CN105405956B - A kind of multilayer easily leads aluminium base and preparation method thereof - Google Patents

A kind of multilayer easily leads aluminium base and preparation method thereof Download PDF

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CN105405956B
CN105405956B CN201510895767.XA CN201510895767A CN105405956B CN 105405956 B CN105405956 B CN 105405956B CN 201510895767 A CN201510895767 A CN 201510895767A CN 105405956 B CN105405956 B CN 105405956B
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aluminium base
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缪希希
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/64Heat extraction or cooling elements
    • H01L33/641Heat extraction or cooling elements characterized by the materials
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • H01L33/0062Processes for devices with an active region comprising only III-V compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/64Heat extraction or cooling elements
    • H01L33/647Heat extraction or cooling elements the elements conducting electric current to or from the semiconductor body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/0075Processes relating to semiconductor body packages relating to heat extraction or cooling elements

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Abstract

The present invention relates to technical field of LED illumination, more particularly to a kind of multilayer easily leads aluminium base and preparation method thereof, including aluminium base flaggy, graphene layer, thermal grease layer and fluorite layer, the aluminium base layer surface is provided with graphene layer, the graphene layer upper end is loaded with thermal grease layer, the thermal grease layer upper end is respectively arranged with graphene layer and the fluorite layer of graphene layer upper end, and provides the preparation method of the aluminium base.The present invention not only has good heat conductivility, while has excellent conductive performance, and resistivity is low, meets energy-saving effect, and insulation effect is good, and preparation method provided by the invention is simple to operation, and cost rate is high, and environment friendly and pollution-free, cost is cheap.

Description

A kind of multilayer easily leads aluminium base and preparation method thereof
Technical field
The present invention relates to technical field of LED illumination, more particularly to a kind of multilayer easily leads aluminium base and preparation method thereof.
Background technology
Continue to develop with industry, the leap of technology is broken through, and application is widelyd popularize, and LED light efficiency is also constantly carrying Height, price constantly drop.The appearance of new combined type tube core, the power of single led pipe (module) is also allowed to improve constantly.By same Industry is continually striving to research and develop, the breakthrough of novel optical design, the exploitation of new lamp kind, and the single situation of product is also expected to further Reverse.The improvement of control software, also make it that LED illumination use is more convenient.These changes progressively, have all embodied LED hairs Optical diode has a extensive future illumination application.
LED is referred to as forth generation light source, has energy-saving and environmental protection, safety, long lifespan, low-power consumption, low-heat, high brightness, anti- Water, it is miniature, shockproof, it is easy light modulation, light beam concentrate, easy maintenance the features such as, can be widely applied to it is various instruction, display, decoration, The fields such as backlight, general lighting.
LED advantages:Electric light transformation efficiency is high(Close to 60%, green, long lifespan(Up to 100,000 hours), operating voltage It is low(3V or so), repeatedly switch the lossless life-span, small volume, heating less, brightness it is high, it is sturdy and durable, be easy to light modulation, color it is various, Light beam concentration is stable, it is no-delay to start;
LED shortcomings:Originate cost height, colour rendering is poor, great power LED efficiency is low, constant current driving(Need special drive circuit). By contrast, there is the defects of certain in various traditional lightings.
Incandescent lamp:Electric light transformation efficiency is low(10% or so), short life(1000 hours or so), heating temp is high, color list One and colour temperature it is low;
Fluorescent lamp:Electric light transformation efficiency is not high(30% or so), endanger environment(It is mercurous to wait harmful element, about 3.5-5mg/ Only), non-adjustable brightness(Low-voltage can not starter light), ultraviolet radioactive, scintillation, start relatively slow, rare earths material and appreciate(It is glimmering Light powder accounts for cost proportion and rises to 60 ~ 70% by 10%), repeatedly switch influence the life-span;Volume is big.
High-voltage gas discharging light:Power consumption is big, using dangerous, short life, heat dissipation problem, is used for outdoor lighting.
The main path and circuit, base can be designed on matrix that baseplate material outwards radiates as heat caused by LED Plate material requires high electrical insulating properties, high-termal conductivity, high planarization and higher intensity.Aluminium alloy is as currently used A kind of baseplate material.The use of aluminium base turns into current common approach, and then it is high to have low production efficiency, manufacturing cost for it Problem, at the same there is also radiating efficiency it is low the problem of.
The content of the invention
In view of the defects and deficiencies of the prior art, the present invention intends to provide a kind of multilayer easily leads aluminium base, the aluminium Substrate has sandwich construction, easy to make, has good heat conductivility, possesses good radiating efficiency.
To achieve the above object, the present invention uses following technical scheme:
A kind of multilayer of the present invention easily leads aluminium base, including aluminium base flaggy, graphene layer, thermal grease layer and fluorite Layer, the aluminium base layer surface are provided with graphene layer, and the graphene layer upper end is loaded with thermal grease layer, the radiating silicon Glue-line upper end is respectively arranged with graphene layer and the fluorite layer of graphene layer upper end.
Wherein, the graphene layer is formed using graphene sol plated film.
Wherein, the preparation method of the graphene sol plated film is as follows:
(1)The preparation of graphene oxide colloidal sol:Graphite oxide is ground into the fine powder that particle diameter is 1-40 microns, and and solvent The suspension that concentration is 0.5-6mg/ml is configured to, after being ultrasonically treated 10-120 minutes, removes the unstable impurity in suspension, Obtain graphene oxide colloidal sol;
(2)The preparation of plated film precursor liquid:Rutile titanium dioxide is ground into the fine crack that particle diameter is 100-1000 nanometers, Addition polymerization vinylpyrrolidone, the suspension that concentration is 0.01-0.15 mg/ml is configured to absolute ethyl alcohol, is ultrasonically treated 10-30 Minute, it is added in graphene oxide colloidal sol, forms plated film precursor liquid;
(3)The preparation of graphene film layer:Plated film precursor liquid is coated in substrate surface, 30-100 DEG C is heated to, by 10- 200 minutes, you can obtain graphene sol plated film.
Wherein, the fluorite layer is formed using nanometer fluorite suspension plated film.
A kind of multilayer easily leads the preparation method of aluminium base, and its step is as follows:
(1)Deoil decontamination:Aluminium base plate surface is washed using neutral detergent, surface and oil contaminant is removed, then using anhydrous second Alcohol is washed three times, and distillation water washing three times, is dried;
(2)Bottom graphene plated film:The aluminium base washed is subjected to Best-Effort request, pull rate 100-600mm/ Min, impregnating speed 400-600mm/min, dip time 1min, interval time 5min, lifting number are 10 times, lifting After end, by 60-100 DEG C of drying of aluminium base;
(3)It is prepared by heat conduction silicone:Inorganic bond is coated with heat conductive silica gel surface, and is adhered to graphene layer Surface;
(4)It is prepared by graphene film layer:In heat conductive silica gel surface even application graphene sol, naturally dry, at 30-60 DEG C Dried;
(5)Fluorite layer loads:Fluorite suspension is sprayed on graphene film layer surface by the way of spraying, and at 70 DEG C Lower drying, natural cooling;
(6)Cleaning:Fluorite layer surface is cleaned multiple times using absolute ethyl alcohol and distilled water, then naturally dry, that is, obtained more Layer easily leads aluminium base.
Wherein, the preparation method of the fluorite suspension is that Fluorspar Powder is ground into the fine powder of 10-100 microns, is equipped with poly- Vinylpyrrolidone, modified organic silicone resin, calcium carbonate superfine powder, naphthenic oil are auxiliary material, and 10-15% fluorite is configured to colloidal sol Suspension.
The present invention has the beneficial effect that:The present invention provides a kind of multilayer and easily leads aluminium base, including aluminium base flaggy, graphene layer, Thermal grease layer and fluorite layer, are loaded with fluorite layer, can have insulating effect, considerably increase insulation effect, ensure aluminium base The using effect of plate;Using the graphene film layer of double-decker, the electric action of graphene can be made full use of, plays energization Effect, while can also reduce energy loss so that the energy-saving effect of LED is more prominent, while bilayer graphene is also fully sharp With its high thermal conductivity, heat can be scattered and disappeared;Graphene film interlayer is provided with heat conductive silica gel, can ensure graphene film interlayer The uniformity of temperature, while also ensure that graphene film layer is in identical environment, contributes to the stability of circuit;The present invention also provides Multilayer easily leads the preparation method of aluminium base, and this method is simple and quick, and yield rate is higher, workable, use simultaneously Raw material it is relatively common common, be advantageous to mass produce.
Brief description of the drawings
Fig. 1 is the side structure schematic diagram of the present invention;
Embodiment
The present invention is further illustrated below in conjunction with the accompanying drawings.
Embodiment 1:
A kind of multilayer easily leads aluminium base, including aluminium base flaggy, graphene layer, thermal grease layer and fluorite layer, the aluminium base Flaggy surface is provided with graphene layer, and the graphene layer upper end is loaded with thermal grease layer, the thermal grease layer upper end point Graphene layer and the fluorite layer of graphene layer upper end are not provided with.
Wherein, the graphene layer is formed using graphene sol plated film.
Wherein, the preparation method of the graphene sol plated film is as follows:
(1)The preparation of graphene oxide colloidal sol:Graphite oxide is ground into the fine powder that particle diameter is 1-40 microns, and and solvent The suspension that concentration is 0.5-6mg/ml is configured to, after being ultrasonically treated 10-120 minutes, removes the unstable impurity in suspension, Obtain graphene oxide colloidal sol;
(2)The preparation of plated film precursor liquid:Rutile titanium dioxide is ground into the fine crack that particle diameter is 100-1000 nanometers, Addition polymerization vinylpyrrolidone, the suspension that concentration is 0.01-0.15 mg/ml is configured to absolute ethyl alcohol, is ultrasonically treated 10-30 Minute, it is added in graphene oxide colloidal sol, forms plated film precursor liquid;
(3)The preparation of graphene film layer:Plated film precursor liquid is coated in substrate surface, 30-100 DEG C is heated to, by 10- 200 minutes, you can obtain graphene sol plated film.
Wherein, the fluorite layer is formed using nanometer fluorite suspension plated film.
Embodiment 2:
A kind of multilayer easily leads the preparation method of aluminium base, and its step is as follows:
(1)Deoil decontamination:Aluminium base plate surface is washed using neutral detergent, surface and oil contaminant is removed, then using anhydrous second Alcohol is washed three times, and distillation water washing three times, is dried;
(2)Bottom graphene plated film:The aluminium base washed is subjected to Best-Effort request, pull rate 100-600mm/ Min, impregnating speed 400-600mm/min, dip time 1min, interval time 5min, lifting number are 10 times, lifting After end, by 60-100 DEG C of drying of aluminium base;
(3)It is prepared by heat conduction silicone:Inorganic bond is coated with heat conductive silica gel surface, and is adhered to graphene layer Surface;
(4)It is prepared by graphene film layer:In heat conductive silica gel surface even application graphene sol, naturally dry, at 30-60 DEG C Dried;
(5)Fluorite layer loads:Fluorite suspension is sprayed on graphene film layer surface by the way of spraying, and at 70 DEG C Lower drying, natural cooling;
(6)Cleaning:Fluorite layer surface is cleaned multiple times using absolute ethyl alcohol and distilled water, then naturally dry, that is, obtained more Layer easily leads aluminium base.
Wherein, the preparation method of the fluorite suspension is that Fluorspar Powder is ground into the fine powder of 10-100 microns, is equipped with poly- Vinylpyrrolidone, modified organic silicone resin, calcium carbonate superfine powder, naphthenic oil are auxiliary material, and 10-15% fluorite is configured to colloidal sol Suspension.
In summary, a kind of multilayer provided by the invention easily leads aluminium base, including aluminium base flaggy, graphene layer, radiating silicon Glue-line and fluorite layer, are loaded with fluorite layer, can have insulating effect, considerably increase insulation effect, ensure making for aluminium base Use effect;Using the graphene film layer of double-decker, the electric action of graphene can be made full use of, plays the effect of energization, Energy loss can also be reduced simultaneously so that the energy-saving effect of LED is more prominent, while bilayer graphene also makes full use of it high Heat conductivility, heat can be scattered and disappeared;Graphene film interlayer is provided with heat conductive silica gel, can ensure graphene film interlayer temperature Uniformity, while also ensure that graphene film layer is in identical environment, contributes to the stability of circuit;Present invention also offers multilayer The preparation method of aluminium base is easily led, this method is simple and quick, and yield rate is higher, workable, while the raw material used It is relatively common common, be advantageous to mass produce.
Described above is only the better embodiment of the present invention, therefore all constructions according to described in present patent application scope, The equivalent change or modification that feature and principle are done, is included in the range of present patent application.

Claims (6)

1. a kind of multilayer easily leads aluminium base, it is characterised in that:Including aluminium base flaggy, graphene layer, thermal grease layer and fluorite layer, The aluminium base layer surface is provided with graphene layer, and the graphene layer upper end is loaded with thermal grease layer, the thermal grease Layer upper end is respectively arranged with graphene layer and the fluorite layer of graphene layer upper end.
2. multilayer as claimed in claim 1 easily leads aluminium base, it is characterised in that:The graphene layer is plated using graphene sol Film forms.
3. multilayer as claimed in claim 2 easily leads aluminium base, it is characterised in that:The preparation method of the graphene sol plated film It is as follows:
(1) preparation of graphene oxide colloidal sol:Graphite oxide is ground into the fine powder that particle diameter is 1-40 microns, and prepared with solvent Into the suspension that concentration is 0.5-6mg/ml, after being ultrasonically treated 10-120 minutes, the unstable impurity in suspension is removed, is obtained Graphene oxide colloidal sol;
(2) preparation of plated film precursor liquid:Rutile titanium dioxide is ground into the fine crack that particle diameter is 100-1000 nanometers, addition polymerization Vinylpyrrolidone, the suspension that concentration is 0.01-0.15mg/ml is configured to absolute ethyl alcohol, is ultrasonically treated 10-30 minutes, It is added in graphene oxide colloidal sol, forms plated film precursor liquid;
(3) preparation of graphene film layer:Plated film precursor liquid is coated in substrate surface, 30-100 DEG C is heated to, by 10-200 Minute, you can obtain graphene sol plated film.
4. multilayer as claimed in claim 1 easily leads aluminium base, it is characterised in that:The fluorite layer uses nanometer fluorite suspension Plated film forms.
5. a kind of multilayer easily leads the preparation method of aluminium base, its step is as follows:
(1) deoil decontamination:Aluminium base plate surface is washed using neutral detergent, surface and oil contaminant is removed, is then washed using absolute ethyl alcohol Wash three times, distillation water washing three times, is dried;
(2) bottom graphene plated film:The aluminium base washed is subjected to Best-Effort request, pull rate 100-600mm/min, leaching Stain speed is 400-600mm/min, dip time 1min, interval time 5min, and lifting number is 10 times, and lifting terminates Afterwards, by 60-100 DEG C of drying of aluminium base;
(3) prepared by heat conduction silicone:Inorganic bond is coated with heat conductive silica gel surface, and is adhered to graphene layer table Face;
(4) prepared by graphene film layer:In heat conductive silica gel surface even application graphene sol, naturally dry, in 30-60 DEG C of progress Drying;
(5) fluorite layer loads:Fluorite suspension is sprayed on graphene film layer surface by the way of spraying, and dried at 70 DEG C It is dry, natural cooling;
(6) clean:Fluorite layer surface is cleaned multiple times using absolute ethyl alcohol and distilled water, then naturally dry, that is, it is easy to obtain multilayer Lead aluminium base.
6. multilayer as claimed in claim 5 easily leads the preparation method of aluminium base, it is characterised in that:The system of the fluorite suspension Preparation Method is the fine powder that Fluorspar Powder is ground into 10-100 microns, is equipped with polyvinylpyrrolidone, modified organic silicone resin, ultra-fine Calcium carbonate, naphthenic oil are auxiliary material, and 10-15% fluorite suspension is configured to colloidal sol.
CN201510895767.XA 2015-12-08 2015-12-08 A kind of multilayer easily leads aluminium base and preparation method thereof Expired - Fee Related CN105405956B (en)

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CN107523714B (en) * 2017-08-21 2019-09-27 硕阳科技股份公司 A kind of production method of graphene alloy material

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Publication number Priority date Publication date Assignee Title
CN204062952U (en) * 2014-09-26 2014-12-31 上海集成电路研发中心有限公司 A kind of radiator structure of LED lamp
CN204407364U (en) * 2015-02-06 2015-06-17 昆山龙腾光电有限公司 LED chip radiator structure
CN104953001A (en) * 2015-05-29 2015-09-30 华灿光电(苏州)有限公司 Transparent electroconductive film preparation method

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WO2011110175A2 (en) * 2010-03-06 2011-09-15 Blackbrite Aps Led heat and photon extractor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204062952U (en) * 2014-09-26 2014-12-31 上海集成电路研发中心有限公司 A kind of radiator structure of LED lamp
CN204407364U (en) * 2015-02-06 2015-06-17 昆山龙腾光电有限公司 LED chip radiator structure
CN104953001A (en) * 2015-05-29 2015-09-30 华灿光电(苏州)有限公司 Transparent electroconductive film preparation method

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