⁇ first output gear 24 ⁇ differential device 8.
- Second gear transmission route first clutch 1 ⁇ first input shaft 3 ⁇ second gear driving gear 16 ⁇ second gear driven gear 20 ⁇ second gear synchronizer B ⁇ first output shaft 25 ⁇ first output gear 24 ⁇ differential device 8.
- first clutch 1 first input shaft 3 ⁇ fourth-speed driving gear 17 ⁇ fourth-speed driven gear 13 ⁇ fourth-speed synchronizer
- Seventh gear transmission route second clutch 2 ⁇ second input shaft 4 ⁇ fifth and seventh gear driving gear 5 ⁇ seventh gear driven gear 9 ⁇ seventh gear synchronizer J ⁇ second output shaft 6 ⁇ second output gear 7 ⁇ differential Device device 8.
- First reverse gear transmission route first clutch 1 ⁇ first input shaft 3 ⁇ transition gear driving gear 15 ⁇ transition gear driven gear 11 ⁇ transition gear synchronizer H ⁇ third gear driven gear 10 ⁇ reverse gear driven gear 22 ⁇ first output shaft 25 ⁇ first output gear 24 ⁇ differential gear device 8 .
- Second reverse gear transmission route second clutch 2 ⁇ second input shaft 4 ⁇ third reverse gear driving gear 21 ⁇ third gear driven gear 10 ⁇ reverse gear driven gear 22 ⁇ reverse gear synchronizer C ⁇ first output shaft 25 ⁇ First output gear 24 ⁇ Differential device 8 .
- the dual-clutch transmission of the present application utilizes the transition synchronizer to realize the transmission ratio of the first gear through the third-speed gear set, the fourth-speed gear set and the second-speed gear set;
- the eight-speed gear set realizes the nine-speed transmission ratio, and all forward gears can realize sequential upshifts, sequential downshifts and power downshifts without power interruption; and the first and ninth gears reuse different gear sets to make the speed ratio match Easier and more reasonable speed ratio.
- the dual-clutch transmission of the present application has two reverse gear ratios, which are respectively the first reverse gear ratio through the first clutch 1 and the second reverse gear ratio through the second clutch 2 to transmit power.
- the second reverse gear is the reverse gear structure commonly used in dual-clutch transmissions; while using the transition synchronizer, the first reverse gear realized through the third gear set and the first reverse gear set can be obtained through a reasonable matching of the number of teeth.
- the first reverse gear ratio is larger than the second reverse gear ratio, which makes the second reverse gear of the whole vehicle have better dynamic performance under the same input torque; Under the condition of clutch slipping and grinding, due to the limitation of heat capacity, long-term slipping and grinding may cause the clutch to overheat or even ablate.
- the dual-clutch transmission of the present application can be combined with a hybrid module to form a hybrid transmission.
- a driving motor that is fixedly connected or disconnectable to the dual clutch is added to form a hybrid transmission with a P2 structure.
- a driving motor fixedly connected or disconnectable to one of the output shafts or driven gears can also be added to form a P2.5 hybrid transmission.
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Abstract
A dual clutch transmission, which comprises a first input shaft (3), a second input shaft (4), a first output shaft (25), a second output shaft (6), a second gear gear set, a third gear gear set, a fourth gear gear set, a fifth gear gear set, a sixth gear gear set, a seventh gear gear set, and an eighth gear gear set; the second gear gear set can form a second gear transmission ratio; the third gear gear set can form a third gear transmission ratio; the fourth gear gear set can form a fourth gear transmission ratio; the fifth gear gear set forms a fifth gear transmission ratio; the sixth gear gear set can form a sixth gear transmission ratio; the seventh gear gear set can form a seventh gear transmission ratio; and the eighth gear gear set can form an eighth gear transmission ratio; the third gear gear set, the fourth gear gear set and the second gear gear set are configured to transmit power and form a first gear transmission ratio; and the third gear gear set and the eighth gear gear set are configured to transmit power and form a ninth gear transmission ratio.
Description
本申请要求申请日为2021年12月31日、申请号为202111657182.6的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims priority to a Chinese patent application with a filing date of December 31, 2021 and application number 202111657182.6, the entire contents of which are incorporated herein by reference.
本申请涉及汽车技术领域,例如涉及一种双离合变速器。The present application relates to the technical field of automobiles, for example, to a dual-clutch transmission.
双离合变速器基于其换挡快、动力无中断、油耗低和舒适性优良的特性,越来越受到市场的欢迎。Due to its fast shifting, uninterrupted power, low fuel consumption and excellent comfort, dual-clutch transmissions are becoming more and more popular in the market.
由于受整车布置空间的限制,双离合器变速器一般设有6~7个挡位,难以满足更多档位的需求。Due to the limitation of the layout space of the vehicle, the dual-clutch transmission generally has 6 to 7 gears, which is difficult to meet the demand for more gears.
发明内容Contents of the invention
本申请提供了一种双离合变速器,能够提供九个前进挡,满足市场需求。The application provides a dual-clutch transmission capable of providing nine forward gears to meet market demand.
一种双离合变速器,包括:第一输入轴;与所述第一输入轴连接的第一离合器;第二输入轴,所述第一输入轴同轴嵌套于所述第二输入轴内;与所述第二输入轴连接的第二离合器;第一输出轴,与所述第二输入轴平行间隔设置;第二输出轴,与所述第二输入轴平行间隔设置;二挡齿轮组,设置为将动力经由所述第一输入轴传递至所述第一输出轴,形成二挡传动比;三挡齿轮组,设置为将动力经由所述第二输入轴传递至所述第二输出轴,形成三挡传动比;四挡齿轮组,设置为将动力经由所述第一输入轴传递至所述第二输出轴上形成四挡传动比;五挡齿轮组,设置为将动力经由所述第二输入轴传递至所述第一输出轴,形成五挡传动比;六挡齿轮组,设置为将动力经由所述第一输入轴传递至所述第一输出轴,形成六挡传动比;七挡齿轮组,设置为将动力经由所述第二输入轴传递至所述第二输出轴,形成七挡传动比;八挡齿轮组,设置为将动力经由所述第一输入轴传递至所述第二输出轴,形成八挡传动比;其中,所述三挡齿轮组、所述四挡齿轮组和所述二挡齿轮组设置为传递动力,并形成一挡传动比;所述三挡齿轮组和所述八挡齿轮组设置为传递动力,并形成九挡传动比。A dual clutch transmission, comprising: a first input shaft; a first clutch connected to the first input shaft; a second input shaft, the first input shaft is coaxially nested in the second input shaft; a second clutch connected to the second input shaft; a first output shaft arranged in parallel with the second input shaft; a second output shaft arranged in parallel with the second input shaft; a second gear set, set to transmit power to the first output shaft via the first input shaft to form a second gear ratio; a third gear set configured to transmit power to the second output shaft via the second input shaft , forming a third-speed transmission ratio; a fourth-speed gear set, configured to transmit power to the second output shaft via the first input shaft to form a fourth-speed transmission ratio; a fifth-speed gear set, configured to transmit power through the The second input shaft is transmitted to the first output shaft to form a fifth-speed transmission ratio; the sixth-speed gear set is configured to transmit power to the first output shaft through the first input shaft to form a sixth-speed transmission ratio; The seventh-speed gear set is configured to transmit power to the second output shaft through the second input shaft to form a seventh-speed transmission ratio; the eighth-speed gear set is configured to transmit power to the second output shaft through the first input shaft. The second output shaft forms an eight-speed transmission ratio; wherein, the third-speed gear set, the fourth-speed gear set and the second-speed gear set are set to transmit power and form a first-speed transmission ratio; The gear set and the eighth gear set are configured to transmit power and form a ninth gear ratio.
图1是本申请一实施例提供的双离合变速器的传动示意图。Fig. 1 is a transmission schematic diagram of a dual-clutch transmission provided by an embodiment of the present application.
图中:In the picture:
1-第一离合器;2-第二离合器;3-第一输入轴;4-第二输入轴;5-五七挡主动齿轮;6-第二输出轴;7-第二输出齿轮;8-差速器装置;9-七挡从动齿轮;10-三挡从动齿轮;11-过渡挡从动齿轮;12-三挡从动齿轮轴;13-四挡从动齿轮;14-八挡从动齿轮;15-过渡挡主动齿轮;16-二挡主动齿轮;17-四挡主动齿轮;18-六八挡主动齿轮;19-六挡从动齿轮;20-二挡从动齿轮;21-三倒挡主动齿轮;22-倒挡从动齿轮;23-五挡从动齿轮;24-第一输出齿轮;25-第一输出轴;26、主减速从动齿轮。1-first clutch; 2-second clutch; 3-first input shaft; 4-second input shaft; 5-fifth and seventh gear driving gear; 6-second output shaft; 7-second output gear; 8- Differential device; 9- driven gear for seventh gear; 10- driven gear for third gear; 11- driven gear for transition gear; 12- driven gear shaft for third gear; 13- driven gear for fourth gear; 14- eight gear Driven gear; 15-transition gear driving gear; 16-second gear driving gear; 17-four gear driving gear; 18-six or eight gear driving gear; 19-six gear driven gear; 20-second gear driven gear; 21 -Third reverse gear driving gear; 22-Reverse gear driven gear; 23-Five gear driven gear; 24-First output gear; 25-First output shaft; 26. Main deceleration driven gear.
在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置。In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the application and simplification of the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific orientation construction and operation, therefore should not be construed as limiting the application. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance. Wherein, the terms "first position" and "second position" are two different positions.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
下面结合附图对本实施例进行说明。The present embodiment will be described below in conjunction with the accompanying drawings.
随着市场对整车动力性、经济性需求的逐渐提升,在有限的空间下,布置更多的挡位数成为双离合器变速器的发展方向。With the gradual improvement of the market's demand for vehicle power and economy, under limited space, arranging more gears has become the development direction of dual-clutch transmissions.
参见图1,本实施例提供一种双离合变速器。Referring to Fig. 1, this embodiment provides a dual-clutch transmission.
本实施例中,双离合变速器包括第一输入轴3、第二输入轴4、第一输出轴25、第二输出轴6、二挡齿轮组、三挡齿轮组、四挡齿轮组、五挡齿轮组、六挡齿轮组、七挡齿轮组和八挡齿轮组。In this embodiment, the dual-clutch transmission includes a first input shaft 3, a second input shaft 4, a first output shaft 25, a second output shaft 6, a second gear set, a third gear set, a fourth gear set, and a fifth gear set. gear set, sixth gear set, seventh gear set and eighth gear set.
在一实施例中,第一输入轴3上连接有第一离合器1;第一输入轴3同轴嵌套 于第二输入轴4内,第二输入轴4上连接有第二离合器2,也即第一离合器1和第二离合器2同轴布置,构成双离合器;第一输入轴3通过第一离合器1与动力源连接;第二输入轴4通过第二离合器2与动力源连接。In one embodiment, the first input shaft 3 is connected with the first clutch 1; the first input shaft 3 is coaxially nested in the second input shaft 4, and the second input shaft 4 is connected with the second clutch 2, also That is, the first clutch 1 and the second clutch 2 are coaxially arranged to form a dual clutch; the first input shaft 3 is connected to the power source through the first clutch 1 ; the second input shaft 4 is connected to the power source through the second clutch 2 .
第一输出轴25与第二输入轴4平行间隔设置;第二输出轴6与第二输入轴4平行间隔设置。The first output shaft 25 is arranged in parallel with the second input shaft 4 ; the second output shaft 6 is arranged in parallel with the second input shaft 4 .
二挡齿轮组能够将动力经由第一输入轴3传递至第一输出轴25,形成二挡传动比;三挡齿轮组能够将动力经由第二输入轴4传递至第二输出轴6,形成三挡传动比;四挡齿轮组能够将动力经由第一输入轴3传递至第二输出轴6上形成四挡传动比;五挡齿轮组能够将动力经由第二输入轴4传递至第一输出轴25,形成五挡传动比;六挡齿轮组能够将动力经由第一输入轴3传递至第一输出轴25,形成六挡传动比;七挡齿轮组能够将动力经由第二输入轴4传递至第二输出轴6,形成七挡传动比;八挡齿轮组能够将动力经由第一输入轴3传递至第二输出轴6形成八挡传动比;三挡齿轮组、四挡齿轮组和二挡齿轮组能够传递动力,形成一挡传动比;三挡齿轮组和八挡齿轮组能够传递动力,形成九挡传动比。The second gear set can transmit power to the first output shaft 25 via the first input shaft 3 to form a second gear transmission ratio; the third gear set can transmit power to the second output shaft 6 via the second input shaft 4 to form a third gear ratio. Gear ratio; the fourth-speed gear set can transmit power to the second output shaft 6 via the first input shaft 3 to form a fourth-speed transmission ratio; the fifth-speed gear set can transmit power to the first output shaft through the second input shaft 4 25, forming a fifth-speed transmission ratio; the sixth-speed gear set can transmit power to the first output shaft 25 through the first input shaft 3, forming a sixth-speed transmission ratio; the seventh-speed gear set can transmit power to the first output shaft 25 through the second input shaft 4 The second output shaft 6 forms a seven-speed transmission ratio; the eight-speed gear set can transmit power to the second output shaft 6 through the first input shaft 3 to form an eight-speed transmission ratio; the third-speed gear set, the fourth-speed gear set and the second-speed gear set The gear set can transmit power to form a first-speed transmission ratio; the third-speed gear set and the eighth-speed gear set can transmit power to form a nine-speed transmission ratio.
本实施例提供的双离合变速器,能够形成九个传动比,从而实现九挡变速,满足市场需求。The dual-clutch transmission provided in this embodiment can form nine transmission ratios, thereby realizing nine-speed transmission and meeting market demand.
本实施例中,双离合变速器还包括过渡挡齿轮组,过渡挡齿轮组能够将动力经由第一输入轴3传递至第二输出轴6上,形成过渡挡传动比,三挡齿轮组将动力传递给过渡挡齿轮组,过渡挡齿轮组将动力传递给八挡齿轮组,形成九挡传动比。In this embodiment, the dual-clutch transmission also includes a transition gear set, which can transmit power to the second output shaft 6 via the first input shaft 3 to form a transition gear ratio. The third gear set transmits power To the transition gear set, the transition gear set transmits power to the eighth gear set to form a nine gear ratio.
在一实施例中,过渡挡齿轮组包括过渡挡主动齿轮15和过渡挡从动齿轮11。In one embodiment, the transition gear set includes a transition gear driving gear 15 and a transition gear driven gear 11 .
过渡挡主动齿轮15同轴固设于第一输入轴3上;过渡挡从动齿轮11空套于第二输出轴6上,过渡挡从动齿轮11能够选择性地与第二输出轴6接合或者分离,过渡挡从动齿轮11能够与过渡挡主动齿轮15啮合传动,形成过渡挡传动比。The transition gear driving gear 15 is coaxially fixed on the first input shaft 3; the transition gear driven gear 11 is loosely sleeved on the second output shaft 6, and the transition gear driven gear 11 can be selectively engaged with the second output shaft 6 Alternatively, the transition gear driven gear 11 can be meshed with the transition gear driving gear 15 to form a transition gear ratio.
在一实施例中,第二输出轴6上空套有三挡从动齿轮轴12,三挡从动齿轮轴12能够选择性地与第二输出轴6接合或者分离,过渡挡从动齿轮11空套于三挡从动齿轮轴12,过渡挡从动齿轮11能够选择性地与三挡从动齿轮轴12接合或者分离。In one embodiment, the third gear driven gear shaft 12 is vacantly sleeved on the second output shaft 6, the third gear driven gear shaft 12 can be selectively engaged or separated from the second output shaft 6, and the transition gear driven gear 11 is vacantly sleeved. As for the third speed driven gear shaft 12 , the transition speed driven gear 11 can be selectively engaged with or disengaged from the third speed driven gear shaft 12 .
本实施例中,三挡齿轮组包括三倒挡主动齿轮21和三挡从动齿轮10。In this embodiment, the third gear set includes the third reverse driving gear 21 and the third driven gear 10 .
三倒挡主动齿轮21同轴固设于第二输入轴4上;三挡从动齿轮10同轴固设于三挡从动齿轮轴12上。The third reverse driving gear 21 is coaxially fixed on the second input shaft 4 ; the third speed driven gear 10 is coaxially fixed on the third speed driven gear shaft 12 .
本实施例中,双离合变速器还包括第一倒挡齿轮组,第一倒挡齿轮组包括三挡从动齿轮10和倒挡从动齿轮22。In this embodiment, the dual-clutch transmission further includes a first reverse gear set, and the first reverse gear set includes a third-speed driven gear 10 and a reverse driven gear 22 .
倒挡从动齿轮22空套于第一输出轴25上,倒挡从动齿轮22能够选择性地与第一输出轴25接合或者分离,倒挡从动齿轮22能够与三挡从动齿轮10啮合传动形成第一倒挡齿轮比。The reverse gear driven gear 22 is idly sleeved on the first output shaft 25, the reverse gear driven gear 22 can be selectively engaged or separated from the first output shaft 25, the reverse gear driven gear 22 can be connected with the third gear driven gear 10 Meshing transmission creates a first reverse gear ratio.
本实施例中,双离合变速器还包括第二倒挡齿轮组,第二倒挡齿轮组包括三倒挡主动齿轮21、三挡从动齿轮10和倒挡从动齿轮22。In this embodiment, the dual clutch transmission further includes a second reverse gear set, and the second reverse gear set includes a third reverse driving gear 21 , a third gear driven gear 10 and a reverse driven gear 22 .
倒挡从动齿轮22空套于第一输出轴25,三倒挡主动齿轮21与三挡从动齿轮10啮合传动,三挡从动齿轮10与倒挡从动齿轮22啮合传动,形成第二倒挡传动比。The reverse driven gear 22 is idly sleeved on the first output shaft 25, the third reverse driving gear 21 is meshed with the third gear driven gear 10, and the third gear driven gear 10 is meshed with the reverse driven gear 22 to form the second gear. Reverse gear ratio.
本实施例中,双离合变速器还包括差速器装置8,差速器装置8上设置有主减速从动齿轮26,第一输出轴25上同轴固设有第一输出齿轮24,主减速从动齿轮26能够与第一输出齿轮24啮合传动形成第一主减速比。第二输出轴6上同轴固设有第二输出齿轮7,主减速从动齿轮26能够与第二输出齿轮7啮合传动形成第二主减速比。也即,本实施例中,能够形成两个主减速比,分别为第一主减速比和第二主减速比。In this embodiment, the dual-clutch transmission also includes a differential device 8, the differential device 8 is provided with a main deceleration driven gear 26, the first output shaft 25 is coaxially fixed with a first output gear 24, the main deceleration The driven gear 26 can mesh with the first output gear 24 to form a first final reduction ratio. A second output gear 7 is coaxially fixed on the second output shaft 6 , and the final reduction driven gear 26 can mesh with the second output gear 7 to form a second final reduction ratio. That is, in this embodiment, two final reduction ratios can be formed, namely the first final reduction ratio and the second final reduction ratio.
在其它的实施例中,也可以仅设置一个主减速比,以节约成本。例如,仅设置第一主减速比:差速器装置8上设置有主减速从动齿轮26,第一输出轴25上同轴固设有第一输出齿轮24,主减速从动齿轮26能够与第一输出齿轮24啮合传动形成第一主减速比。或者,仅设置第二主减速比:差速器装置8上设置有主减速从动齿轮26,第二输出轴6上同轴固设有第二输出齿轮7,主减速从动齿轮26能够与第二输出齿轮7啮合传动形成第二主减速比。In other embodiments, only one final reduction ratio may be set to save costs. For example, only the first final reduction ratio is set: the differential device 8 is provided with the final reduction driven gear 26, and the first output shaft 25 is coaxially fixed with the first output gear 24, and the final reduction and driven gear 26 can be connected with The meshing transmission of the first output gear 24 forms the first final reduction ratio. Or, only the second final reduction ratio is set: the differential device 8 is provided with the final reduction driven gear 26, and the second output shaft 6 is coaxially fixed with the second output gear 7, and the final reduction and driven gear 26 can be connected with The meshing transmission of the second output gear 7 forms the second final reduction ratio.
本实施例中,二挡齿轮组包括二挡主动齿轮16和二挡从动齿轮20。In this embodiment, the second gear set includes a second driving gear 16 and a second driven gear 20 .
二挡主动齿轮16同轴固设于第一输入轴3上;二挡从动齿轮20空套于第一输出轴25上,二挡从动齿轮20能够选择性地与第一输出轴25接合或者分离,二挡主动齿轮16能够与二挡从动齿轮20啮合传动形成二挡传动比。The second-speed driving gear 16 is coaxially fixed on the first input shaft 3; the second-speed driven gear 20 is loosely sleeved on the first output shaft 25, and the second-speed driven gear 20 can be selectively engaged with the first output shaft 25 Or separate, the second gear driving gear 16 can be meshed with the second gear driven gear 20 to form a second gear transmission ratio.
本实施例中,第一输入轴3设置有同轴固定的二挡主动齿轮16、四挡主动齿轮17、六八挡主动齿轮18和过渡挡主动齿轮15。In this embodiment, the first input shaft 3 is provided with coaxially fixed second gear driving gear 16 , fourth gear driving gear 17 , sixth gear and eighth gear driving gear 18 and transition gear driving gear 15 .
第二输入轴4设置有同轴固定的三倒挡主动齿轮21和五七挡主动齿轮5。The second input shaft 4 is provided with a coaxially fixed third reverse drive gear 21 and fifth and seventh gear drive gears 5 .
第一输出轴25设置有空套的二挡从动齿轮20、五挡从动齿轮23、六挡从动齿轮19和倒挡从动齿轮22;第一输出轴25还设置有同轴固定的二六挡同步装置、 五倒挡同步装置和第一输出齿轮24。The first output shaft 25 is provided with the second gear driven gear 20, the fifth gear driven gear 23, the sixth gear driven gear 19 and the reverse gear driven gear 22 which are empty; the first output shaft 25 is also provided with a coaxially fixed 2nd and 6th gear synchronous device, 5th reverse gear synchronous device and first output gear 24 .
第二输出轴6设置有空套的三挡从动齿轮轴12、四挡从动齿轮13、七挡从动齿轮9和八挡从动齿轮14;第二输出轴6还设置有同轴固定的三七八挡同步装置、四八挡同步装置和第二输出齿轮7。The second output shaft 6 is provided with the third gear driven gear shaft 12, the fourth gear driven gear 13, the seventh gear driven gear 9 and the eighth gear driven gear 14 which are empty sleeves; the second output shaft 6 is also provided with a coaxial fixed The third, seventh and eighth gear synchronizing device, the fourth and eighth gear synchronizing device and the second output gear 7.
三挡从动齿轮轴12设置有同轴固定的三挡从动齿轮10和过渡挡同步装置;设置有空套的过渡挡从动齿轮11。过渡挡从动齿轮11布置在三挡从动齿轮10与过渡挡同步装置之间。The third gear driven gear shaft 12 is provided with a coaxially fixed third gear driven gear 10 and a transition gear synchronizing device; an idle transition gear driven gear 11 is provided. The intermediate gear driven gear 11 is arranged between the third speed driven gear 10 and the intermediate gear synchronizer.
在一实施例中,二挡从动齿轮20与第一输出轴25接合,第一输入轴3上的二挡主动齿轮16与第一输出轴25上的二挡从动齿轮20啮合,构成二挡齿轮组,实现二挡传动比。In one embodiment, the second gear driven gear 20 is engaged with the first output shaft 25, and the second gear driving gear 16 on the first input shaft 3 is engaged with the second gear driven gear 20 on the first output shaft 25, forming a second gear. gear set to realize the second gear transmission ratio.
在一实施例中,三挡从动齿轮轴12与第二输出轴6接合,第二输入轴4上的三倒挡主动齿轮21与第二输出轴6上的三挡从动齿轮10啮合,构成三挡齿轮组,实现三挡传动比。In one embodiment, the third gear driven gear shaft 12 is engaged with the second output shaft 6, the third reverse gear driving gear 21 on the second input shaft 4 is engaged with the third gear driven gear 10 on the second output shaft 6, A third-gear gear set is formed to realize a third-gear transmission ratio.
在一实施例中,四挡从动齿轮13与第二输出轴6接合,第一输入轴3上的四挡主动齿轮17与第二输出轴6上的四挡从动齿轮13啮合,构成四挡齿轮组,实现四挡传动比。In one embodiment, the fourth-speed driven gear 13 is engaged with the second output shaft 6, and the fourth-speed driving gear 17 on the first input shaft 3 is meshed with the fourth-speed driven gear 13 on the second output shaft 6 to form a four-speed gear. gear set to achieve a four-speed transmission ratio.
在一实施例中,第二输入轴4上的五七挡主动齿轮5为共用齿轮。五七挡主动齿轮5能够与第一输出轴25上的五挡从动齿轮23啮合,构成五挡齿轮组,实现五挡传动比;五七挡主动齿轮5还能够与第二输出轴6上的七挡从动齿轮9啮合,构成七挡齿轮组,实现七挡传动比。In one embodiment, the driving gear 5 of fifth and seventh gears on the second input shaft 4 is a common gear. The fifth and seventh gears driving gear 5 can mesh with the fifth gear driven gear 23 on the first output shaft 25 to form a fifth gear set to realize the fifth gear ratio; the fifth and seventh gears driving gear 5 can also be connected with the second output shaft 6 The seven-speed driven gear 9 is meshed to form a seven-speed gear set to realize a seven-speed transmission ratio.
在一实施例中,所述第一输入轴3上的六八挡主动齿轮18为共用齿轮。六八挡主动齿轮18能够与第一输出轴25上的六挡从动齿轮19啮合,构成六挡齿轮组,实现六挡传动比;六八挡主动齿轮18能够与第二输出轴6上的八挡从动齿轮14啮合,构成八挡齿轮组,实现八挡传动比。In one embodiment, the driving gears 18 of the sixth and eighth gears on the first input shaft 3 are common gears. Sixth and eighth gears driving gear 18 can be meshed with the sixth gear driven gear 19 on the first output shaft 25 to form a sixth gear set to realize the sixth gear transmission ratio; The eight-speed driven gear 14 meshes to form an eight-speed gear set to realize an eight-speed transmission ratio.
在一实施例中,利用过渡同步装置,使三挡从动齿轮10和四挡从动齿轮13无相对转动的连接,依次通过三挡齿轮组、四挡齿轮组、二挡齿轮组传递动力,实现一挡传动比。In one embodiment, the transition synchronization device is used to make the third-speed driven gear 10 and the fourth-speed driven gear 13 have no relative rotation connection, and the power is sequentially transmitted through the third-speed gear set, the fourth-speed gear set, and the second-speed gear set. Achieve first gear ratio.
在一实施例中,第一输入轴3上的过渡挡主动齿轮15与三挡从动齿轮轴12上的过渡挡从动齿轮11啮合,构成过渡挡齿轮组,实现过渡挡传动比。In one embodiment, the transition gear driving gear 15 on the first input shaft 3 meshes with the transition gear driven gear 11 on the third gear driven gear shaft 12 to form a transition gear set to realize the transition gear ratio.
在一实施例中,利用过渡同步装置,使三挡从动齿轮10和过渡挡从动齿轮11无相对转动的连接,通过三挡齿轮组、过渡挡齿轮组、八挡齿轮组传递动力, 实现九挡传动比。In one embodiment, the transition synchronization device is used to make the third-speed driven gear 10 and the transition-speed driven gear 11 have no relative rotation connection, and the power is transmitted through the third-speed gear set, the transition gear set, and the eighth-speed gear set to realize Nine gear ratios.
在一实施例中,第二输出轴6上的三挡从动齿轮10为共用齿轮,三挡从动齿轮10与倒挡从动齿轮22构成第一倒挡齿轮组;三挡从动齿轮10与三倒挡主动齿轮21、倒挡从动齿轮22构成第二倒挡齿轮组。In one embodiment, the third gear driven gear 10 on the second output shaft 6 is a common gear, and the third gear driven gear 10 and the reverse gear driven gear 22 constitute the first reverse gear set; the third gear driven gear 10 It forms the second reverse gear set with the three reverse gear driving gear 21 and the reverse gear driven gear 22.
在一实施例中,利用过渡同步装置,使三挡从动齿轮10和过渡挡从动齿轮11无相对转动的连接,通过过渡挡齿轮组和第一倒挡齿轮组,实现第一倒挡传动比。In one embodiment, the transition synchronization device is used to make the third gear driven gear 10 and the transition gear driven gear 11 non-rotatably connected, and the first reverse gear is realized through the transition gear set and the first reverse gear set. Compare.
在一实施例中,第二倒挡齿轮组实现第二倒挡传动比。In one embodiment, the second reverse gearset implements the second reverse gear ratio.
本实施例中,通过设置同步装置,由同步装置控制空套的从动齿轮与所处轴的分离与接合。设置同步装置控制空套的从动齿轮与所处轴的分离与接合可参考相关技术,在此不做过多介绍。In this embodiment, by setting a synchronizing device, the synchronizing device controls the separation and engagement of the idle driven gear and the shaft where it is located. For setting the synchronous device to control the separation and engagement of the driven gear of the empty sleeve and the shaft where it is located, reference may be made to related technologies, and no further introduction will be made here.
本实施例中,同步装置为同步器。二六挡同步器B侧和A侧分别设置为控制二挡从动齿轮20和六挡从动齿轮19与第一输出轴25的分离与接合;五倒挡同步器D侧和C侧分别设置为控制五挡从动齿轮23和倒挡从动齿轮22与第一输出轴25的分离与接合;三七挡同步器I侧和J侧分别设置为控制三挡从动齿轮10和七挡从动齿轮9与第二输出轴6的分离与接合;四八挡同步器F侧和E侧分别设置为控制四挡从动齿轮13和八挡从动齿轮14与第二输出轴6的分离与接合;过渡同步器G侧和H侧分别设置为控制四挡从动齿轮13和过渡挡从动齿轮11与三挡从动齿轮轴12的分离与接合。In this embodiment, the synchronization device is a synchronizer. The B side and the A side of the second and sixth gear synchronizers are respectively set to control the separation and engagement of the second gear driven gear 20 and the sixth gear driven gear 19 from the first output shaft 25; the D side and the C side of the fifth reverse gear synchronizer are respectively set In order to control the separation and engagement of the fifth gear driven gear 23 and the reverse gear driven gear 22 with the first output shaft 25; the I side and the J side of the third and seventh gear synchronizers are respectively set to control the third gear driven gear 10 and the seventh gear slave gear. The separation and engagement of the driven gear 9 and the second output shaft 6; the F side and the E side of the fourth and eighth gear synchronizers are respectively set to control the separation and engagement of the fourth gear driven gear 13 and the eighth gear driven gear 14 from the second output shaft 6 Engagement: G side and H side of the transition synchronizer are respectively set to control the separation and engagement of the fourth speed driven gear 13 and the transition speed driven gear 11 and the third speed driven gear shaft 12 .
本实施例提供的双离合变速器,具有九个前进挡位和两个倒挡挡位。且该九个前进挡中任意一个挡位在挡时,都可以实现相邻挡位的预选挡,解决双离合变速器结构中个别挡位间切换时存在动力中断的问题。The dual-clutch transmission provided in this embodiment has nine forward gears and two reverse gears. And when any one of the nine forward gears is in gear, the pre-selection of adjacent gears can be realized, which solves the problem of power interruption when switching between individual gears in the dual-clutch transmission structure.
本实施例中,双离合变速器具备两个倒挡挡位,且与相关技术中的倒挡结构相比,通过复用齿轮组形成的倒挡速比更大,能够提高倒挡工况下整车的动力性。In this embodiment, the dual-clutch transmission has two reverse gears, and compared with the reverse gear structure in the related art, the reverse gear ratio formed by the multiplexed gear set is larger, which can improve the overall speed under reverse gear conditions. The dynamics of the car.
在一实施例中,通过设置双倒挡,能够有效避免倒挡坡路下某些极限工况的失效模式。In one embodiment, by setting double reverse gears, it is possible to effectively avoid the failure mode of certain extreme working conditions under reverse gear slopes.
本实施例中,一挡至九挡及双倒挡的传动路线分别为:In this embodiment, the transmission lines of the first gear to the ninth gear and the double reverse gear are respectively:
一挡传动路线:第二离合器2→第二输入轴4→三倒挡主动齿轮21→三挡从动齿轮10→过渡挡同步器G→四挡从动齿轮13→四挡主动齿轮17→第一输入轴3→二挡主动齿轮16→二挡从动齿轮20→二挡同步器B→第一输出轴25→第一输 出齿轮24→差速器装置8。First gear transmission route: second clutch 2→second input shaft 4→third reverse gear driving gear 21→third gear driven gear 10→transition gear synchronizer G→fourth gear driven gear 13→fourth gear driving gear 17→first gear First input shaft 3→second gear driving gear 16→second gear driven gear 20→second gear synchronizer B→first output shaft 25→first output gear 24→differential device 8.
二挡传动路线:第一离合器1→第一输入轴3→二挡主动齿轮16→二挡从动齿轮20→二挡同步器B→第一输出轴25→第一输出齿轮24→差速器装置8。Second gear transmission route: first clutch 1→first input shaft 3→second gear driving gear 16→second gear driven gear 20→second gear synchronizer B→first output shaft 25→first output gear 24→differential device 8.
三挡传动路线:第二离合器2→第二输入轴4→三倒挡主动齿轮21→三挡从动齿轮10→三挡同步器I→第二输出轴6→第二输出齿轮7→差速器装置8。Transmission route for third gear: second clutch 2→second input shaft 4→third reverse gear driving gear 21→third gear driven gear 10→third gear synchronizer I→second output shaft 6→second output gear 7→differential Device device 8.
四挡传动路线:第一离合器1→第一输入轴3→四挡主动齿轮17→四挡从动齿轮13→四挡同步器F→第二输出轴6→第二输出齿轮7→差速器装置8。Four-speed transmission route: first clutch 1→first input shaft 3→fourth-speed driving gear 17→fourth-speed driven gear 13→fourth-speed synchronizer F→second output shaft 6→second output gear 7→differential device 8.
五挡传动路线:第二离合器2→第二输入轴4→五七挡主动齿轮5→五挡从动齿轮23→五挡同步器D→第一输出轴25→第一输出齿轮24→差速器装置8。Five-speed transmission route: second clutch 2→second input shaft 4→fifth and seventh-speed driving gear 5→fifth-speed driven gear 23→fifth-speed synchronizer D→first output shaft 25→first output gear 24→differential Device device 8.
六挡传动路线:第一离合器1→第一输入轴3→六八挡主动齿轮18→六挡从动齿轮19→六挡同步器A→第一输出轴25→第一输出齿轮24→差速器装置8。Sixth gear transmission route: first clutch 1→first input shaft 3→sixth and eighth gear driving gear 18→sixth gear driven gear 19→sixth gear synchronizer A→first output shaft 25→first output gear 24→differential Device device 8.
七挡传动路线:第二离合器2→第二输入轴4→五七挡主动齿轮5→七挡从动齿轮9→七挡同步器J→第二输出轴6→第二输出齿轮7→差速器装置8。Seventh gear transmission route: second clutch 2→second input shaft 4→fifth and seventh gear driving gear 5→seventh gear driven gear 9→seventh gear synchronizer J→second output shaft 6→second output gear 7→differential Device device 8.
八挡传动路线:第一离合器1→第一输入轴3→六八挡主动齿轮18→八挡从动齿轮14→八挡同步器E→第一输出轴25→第一输出齿轮24→差速器装置8。Eight-speed transmission route: first clutch 1→first input shaft 3→sixth and eighth-speed driving gear 18→eighth-speed driven gear 14→eighth-speed synchronizer E→first output shaft 25→first output gear 24→differential Device device 8.
九挡传动路线:第二离合器2→第二输入轴4→三倒挡主动齿轮21→三挡从动齿轮10→过渡挡同步器H→过渡挡从动齿轮11→过渡挡主动齿轮15→第一输入轴3→六八挡主动齿轮18→八挡从动齿轮14→八挡同步器E→第二输出轴6→第二输出齿轮7→差速器装置8。Nine-speed transmission route: second clutch 2→second input shaft 4→third reverse driving gear 21→third-speed driven gear 10→transition gear synchronizer H→transition driven gear 11→transition driving gear 15→second gear One input shaft 3→sixth and eighth gear driving gear 18→eighth gear driven gear 14→eighth gear synchronizer E→second output shaft 6→second output gear 7→differential device 8.
第一倒挡传动路线:第一离合器1→第一输入轴3→过渡挡主动齿轮15→过渡挡从动齿轮11→过渡挡同步器H→三挡从动齿轮10→倒挡从动齿轮22→第一输出轴25→第一输出齿轮24→差速器装置8。First reverse gear transmission route: first clutch 1→first input shaft 3→transition gear driving gear 15→transition gear driven gear 11→transition gear synchronizer H→third gear driven gear 10→reverse gear driven gear 22 → first output shaft 25 → first output gear 24 → differential gear device 8 .
第二倒挡传动路线:第二离合器2→第二输入轴4→三倒挡主动齿轮21→三挡从动齿轮10→倒挡从动齿轮22→倒挡同步器C→第一输出轴25→第一输出齿轮24→差速器装置8。Second reverse gear transmission route: second clutch 2→second input shaft 4→third reverse gear driving gear 21→third gear driven gear 10→reverse gear driven gear 22→reverse gear synchronizer C→first output shaft 25 → First output gear 24 → Differential device 8 .
本申请的双离合变速器,利用过渡同步器,通过三挡齿轮组、四挡齿轮组、二挡齿轮组实现了一挡传动比;利用过渡同步器,通过三挡齿轮组、过渡挡齿轮组、八挡齿轮组实现了九挡传动比,所有前进挡位可实现无动力中断的顺序升档,顺序降档以及动力降档;而且一挡和九挡复用不同的齿轮组,使得速比匹配更加容易,速比更加合理。The dual-clutch transmission of the present application utilizes the transition synchronizer to realize the transmission ratio of the first gear through the third-speed gear set, the fourth-speed gear set and the second-speed gear set; The eight-speed gear set realizes the nine-speed transmission ratio, and all forward gears can realize sequential upshifts, sequential downshifts and power downshifts without power interruption; and the first and ninth gears reuse different gear sets to make the speed ratio match Easier and more reasonable speed ratio.
本申请的双离合变速器,具备两个倒挡速比,分别为通过第一离合器1传递 动力的第一倒挡速比和通过第二离合器2传递动力的第二倒挡速比。一方面,第二倒挡是双离合变速器普遍采用的倒挡结构;而利用过渡同步器,通过三挡齿轮组和第一倒挡齿轮组实现的第一倒挡通过合理的齿数匹配,能够获得比第二倒挡速比更大的第一倒挡速比,这使得整车在相同的输入扭矩下,采用第二倒挡具有更好的动力性;另一方面,在例如倒挡驻坡等离合器滑磨的工况下,受热容量限制,长时间的滑磨可能导致离合器超温甚至烧蚀。针对这种工况,利用本申请的两个倒挡分别通过两个离合器传递动力的特性,通过设置双倒挡,即采用第一离合器1和第二离合器2交替滑磨的控制策略,能够有效降低离合器摩擦片温升,避免超温。The dual-clutch transmission of the present application has two reverse gear ratios, which are respectively the first reverse gear ratio through the first clutch 1 and the second reverse gear ratio through the second clutch 2 to transmit power. On the one hand, the second reverse gear is the reverse gear structure commonly used in dual-clutch transmissions; while using the transition synchronizer, the first reverse gear realized through the third gear set and the first reverse gear set can be obtained through a reasonable matching of the number of teeth. The first reverse gear ratio is larger than the second reverse gear ratio, which makes the second reverse gear of the whole vehicle have better dynamic performance under the same input torque; Under the condition of clutch slipping and grinding, due to the limitation of heat capacity, long-term slipping and grinding may cause the clutch to overheat or even ablate. In view of this working condition, by using the two reverse gears of the present application to transmit power through two clutches respectively, by setting double reverse gears, that is, using the control strategy of alternately slipping the first clutch 1 and the second clutch 2, it can effectively Reduce the temperature rise of the clutch friction plate to avoid overheating.
本申请的双离合变速器可以与混动模块组合,构成混合动力变速器。示例性地,增加与双离合器固定连接或可断开的驱动电机,构成P2结构的混动变速器。同样的,也可以增加与其中一输出轴或从动齿轮固定连接或可断开的驱动电机,构成P2.5结构的混动变速器。The dual-clutch transmission of the present application can be combined with a hybrid module to form a hybrid transmission. Exemplarily, a driving motor that is fixedly connected or disconnectable to the dual clutch is added to form a hybrid transmission with a P2 structure. Similarly, a driving motor fixedly connected or disconnectable to one of the output shafts or driven gears can also be added to form a P2.5 hybrid transmission.
Claims (11)
- 一种双离合变速器,包括:A dual clutch transmission comprising:第一输入轴(3);first input shaft (3);与所述第一输入轴(3)连接的第一离合器(1);a first clutch (1) connected to the first input shaft (3);第二输入轴(4),所述第一输入轴(3)同轴嵌套于所述第二输入轴(4)内;a second input shaft (4), the first input shaft (3) is coaxially nested in the second input shaft (4);与所述第二输入轴(4)连接的第二离合器(2);a second clutch (2) connected to said second input shaft (4);第一输出轴(25),与所述第二输入轴(4)平行间隔设置;The first output shaft (25) is arranged in parallel with the second input shaft (4);第二输出轴(6),与所述第二输入轴(4)平行间隔设置;The second output shaft (6) is arranged in parallel with the second input shaft (4) at intervals;二挡齿轮组,设置为够将动力经由所述第一输入轴(3)传递至所述第一输出轴(25),形成二挡传动比;The second-speed gear set is configured to transmit power to the first output shaft (25) via the first input shaft (3) to form a second-speed transmission ratio;三挡齿轮组,设置为将动力经由所述第二输入轴(4)传递至所述第二输出轴(6),形成三挡传动比;The third-speed gear set is configured to transmit power to the second output shaft (6) via the second input shaft (4) to form a third-speed transmission ratio;四挡齿轮组,设置为将动力经由所述第一输入轴(3)传递至所述第二输出轴(6)上形成四挡传动比;The fourth-speed gear set is configured to transmit power to the second output shaft (6) via the first input shaft (3) to form a fourth-speed transmission ratio;五挡齿轮组,设置为将动力经由所述第二输入轴(4)传递至所述第一输出轴(25),形成五挡传动比;The fifth-speed gear set is configured to transmit power to the first output shaft (25) via the second input shaft (4) to form a fifth-speed transmission ratio;六挡齿轮组,设置为将动力经由所述第一输入轴(3)传递至所述第一输出轴(25),形成六挡传动比;The sixth-speed gear set is configured to transmit power to the first output shaft (25) via the first input shaft (3) to form a sixth-speed transmission ratio;七挡齿轮组,设置为将动力经由所述第二输入轴(4)传递至所述第二输出轴(6),形成七挡传动比;A seven-speed gear set, configured to transmit power to the second output shaft (6) via the second input shaft (4), forming a seven-speed transmission ratio;八挡齿轮组,设置为将动力经由所述第一输入轴(3)传递至所述第二输出轴(6),形成八挡传动比;An eight-speed gear set, configured to transmit power to the second output shaft (6) via the first input shaft (3), forming an eight-speed transmission ratio;所述三挡齿轮组、所述四挡齿轮组和所述二挡齿轮组设置为传递动力,并形成一挡传动比;The third gear set, the fourth gear set and the second gear set are configured to transmit power and form a first gear ratio;所述三挡齿轮组和所述八挡齿轮组能够传递动力,并形成九挡传动比。The third gear set and the eighth gear set can transmit power and form a ninth gear ratio.
- 根据权利要求1所述的双离合变速器,还包括过渡挡齿轮组,所述过渡挡齿轮组设置为将动力经由所述第一输入轴(3)传递至所述第二输出轴(6)上,形成过渡挡传动比,所述三挡齿轮组将动力传递给所述过渡挡齿轮组,所述过渡挡齿轮组将动力传递给所述八挡齿轮组,形成所述九挡传动比。The dual-clutch transmission according to claim 1, further comprising a transition gear set configured to transmit power to the second output shaft (6) via the first input shaft (3) , forming a transition gear ratio, the third gear set transmits power to the transition gear set, and the transition gear set transmits power to the eighth gear set to form the ninth gear ratio.
- 根据权利要求2所述的双离合变速器,其中,所述过渡挡齿轮组包括:The dual clutch transmission of claim 2, wherein said transition gear set comprises:过渡挡主动齿轮(15),同轴固设于所述第一输入轴(3)上;Transition gear drive gear (15), coaxially fixed on the first input shaft (3);过渡挡从动齿轮(11),空套于所述第二输出轴(6)上,所述过渡挡从动齿轮(11)设置为选择性地与所述第二输出轴(6)接合或者分离,所述过渡挡从动齿轮(11)设置为与所述过渡挡主动齿轮(15)啮合传动,形成所述过渡挡传动比。A transition gear driven gear (11), which is idly sleeved on the second output shaft (6), and the transition gear driven gear (11) is set to be selectively engaged with the second output shaft (6) or separate, the transition gear driven gear (11) is set to mesh with the transition gear driving gear (15) to form the transition gear ratio.
- 根据权利要求3所述的双离合变速器,其中,所述第二输出轴(6)上空套有三挡从动齿轮轴(12),所述三挡从动齿轮轴(12)设置为选择性地与所述第二输出轴(6)接合或者分离,所述过渡挡从动齿轮(11)空套于所述三挡从动齿轮轴(12)上,所述过渡挡从动齿轮(11)设置为与所述三挡从动齿轮轴(12)选择性地接合或者分离。The dual-clutch transmission according to claim 3, wherein a third-speed driven gear shaft (12) is sleeved above the second output shaft (6), and the third-speed driven gear shaft (12) is set to selectively Engaged or separated from the second output shaft (6), the transition gear driven gear (11) is idly sleeved on the third gear driven gear shaft (12), and the transition gear driven gear (11) It is arranged to be selectively engaged or disengaged from the third-speed driven gear shaft (12).
- 根据权利要求4所述的双离合变速器,其中,所述三挡齿轮组包括:The dual clutch transmission of claim 4, wherein said third speed gear set comprises:三倒挡主动齿轮(21),同轴固设于所述第二输入轴(4)上;The third reverse drive gear (21) is coaxially fixed on the second input shaft (4);三挡从动齿轮(10),同轴固设于所述三挡从动齿轮轴(12)上,所述三倒挡主动齿轮(21)设置为与所述三挡从动齿轮(10)啮合传动形成所述三挡传动比。The third gear driven gear (10) is coaxially fixed on the third gear driven gear shaft (12), and the third reverse gear driving gear (21) is arranged to be connected with the third gear driven gear (10). Meshing transmission forms the third gear ratio.
- 根据权利要求5所述的双离合变速器,还包括第一倒挡齿轮组,所述第一倒挡齿轮组包括:The dual clutch transmission of claim 5, further comprising a first reverse gear set comprising:所述三挡从动齿轮(10);The third gear driven gear (10);倒挡从动齿轮(22),空套于所述第一输出轴(25),所述倒挡从动齿轮(22)设置为选择性地与所述第一输出轴(25)接合或者分离,所述倒挡从动齿轮(22)设置为与所述三挡从动齿轮(10)啮合传动形成第一倒挡齿轮比。The reverse driven gear (22) is idly sleeved on the first output shaft (25), and the reverse driven gear (22) is set to selectively engage or separate from the first output shaft (25) , the reverse gear driven gear (22) is configured to mesh with the third gear driven gear (10) to form a first reverse gear ratio.
- 根据权利要求5所述的双离合变速器,还包括第二倒挡齿轮组,所述第二倒挡齿轮组包括:The dual clutch transmission of claim 5, further comprising a second reverse gear set comprising:所述三倒挡主动齿轮(21);The three reverse driving gears (21);所述三挡从动齿轮(10);The third gear driven gear (10);倒挡从动齿轮(22),空套于所述第一输出轴(25),所述三倒挡主动齿轮(21)与所述三挡从动齿轮(10)啮合传动,所述三挡从动齿轮(10)与所述倒挡从动齿轮(22)啮合传动,形成第二倒挡传动比。The reverse gear driven gear (22) is idly sleeved on the first output shaft (25), the third reverse gear driving gear (21) is meshed with the third gear driven gear (10), and the third gear The driven gear (10) is meshed with the reverse driven gear (22) to form a second reverse gear ratio.
- 根据权利要求1所述的双离合变速器,还包括差速器装置(8),所述差速器装置(8)上设置有主减速从动齿轮(26),所述第一输出轴(25)上同轴固设有第一输出齿轮(24),所述主减速从动齿轮(26)设置为与所述第一输出齿轮(24)啮合传动形成第一主减速比。The dual-clutch transmission according to claim 1, further comprising a differential device (8), on which a final reduction driven gear (26) is arranged, and the first output shaft (25 ) is coaxially fixed with a first output gear (24), and the main deceleration driven gear (26) is set to mesh with the first output gear (24) to form a first main deceleration ratio.
- 根据权利要求8所述的双离合变速器,其中,所述第二输出轴(6)上同轴固设有第二输出齿轮(7),所述主减速从动齿轮设置为与所述第二输出齿轮(7)啮合传动形成第二主减速比。The dual-clutch transmission according to claim 8, wherein a second output gear (7) is coaxially fixed on the second output shaft (6), and the main reduction driven gear is arranged to be connected to the second output shaft (6). The meshing transmission of the output gear (7) forms the second final reduction ratio.
- 根据权利要求1所述的双离合变速器,还包括差速器装置(8),所述差速器装置(8)上设置有主减速从动齿轮,所述第二输出轴(6)上同轴固设有第二输出齿轮(7),所述主减速从动齿轮设置为与所述第二输出齿轮(7)啮合传动形成第二主减速比。The dual-clutch transmission according to claim 1, further comprising a differential device (8), the differential device (8) is provided with a final reduction and driven gear, and the second output shaft (6) is the same as The shaft is fixed with a second output gear (7), and the main deceleration driven gear is set to engage and drive with the second output gear (7) to form a second main deceleration ratio.
- 根据权利要求1-10任一项所述的双离合变速器,其中,所述二挡齿轮组包括:The dual clutch transmission according to any one of claims 1-10, wherein the second gear set comprises:二挡主动齿轮(16),同轴固设于所述第一输入轴(3)上;The second gear driving gear (16) is coaxially fixed on the first input shaft (3);二挡从动齿轮(20),空套于所述第一输出轴(25)上,所述二挡主动齿轮(16)设置为与所述二挡从动齿轮(20)啮合传动形成所述二挡传动比。The second-speed driven gear (20) is idly sleeved on the first output shaft (25), and the second-speed driving gear (16) is set to mesh with the second-speed driven gear (20) to form the Second gear ratio.
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CN202111657182.6A CN114294383A (en) | 2021-12-31 | 2021-12-31 | Double-clutch transmission |
CN202111657182.6 | 2021-12-31 |
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CN114294383A (en) * | 2021-12-31 | 2022-04-08 | 中国第一汽车股份有限公司 | Double-clutch transmission |
CN115045963A (en) * | 2022-06-13 | 2022-09-13 | 中国第一汽车股份有限公司 | Multi-gear double-clutch transmission |
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DE19923185A1 (en) * | 1999-05-20 | 2000-12-07 | Daimler Chrysler Ag | Variable speed transmission for motor vehicles has second output shaft parallel to first and with axial spacing from intermediate shafts or differential deviating from that of first output shaft |
WO2005093289A1 (en) * | 2004-03-17 | 2005-10-06 | Daimlerchrysler Ag | Double-clutch gearbox |
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CN110816252A (en) * | 2018-08-07 | 2020-02-21 | 现代自动车株式会社 | Power transmission apparatus for vehicle |
CN111623092A (en) * | 2019-02-28 | 2020-09-04 | 长城汽车股份有限公司 | Double-clutch transmission and vehicle |
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DE102014222821A1 (en) * | 2014-11-07 | 2016-05-12 | Zf Friedrichshafen Ag | Double clutch transmission of a motor vehicle |
CN110985613B (en) * | 2019-12-31 | 2021-03-30 | 中国第一汽车股份有限公司 | Multi-gear double-clutch transmission |
CN214578738U (en) * | 2021-03-18 | 2021-11-02 | 中国第一汽车股份有限公司 | Eight-gear double-clutch transmission |
-
2021
- 2021-12-31 CN CN202111657182.6A patent/CN114294383A/en active Pending
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DE19923185A1 (en) * | 1999-05-20 | 2000-12-07 | Daimler Chrysler Ag | Variable speed transmission for motor vehicles has second output shaft parallel to first and with axial spacing from intermediate shafts or differential deviating from that of first output shaft |
WO2005093289A1 (en) * | 2004-03-17 | 2005-10-06 | Daimlerchrysler Ag | Double-clutch gearbox |
CN105443676A (en) * | 2014-08-29 | 2016-03-30 | 广州汽车集团股份有限公司 | Multi-gear dual clutch transmission and vehicle |
CN208268321U (en) * | 2018-06-08 | 2018-12-21 | 长城汽车股份有限公司 | Nine speed transmission |
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CN111623092A (en) * | 2019-02-28 | 2020-09-04 | 长城汽车股份有限公司 | Double-clutch transmission and vehicle |
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CN114294383A (en) * | 2021-12-31 | 2022-04-08 | 中国第一汽车股份有限公司 | Double-clutch transmission |
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