CN105401323A - Non-staining Raschel blanket manufacturing technique - Google Patents
Non-staining Raschel blanket manufacturing technique Download PDFInfo
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- CN105401323A CN105401323A CN201510730384.7A CN201510730384A CN105401323A CN 105401323 A CN105401323 A CN 105401323A CN 201510730384 A CN201510730384 A CN 201510730384A CN 105401323 A CN105401323 A CN 105401323A
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Abstract
The invention discloses a non-staining Raschel blanket manufacturing technique. The non-staining Raschel blanket manufacturing technique includes the following steps of: (1) serving an FDY with a specification for 75 D / 36 f as a weft insertion and a chain, serving a flat bright dyed yarn polyester silk with a specification for 150 D / 144 f as a wool yarn, and successively performing beaming, warp knitting, cutting to obtain a grey cloth; (2) performing forming, detecting and lustring, brushing, lustring, detecting, ageing, washing, softening, dehydration, drying, brushing, fluffing, front surface lustring, front surface ironing and shearing, back surface lustring, back surface ironing and shearing, sewing, and packaging and storing on the grey cloth to obtain a Raschel blanket finished product. According to the non-staining Raschel blanket manufacturing technique, a manufacturing process is simple, and the operability is strong; any dye constituent cannot be added, so that environmental pollution can be reduced; the manufactured blanket is bright and natural in color, is soft and smooth in hand feeling, is light in texture, is strong in three-dimensional sense, is good in warm property, and is excellent in air permeability and hygroscopicity.
Description
Technical field
The present invention relates to Rachael blanket made production technical field, especially relate to one and not dye Rachael blanket made production technology.
Background technology
Current, under the large situation of China's macroeconomy speed governing gearshift, printing and dyeing enterprise differentiation aggravates on the one hand, and many printing and dyeing enterprises are at field Active practice transition and upgrade such as technology, management, product, market and environmental protection on the other hand, and effect is obvious.Fast-developing with a collection of new technology that automation and intelligentification dyeing and finishing and digit printing are representative, fine-grained management and 5S management are effectively carried out in many enterprises, Construction of enterprise technological center and product development ability constantly promote, and energy-saving and emission-reduction and environmental improvement work are constantly strengthened.Under current complicated economic situation and all hard situations, industry overall operation steadily, technology and managerial skills constantly promote, product and market development ability are constantly strengthened, transition and upgrade has represented good trend.
Chinese textile industry federation deputy chairman Sun Rui wise man points out, the new normality of Textile Industry has three principal characters: one is that growth rate slows down, have in slow into; Two is that pressure development strengthens, and differentiation is accelerated; Three is that power conversion is urgent, crucial innovation.Current, dyeing growth momentum is good, and dyestuff and environmental issue are the focuses of current focus.This just requires that industrial concentration improves in dyeing enterprise, continues to carry out self-promotion, strengthens intelligence manufacture, strengthens enterprise's right of speech, takes positive mode upstream and downstream of the same trade to link up.Meanwhile, also to continue to advance industry energy-saving reduction of discharging and comprehensive utilization of resources, greenization to develop.
The hot issue that textile industry faces, except the headachy market factor, has been exactly energy-saving and emission-reduction problem in addition.In the third time council of the 3rd, Chinese textile industry federation held in April, 2013, Chinese textile industry federation president Wang Tiankai highlights the energy-conserving and environment-protective situation that Textile Industry faces: country and the quantification tasks of place in energy-conserving and environment-protective, New emission standard requirement, and constantly increase from the public opinion of social aspect and the pressure of home and abroad environment tissue, not only make textile enterprise face and put forward mark transformation task arduousness, drop into and increase, the problems such as financial strain, more there is access in dyeing, land used, to finance in many ways limited situation, industrial chain intermediate link development space is narrow and small, for a long time 'bottleneck' restrictions will be formed, the industry development overall situation is produced and has a strong impact on.
China's textile printing and dyeing industry is high energy consumption, high water consumption and high pollution rich and influential family.Open source information shows, compared with Overseas Textile Industry printing and dyeing enterprise, the water consumption of China's textile printing and dyeing enterprises unit product and energy consumption are all in the 2-3 doubly left and right of developed country, dyeing waste water has the features such as the water yield is large, colourity dark, organic pollution content is high, alkalescence is large especially, belong to more unmanageable industrial wastewater, and developing rapidly along with textile and dyeing industry, dyeing waste water displacement and pollution level present the trend significantly risen.In addition, domestic and international dyeing production Technology and techniques of Dyeing Wastewater Treatment is analyzed, from technology itself, China and advanced country not too large gap.The a lot of large-scale printing and dyeing enterprise of China is also paid much attention to energy-saving and emission-reduction work, the technology of active development, application of advanced.But advanced technology needs advanced production equipment and corresponding environmental protection facility to match, and needs higher operating cost.And China's dyeing is small profit trade, the fund input of a lot of medium-sized and small enterprises in energy-conserving and environment-protective is quite not enough, and advanced technology is not in industry widely used.
Therefore, develop the woollen blanket that do not dye and can all bring good economic benefit and social benefit to enterprise and society, be significant.
Summary of the invention
The object of the invention is to provide a kind of production process simple, workable, do not add any dye component, the Rachael blanket made production technology that do not dye of environmental pollution can be reduced, by the woollen blanket appearance nature beautiful in colour that this technique is obtained, soft smooth, quality is slim and graceful, third dimension is strong, has stronger thermal property and good ventilative and hygroscopicity energy.
To achieve these goals, the present invention is by the following technical solutions:
One of the present invention does not dye Rachael blanket made production technology, comprises the following steps:
(1) with specification be the FDY of 75D/36f as inlaid thread and chaining, be that the flat of 150D/144f has photochromic yarn terylene thread as wool yarn with specification, successively through warping, through compile, cutting after grey cloth, speed of beaming 550 turns/min, coiled hair radical: 370*4; Compile through time, the FDY of sley bar L1, L6 75D/36F; The FDY of sley bar L2, L5 75D/36F; The flat of sley bar L3, L4 150D/144f has photochromic yarn terylene thread, the high 15 ~ 16mm of setting hair.
(2) gained grey cloth through sizing, inspection hot light, bristle, hot light, check, evaporate, wash, upper soft, dehydration, oven dry, bristle, fluffing, front hot light, front are boiling hotly cut, reverse side hot light, reverse side are boiling hotly cut, sew, pack warehouse-in, obtain the Rachael blanket made finished product that do not dye.
As preferably, cut hourly velocity: 10 ~ 12m/min, the high 8 ± 0.5mm of hair.
As preferably, sizing employing ten saves high-temperature forming machine sizing, and temperature: 135 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 135 DEG C, 130 DEG C, canyon, parallel air outlet, adds hot-air mouth width 0.6cm, cooling air port 0.6cm.
As preferably, during hot light, scald roller diameter: 415mm, temperature setting: 185 ~ 190 DEG C, speed: 10 ~ 12m/min.
As preferably, evaporating pressure is 0.2 ~ 0.3Mpa, and the time of evaporating is 10 ~ 12min.
As preferably, washing adopts open washing washing, amounts to 10 grooves, speed 11m/min, first groove, two grooves, three groove removal floating colors, 4th groove, the 5th groove add temperature to 80 ~ 85 DEG C, and the 6th groove is Rinsing Area to the 9th groove, and last groove is soft groove, in soft groove, each compositions in weight percentage agent is respectively: 2 ~ 3% softeners, 0.1 ~ 0.3% smooth agent, 0.1 ~ 0.3% antistatic additive, surplus is water.
As preferably, dry employing ten and save high-temperature forming machine: temperature: 160 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 155 DEG C, 150 DEG C, top and bottom blowing, point-like air outlet, adds hot-air mouth 0.5cm, cooling air port 1.0cm.
As preferably, bristle speed: 3 ~ 4m/min, bristle roller spaces 2.0 ~ 2.5mm.
As preferably, fluffing is that four companies rise, speed 20 ~ 22m/min, large cylinder parameter 75 turns/min, playing a gross weight is front 60%, reverse side 40%.
As preferably, front hot light, front scald cut, reverse side hot light, reverse side scald rate of shear degree and be 10 ~ 12m/min, temperature 175 ~ 180 DEG C, scald roller 415mm, grooved is U-shaped.
Therefore, the present invention has following beneficial effect: present invention optimizes Rachael blanket made production technology, provide a kind of Rachael blanket made production technology that do not dye completely newly, the present invention does not add any dye component, environmental pollution can be reduced, obtained woollen blanket appearance nature beautiful in colour, soft smooth, quality is slim and graceful, third dimension is strong, there is stronger thermal property and good ventilative and hygroscopicity energy, no matter quality, class, functional and aesthetic property all can satisfy the demands of consumers, it is another breakthrough of textile field, there are very wide market prospects.
Detailed description of the invention
Tie by detailed description of the invention that the present invention will be further described below.
In the present invention, if not refer in particular to, all percentage is unit of weight, and all devices and raw material all can be buied from market or the industry is conventional, and the method in following embodiment, if no special instructions, is this area conventional method.
Embodiment 1
(1) with specification be the FDY of 75D/36f as inlaid thread and chaining, be that the flat of 150D/144f has photochromic yarn terylene thread as wool yarn with specification, successively through warping, through compile, cutting after grey cloth, speed of beaming 550 turns/min, coiled hair radical: 370*4; Compile through time, the FDY of sley bar L1, L6 75D/36F; The FDY of sley bar L2, L5 75D/36F; The flat of sley bar L3, L4 150D/144f has photochromic yarn terylene thread, the high 15mm of setting hair; Cutting hourly velocity: 10m/min, the high 8 ± 0.5mm of hair.
(2) gained grey cloth through sizing, inspection hot light, bristle, hot light, check, evaporate, wash, upper soft, dehydration, oven dry, bristle, fluffing, front hot light, front are boiling hotly cut, reverse side hot light, reverse side are boiling hotly cut, sew, pack warehouse-in, obtain the Rachael blanket made finished product that do not dye, sizing employing ten saves high-temperature forming machine sizing, temperature: 135 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 135 DEG C, 130 DEG C, canyon, parallel air outlet, add hot-air mouth width 0.6cm, cooling air port 0.6cm; During hot light, scald roller diameter: 415mm, temperature sets: 185 DEG C, speed: 10m/min; Evaporating pressure is 0.2Mpa, and the time of evaporating is 10min; Washing adopts open washing washing, amount to 10 grooves, speed 11m/min, the first groove, two grooves, three groove removal floating colors, the 4th groove, the 5th groove add temperature to 80 DEG C, 6th groove is Rinsing Area to the 9th groove, last groove is soft groove, and in soft groove, each compositions in weight percentage agent is respectively: 2% softener, 0.1% smooth agent, 0.1% antistatic additive, surplus is water; Dry employing ten and save high-temperature forming machine: temperature: 160 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 155 DEG C, 150 DEG C, top and bottom blowing, point-like air outlet, adds hot-air mouth 0.5cm, cooling air port 1.0cm; Bristle speed: 3m/min, bristle roller spaces 2.0mm; Fluffing is that four companies rise, speed 20m/min, large cylinder parameter 75 turns/min, playing gross weight is front 60%, reverse side 40%; Front hot light, front scald cut, reverse side hot light, reverse side scald rate of shear degree and be 10m/min, temperature 175 DEG C, scald roller 415mm, grooved is U-shaped.
Embodiment 2
(1) with specification be the FDY of 75D/36f as inlaid thread and chaining, be that the flat of 150D/144f has photochromic yarn terylene thread as wool yarn with specification, successively through warping, through compile, cutting after grey cloth, speed of beaming 550 turns/min, coiled hair radical: 370*4; Compile through time, the FDY of sley bar L1, L6 75D/36F; The FDY of sley bar L2, L5 75D/36F; The flat of sley bar L3, L4 150D/144f has photochromic yarn terylene thread, the high 16mm of setting hair; Cutting hourly velocity: 12m/min, the high 8 ± 0.5mm of hair.
(2) gained grey cloth through sizing, inspection hot light, bristle, hot light, check, evaporate, wash, upper soft, dehydration, oven dry, bristle, fluffing, front hot light, front are boiling hotly cut, reverse side hot light, reverse side are boiling hotly cut, sew, pack warehouse-in, obtain the Rachael blanket made finished product that do not dye, sizing employing ten saves high-temperature forming machine sizing, temperature: 135 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 135 DEG C, 130 DEG C, canyon, parallel air outlet, add hot-air mouth width 0.6cm, cooling air port 0.6cm; During hot light, scald roller diameter: 415mm, temperature sets: 190 DEG C, speed: 12m/min; Evaporating pressure is 0.3Mpa, and the time of evaporating is 12min; Washing adopts open washing washing, amount to 10 grooves, speed 11m/min, the first groove, two grooves, three groove removal floating colors, the 4th groove, the 5th groove add temperature to 85 DEG C, 6th groove is Rinsing Area to the 9th groove, last groove is soft groove, and in soft groove, each compositions in weight percentage agent is respectively: 3% softener, 0.3% smooth agent, 0.3% antistatic additive, surplus is water; Dry employing ten and save high-temperature forming machine: temperature: 160 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 155 DEG C, 150 DEG C, top and bottom blowing, point-like air outlet, adds hot-air mouth 0.5cm, cooling air port 1.0cm; Bristle speed: 4m/min, bristle roller spaces 2.5mm; Fluffing is that four companies rise, speed 22m/min, large cylinder parameter 75 turns/min, playing gross weight is front 60%, reverse side 40%; Front hot light, front scald cut, reverse side hot light, reverse side scald rate of shear degree and be 10 ~ 12m/min, temperature 180 DEG C, scald roller 415mm, grooved is U-shaped.
Embodiment 3
(1) with specification be the FDY of 75D/36f as inlaid thread and chaining, be that the flat of 150D/144f has photochromic yarn terylene thread as wool yarn with specification, successively through warping, through compile, cutting after grey cloth, speed of beaming 550 turns/min, coiled hair radical: 370*4; Compile through time, the FDY of sley bar L1, L6 75D/36F; The FDY of sley bar L2, L5 75D/36F; The flat of sley bar L3, L4 150D/144f has photochromic yarn terylene thread, the high 15.5mm of setting hair; Cutting hourly velocity: 11m/min, the high 8 ± 0.5mm of hair.
(2) gained grey cloth through sizing, inspection hot light, bristle, hot light, check, evaporate, wash, upper soft, dehydration, oven dry, bristle, fluffing, front hot light, front are boiling hotly cut, reverse side hot light, reverse side are boiling hotly cut, sew, pack warehouse-in, obtain the Rachael blanket made finished product that do not dye, sizing employing ten saves high-temperature forming machine sizing, temperature: 135 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 135 DEG C, 130 DEG C, canyon, parallel air outlet, add hot-air mouth width 0.6cm, cooling air port 0.6cm; During hot light, scald roller diameter: 415mm, temperature sets: 188 DEG C, speed: 11m/min; Evaporating pressure is 0.25Mpa, and the time of evaporating is 11min; Washing adopts open washing washing, amount to 10 grooves, speed 11m/min, the first groove, two grooves, three groove removal floating colors, the 4th groove, the 5th groove add temperature to 82 DEG C, 6th groove is Rinsing Area to the 9th groove, last groove is soft groove, and in soft groove, each compositions in weight percentage agent is respectively: 2.5% softener, 0.2% smooth agent, 0.2% antistatic additive, surplus is water; Dry employing ten and save high-temperature forming machine: temperature: 160 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 155 DEG C, 150 DEG C, top and bottom blowing, point-like air outlet, adds hot-air mouth 0.5cm, cooling air port 1.0cm; Bristle speed: 3.5m/min, bristle roller spaces 2.1mm; Fluffing is that four companies rise, speed 21m/min, large cylinder parameter 75 turns/min, playing gross weight is front 60%, reverse side 40%; Front hot light, front scald cut, reverse side hot light, reverse side scald rate of shear degree and be 11m/min, temperature 178 DEG C, scald roller 415mm, grooved is U-shaped.
What the present invention obtained do not dye, and Rachael blanket made performance indications are:
1. length variation rate/(%): >=-2.5;
2. width difference rate/(%): >=-2.5;
3. deviation of weight rate/(%): >=-5.0;
4. wash size changing rate (%): >=-4.0;
5. content of formaldehyde/(mg/kg) :≤300;
6. color fastness to washing/level: 4 grades;
7. rub resistance/level: 4 grades;
8. sun-resistant: 4 grades;
9. perspiration resistance (acid, alkali)/level: 4 grades;
10. peculiar smell: nothing;
11. ultimate strengths/N: layer list >=157.
Above-described embodiment is one of the present invention preferably scheme, not does any pro forma restriction to the present invention, also has other variant and remodeling under the prerequisite not exceeding the technical scheme described in claim.
Claims (10)
1. do not dye a Rachael blanket made production technology, it is characterized in that, comprise the following steps:
(1) with specification be the FDY of 75D/36f as inlaid thread and chaining, be that the flat of 150D/144f has photochromic yarn terylene thread as wool yarn with specification, successively through warping, through compile, cutting after grey cloth, speed of beaming 550 turns/min, coiled hair radical: 370*4; Compile through time, the FDY of sley bar L1, L6 75D/36F; The FDY of sley bar L2, L5 75D/36F; The flat of sley bar L3, L4 150D/144f has photochromic yarn terylene thread, the high 15 ~ 16mm of setting hair;
(2) gained grey cloth through sizing, inspection hot light, bristle, hot light, check, evaporate, wash, upper soft, dehydration, oven dry, bristle, fluffing, front hot light, front are boiling hotly cut, reverse side hot light, reverse side are boiling hotly cut, sew, pack warehouse-in, obtain the Rachael blanket made finished product that do not dye.
2. one according to claim 1 does not dye Rachael blanket made production technology, it is characterized in that, cutting hourly velocity: 10 ~ 12m/min, the high 8 ± 0.5mm of hair.
3. one according to claim 1 does not dye Rachael blanket made production technology, it is characterized in that, sizing employing ten saves high-temperature forming machine sizing, temperature: 135 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 140 DEG C, 135 DEG C, 130 DEG C, canyon, parallel air outlet, adds hot-air mouth width 0.6cm, cooling air port 0.6cm.
4. one according to claim 1 does not dye Rachael blanket made production technology, it is characterized in that, during hot light, scald roller diameter: 415mm, temperature sets: 185 ~ 190 DEG C, speed: 10 ~ 12m/min.
5. one according to claim 1 does not dye Rachael blanket made production technology, and it is characterized in that, evaporating pressure is 0.2 ~ 0.3Mpa, and the time of evaporating is 10 ~ 12min.
6. one according to claim 1 does not dye Rachael blanket made production technology, it is characterized in that, washing adopts open washing washing, amount to 10 grooves, speed 11m/min, the first groove, two grooves, three groove removal floating colors, the 4th groove, the 5th groove add temperature to 80 ~ 85 DEG C, 6th groove is Rinsing Area to the 9th groove, last groove is soft groove, and in soft groove, each compositions in weight percentage agent is respectively: 2 ~ 3% softeners, 0.1 ~ 0.3% smooth agent, 0.1 ~ 0.3% antistatic additive, surplus is water.
7. one according to claim 1 does not dye Rachael blanket made production technology, it is characterized in that, dry employing ten and save high-temperature forming machine: temperature: 160 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 165 DEG C, 155 DEG C, 150 DEG C, top and bottom blowing, point-like air outlet, add hot-air mouth 0.5cm, cooling air port 1.0cm.
8. one according to claim 1 does not dye Rachael blanket made production technology, it is characterized in that, bristle speed: 3 ~ 4m/min, and bristle roller spaces 2.0 ~ 2.5mm.
9. one according to claim 1 does not dye Rachael blanket made production technology, and it is characterized in that, fluffing is that four companies rise, speed 20 ~ 22m/min, large cylinder parameter 75 turns/min, and playing a gross weight is front 60%, reverse side 40%.
10. one according to claim 1 does not dye Rachael blanket made production technology, it is characterized in that, front hot light, front scald cut, reverse side hot light, reverse side scald rate of shear degree and be 10 ~ 12m/min, temperature 175 ~ 180 DEG C, scald roller 415mm, grooved is U-shaped.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510730384.7A CN105401323A (en) | 2015-11-02 | 2015-11-02 | Non-staining Raschel blanket manufacturing technique |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510730384.7A CN105401323A (en) | 2015-11-02 | 2015-11-02 | Non-staining Raschel blanket manufacturing technique |
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| CN105401323A true CN105401323A (en) | 2016-03-16 |
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| CN201510730384.7A Pending CN105401323A (en) | 2015-11-02 | 2015-11-02 | Non-staining Raschel blanket manufacturing technique |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111155230A (en) * | 2019-12-27 | 2020-05-15 | 常熟市欣鑫经纬编有限公司 | Colored silk fiber fabric |
| CN111172665A (en) * | 2019-12-27 | 2020-05-19 | 常熟市欣鑫经纬编有限公司 | Preparation method of colored silk fiber fabric |
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| US20150259833A1 (en) * | 2014-03-11 | 2015-09-17 | Freeman Industrial Co., Ltd. | Knitting fabric |
| CN104975428A (en) * | 2015-06-12 | 2015-10-14 | 浙江真爱时尚家居有限公司 | Multi-color duplex printing single-layer raschel blanket manufacturing technology |
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|---|---|---|---|---|
| CN101152046A (en) * | 2006-09-30 | 2008-04-02 | 马子男 | Novel technique for producing woollen blanket |
| CN101397718A (en) * | 2008-09-01 | 2009-04-01 | 浙江真爱人造毛皮有限公司 | Raschel blanket with high softness and method for producing the same |
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| CN111172665A (en) * | 2019-12-27 | 2020-05-19 | 常熟市欣鑫经纬编有限公司 | Preparation method of colored silk fiber fabric |
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Application publication date: 20160316 |