CN105402243B - A kind of coalcutter one casting type connecting rod and its processing technology - Google Patents

A kind of coalcutter one casting type connecting rod and its processing technology Download PDF

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Publication number
CN105402243B
CN105402243B CN201510956987.9A CN201510956987A CN105402243B CN 105402243 B CN105402243 B CN 105402243B CN 201510956987 A CN201510956987 A CN 201510956987A CN 105402243 B CN105402243 B CN 105402243B
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China
Prior art keywords
connecting rod
casting
reinforcing plate
coalcutter
hinge
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CN105402243A (en
Inventor
焦海涛
范士鑫
康会峰
王昭光
郑权
张先鹏
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Jiangsu Wenfeng Machinery Manufacturing Co., Ltd
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Xinji Excellent Environmental Protection Clean Coal Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C7/00Connecting-rods or like links pivoted at both ends; Construction of connecting-rod heads
    • F16C7/02Constructions of connecting-rods with constant length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)

Abstract

The present invention relates to a kind of coalcutter one casting type connecting rod and its processing technologys, belong to mineral products mechanical equipment technical field, hinge column of the connecting rod including both ends and connecting pole between the two, hinge column is provided with the cylinder of hinge hole for middle part, support construction between side plate and two side plates of the connecting pole including both sides, support construction includes upper reinforcing plate and lower reinforcing plate setting up and down, two side plates, upper reinforcing plate and lower reinforcing plate are integrally formed the connecting pole of structure and middle part surrounds a cavity, the both ends of connecting pole and hinge column are connected to one structure, cavity both ends communicate respectively with the hinge hole in two hinge columns.The structure of the connecting rod can be processed by integrated cast molding, connecting rod integral strength after processing is more uniform, and intensity increase can be carried out as desired by thickness is increased, solves the defects of existing connecting rod cannot be integrally formed and must weld, so as to avoid often there is situation about destroying in the weaker weld of intensity.

Description

A kind of coalcutter one casting type connecting rod and its processing technology
Technical field
The invention belongs to coal-cutting machinery equipment technical fields, and in particular to a kind of coalcutter one casting type connecting rod and its add Work technique.
Background technology
Common coalcutter includes bottom Mobile base, the coal-cutting machinery hand of top and hydraulic lifting arm between the two and company Bar, current connecting rod are mainly that four steel plates are formed by welding rectangular shaped post, and reinforcing rib, the material of four steel plates are also welded in cylinder Material belongs to high strength steel using Q460 or Q550 steel plates, intensity itself is high, it is also necessary to cut according to size, bending also compared with For difficulty, when welding, also needs to heat, and the time of the overall processing of connecting rod is longer, and the working environment of coalcutter is more severe, work Make that intensity is big, due to being limited by the strength degree of welding, weld is easily damaged, and therefore, the service life of connecting rod is short, influences to adopt The whole of coal machine uses.
Invention content
The present invention overcomes the deficiencies in the prior art, provide a kind of integrated casting type connecting rod and its processing technology, the company Rod structure is simple, and each position intensity is more uniform, and can improve the integral strength of connecting rod by increasing thickness, and No. 45 steel integral cast moldings may be used in the processing technology of connecting rod, and processing technology is simple, efficient, and the manufacture cost of connecting rod is big It is big to reduce.
The specific technical solution of the present invention is:
A kind of coalcutter one casting type connecting rod, key point be, which includes the hinge column and between the two at both ends Connecting pole, hinge column are provided with the cylinder of hinge hole for middle part, and connecting pole is included between side plate and two side plates of both sides Support construction, support construction include upper reinforcing plate and lower reinforcing plate setting up and down, two side plates, upper reinforcing plate and lower reinforcing plate It is integrally formed the connecting pole of structure and middle part surrounds a cavity, both ends and the hinge column of connecting pole are connected to one knot Structure, cavity both ends communicate respectively with the hinge hole in two hinge columns.
The link position of the upper reinforcing plate and lower reinforcing plate and both sides side plate is located at the non-edge of side plate.
The height of the side plate is identical with the height of hinge column.
The distance between described both sides side plate is identical with the diameter of hinge column, and the distance between both ends hinge hole is 1113mm, a diameter of 130.9-131.1mm of hinge hole, the materials of all constituents of connecting rod are No. 45 steel, hinge column Wall thickness for 38-42mm, the thickness of side plate is 33-37mm, and the thickness of upper reinforcing plate and lower reinforcing plate is 33-37mm, connecting rod Overall weight be no more than 503kg.
A diameter of 131mm of the hinge hole, the wall thickness of hinge column are 40mm, and the thickness of side plate is 35mm, upper reinforcement The thickness of plate and lower reinforcing plate is 35mm.
The processing technology of coalcutter one casting type connecting rod as described above, key point are that the connecting rod is using casting It is integrally formed, processing step is as follows:
A, making first mold identical with connecting rod outer profile provides standby connecting rod outer contour shape by the first Mold Making Arenaceous shell, and arenaceous shell includes the upper arenaceous shell of two-piece unit and lower arenaceous shell;
B, internal second mold with the inner cavity identical with cavity and hinged hole shape is made, the second mold is included up and down The mold of split and lower mold fill core sand so as to form and cavity and its both ends sand that be hinged hole shape identical in the lumen Sand core is mounted on corresponding position in arenaceous shell by core;
C, casting gate and auxiliary casting system are provided on arenaceous shell, No. 45 molten steel are cast along casting gate, last shape Into connecting rod casting;
D, casting is heat-treated;
E, casting is surface-treated and is finished.
In the step a, the Internal periphery size of arenaceous shell step b big compared with the outer profile size of connecting rod by 2%, described In, the outer profile size of sand core is small compared with the size of the inner cavity of connecting rod by 2%.
Temperature when casting in the step c is 1450 DEG C -1500 DEG C.
Heat treatment in the step d includes normalizing, quenching and tempering successively, and normalizing temperature is 850 degrees Celsius, quenching Temperature is 840 degrees Celsius, and temperature is 600 degrees Celsius, and the hardness of casting after quenching, before tempering is in HRC55- Between HRC62.
Surface treatment in the step e is the ball blast carried out on shot-blasting machine, finishes and includes with boring machine to hinged Hole carries out bore hole finishing.
The beneficial effects of the invention are as follows:The structure of existing connecting rod is improved in the present invention, the cavity of connecting rod and hinged Hole communicates, and the processing technology of connecting rod is improved to integrally casting shaping by steel plate welding, the steel plate that the prior art uses for Q460 or Q550, and the materials of No. 45 steel may be used after using integrally casting, manufacture cost can reduce, although No. 45 steel is strong Degree is declined, but intensity can be improved by way of increasing thickness compared with the prior art, the two of connecting rod used in coalcutter The determining value that the distance between hinge hole is 1113mm is held, increases hinge column, side plate, upper reinforcing plate and lower reinforcing plate in casting Thickness, but the increase of thickness can lead to the increase of connecting rod and coalcutter overall weight, and the weight of connecting rod, which crosses conference, to be caused to adopt A series of problems, such as coal mechanomotive force decrease, mechanical arm drumble and crank, therefore, the increase of thickness, are controlled in certain journey It in degree, can either ensure that the intensity of connecting rod is enough, and the weight of connecting rod is enabled to increase the model worked normally in coalcutter In enclosing.In addition, the processing method of casting can quickly adjust mold size so as to reach matched needs according to instrument size, compared with The prior art welding-assembled production, connecting rod production cost of the invention is low, the period is short, intensity is more uniform, Er Qiesheng The adjustment of production is flexible and convenient.
Description of the drawings
Fig. 1 is the structure diagram of connecting rod in the present invention.
Fig. 2 is the longitudinal profile schematic diagram of connecting rod in Fig. 1.
Fig. 3 is the horizontal section schematic diagram of connecting rod in Fig. 1.
Fig. 4 is the structure diagram of arenaceous shell.
Fig. 5 is the structure diagram of lower arenaceous shell.
Fig. 6 is the structure diagram of the second mold.
Fig. 7 is the structure diagram of sand core.
In attached drawing, 1, hinge column 2, hinge hole, 3, side plate, 4, upper reinforcing plate, 5, lower reinforcing plate, 6, cavity, 7, upper sand Shell, 8, lower arenaceous shell, 9, mold, 10, lower mold, 11, sand core.
Specific embodiment
The present invention relates to a kind of coalcutter one casting type connecting rod and its processing technology, the connecting rod includes the hinge at both ends Column 1 and connecting pole between the two are connect, hinge column 1 is provided with the cylinder of hinge hole 2 for middle part, and connecting pole includes the side of both sides Support construction between plate 3 and two side plates 3, support construction include upper reinforcing plate 4 and lower reinforcing plate 5 setting up and down, two Side plate 3, upper reinforcing plate 4 and lower reinforcing plate 5 are integrally formed the connecting pole of structure and middle part surrounds a cavity 6, and the two of connecting pole End is connected to one structure with hinge column 1, and 6 both ends of cavity communicate with the hinge hole 2 in two hinge columns 1, are based on respectively Above structure, the processing technology of the connecting rod is using integrated cast molding.
Specific embodiment, as shown in Figure 1 to Figure 3, the distance between both sides side plate 3 are identical with the diameter of hinge column 1, both ends The distance between hinge hole 2 is 1113mm, a diameter of 131mm of hinge hole 2, and 1 wall thickness of connecting rod hinge column increases to by 35mm 40mm, the thickness of side plate 3 increase to 35mm by 30mm, and the thickness of upper reinforcing plate 4 and lower reinforcing plate 5 is 35mm, the entirety of connecting rod Weight increases to 503kg, upper reinforcing plate 4 and lower reinforcing plate 5 by existing 453kg and the link position of both sides side plate 3 is located at side At the non-edge of plate 3, setting in this way causes upper reinforcing plate 4 and lower reinforcing plate 5 as supporting role of the reinforcing rib to two side plates More preferably, the height of side plate 3 is identical with the height of hinge column 1, and the distance between both sides side plate 3 is identical with the diameter of hinge column 1, even The material of all constituents of bar is No. 45 steel, and connecting rod is integrally formed using casting, at present, when casting it is widely used be CO2- sodium silicate sand is mostly formulated by the sodium silicate of pure quartz sand addition 4.5%~8.0%, but for Large-scale steel-casting tens of tons of, quality requirement is high, all using facing sand or part using magnesia, chromite sand, olivine The special sands such as sand, zircon sand replace quartz sand advantageously, and some requirement sodium silicate sand has certain wet strength and plasticity, To blow CO2 hardening after demoulding again, 1%~3% bentonite (mass fraction) or 3%~6% unselected clay can be added in Sand (mass fraction) adds in part of clay sand.For improve knockability, can also add in 1.5% sawdust (mass fraction) or add Enter 5% asbestics (mass fraction) or the other additives of addition.
As shown in Figures 4 to 7, the processing technology step of connecting rod is as follows in the present invention:
A, making first mold identical with connecting rod outer profile provides standby connecting rod outer contour shape by the first Mold Making Arenaceous shell, and arenaceous shell includes the upper arenaceous shell 7 of two-piece unit and lower arenaceous shell 8;
B, internal second mold with the inner cavity identical with cavity 6 and 2 shape of hinge hole is made, the second mold includes upper The mold 9 of lower split and lower mold 10 fill core sand so as to form and 2 shape of cavity 6 and its both ends hinge hole in the lumen Sand core 11 is mounted on corresponding position in arenaceous shell by identical sand core 11;
C, casting gate is provided on arenaceous shell, No. 45 molten steel are cast along casting gate, temperature during casting for 1450 DEG C- 1500 DEG C, eventually form connecting rod casting;
D, casting being heat-treated, heat treatment includes normalizing, quenching and tempering successively, and normalizing temperature is 850 degrees Celsius, Hardening heat is 840 degrees Celsius, and temperature is 600 degrees Celsius, and the hardness of casting after quenching, before tempering is in HRC55- Between HRC62;
E, casting is surface-treated and is finished, be surface-treated the ball blast to be carried out on shot-blasting machine, finishing packet It includes and bore hole finishing is carried out to hinge hole with boring machine.
Connecting rod is formed by welding using steel plate in the prior art, it is high to the intensity requirement of steel plate, using Q460 Q550 materials Matter, the Material Strength is higher, is not easy bending, and is connected to reinforcing rib in steel plate internal welding in prior art construction, reinforcing rib it Between there are closed cavities, it is impossible to using integrally casting processing method, the mode of welding can form strength weak point in weld again, The link mechanism hollow cavity used in the present invention is communicated with hinge hole, which can use the mode of integrally casting to be added Work, and cost is reduced using the material of No. 45 steel, if the wall thickness of connecting rod does not increase, the connecting rod of No. 45 steel casting and formings Intensity do not reach requirement, if the wall thickness of connecting rod increases excessive, the preponderance of connecting rod.
In the prior art using steel plate welding procedure, steel plate is standard size, it is only necessary to be welded after cutting, institute The size for having component will not change, and in cast sections, due to casting can there are 2% retraction, if it is considered that this point, Size so after casting will be less than normal and cannot meet actual needs, therefore, is considered as increasing in the preparation stage of casting For large scale to adapt to amount of recovery, the Internal periphery size of arenaceous shell answers big by 2%, the outer profile ruler of sand core compared with the outer profile size of connecting rod The size of the very little inner cavity compared with connecting rod is small by 2%, and after pouring, the outer profile size of connecting rod is inwardly contracted to desired size, connecting rod Interior chamber size be contracted to required size outward.
Heat treatment stages after casting, successively by the way of normalizing, quenching and tempering, 850 degrees Celsius of normalizing temperature, It can homogenize crystal grain refinement and distribution of carbides, remove the internal stress of material, and can casting be improved with refined cast structure The machinability of forging piece lays the first stone for subsequent finishing, and 840 degrees Celsius of hardening heat, the purpose of quenching is to make Cold austenite carries out martensite or bainite transformation, obtains martensite or bainite structure, then coordinates subsequent 600 degrees Celsius Tempering process, the effect of tempering is the internal stress being reduced or eliminated in quenched steel component or reduces its hardness and strength, to carry Its high ductility or toughness, the hardness of casting after quenching, before tempering between HRC55-HRC62, just can guarantee in this way through The hardness crossed after tempering is moderate.After quenching and tempering, intensity, hardness, the wearability of steel-casting increase, but not shadow Cutting ability is rung, and fatigue strength and toughness are greatly improved, it will so as to meet use of the connecting rod on coalcutter Ask, since the rod surface after casting is more coarse, need increase ball blast process is surface-treated, hinge hole it is a diameter of 130.9-131.1mm, due to being the finishing to endoporus, and the hinge hole needs to carry out axis hole with shaft in finished product use Cooperation, it is more demanding to the size of the inner surface of the hinge hole, the finishing that boring machine is used to carry out endoporus is needed to reach hinged The required precision in hole, and use other processing methods then not easy to operate or the required precision of hinge hole cannot be reached.

Claims (9)

1. a kind of processing technology of coalcutter one casting type connecting rod, which includes the hinge column (1) and between the two at both ends Connecting pole, hinge column (1) is provided with the cylinders of hinge hole (2) for middle part, connecting pole include both sides side plate (3) and two Support construction between side plate (3), support construction include upper reinforcing plate (4) and lower reinforcing plate (5) setting up and down, two side plates (3), upper reinforcing plate (4) and lower reinforcing plate (5) are integrally formed the connecting pole of structure and middle part surrounds a cavity (6), connecting pole Both ends and hinge column (1) be connected to one structure, cavity (6) both ends respectively with the hinge hole in two hinge columns (1) (2) it communicates;
The processing technology of coalcutter one casting type connecting rod based on above structure, which is characterized in that the connecting rod is used and poured Casting is integrally formed, and processing step is as follows:
A, making first mold identical with connecting rod outer profile is provided the sand of standby connecting rod outer contour shape by the first Mold Making Shell, and arenaceous shell includes the upper arenaceous shell (7) of two-piece unit and lower arenaceous shell (8);
B, internal second mold with the inner cavity identical with cavity and hinged hole shape is made, the second mold includes two-piece unit Mold (9) and lower mold (10), in the lumen fill core sand so as to form with cavity (6) and its both ends hinge hole (2) shape The identical sand core of shape (11), by sand core (11) corresponding position in arenaceous shell;
C, casting gate is provided on arenaceous shell, No. 45 molten steel along casting gate are cast using casting system, eventually form connecting rod Casting;
D, casting is heat-treated;
E, casting is surface-treated and is finished.
2. a kind of processing technology of coalcutter one casting type connecting rod according to claim 1, it is characterised in that:Described Upper reinforcing plate (4) and lower reinforcing plate (5) and the link position of both sides side plate (3) are located at the non-edge of side plate (3).
3. a kind of processing technology of coalcutter one casting type connecting rod according to claim 1, it is characterised in that:Described The height of side plate (3) is identical with the height of hinge column (1).
4. a kind of processing technology of coalcutter one casting type connecting rod according to claim 1, it is characterised in that:Described The distance between two side plates (3) are identical with the diameter of hinge column (1), and the distance between both ends hinge hole (2) is 1113mm, hinge Meet a diameter of 130.9-131.1mm in hole (2), the materials of all constituents of connecting rod is No. 45 steel, the wall of hinge column (1) Thickness is 38-42mm, and the thickness of side plate (3) is 33-37mm, and the thickness of upper reinforcing plate (4) and lower reinforcing plate (5) is 33-37mm, The overall weight of connecting rod is no more than 503kg.
5. a kind of processing technology of coalcutter one casting type connecting rod according to claim 4, it is characterised in that:Described A diameter of 131mm of hinge hole (2), the wall thickness of hinge column (1) are 40mm, and the thickness of side plate (3) is 35mm, upper reinforcing plate (4) Thickness with lower reinforcing plate (5) is 35mm.
6. a kind of processing technology of coalcutter one casting type connecting rod according to claim 1, it is characterised in that:Described In step a, the Internal periphery size of arenaceous shell is big compared with the outer profile size of connecting rod by 2%, in the step b, outside sand core (11) Overall size is small compared with the size of the inner cavity of connecting rod by 2%.
7. a kind of processing technology of coalcutter one casting type connecting rod according to claim 1, it is characterised in that:Described Temperature when casting in step c is 1450 DEG C -1500 DEG C.
8. a kind of processing technology of coalcutter one casting type connecting rod according to claim 1, it is characterised in that:Described Heat treatment in step d includes normalizing, quenching and tempering successively, and normalizing temperature is 850 degrees Celsius, and hardening heat is Celsius for 840 Degree, temperature are 600 degrees Celsius, and the hardness of casting after quenching, before tempering is between HRC55-HRC62.
9. a kind of processing technology of coalcutter one casting type connecting rod according to claim 1, it is characterised in that:Described Surface treatment in step e is the ball blast carried out on shot-blasting machine, and finishing to hinge hole with boring machine including carrying out bore hole finishing Work.
CN201510956987.9A 2015-12-18 2015-12-18 A kind of coalcutter one casting type connecting rod and its processing technology Active CN105402243B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109590693A (en) * 2019-01-18 2019-04-09 徐州徐工矿业机械有限公司 A kind of manufacturing method of excavator cast connecting rod
CN114540810B (en) * 2022-02-14 2024-04-16 潍柴动力股份有限公司 Clamping device for laser cladding of engine connecting rod and connecting rod repairing method

Citations (6)

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Publication number Priority date Publication date Assignee Title
CN1555943A (en) * 2004-01-02 2004-12-22 李钟毅 Technology and mould for fast production of automobile brake drum casting sand mould
EP1913292A2 (en) * 2005-07-21 2008-04-23 GKN Sinter Metals Inc. Connecting rod with cast-in insert
CN101169151A (en) * 2007-10-16 2008-04-30 韩鸿滨 Lightweight connecting bar
CN204477046U (en) * 2015-01-20 2015-07-15 福州钜立机动车配件有限公司 A kind of connecting rod cast blank with tank structure
CN204716727U (en) * 2015-04-24 2015-10-21 郭坚 A kind of internal combustion (IC) engine link rod
CN205207413U (en) * 2015-12-18 2016-05-04 河北鼎邦机械设备有限公司 Integrative casting formula connecting rod of coal -winning machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1555943A (en) * 2004-01-02 2004-12-22 李钟毅 Technology and mould for fast production of automobile brake drum casting sand mould
EP1913292A2 (en) * 2005-07-21 2008-04-23 GKN Sinter Metals Inc. Connecting rod with cast-in insert
CN101169151A (en) * 2007-10-16 2008-04-30 韩鸿滨 Lightweight connecting bar
CN204477046U (en) * 2015-01-20 2015-07-15 福州钜立机动车配件有限公司 A kind of connecting rod cast blank with tank structure
CN204716727U (en) * 2015-04-24 2015-10-21 郭坚 A kind of internal combustion (IC) engine link rod
CN205207413U (en) * 2015-12-18 2016-05-04 河北鼎邦机械设备有限公司 Integrative casting formula connecting rod of coal -winning machine

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Inventor after: Jiao Haitao

Inventor after: Fan Shixin

Inventor after: Kang Huifeng

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Patentee before: XINJI ZHUOYUE ENVIRONMENTAL PROTECTION CLEAN COAL Co.,Ltd.