The content of the invention
It is an object of the invention to provide a kind of liftable laser positioning high spatial suspension rod punching erecting device and construction method,
Solve the technical problem for facilitating suspension rod transmission to install;And solve to realize the problem of suspension rod punching, installation integration.
To achieve the above object, the present invention is adopted the following technical scheme that:
A kind of liftable laser positioning high spatial suspension rod punches erecting device, including double ladder, is vertically connected to double ladder
On lowering or hoisting gear and the impact drill that is connected at the top of lowering or hoisting gear, the impact drill switch of the impact drill is connected to double ladder
On, hand-operating device is connected between the lowering or hoisting gear and double ladder, is also connected between the lowering or hoisting gear and double ladder
There are suspension rod lowering or hoisting gear and hanger rod mounting device.
The double ladder is connected and composed by two single straight ladders, and the upper ends of two single straight ladders is hinged by hinge, lower end connection
There is mobile universal wheel.
The mobile universal wheel is provided with fixing lock.
The lowering or hoisting gear includes main elevating lever, the secondary elevating lever being socketed in main elevating lever, is connected on secondary elevating lever
The impact drill group frame at end, the impact drill collet being connected on impact drill group frame, be connected to impact drill collet upper end impact drill consolidate
The fixed impact drill limiter for covering and being connected to impact drill collet side;The impact drill collet is by angle steel and semicircle steel-pipe welding
;Impact drill limiter is round bar, is welded on impact drill collet, for keyhole depth;Impact drill fixed cover is used
In connection impact drill collet and impact drill.
The top of the main elevating lever is connected to the middle part that the top of double ladder, middle part are connected to control stick connects bearing,
The main elevating lever is square tube or pipe.
The side of the main elevating lever is provided with a narrow slot and a sipes to end downwards by middle part or top.
The narrow slot and sipes are parallel to each other and positioned at the offside of main elevating lever, realize secondary elevating lever in main elevating lever
Internal oscilaltion and the connection with steel wire rope, hanger rod mounting device and suspension rod lowering or hoisting gear.
The impact drill group frame includes horizon bar, L shaped plate and the triangle floor being connected between horizon bar and L shaped plate,
The horizon bar is connected laterally at the bottom of impact drill collet, and a limb of the L shaped plate is bolted under horizon bar
Surface, another limb are bolted the upper side in secondary elevating lever.
The horizon bar is and secondary elevating lever identical aluminium alloy extrusions that cross sectional shape is identical, and required length is different
.
The hand-operating device includes manual joystick spacer pin, control stick connects bearing, steel wire rope, wire rope rotating
Groove, fixed pulley, steel wire rope connecting plate, Manual operation handle and action bars.
The control stick connects bearing is fixed in the middle part of two single straight ladders of double ladder on corresponding pedal.
The action bars is connected in control stick connects bearing, one end is connected with Manual operation handle.
The manual joystick spacer pin is parallel to action bars pin joint in control stick connects bearing.
The fixed pulley is connected to the upper end that narrow slot side is provided with main elevating lever.
The narrow slot of the steel wire rope connecting plate through main elevating lever is connected to the bottom of secondary elevating lever;The steel wire rope connects
Fishplate bar is slidably connected with main elevating lever, connecting hole is provided with steel wire rope connecting plate, for connecting steel wire ropes.
The wire rope rotating groove is connected on action bars, the lower section of steel wire rope connecting plate.
The wire rope rotating groove and action bars are coaxial, and action bars drives the wire rope rotating groove to rotate, put when rotating
Pine tightens up steel wire rope.
One end of the steel wire rope is connected on steel wire rope connecting plate, the other end is wrapped in wire rope rotating through fixed pulley
On groove.
The hanger rod mounting device includes vertical duct and is connected to the installation handle of vertical duct lower end, the vertical duct
The upper/lower terminal in road is connected by conduit coupling with secondary elevating lever, and the conduit coupling of wherein upper end is connected to secondary lifting
The upper end of bar, the sipes of conduit coupling through the main elevating lever of lower end is connected to the bottom of secondary elevating lever;The pipe of lower end
Pipe connecting is flexibly connected with main elevating lever.
The conduit coupling includes the first U-shaped connector, relative the second U-shaped for being plugged on the first U-shaped connector front end
Connector and the backing plate being connected between the first U-shaped connector rear end and secondary elevating lever;The medial surface of the second U-shaped connector
For the arcwall face agreed with vertical duct outline;First U-shaped connector and the second U-shaped connector are bolted, the first U
The side plate front end of shape connector and the second U-shaped connector corresponds to the through hole being provided with through bolt, the first U-shaped connector and second
The side plate of U-shaped connector homonymy is bolted, and the backing plate is connected by bolt with secondary elevating lever, be provided with backing plate through
The through hole of bolt.
The width of the openend of the second U-shaped connector is less than the diameter of vertical duct, and vertical duct is limited in into the
In the deep-slotted chip breaker of two U-shaped connectors.
The suspension rod lowering or hoisting gear includes being connected to the upper roller installing plate on secondary elevating lever top, is connected to upper roller installation
Suspension rod on plate lifts upper roller, the bottom roller installing plate of secondary elevating lever bottom is connected to through main elevating lever sipes, is connected
Suspension rod on bottom roller installing plate lifts bottom roller, the suspension rod lifting handle being connected with suspension rod lifting bottom roller, is connected to and hangs
Bar lifts the suspension rod feed belt between upper roller and suspension rod lifting bottom roller and the magnet being connected on suspension rod feed belt
And cushion block;Wherein bottom roller installing plate is flexibly connected with main elevating lever.
The magnet and cushion block have multiple and uniform intervals to be distributed, it is ensured that suspension rod flowing water is transmitted, and the magnet pasting is in hanging
On bar feed belt, the cushion block back side is connected on magnet, and the front of the cushion block is the arc agreed with vertical duct outer wall
Shape concave surface.
The suspension rod feed belt is parallel to vertical duct and upper and lower ends respectively by the biside plate of the first U-shaped connector
Between pass through.
The vertical duct is connected by suspension rod spider with suspension rod, and the upper port of the suspension rod spider is and on suspension rod outer six
The interior hexagonal slotted eye that angle nut agrees with, the hole depth of the interior hexagonal slotted eye is less than the height of outer-hexagonal nut.
The vertical duct is tube and pipe of aluminium alloy, and suspension rod spider is socketed in vertical duct and both gaps coordinate, suspension rod
There are the groove and projection of mutual cooperation on the outer wall of spider and the inwall of vertical duct, the suspension rod spider is with magnet by attracting
Power is connected.
The stopper slot of ring, conduit coupling are being provided with conduit coupling link position on the outer wall of the vertical duct
The end of the bolt of the first U-shaped connector of middle connection and the second U-shaped connector is stuck in stopper slot, and limitation vertical duct can not phase
For conduit coupling it is vertically movable but can in the horizontal direction circumference rotate.
The manual joystick limiter, control stick connects bearing, wire rope rotating groove, Manual operation handle, main lifting
Bar, impact drill collet and impact drill limiter are made by steel.
The steel wire rope connecting plate, impact drill group frame, secondary elevating lever, vertical duct, install handle, suspension rod lifting handle,
Suspension rod lifting roller, roller installing plate and suspension rod spider are made by aluminium alloy.
A kind of construction party of the punching construction of liftable laser positioning high spatial suspension rod punching erecting device described in application
Method, is comprised the following steps that:
Step one, the point position determined according to early stage surveying setting-out, mobile double ladder to puncture site, by mobile universal wheel lock
It is good.
Step 2, operates hand-operating device, and secondary elevating lever is lifted or dropped by steel wire rope by rotation manual operation handle
Correct position is as little as punched, manual joystick spacer pin is extracted manual joystick handle is spacing.
Step 3: starting impact drill switch, manual joystick spacer pin is withdrawn, rotation manual joystick lever drills, when
When impact drill limiter touches floor, drilling terminates.
Step 4, the mobile universal wheel of unblock, repeat step one is to step 3, until all punching construction is completed.
What a kind of hanger erection of the liftable laser positioning high spatial suspension rod punching erecting device described in application was constructed applies
Work method, is comprised the following steps that:
Step one, double ladder is moved to hanger erection position, and locks mobile universal wheel.
Step 2, operates hand-operating device, and secondary elevating lever is lifted or dropped by steel wire rope by rotation manual operation handle
The correct position of suspension rod is as little as installed, manual joystick spacer pin is extracted manual joystick handle is spacing.
Step 3, operates suspension rod lowering or hoisting gear, rotates suspension rod lifting handle, makes one be connected on suspension rod feed belt
Magnet is close to the bottom of vertical duct.
Step 4, suspension rod is placed in suspension rod spider and loads it from the bottom of vertical duct, mobile suspension rod spider
At position to magnet.
Step 5, rotates suspension rod lifting handle, suspension rod rises to the top of vertical duct under the drive of suspension rod feed belt
Portion, reaches installation of ceiling position.
Suspension rod, is rotatablely installed onto furred ceiling by step 6, left and right horizontal direction rotational installation handle by vertical duct.
After the completion of step 7, hanger erection, manual joystick spacer pin is withdrawn, rotation manual operation handle makes secondary lifting
Bar drops to suspension rod and departs from vertical duct.
Step 8, rotates suspension rod lifting handle, now, and suspension rod spider departs from suspension rod with magnet together by suspension rod feed belt
It is sent to the bottom of vertical duct.
Compared with prior art the invention has the characteristics that and beneficial effect:
Instant invention overcomes the low shortcoming of traditional perforating device hanger erection efficiency, solve facilitate suspension rod transmission install,
Improve efficiency of construction, save artificial technical problem.
The present invention is to be improved, innovated on the basis of existing, improves the defect of existing apparatus, compensate for existing apparatus
Deficiency, exploitation devise new structure, realize the integrated purpose of punching, suspension rod transport, hanger erection so that smallpox is beaten
Hole, hanger erection are settled at one go, further improve smallpox punching, hanger erection efficiency, save artificial, and operate more just
It is prompt.
The present invention is mainly improved optimization in following several respects:
1st, the punching of optimization smallpox, hanger erection integral structure:Original hanger rod mounting device is placed in smallpox perforating device
Top, connection and the hanger erection realized with hanger rod mounting device are bored by hole percussive.Though the method can effectively realize installation
Suspension rod, but suspension rod is sent to the independent consideration of installation position needs, and device is in itself without this function.It is of the invention then by hanger erection system
System is effectively combined together with smallpox drilling system by secondary elevating lever, it is spatially turned into 2 systems arranged side by side.
2nd, suspension rod transmission system:The transmission system of suspension rod is added in hanger erection system, it is not necessary to individually consider to hang again
Bar transmission problem, is greatly improved the installation effectiveness of suspension rod, has saved artificial.
Invention removes original laser orientation system, original hanger erection system is improved, suspension rod transport is added logical
Road, its advantage is as follows:
(1)Perforating efficiency is improved, single Workforce Operations inefficiency is solved, production scale etc. can not be formed asks
Topic.
(2)Mechanical semi-automatic operation is upgraded to by traditional manual hand manipulation, puncturing rate is lifted at double, according to daily
8 hours work Time Calculations, traditional hole knockout punches 200~300, present invention punching 600~800 daily daily per capita
It is individual.
(3)Due to being mechanically actuated, accurately, drilling depth is consistent, accurate, and error is few, is conducive to the later stage to hang for punch position
Bar is installed.
(4)Traditional punching apparatus is heavy, expends people's muscle power, and portable construction of the present invention is easily operated, mechanization punching,
Only artificially it need to move and switch, and hanger rod mounting device is supported the use, and further increases the efficiency of hanger erection, province
Shi Shengli, efficiency of construction is high.
(5)Whole device is installed, dismounting is easy, easily stores storage, will not excessive space-consuming.
(6)Mechanized operation, safer, safety coefficient of constructing is high.
(7)Cost is low, and material therefor is job site common used material, such as square steel tube, angle steel, round steel pipe, bolt, impact
Bore etc., the aluminium alloy extrusions of hanger erection system is conventional general section bar, is gathered materials on the spot;The assembling of all components is adopted
With welding and bolt connection, all workmens in job site are operable, can be saved in artificial, material, equipment use
About cost.
(8)Realize punching, hanger erection, suspension rod and transmit the purpose that is combined with integration of three functions, solve suspension rod biography
Send problem, it is not necessary to individually consider suspension rod again the problem of be sent to construction part, optimize working procedure, improve efficiency of construction,
Cost of labor is saved.
(10)The ground for realizing suspension rod is installed, and hanger erection height is high, and space peace 8~10 meters high can be achieved
Dress, saves the measure schemes such as scaffold OR gate subrack, cost-effective.
It the composite can be widely applied to suspension rod punching installation.
Embodiment is shown in Figure 1, and this liftable laser positioning high spatial suspension rod punches erecting device, including double ladder
1st, the vertical lowering or hoisting gear 3 being connected on double ladder and the impact drill 7 being connected at the top of lowering or hoisting gear, the impact drill 7 are rushed
Hit brill switch 8 to be connected on double ladder, hand-operating device 2, the liter are connected between the lowering or hoisting gear 3 and double ladder 1
Suspension rod lowering or hoisting gear 5 and hanger rod mounting device 4 are also associated between falling unit 3 and double ladder 1.
Referring to shown in Fig. 1, Fig. 4, the double ladder is connected and composed by two single straight ladders, and the upper end of two single straight ladders is by closing
Page is hinged, lower end is connected with mobile universal wheel 1.1, and the mobile universal wheel is provided with fixing lock.
Referring to shown in Fig. 2, Fig. 3, the lowering or hoisting gear 3 includes main elevating lever 3.3, the pair being socketed in main elevating lever 3.3
Elevating lever 3.1, the impact drill group frame 3.2 for being connected to the secondary upper end of elevating lever 3.1, the impact drill being connected on impact drill group frame 3.2
Collet 3.4, the impact drill fixed cover 3.5 for being connected to the upper end of impact drill collet 3.4 and it is connected to rushing for the side of impact drill collet 3.4
Hit brill limiter 3.6;The top of the main elevating lever is connected to the top of double ladder, middle part and is connected to control stick connects bearing
Middle part, the main elevating lever is square tube;The main elevating lever to side by middle part is provided with a narrow slot and one to end downwards
Bar sipes, the narrow slot and sipes are parallel to each other, and realize oscilaltion and and steel wire of the secondary elevating lever inside main elevating lever
The connection of rope, hanger rod mounting device and suspension rod lowering or hoisting gear.
Referring to shown in Fig. 5, Fig. 6, the impact drill collet is welded by angle steel and semicircle steel pipe;Impact drill is spacing
Device is round bar, is welded on impact drill collet, for keyhole depth;Impact drill fixed cover be used for connect impact drill collet and
Impact drill.
Referring to shown in Fig. 5, Fig. 6, the impact drill group frame include horizon bar, L shaped plate and be connected to horizon bar and L shaped plate it
Between triangle floor, the horizon bar is connected laterally at the bottom of impact drill collet, and a limb of the L shaped plate is connected by bolt
It is connected on the lower surface of horizon bar, another limb and is bolted upper side in secondary elevating lever;The horizon bar is and pair rises
Bar identical aluminium alloy extrusions drops, cross sectional shape is identical, required length is different, if according to traditional structure, typically
Formed using zinc-plated ironware Site Welding, installation deviation rate can be larger, it is not high with the impact drill goodness of fit, and use impact drill group frame
If, because impact drill group frame is standard Al-alloy parts, specification matches with impact drill, and the goodness of fit is high, installs more firm.
Referring to shown in Fig. 2, Fig. 3, Fig. 4, the hand-operating device 2 includes manual joystick spacer pin 2.1, control stick and connected
Connect bearing 2.2, steel wire rope 2.3, wire rope rotating groove 2.4, fixed pulley 2.5, steel wire rope connecting plate 2.6, Manual operation handle 2.7
With action bars 2.8.
Shown in Figure 4, the control stick connects bearing 2.2 is fixed on corresponding pedal in the middle part of two single straight ladders of double ladder
On;The action bars 2.8 is connected in control stick connects bearing 2.2, one end is connected with Manual operation handle 2.7;It is described
Manual joystick spacer pin 2.1 is parallel to the pin joint of action bars 2.8 in control stick connects bearing 2.2.
Referring to shown in Fig. 2, Fig. 3, the fixed pulley 2.5 is connected to the upper end that narrow slot side is provided with main elevating lever 3.3;
The narrow slot of the steel wire rope connecting plate 2.6 through main elevating lever 3.3 is connected to the bottom of secondary elevating lever 3.1;The steel wire rope
Connecting plate is slidably connected with main elevating lever, connecting hole is provided with steel wire rope connecting plate, for connecting steel wire ropes;The steel wire rope rotation
Turn trough 2.4 is connected on action bars 2.8, the lower section of steel wire rope connecting plate 2.6;One end of the steel wire rope 2.3 is connected to steel wire
Restrict on connecting plate 2.6, the other end is wrapped on wire rope rotating groove 2.4 through fixed pulley.
Referring to shown in Fig. 2, Fig. 3, the hanger rod mounting device 4 includes vertical duct 4.1 and is connected to vertical duct lower end
Installation handle 4.2, the upper/lower terminal of the vertical duct 4.1 is connected by conduit coupling 4.3 with secondary elevating lever 3.1,
The conduit coupling 4.3 of wherein upper end is connected to the upper end of secondary elevating lever 3.1, and the conduit coupling 4.3 of lower end passes through main liter
The sipes of drop bar 3.3 is connected to the bottom of secondary elevating lever 3.1;The conduit coupling of lower end is flexibly connected with main elevating lever.
Referring to shown in Fig. 7, Fig. 8, Fig. 9, the conduit coupling 4.3 includes the first U-shaped connector 4.3.1, is docked at the
Second U-shaped connector 4.3.2 of one U-shaped connector 4.3.1 front ends and it is connected to the first U-shaped connector 4.3.1 rear ends and is risen with secondary
Backing plate 4.3.3 between bar 3.1 drops;The medial surface of the second U-shaped connector 4.3.2 is the arc agreed with vertical duct 4.1
Shape face;First U-shaped connector and the second U-shaped connector are bolted, the first U-shaped connector and the second U-shaped connector
The side plate of the corresponding through hole being provided with through bolt in side plate front end, the first U-shaped connector and the second U-shaped connector homonymy passes through spiral shell
Tether and connect, the backing plate is connected by bolt with secondary elevating lever, and the through hole through bolt is provided with backing plate;Second U-shaped connects
The width of the openend of fitting is less than in the diameter of vertical duct, the deep-slotted chip breaker that vertical duct is limited in the second U-shaped connector.
The stopper slot of ring, conduit coupling are being provided with conduit coupling link position on the outer wall of the vertical duct
The end of the bolt of the first U-shaped connector of middle connection and the second U-shaped connector is stuck in stopper slot, and limitation vertical duct can not phase
For conduit coupling it is vertically movable but can in the horizontal direction circumference rotate.
Referring to shown in Fig. 2, Fig. 3, the suspension rod lowering or hoisting gear 5 includes the upper roller installing plate for being connected to secondary elevating lever top
5.5th, the suspension rod being connected on upper roller installing plate 5.5 lifts upper roller 5.1, is connected to secondary elevating lever through main elevating lever sipes
The bottom roller installing plate 5.8 of bottom, the suspension rod being connected on bottom roller installing plate 5.8 lifting bottom roller 5.7 and suspension rod are lifted
Bottom roller 5.7 connect suspension rod lifting handle 5.6, be connected to suspension rod lifting upper roller 5.1 and suspension rod lifting bottom roller 5.7 between
Suspension rod feed belt 5.2 and uniform intervals be connected to magnet 5.3 and cushion block 5.4 on suspension rod feed belt 5.2;Under wherein
Roller installing plate is flexibly connected with main elevating lever.
Referring to shown in Figure 10, Figure 11, Figure 12, the magnet and cushion block have multiple and uniform intervals to be distributed, it is ensured that suspension rod stream
Water is transmitted, and the magnet pasting is on suspension rod feed belt, and the cushion block back side is connected on magnet, and the front of the cushion block is
The arc-shaped concave agreed with vertical duct outer wall, with the motion of suspension rod feed belt, magnet and cushion block can be along vertical ducts
The outer wall movement in road 4.1.
The suspension rod feed belt 5.2 is parallel to vertical duct 4.1 and upper and lower ends respectively by the first U-shaped connector
4.3.1 passed through between biside plate.
Connected between the suspension rod 6 and vertical duct 4.1 by suspension rod spider 9, the upper port of the suspension rod spider 9 be with
The interior hexagonal slotted eye that outer-hexagonal nut agrees with suspension rod 6, the hole depth of the interior hexagonal slotted eye is less than the height of outer-hexagonal nut;
The vertical duct is tube and pipe of aluminium alloy, and suspension rod spider 9 is socketed in vertical duct 4.1 and both gaps coordinate,
The outer wall of suspension rod spider 9 and the groove and projection for having mutual cooperation on the inwall of vertical duct 4.1, the suspension rod spider 9 and magnetic
Iron 5.3 is connected by attraction.
The manual joystick limiter, control stick connects bearing, wire rope rotating groove, Manual operation handle, main lifting
Bar, impact drill collet and impact drill limiter are made by steel.
The steel wire rope connecting plate, impact drill group frame, secondary elevating lever, vertical duct, install handle, suspension rod lifting handle,
Suspension rod lifting roller, roller installing plate and suspension rod spider are made by aluminium alloy.
A kind of liftable laser positioning high spatial suspension rod described in application punches the construction method of erecting device, including punching
Construction and hanger erection construction.
What punching was constructed comprises the following steps that:
Step one, the point position determined according to early stage surveying setting-out, mobile double ladder 1 to puncture site, by mobile universal wheel
1.1 are locked by fixing lock.
Step 2, operates hand-operating device 2, rotation manual operation handle 2.7 is by steel wire rope 2.3 by secondary elevating lever
3.1 liftings are reduced to punching correct position, extract manual joystick spacer pin 2.1 manual joystick handle 2.7 is spacing.
Step 3: starting impact drill switch 8, manual joystick spacer pin 2.1, rotation manual joystick lever 2.7 are withdrawn
Drilling, when impact drill limiter 3.6 touches floor, drilling terminates.
Step 4, the mobile universal wheel 1.1 of unblock, repeat step one is to step 3, until all punching construction is completed.
What hanger erection was constructed comprises the following steps that:
Step one, double ladder 1 is moved to hanger erection position, and mobile universal wheel 1.1 is locked by fixing lock.
Step 2, operates hand-operating device 2, rotation manual operation handle 2.7 is by steel wire rope 2.3 by secondary elevating lever
3.1 liftings are reduced to the correct position for installing suspension rod, the i.e. position substantially close to furred ceiling, extract manual joystick spacer pin
2.1 is spacing by manual joystick handle 2.7, and now suspension rod lifting handle position is substantially at the manually operated suitable position of operating personnel
Put.
Step 3, operation suspension rod lowering or hoisting gear 5, rotates suspension rod lifting handle 5.6, makes to be connected on suspension rod feed belt
One magnet 5.3 is close to the bottom of vertical duct 4.1.
Step 4, suspension rod 6 is placed in suspension rod spider 9 and loads it from the bottom of vertical duct 4.1, mobile suspension rod
At the position of spider 9 to magnet 5.3, make magnet that suspension rod spider be adsorbed into firm by attraction.
Step 5, rotates suspension rod lifting handle 5.6, with the transmission of suspension rod feed belt 5.2, is propped up by magnet adsorption suspension rod
Set 9 rises along vertical duct, so as to drive suspension rod to rise to the top of vertical duct 4.1, reaches hanger erection position.
Step 6, left and right horizontal direction rotational installation handle 4.2, vertical duct is rotated with, and drives matched hang
Bar spider is rotated together, so as to drive suspension rod 6 to rotate, suspension rod 6 is rotatablely installed on furred ceiling.
After the completion of step 7, hanger erection, manual joystick spacer pin 2.1 is withdrawn, rotation manual operation handle 2.7 makes
Secondary elevating lever 3.1 drops to suspension rod 6 and departs from vertical duct 4.1.
Step 8, rotates suspension rod lifting handle 5.6, now, and suspension rod spider 9 departs from suspension rod 6 with magnet 5.3 together by suspension rod
Feed belt 5.2 is sent to the bottom of vertical duct 4.1, completes hanger erection construction.