CN105417045B - Energy-saving type IMC conveyers - Google Patents
Energy-saving type IMC conveyers Download PDFInfo
- Publication number
- CN105417045B CN105417045B CN201510932259.4A CN201510932259A CN105417045B CN 105417045 B CN105417045 B CN 105417045B CN 201510932259 A CN201510932259 A CN 201510932259A CN 105417045 B CN105417045 B CN 105417045B
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- Prior art keywords
- carrier
- chain
- track
- hair
- section
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/12—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
- B65G17/123—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element arranged to keep the load-carriers horizontally during at least a part of the conveyor run
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/38—Chains or like traction elements; Connections between traction elements and load-carriers
- B65G17/42—Attaching load carriers to traction elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0294—Vehicle bodies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Intermediate Stations On Conveyors (AREA)
Abstract
The invention discloses a kind of energy-saving type IMC conveyers, including drive device, carrier, double-layer track, it includes the bearing track and chain track of lower upper setting, carrying dolly to carry described carrier is travelled on bearing track, link dolly, traveling is on chain track, described double-layer track includes the two sections of linkage being staggered sections and two-phase seperation section, it is provided with and cuts somebody's hair on described linkage dolly, corresponding hold is provided with described carrier to push away, in described linkage section, described cut somebody's hair pushes away cooperation with described holding and realizes that drive chain drives carrier, in described segregation section, described cut somebody's hair pushes away releasing traction with described holding and is connected.The present invention runs carrier and drive chain shunting using double-layer track design, and the design by cutting somebody's hair and holding the engagement pushed away and segregation section is realized both linkages or released and links, and is easy to carrier to depart from traction in orbit and then be accurately positioned.
Description
Technical field
The present invention relates to Painting Technology for Automobile field, more particularly to a kind of energy-saving type IMC conveyers.
Background technology
In machining, it is often necessary to which device is dried, such as white body needs high temperature to dry after electrophoresis, is
Realize in continuous drying, general drying oven and be provided with conveyer, drive device using conveyer, such as white body is fed forward, and
Drying is completed in course of conveying.And drying chamber be in paint line energy resource consumption at most, most critical, most complicated position.
At present, because failure caused by conveyer in drying chamber accounts for the large percentage of drying chamber failure, to reduce the fault rate of drying chamber,
So as to reduce the use cost of equipment, simple, practicality, low failure, cost of investment and the low IMC conveyers of maintenance cost are obtained
Increasingly it is widely applied.
IMC (Inverted Monorail Chain Conveyor) conveyer full name " retrograde orbit carrier chain ", by driving
The functional unit composition such as dynamic device, tensioning apparatus, transfer rolling bed, delivery track, chain and carrier.Drive device is by the electricity that slows down
The part such as machine and drive sprocket is constituted.Tensioning apparatus is arranged near drive device, typically interior by fixed frame and movably
Portion's framework composition, can realize tensioning regulation by cylinder.Transfer rolling bed makes essentially identical, split both sides with standard rolling bed
Roller group arrangement enables IMC chains to pass through out of transfer rolling bed, and band vehicle body sled is transferred from transfer rolling bed automatic steady transition
To IMC chains.IMC conveyor rails include entrance transfer section, drying chamber climbing section, the horizontal straight section in heating zone, u turn section,
The parts such as the horizontal straight section in heat preservation zone, drying chamber lower slope section, strong cold house section, drive section, outlet transfer section and tension section.IMC is conveyed
Chain bar substantially uses 6 " dropforged chains at present;The carrier vehicle of IMC conveyers is used for the sled of supporting part vehicle body.
Existing IMC conveyers carrier vehicle in drying is entered in the lump with sled, causes energy loss excessive, meanwhile,
Because the replacement of sled, meaningless heat energy loss is caused, is unfavorable for environmental protection and energy saving.
The content of the invention
In view of the technical drawbacks of the prior art, it is an object of the present invention to provide a kind of energy-saving type IMC conveyers.
To realize that the technical scheme that the purpose of the present invention is used is:
A kind of energy-saving type IMC conveyers, including,
Drive device, it includes motor, drive chain;
Carrier, is provided with directly to position the detent mechanism of device to be dried;
Double-layer track, it includes the bearing track and chain track of lower upper setting, to carry holding for described carrier
Dolly traveling is carried on bearing track, the chain roller and linkage dolly being fixedly connected with described drive chain are travelled in chain
On bar track, described double-layer track includes the two sections of linkage being staggered sections and two-phase seperation section, in described linkage dolly
On be provided with and cut somebody's hair, corresponding hold is provided with described carrier and is pushed away, in described linkage section, it is described cut somebody's hair with it is described
Hold push away cooperation realize drive chain drive carrier, in described segregation section, described cutting somebody's hair pushes away releasing with described holding and led
Draw connection,
Two sets of transfer mechanisms, it is arranged in correspondence with segregation section side to releasing the loading after drawing connection and positioning
Car carries out loading or the unloading of device to be dried,
Liang Tao strollers mechanism, it is arranged in correspondence with segregation section side will release the load that traction is connected with drive chain
Thing car is pushed forward and auxiliary positioning.
Described segregation section is bent to form downwards by described chain track with respect to bearing track, and segregation section includes two ends
Sinking section and ascent stage and the horizontal segment of centre.
Described stroller mechanism includes stroller motor, stroller chain and be fixedly installed on described stroller chain can
The pushing block engaged with described carrier.
Described pushing block is spaced two and moved with constraining its during carrier is pushed forward, while rear portion
Pushing block and be arranged on the positioning element of double-layer track side and realize to the clamping and positioning of carrier.
Described transfer mechanism includes lifting platform and transfer is pitched.
Described holding is pushed away including anterior fixed block and turnover movable block, and described movable block is limited in can not
Relative vertical position is turned over.
The trailing flank of described fixed block and the leading flank bottom of movable block are protruded respectively inwards, it is described cut somebody's hair it is front and rear
Two sides are correspondingly formed the fluted reliability to improve engagement type traction connection.
It is described hold to push away be arranged on the anterior trailer wagon of carrier.
Compared with prior art, the beneficial effects of the invention are as follows:
The present invention runs carrier and drive chain shunting using double-layer track design, and by cutting somebody's hair and holding what is pushed away
Engagement and the design of segregation section realize both linkages or release linkage, are easy to carrier to depart from traction in orbit then
It is accurately positioned, is to load and unload device to be dried on loading fare to lay the foundation, meanwhile, using stroller mechanism to releasing after traction connection
Carrier direct drive so that complete the carrier after handling and return linkage status, original platform is adjusted for device to be dried
The structure of car, makes it as the carrier for directly carrying device to be dried, eliminates skid body and enter drying area, reduce kinetic energy
Loss, and, it is to avoid the meaningless heating to skid body, save the energy.
Brief description of the drawings
Fig. 1 separates state side structure schematic view at the beginning of showing the segregation section of the energy-saving type IMC conveyers of the present invention;
The segregation section that Fig. 2 show IMC is waiting connected state side structure schematic view to be combined;
Fig. 3 show segregation section and cuts somebody's hair and hold close-up schematic view when pushing away separation;
Described in Fig. 4 in segregation section overlooking the structure diagram;
Described in Fig. 5 for linkage section cross section structure schematic diagram;
Fig. 6 show segregation section and cuts somebody's hair and hold structural representation when pushing away linkage.
Embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.It should be appreciated that described herein
Specific embodiment only to explain the present invention, be not intended to limit the present invention.
As shown in figures 1 to 6, energy-saving type IMC conveyers of the invention include, drive device, and it includes motor and driving
Chain 1;Strainer to be tensioned described drive chain;Carrier 2, is provided with directly to position device to be dried
The detent mechanism of part 3, double-layer track 4, it includes bearing track 41 and chain track 42 setting up and down, described to carry
The carrying dolly 21 of carrier is travelled on bearing track 41, the chain roller 11 that is fixedly connected with described drive chain 1 and
Linkage dolly 12 is travelled on chain track 42, and described double-layer track includes the two sections of linkage being staggered sections and two-phase seperation
Section, described segregation section is located at into epistome and metastomium is gone out respectively, is provided with described linkage dolly and cuts somebody's hair 13, in institute
Be provided with corresponding hold on the anterior carrying dolly bottom surface for the carrier stated and push away 22, in described linkage section, it is described cut somebody's hair with
Described hold pushes away engagement and realizes that drive chain drives carrier, and in described segregation section, described cutting somebody's hair pushes away solution with described holding
Except traction connection;Two sets of transfer mechanisms 5, it is arranged in correspondence with segregation section side to the loading after Contact Transmission and positioning
Car carries out loading or the unloading of device to be dried;Liang Tao strollers mechanism 6, it is arranged in correspondence with segregation section side to will be with drive
The carrier that dynamic chain releases engagement type traction connection is pushed forward and auxiliary positioning.Wherein, drive device substantially with existing skill
Art is similar, and described transfer mechanism 5 includes lifting platform 51 and transfer fork 52, i.e., after carrier is positioned, first with lifting platform
Device to be dried picking-up is left carrier by 51, and it is defeated that device to be dried then is transferred into other again by the transfer fork equipped with skid body
Track is sent, rectilinear lifting platform and transfer fork can use prior art, will not be repeated here.Holding the structure for pushing away and cutting somebody's hair can adopt
With diversified forms, it is only necessary to which the setting or other settings that satisfaction can be by track realize that engagement and contact are connected.Described
Strainer mainly includes tensioning hydro-cylinder and the adjustable shelf that is correspondingly arranged with described double-layer track, this and prior art class
Seemingly, not reinflated description herein.
The present invention runs carrier and drive chain shunting using double-layer track design, and by cutting somebody's hair and holding what is pushed away
Engagement and the design of segregation section realize both linkages or release linkage, are easy to carrier to depart from transmission in orbit then
It is accurately positioned, is to load and unload device to be dried on loading fare to lay the foundation, meanwhile, using stroller mechanism to releasing the load after transmission
Thing car directly drives so that completes the carrier after handling and returns linkage status, original chassis is adjusted for device to be dried
Structure, makes it as the carrier for directly carrying device to be dried, eliminates skid body and enter drying area, reduces heat energy damage
Consumption, and, it is to avoid the meaningless heating to skid body, save the energy.
Specifically, it is the transmission stability of raising linkage dolly, it is preferable that described linkage dolly includes front two rows
Common four rolling, trolley type design effectively increases its stress performance.To realize the smooth connection and releasing of transmission, ensure simultaneously
The stability of operation, described holding is pushed away including anterior fixed block 221 and turnover movable block 222, described movable block
It is limited in and is unable to relative vertical position and turns over and (beautiful clothing state is illustrated in figure).That is, cut somebody's hair and pushed away from close hold in rear portion,
The movable block at rear portion is overturn forward and between movable block and fixed block, then movable block is in gravity or the work of back-moving spring
Plumbness is reset under, effective linking is kept in entirely linkage Duan Junneng, realizes stable drive, meanwhile, above and below preventing
Threaded off during slope, it is prominent in the region that the described trailing flank of fixed block and the leading flank bottom of movable block is cut somebody's hair to positioning respectively,
The described front and rear sides Middle face cut somebody's hair is correspondingly formed fluted or recess to improve the reliability of drive connection, that is, is pushing away
The stress surface of head and fixed block and movable block uses hook formation, and extension can be effectively held in the mouth in climb and fall, and preventing from threading off occurs.
Wherein, be to keep good turn performance, as another embodiment, described holding push away be arranged on it is described
On the trailer wagon 23 of anterior carrying dolly traction connection, using single trailer wagon, carrier of being more convenient for is small with carrying
The attachment structure design of car.Meanwhile, to constrain its steady advance, level is provided with the connection neck of carrying dolly and carrier
Wheel 24, described horizontal wheels are engaged to carry out located lateral with the upper opening of double-layer track.
Specifically, described segregation section is bent to form downwards by described chain track with respect to bearing track, segregation section
The chain track at place includes the sinking section at two ends and the horizontal segment of ascent stage and centre, and the bearing track of segregation section keeps water
Put down to be positioned and pushed.
Wherein, described stroller mechanism 6 includes stroller motor 61, stroller chain 62 and is fixedly installed on described stroller
The pushing block 63 that can be engaged with described carrier on chain.Preferably, described pushing block is spaced two to carry
Thing car constrains its motion during pushing forward, while the pushing block at rear portion and the positioning element 7 for being arranged on double-layer track side are real
Now to the clamping and positioning of carrier, described positioning element can take various forms, e.g., the convertible baffle plate driven using cylinder
Deng.Certainly, described stroller mechanism can also be realized using long-rod cylinder or linear electric motors etc..
In specific works, in the segregation section of entrance side, the pushing block of stroller mechanism and anterior positioning element are by carrier
Positioning, transfer fork is by the device to be dried without skid body, and such as white car is transferred to the lifting platform of rise, and lifting platform is fallen by white car
Accordingly it is loaded on carrier, positioning element is withdrawn, stroller electric motor starting driving stroller chain is sent out carrier by push pedal
Segregation section enters linkage section, and the linkage dolly come by beat, close to the carrier for stopping at linkage section, is cut somebody's hair and pushed aside from rear portion
Movable block simultaneously enters and is positioned between movable block and fixed block, realizes traction connection, and carrier brings drying into by drive chain
Room, from after baking room exports out, when being again introduced into segregation section, with the sinking of chain track, cuts somebody's hair and holds and push away releasing and nibble
Close, carrier is slid into by the preceding pushing block stop of stroller chain along bearing track, and now rear pushing block is below stroller chain, stroller
Electric motor starting, rear pushing block is rotated to flip up and constrain carrier with preceding pushing block and advanced forward from lower section with chain, is kept away
Exempt from carrier speed runaway, now positioning element rises, carrier clamping realization is accurately positioned by rear pushing block and positioning element, so
White car is held up and is transferred to transfer fork by the lifting platform in low level with respect to carrier afterwards, meanwhile, the carrier of completion of discharge exists
The driving of stroller mechanism is lower to be continued forward, and after positive stop ploughs under chain decentralization, carrier can be sent out segregation section and entered by backstop
Link section, and that realizes carrier and drive chain again engages connection, until operation to next segregation section is separated and then loading again
White car, moves in circles in this way.
Described above is only the preferred embodiment of the present invention, it is noted that for the common skill of the art
For art personnel, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications
Also it should be regarded as protection scope of the present invention.
Claims (6)
1. a kind of energy-saving type IMC conveyers, it is characterised in that including,
Drive device, it includes motor, drive chain;
Carrier, is provided with directly to position the detent mechanism of device to be dried;
Double-layer track, it includes bearing track and chain track setting up and down, and the carrying to carry described carrier is small
Car is travelled on bearing track, the chain roller and linkage dolly being fixedly connected with described drive chain, is travelled in chain rail
On road, described double-layer track includes the two sections of linkage being staggered sections and two-phase seperation section, is set on described linkage dolly
It is equipped with and cuts somebody's hair, corresponding hold is provided with described carrier and is pushed away, in described linkage section, described cutting somebody's hair is held with described
Push away cooperation and realize that drive chain drives carrier, in described segregation section, described cutting somebody's hair pushes away releasing traction with described holding and connected
Connect,
Two sets of transfer mechanisms, it is arranged in correspondence with segregation section side to enter to releasing the carrier after drawing connection and positioning
The loading of row device to be dried or unloading;
Liang Tao strollers mechanism, it is arranged in correspondence with segregation section side will release the carrier that traction is connected with drive chain
Push forward and auxiliary positioning;
Described segregation section is bent to form downwards by described chain track with respect to bearing track, and segregation section includes the sinking at two ends
Section and ascent stage and the horizontal segment of centre;
Described stroller mechanism includes stroller motor, stroller chain and be fixedly installed on described stroller chain can be with institute
The pushing block for the carrier engagement stated.
2. energy-saving type IMC conveyers as claimed in claim 1, it is characterised in that described pushing block is spaced two
To constrain its motion during carrier is pushed forward, while location division of the pushing block at rear portion with being arranged on double-layer track side
Part realizes the clamping and positioning to carrier.
3. energy-saving type IMC conveyers as claimed in claim 1, it is characterised in that described transfer mechanism include lifting platform and
Transfer is pitched.
4. energy-saving type IMC conveyers as claimed in claim 1, it is characterised in that described holding is pushed away including anterior fixed block
And turnover movable block, described movable block, which is limited in, to be unable to relative vertical position and turns over.
5. energy-saving type IMC conveyers as claimed in claim 4, it is characterised in that the trailing flank of described fixed block and activity
The leading flank bottom of block is protruded respectively inwards, and the described front and rear sides face cut somebody's hair is correspondingly formed fluted engagement type to improve
Draw the reliability of connection.
6. energy-saving type IMC conveyers as claimed in claim 1, it is characterised in that described holding, which is pushed away, is arranged on carrier front portion
Trailer wagon on.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510932259.4A CN105417045B (en) | 2015-12-14 | 2015-12-14 | Energy-saving type IMC conveyers |
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CN201510932259.4A CN105417045B (en) | 2015-12-14 | 2015-12-14 | Energy-saving type IMC conveyers |
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CN105417045A CN105417045A (en) | 2016-03-23 |
CN105417045B true CN105417045B (en) | 2017-07-28 |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107176414A (en) * | 2017-06-20 | 2017-09-19 | 东风神宇车辆有限公司 | A kind of commercial vehicle carriage prepackage automatic conveying system |
CN108455177A (en) * | 2018-03-23 | 2018-08-28 | 庆铃汽车(集团)有限公司 | Driving cabin welding pipeline |
CN112047124B (en) * | 2020-08-11 | 2022-08-05 | 太原理工大学 | Propelling device for loading and unloading goods by freight wagon |
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CN1204027C (en) * | 2003-05-20 | 2005-06-01 | 江苏天奇物流系统工程股份有限公司 | Light scale skid holding type conveyer |
CN201702094U (en) * | 2010-05-20 | 2011-01-12 | 中汽昌兴(洛阳)机电设备工程有限公司 | Novel conveyer for drying automobile bodies |
CN102249080B (en) * | 2011-04-08 | 2013-06-12 | 奇瑞汽车股份有限公司 | Markov chain (MC) and roller machine rotation suspension detection device and detection method thereof |
CN202704523U (en) * | 2012-06-29 | 2013-01-30 | 奇瑞汽车股份有限公司 | Skid-type conveying system |
FR2999217B1 (en) * | 2012-12-11 | 2015-02-06 | Diez Jose Antonio Ruiz | AUTOMOTIVE VEHICLE CONVEYING SYSTEM WITH BALANCED EFFORTS TRANSMISSION |
CN103771125B (en) * | 2014-03-05 | 2015-10-21 | 重庆同乘工程咨询设计有限责任公司 | A kind of inverted monorail conveyor system and control method thereof |
CN205471259U (en) * | 2015-12-14 | 2016-08-17 | 中国汽车工业工程有限公司 | Energy -conserving formula retrograde orbit conveying chain |
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