CN105439231A - Method for processing coal-chemical-industry salt-containing sewage based in furnace internal combustion - Google Patents
Method for processing coal-chemical-industry salt-containing sewage based in furnace internal combustion Download PDFInfo
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- CN105439231A CN105439231A CN201510971171.3A CN201510971171A CN105439231A CN 105439231 A CN105439231 A CN 105439231A CN 201510971171 A CN201510971171 A CN 201510971171A CN 105439231 A CN105439231 A CN 105439231A
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- China
- Prior art keywords
- coal
- salt
- crystallisate
- saline sewage
- sewage
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
- C02F1/04—Treatment of water, waste water, or sewage by heating by distillation or evaporation
- C02F1/048—Purification of waste water by evaporation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/001—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals for sludges or waste products from water treatment installations
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/10—Inorganic compounds
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/34—Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Incineration Of Waste (AREA)
- Gasification And Melting Of Waste (AREA)
Abstract
A method for processing coal-chemical-industry salt-containing sewage based in furnace internal combustion is disclosed and belongs to the technical field of sewage processing. According to the method, salt-containing sewage is processed by using crystallization equipment, thus a crystal substance is formed, then the crystal substance is added into a boiler for blending combustion, contamination scorification and high-temperature chlorine corrosion are comprehensive considered, the maximum processing quantity of salt-containing sewage with different concentrations is calculated according to the mass percentage of crystal-substance alkali metal salts in the original salt-containing sewage, various organics and a large amount of inorganic salts in the salt-containing sewage crystal substance are effectively processed in a high-temperature combustion environment, and thus the large-scale processing problem of the salt-containing sewage is solved. Under the cases that the boiler is safely economically operated and the boiler thermal efficiency decrease is acceptable, the coal-chemical-industry sewage processing cost is greatly reduced, and the method is applicable to process coal-chemical-industry with high alkali metal content.
Description
Technical field
The present invention relates to a kind of method based on stove combustion process Coal Chemical Industry saline sewage, be add in boiler after crystallisate to carry out mixing burning by coal chemical industry sewage evaporation concentration, and consider Slagging, high temperature chloride corrosion, calculate Coal Chemical Industry saline sewage maximum throughput, to ensure the safety and economic operation of boiler, belong to technical field of sewage.
Background technology
Coal Chemical Industry needs to consume a large amount of water, 130 kinds are reached containing all kinds of organism being difficult to degrade in typical case's coal chemical industry sewage, its main component comprises COD (2000 ~ 4000mg/L), ammonia nitrogen (200 ~ 500mg/L), total phenol mass concentration is 300 ~ 1000mg/L, volatile phenol mass concentration is 50 ~ 300mg/L, simultaneously also containing hazardous and noxious substances such as prussiate, thiocyanide, polycyclc aromatic compound and heterogeneous ring compounds.In addition, also containing all kinds of soluble inorganic salt (crystal salt) in coal chemical industry sewage, concrete content depends on the mineral composition in coal, but it is main based on an alkali metal salts such as sodium salts, although above-mentioned inorganic salt output is larger, but purity is not high, commercial value is very low, about the research of collecting ash and slagging scorification shows, the alkali-metal existence such as sodium has material impact to boiler Slagging, and is the major reason reducing coal ash sintering temperature, accelerate coal ash sintering rate and increase sintering strength and cause wall erosion.The mass-producing being mixed with various organic saline sewage is treated as the major obstacle affecting Coal Chemical Engineering Project construction and performance driving economy.
Summary of the invention
The invention provides a kind of method based on stove combustion process Coal Chemical Industry saline sewage.Be add in boiler after crystallisate to carry out mixing burning by coal chemical industry sewage evaporation concentration; it effectively can dispose each type organic in crystallisate in high-temp combustion environment; inorganic salt based on an alkali metal salt in crystallisate can solidify again by coal ash, thus solve the mass-producing process problem of saline sewage.
Technical scheme of the present invention is as follows:
Based on a method for stove combustion process Coal Chemical Industry saline sewage, it is characterized in that:
1) by saline sewage by crystallizer process, form solid state crystallization thing, crystallisate added burner hearth and carry out mixing burning;
2) Coal Chemical Industry saline sewage maximum throughput is calculated:
Q=M
salt/w①
In formula:
M
salt=min(C
sm
salt,0.003m
coalC
cl,0.0148A
arm
coal)②
Wherein, Q is Coal Chemical Industry saline sewage maximum throughput; M
saltfor considering the limit content mixing an alkali metal salt in burning saline sewage crystallisate that contamination, chlorine corrosion and experimental data obtain; C
s=(N
1/ N
2+ 0.5N
3/ N
4), N
1for Na
2the massfraction of Na element in O, N
2represent the Na element massfraction in sodium salt in saline sewage crystallisate, N
3for K
2the massfraction of K element in O, N
4represent the massfraction of K element in sylvite in saline sewage crystallisate; m
saltfor mixing of only considering that Slagging risk obtains is burnt with Na
2o+0.5K
2o is an alkali metal salt maximum level in the saline sewage crystallisate of composition; C
cl=1/N
cl, wherein N
clrepresent the ratio of Cl element and an alkali metal salt in saline sewage; m
coalrepresent steam coal consumption; A
arrepresent pit ash content; W represents an alkali metal salt massfraction in Coal Chemical Industry saline sewage.
When mixing of only considering that Slagging risk obtains is burnt with Na
2o+0.5K
2o is that the maximum level following formula of alkali gold salt in the saline sewage crystallisate of composition calculates:
Sodium salt equivalent S=Na in ash
2o+0.5K
2o (%); The method of calculation of sodium salt limit fixed value in coal:
R=(A-BV
daf)(Na
2O+CK
2O)<R
limt④
Coal ash sodium salt ultimate value is S
limit=R
limit/ (A-BV
daf) (%); m
coalfor boiler consumption of coal; R is sodium salt limit fixed value in coal; R
limitfor the ultimate value of sodium salt limit fixed value in coal;
Constant A, B weigh coal affects size model parameter on sodium salt fixed pole limit value; C weighs K
2the equivalent constant that O affects sodium salt fixed pole limit value; V
daffor dry ash-free basis volatile content; Na
2o and K
2o represents the massfraction that this two oxides is shared in coal ash respectively.
In technique scheme, crystallisate being added the mode that burner hearth mixes burning is: to circular fluid bed, joined by crystallisate in Limestone silo, enter burner hearth with Wingdale; To pulverized coal firing boiler, crystallisate is joined in coal pulverizer, enter burner hearth with coal dust.
The present invention has the following advantages and high-lighting effect: 1. the present invention adds in boiler and carries out mixing burning after being crystallisate by coal chemical industry sewage evaporative crystallization under the condition ensureing safe operation of the boiler, each type organic of crystallisate and a large amount of inorganic salt are effectively disposed in high-temp combustion environment, thus solve the mass-producing process problem of saline sewage, practical; 2. the present invention affects boiler operation performance hardly, and cost is mainly evaporation and crystal process, greatly reduces coal chemical industry sewage processing cost, good economy performance; 3. present method considers the Slagging risk that Boiler Mixed Burning causes, and chlorine corrosion risk and experimental data obtain the final method of calculation of boiler process an alkali metal salt amount, have good theoretical basis; 4. mix the crystallisate of burning coal chemical industry sewage generation almost without the need to transforming boiler, be convenient to maintenance of equipment in the future and replacing, running cost is low.
Accompanying drawing explanation
Fig. 1 is provided by the invention with the structure diagram of high saliferous softening water for the natural circulation injection boiler of feedwater.
1-crystallizer; 2-feeding device; 3-premixing device; 4-boiler.
Embodiment
Principle of the present invention, concrete structure and preferred forms is further illustrated below in conjunction with accompanying drawing.
Be add in boiler after crystallisate to carry out mixing burning by coal chemical industry sewage evaporation concentration, it is characterized in that the solid state crystallization thing by crystallizer 1 process is formed adds in premixing device 3 by feeding device 2, to circular fluid bed, premixing device 3 can be Limestone silo, now, crystallisate enters boiler 4 with Wingdale and carries out mixing burning; To pulverized coal firing boiler, premixing device can be coal pulverizer, and now, crystallisate enters boiler 4 with coal dust to carry out mixing burning.Premixing device 3 can be arbitrary equipment in boiler feeding device, is not limited to the equipment of suggestion.
Coal Chemical Industry saline sewage maximum throughput is by calculating.Coal Chemical Industry saline sewage treatment capacity mainly restricts by alkali metal content, and analyze basic metal occurrence form in saline sewage, 4. 3. through type calculate with formula with Na
2o+0.5K
2o is an alkali metal salt limit content m in the saline sewage crystallisate of composition
salt, consider contamination, chlorine corrosion and experimental data and obtain an alkali metal salt limit content M in boiler saline sewage crystallisate
salt, the massfraction accounting for former saline sewage by an alkali metal salt in crystallisate calculates the saline sewage maximum throughput of different concns, and computation process is as follows:
Coal Chemical Industry saline sewage maximum throughput:
Q=M
salt/w①
In formula:
M
salt=min(C
sm
salt,0.003m
coalC
cl,0.0148A
arm
coal)②
Wherein, Q is Coal Chemical Industry saline sewage maximum throughput; M
saltfor considering the limit content mixing an alkali metal salt in burning saline sewage crystallisate that contamination, chlorine corrosion and experimental data obtain; C
s=(N
1/ N
2+ 0.5N
3/ N
4), N
1for Na
2the massfraction of Na element in O, N
2represent the Na element massfraction in sodium salt in saline sewage crystallisate, N
3for K
2the massfraction of K element in O, N
4represent the massfraction of K element in sylvite in saline sewage crystallisate; m
saltfor mixing of only considering that Slagging risk obtains is burnt with Na
2o+0.5K
2o is an alkali metal salt maximum level in the saline sewage crystallisate of composition; C
cl=1/N
cl, wherein N
clrepresent the ratio of Cl element and an alkali metal salt in saline sewage; m
coalrepresent steam coal consumption; A
arrepresent pit ash content; W represents an alkali metal salt massfraction in Coal Chemical Industry saline sewage.
Sodium salt equivalent S=Na in ash
2o+0.5K
2o (%); The method of calculation of sodium salt limit fixed value in coal:
R=(A-BV
daf)(Na
2O+CK
2O)<R
limt④
Coal ash sodium salt ultimate value is S
limit=R
limit/ (A-BV
daf) (%); m
coalfor boiler consumption of coal; R is sodium salt limit fixed value in coal; R
limitfor the ultimate value of sodium salt limit fixed value in coal, when R is higher than R
limittime, think that sodium salt exceedes maximum crystallized ability in coal, will there is dust stratification contamination problems in this coal ash in boiler operatiopn.
Constant A, B weigh coal affects size model parameter on sodium salt fixed pole limit value; C weighs K
2the equivalent constant that O affects sodium salt fixed pole limit value; V
daffor dry ash-free basis volatile content; Na
2o and K
2o represents the massfraction that this two oxides is shared in coal ash respectively.
The present invention has the following advantages and high-lighting effect: 1. the present invention adds in boiler and carries out mixing burning after being crystallisate by coal chemical industry sewage evaporation concentration under the condition ensureing safe operation of the boiler, each type organic of crystallisate and a large amount of inorganic salt are effectively disposed in high-temp combustion environment, thus solve the mass-producing process problem of saline sewage, practical; 2. the present invention affects boiler operation performance hardly, and cost is mainly evaporation and crystal process, greatly reduces coal chemical industry sewage processing cost, good economy performance; 3. present method considers the Slagging risk that Boiler Mixed Burning causes, and chlorine corrosion risk and experimental data obtain the final method of calculation of boiler process an alkali metal salt amount, have good theoretical basis; 4. mix the crystallisate of burning coal chemical industry sewage generation almost without the need to transforming boiler, be convenient to maintenance of equipment in the future and replacing, running cost is low.
The invention provides a kind of method based on stove combustion process Coal Chemical Industry saline sewage, have practical, good economy performance, there is good theoretical basis, the feature that running cost is low.Be applicable to the mass-producing process of the coal chemical industry sewage of high basic metal content.
Claims (3)
1., based on the method for stove combustion process Coal Chemical Industry saline sewage, it is characterized in that:
1) saline sewage is processed by crystallizer (1), form solid state crystallization thing, crystallisate is added burner hearth and carry out mixing burning;
2) Coal Chemical Industry saline sewage maximum throughput is calculated:
Q=M
salt/w①
In formula:
M
salt=min(C
sm
salt,0.003m
coalC
cl,0.0148A
arm
coal)②
Wherein, Q is Coal Chemical Industry saline sewage maximum throughput; M
saltfor considering the limit content mixing an alkali metal salt in burning saline sewage crystallisate that contamination, chlorine corrosion and experimental data obtain; C
s=(N
1/ N
2+ 0.5N
3/ N
4), N
1for Na
2the massfraction of Na element in O, N
2represent the Na element massfraction in sodium salt in saline sewage crystallisate, N
3for K
2the massfraction of K element in O, N
4represent the massfraction of K element in sylvite in saline sewage crystallisate; m
saltfor mixing of only considering that Slagging risk obtains is burnt with Na
2o+0.5K
2o is an alkali metal salt maximum level in the saline sewage crystallisate of composition; C
cl=1/N
cl, wherein N
clrepresent the ratio of Cl element and an alkali metal salt in saline sewage; m
coalrepresent steam coal consumption; A
arrepresent pit ash content; W represents an alkali metal salt massfraction in Coal Chemical Industry saline sewage.
2., according to the method based on stove combustion process Coal Chemical Industry saline sewage according to claim 1, it is characterized in that:
Sodium salt equivalent S=Na in ash
2o+0.5K
2o (%); The method of calculation of sodium salt limit fixed value in coal:
R=(A-BV
daf)(Na
2O+CK
2O)<R
limt④
Coal ash sodium salt ultimate value is S
limit=R
limit/ (A-BV
daf) (%); m
coalfor boiler consumption of coal; R is sodium salt limit fixed value in coal; R
limitfor the ultimate value of sodium salt limit fixed value in coal;
Constant A, B weigh coal affects size model parameter on sodium salt fixed pole limit value; C weighs K
2the equivalent constant that O affects sodium salt fixed pole limit value; V
daffor dry ash-free basis volatile content; Na
2o and K
2o represents the massfraction that this two oxides is shared in coal ash respectively.
3. according to the method based on stove combustion process Coal Chemical Industry saline sewage according to claim 1, it is characterized in that: crystallisate being added the mode that burner hearth mixes burning is: to circular fluid bed, crystallisate is joined in Limestone silo, enter burner hearth with Wingdale; To pulverized coal firing boiler, crystallisate is joined in coal pulverizer, enter burner hearth with coal dust.
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CN201510971171.3A CN105439231B (en) | 2015-12-22 | 2015-12-22 | Method based on burning processing coal chemical industry saline sewage in stove |
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CN201510971171.3A CN105439231B (en) | 2015-12-22 | 2015-12-22 | Method based on burning processing coal chemical industry saline sewage in stove |
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CN105439231A true CN105439231A (en) | 2016-03-30 |
CN105439231B CN105439231B (en) | 2018-01-16 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105948150A (en) * | 2016-04-26 | 2016-09-21 | 天津理工大学 | Process and system for recycling high-chloride high-concentration non-degradable organic wastewater |
Citations (3)
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CN101585620A (en) * | 2009-06-26 | 2009-11-25 | 河北建新化工股份有限公司 | Method for comprehensively treating high salt content organic industrial wastewater |
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US20150075412A1 (en) * | 2011-06-16 | 2015-03-19 | Surendra Saxena | Carbon Sequestration in Municipal Solid Waste to Energy Plants |
-
2015
- 2015-12-22 CN CN201510971171.3A patent/CN105439231B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101585620A (en) * | 2009-06-26 | 2009-11-25 | 河北建新化工股份有限公司 | Method for comprehensively treating high salt content organic industrial wastewater |
US20150075412A1 (en) * | 2011-06-16 | 2015-03-19 | Surendra Saxena | Carbon Sequestration in Municipal Solid Waste to Energy Plants |
CN204185249U (en) * | 2014-11-10 | 2015-03-04 | 上海力脉环保设备有限公司 | A kind for the treatment of unit of abraum salt |
Non-Patent Citations (1)
Title |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105948150A (en) * | 2016-04-26 | 2016-09-21 | 天津理工大学 | Process and system for recycling high-chloride high-concentration non-degradable organic wastewater |
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