CN105397171B - It is a kind of it is continuous cutting automatic blanking angle valve open cutter special soon - Google Patents

It is a kind of it is continuous cutting automatic blanking angle valve open cutter special soon Download PDF

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Publication number
CN105397171B
CN105397171B CN201510823947.7A CN201510823947A CN105397171B CN 105397171 B CN105397171 B CN 105397171B CN 201510823947 A CN201510823947 A CN 201510823947A CN 105397171 B CN105397171 B CN 105397171B
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China
Prior art keywords
cutting
shaft
blank sample
jig
feeder structure
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CN201510823947.7A
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CN105397171A (en
Inventor
林孝发
林孝山
蒋东照
邓海洋
蔡银桐
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Jomoo Group Co Ltd
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Jomoo Group Co Ltd
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Abstract

The present invention relates to a kind of angle valves of continuous cutting automatic blanking to open cutter special, including roll feeder structure, cutting mechanism soon, and blank sample is fixed on the jig of roll feeder structure, the cut point setting of the cutting sheet alignment blank sample of cutting mechanism;Roll feeder structure carries out rolling feeding around horizontally disposed shaft;When jig is located at upper material position, it is used for secured blank sample, roll feeder structure to drive blank sample to roll to cutting sheet, cutting mechanism carries out the cutting of blank sample, and roll feeder structure continues to roll, and cutting mechanism completes the cutting of blank sample, jig discharges blank sample, completes blanking.The present invention is exclusively used in angle valve and opens cutting soon, is cut by the scrolling realization automatic cycle of roll feeder structure, ensures uninterrupted cutting, greatly improves cutting efficiency.Blank sample is positioned by the way of cylinder clamping, is compared the mode compressed by hand and is avoided the cutting error brought because blank sample shakes.

Description

It is a kind of it is continuous cutting automatic blanking angle valve open cutter special soon
Technical field
The present invention relates to a kind of cutting machines, are opened soon specially more specifically to a kind of angle valve of continuous cutting automatic blanking Use cutting machine.
Background technology
When carrying out blank cutting using hand-powered cutter, need operating personnel on the other hand by blank by mold, a handle Hand, cutting sheet decline, and complete cutting.The deficiency of hand-powered cutter is apparent, and dangerous height, labor intensity is big, efficiency is low.
The automatic gas cutting machine of the prior art uses straight feeding substantially, realizes that automatic blanking also needs to other assemblies progress Cooperation, realizes more complex, and needs there are straight feeding and the placement space of cutting agency, the volume of equipment complete machine and Land area occupies larger position.
Invention content
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of safe operation, it is automatic collect waste material at The angle valve of the continuous cutting automatic blanking of product opens cutter special soon.
Technical scheme is as follows:
It is a kind of it is continuous cutting automatic blanking angle valve open cutter special, including roll feeder structure, cutting mechanism, hair soon Base sample is fixed on the jig of roll feeder structure, the cut point setting of the cutting sheet alignment blank sample of cutting mechanism;Rolling Dynamic feed mechanism carries out rolling feeding around horizontally disposed shaft;When jig is located at upper material position, it to be used for secured blank sample, rolling Dynamic feed mechanism drives blank sample to roll to cutting sheet, and cutting mechanism carries out the cutting of blank sample, roll feeder structure after Continuous to roll, cutting mechanism completes the cutting of blank sample, and jig discharges blank sample, completes blanking.
Preferably, jig includes mold, cylinder, pressing plate, mold is fixed on roll feeder structure, and pressing plate is driven by cylinder It is dynamic, blank specimen holder is mounted between mold and pressing plate, or blank sample is discharged between mold and pressing plate.
Preferably, cylinder is rotated synchronously with mold with the rolling of roll feeder structure.
Preferably, roll feeder structure further includes shaft, roller, roller is rolled with the rotation of shaft, jig setting On roller.
Preferably, the air source of cylinder is inputted by fixed block, by the air inlet gas circuit that is formed between fixed block, shaft from shaft Gas outlet output, and input cylinder;When exhaust, row of exhaust gas circuit of the gas through being formed between fixed block, shaft from fixed block Gas port is discharged.
Preferably, shaft rotates in fixed block, fixed block is provided with air inlet, the inner surface of fixed block be provided with into Gas air drain, shaft are provided with the air admission hole communicated with gas outlet, and fixed block forms sealing section, air inlet air drain and air inlet with shaft In sealing section, the position outside sealing section is arranged in the gas outlet of shaft for hole setting.
Preferably, the gas vent that shaft is additionally provided with air intake, is communicated with air intake, fixed block is additionally provided with exhaust Mouthful, the inner surface of fixed block is additionally provided with exhaust air drain, and exhaust air drain is communicated with exhaust outlet;Air drain is vented with gas vent to be arranged It seals in section, the position outside sealing section is arranged in the air intake of shaft.
Preferably, the air admission hole of shaft is to the air inlet gas circuit between gas outlet, gas vent to the exhaust between air intake Gas circuit is embedded in the inside of shaft.
Preferably, roller includes latch, support ring, carrier bar, latch is fixedly mounted in shaft, synchronous with shaft Rotation;Support ring is arranged in the both sides of latch, and carrier bar is locked at latch in support cup respectively, forms roller;Shaft is worn It is located on the axis of roller.
Preferably, multiple jigs are continuously disposed in successively on the rotating direction of roll feeder structure.
Preferably, mold is arranged in the end of carrier bar, blank sample clamping needs the scrap portion cut off when on jig Divide and extend other than mold, is cut by cutting mechanism.
Preferably, waste channel is set below the position that cutting sheet is contacted with blank sample, the scrap portion under cutting off Divide and falls to waste channel;Jig, which discharges, is arranged product channel below the position of blank sample, cut the blank sample of completion Finishing section falls to product channel.
Preferably, cutting mechanism is coated on inside machine shell, machine shell is opened up in the position of roll feeder structure There is feeding window, when jig is located at upper material position, jig turns to feeding window, is extended to outside machine shell by feeding window.
Preferably, by replacing different molds, to be adapted to different blank samples;Cutting mechanism passes through regulating mechanism Carry out position adjusting.
Beneficial effects of the present invention are as follows:
The angle valve of continuous cutting automatic blanking of the present invention opens cutter special soon, is exclusively used in angle valve and opens cutting soon, It may replace traditional hand cut machine and the straight feeding cutting machine of the prior art.The rolling that the present invention passes through roll feeder structure It realizes automatic cycle cutting, ensures uninterrupted cutting, greatly improve cutting efficiency.Hair is positioned by the way of cylinder clamping Base sample compares the mode compressed by hand and avoids the cutting error brought because blank sample shakes.
Since the waste part of blank sample is different from the position on the jig of finishing section, can lead to respectively after having cut It crosses waste channel and realizes automatic feed dividing and automatic blanking with product channel, the present invention can also be equal at the both ends of roll feeder structure Jig is set so that primary cutting can complete the cutting of two blank samples, greatly improve cutting efficiency.
It is relatively wide to ensure that the present invention has to cut different types of blank sample for the replaceable type of mold in jig The scope of application, reduce cost of investment.
Description of the drawings
Fig. 1 is the internal structure schematic diagram of the present invention;
Fig. 2 is the front view of the present invention;
Fig. 3 is the left view of the present invention;
Fig. 4 is the vertical view of the present invention;
Fig. 5 is the structural schematic diagram of roll feeder structure;
Fig. 6 is the structural schematic diagram of shaft;
Fig. 7 is the partial schematic diagram of shaft;
Fig. 8 is the perspective view of fixed block;
Fig. 9 is the overall schematic of the present invention;
Figure 10 is the schematic diagram of blank sample;
In figure:10 be mold, and 11 be cylinder, and 12 be pressing plate, and 13 be fixed plate, and 20 be latch, and 21 be support ring, and 22 are Carrier bar, 30 be shaft, and 31 be air admission hole, and 32 be gas outlet, and 33 be air intake, and 34 be gas vent, and 35 be rolling bearing units, and 40 be solid Determine block, 41 be air inlet, and 42 be air inlet air drain, and 43 be exhaust outlet, and 44 be exhaust air drain, and 45 be firm banking, and 50 be the electricity that slows down Machine, 51 be sprocket wheel, and 52 be chain, and 60 be cutting motor, and 61 be cutting sheet, and 70 be machine shell, and 71 be feeding window, and 72 be useless Expect channel, 73 be product channel, and 80 be pulse dust collector, and 90 be finishing section, and 91 be waste part.
Specific implementation mode
The present invention is further described in detail with reference to the accompanying drawings and embodiments.
It is fast to provide a kind of angle valve of continuous cutting automatic blanking in order to overcome the shortcomings of the cutting machine of the prior art by the present invention Cutter special is opened, as shown in Figures 1 to 4, including roll feeder structure, cutting mechanism, blank sample are fixed on rolling feeding On the jig of mechanism.Cutting mechanism includes cutting sheet 61, cutting motor 60, and the cutting sheet 61 of cutting mechanism is directed at blank sample Cut point is arranged;Roll feeder structure carries out rolling feeding around horizontally disposed shaft 30;When jig is located at upper material position, it is used for Secured blank sample, roll feeder structure drive blank sample to roll to cutting sheet 61, and cutting mechanism carries out cutting for blank sample It cuts, roll feeder structure continues to roll, and cutting mechanism completes the cutting of blank sample, and jig discharges blank sample, completes blanking.
In the present invention, cutting mechanism is fixed on the position for being suitble to cutting, and decelerating motor 50 is driven by sprocket wheel 51, chain 52 Roll feeder structure carries out circulating rolling, and by taking a jig as an example, jig carries out pitch of the laps with the rolling of roll feeder structure and turns It is dynamic.When jig is located at upper material position, i.e., when jig turns to the position, for blank sample to be mounted on jig.Blank sample Product can be by manually placing or supporting feed mechanism is placed.Then jig is with the rolling of roll feeder structure and towards cutting Pitch cutting 61 rotates close, and roll feeder structure progressive rolling movement makes blank sample be contacted with cutting sheet 61, and be rotated further, until Cutting sheet 61 completes the cutting to blank sample.Roll feeder structure continues to roll, and jig rotates after a week, is reset to again Upper material position carries out second and places blank sample.
As shown in figure 5, jig includes mold 10, cylinder 11, pressing plate 12, mold 10 is fixed on roll feeder structure, pressure Plate 12 by cylinder 11 drive, by blank specimen holder be mounted between mold 10 and pressing plate 12, or by blank sample from mold 10 with It is discharged between pressing plate 12.When feeding, blank sample is placed on mold 10, cylinder 11 is shunk, and pulls pressing plate 12 towards 10 side of mold To movement, blank sample clamping is between pressing plate 12 and mold 10.When cutting is completed, cylinder 11 pushes pressing plate 12 far from mold 10, blank sample is discharged, roll feeder structure is rotated further, and blank sample is made to be fallen from jig, completes blanking.
Roll feeder structure further includes shaft 30, roller, and roller is rolled with the rotation of shaft 30, and jig is arranged in roller On, it follows the rolling of roller and rotates.Mold 10 is fixedly mounted on carrier bar 22, and fixed plate 13, gas are also equipped on carrier bar 22 Cylinder 11 is fixed on by being connect with fixed plate 13 on roller.Since cylinder 11 is connected with pressing plate 12, for controlling pressing plate 12 Movement, therefore, cylinder 11 is rotated synchronously with mold 10 with the rolling of roll feeder structure, and cylinder 11 is for controlling pressing plate 12 Movement, then cylinder 11 and mold 10, pressing plate 12 all follow the rolling of roll feeder structure and rotate together.
Roller includes latch 20, support ring 21, carrier bar 22, and latch 20 is fixedly mounted in shaft 30, with shaft 30 It rotates synchronously;Support ring 21 is arranged in the both sides of latch 20, and carrier bar 22 is locked at latch 20 in support cup respectively, is formed Roller;Shaft 30 is threaded through on the axis of roller, and latch 20 is driven by shaft 30, and carrier bar 22 is driven to follow 30 turns of shaft It is dynamic, that is, it forms roller and is rolled by the driving that shaft 30 rotates.
In the present embodiment, roll feeder structure is fixedly mounted on machine shell 70, and specifically, shaft 30 is provided at both ends with Rolling bearing units 35, rolling bearing units 35 are locked on machine shell 70, and fixed block 40 is mounted on machine shell by firm banking 45 On 70, holding does not occur mobile or rotates.When work, shaft 30 drives rollers roll, and then jig is driven to rotate together.
Rotated since cylinder 11 must follow the rolling of roller, if using simple tracheae by air source and cylinder 11 into Row connection, then with the rolling of roller, tracheae then can be constantly wrapped in shaft 30, and tracheae is not endless, in roller Nor it is infinitely great, it cannot achieve the normal use of roll feeder structure.Therefore, the present invention provides a kind of knot of rotation gas supply Structure, as shown in Figure 6 to 8, the air source of cylinder 11 are inputted by fixed block 40, by the air inlet formed between fixed block 40, shaft 30 Gas circuit is exported from the gas outlet of shaft 30 32, and inputs cylinder 11.When exhaust, gas is through forming between fixed block 40, shaft 30 Gas circuit is vented to be discharged from the exhaust outlet 43 of fixed block 40.Since cylinder 11 and shaft 30 rotate synchronously, though cylinder 11 with It is connected by tracheae between the gas outlet 32 of shaft 30, tracheae both ends are all rotated synchronously with cylinder 11, and winding problem will not occur.
Specifically, the rotation in the fixed block 40 of shaft 30, fixed block 40 are provided with air inlet 41, and air source is by gas from air inlet Mouth 41 inputs fixed blocks 40.The inner surface of fixed block 40 is provided with air inlet air drain 42, and shaft 30 is provided with to be communicated with gas outlet 32 Air admission hole 31, fixed block 40 and shaft 30 form sealing section, and air inlet air drain 42 is arranged with air admission hole 31 in sealing section, During ensureing that shaft 30 rotates, gas does not leak.The position outside sealing section is arranged in the gas outlet 32 of shaft 30.Shaft The position outside 40 coverage area of fixed block is arranged in 30 gas outlet 32, facilitates the connection of tracheae and gas outlet 32.Shaft 30 is also Be provided with air intake 33, the gas vent communicated with air intake 33 34, fixed block 40 is additionally provided with exhaust outlet 43, fixed block 40 it is interior Surface is additionally provided with exhaust air drain 44, and exhaust air drain 44 is communicated with exhaust outlet 43;Air drain 44 is vented with gas vent 34 to be arranged close It seals in section, the position outside sealing section is arranged in the air intake 33 of shaft 30.
The air admission hole 31 of shaft 30 is to the air inlet gas circuit between gas outlet 32, gas vent 34 to the exhaust between air intake 33 Gas circuit is embedded in the inside of shaft 30.Gas circuit is built-in (such as to be arranged tracheae, connection air admission hole relative to gas circuit is external outside shaft 30 31 with gas outlet 32) more can guarantee the stability and service life of gas circuit performance, reduce maintenance cost.
Since roller is circulating rolling, with the rolling of roller, cutting mechanism can continuously cut blank sample, In order to improve efficiency, multiple jigs can be set on roll feeder structure, multiple jigs are continuously disposed in rolling feeding successively On the rotating direction of mechanism.
Cutting machine of the present invention also provides the function of automatic feed dividing.Concrete structure is:Mold 10 is arranged in carrier bar 22 End, blank sample clamping as shown in Figure 10 when on jig, need the waste part cut off 91 extend mold 10 with Outside, it is cut by cutting mechanism.After the completion of cutting, finishing section 90 is located at the two of cutting sheet 61 with waste part 91 Side, finishing section 90 are fixed on jig, and waste part 91 is then fallen from the other side of cutting sheet 61.In cutting sheet 61 and blank Waste channel 72 is set below the position of sample contact, the waste part 91 under cutting off falls to waste channel 72;Jig discharges Product channel 73 is set below the position of blank sample, and the finishing section 90 for cutting the blank sample of completion falls to product channel 73。
In order to ensure production safety, as shown in figure 9, the present invention is used close to full-enclosed structure, the dangerous system of production is reduced Number.Cutting mechanism is coated on inside machine shell 70, and machine shell 70 offers feeding window in the position of roll feeder structure 71, when jig is located at upper material position, jig turns to feeding window 71, is extended to outside machine shell 70 by feeding window 71.Behaviour When making, operating personnel only need to carry out the placement action of blank sample in the position of feeding window 71, do not contact cutting mechanism.
When needing to improve the applicability of the present invention, mold 10 is provided with renewable form, it is different by replacing Mold 10, to be adapted to different blank samples.Meanwhile in order to be preferably adapted to from different molds 10, cutting mechanism is logical It overregulates mechanism and carries out position adjusting.Adjusting bolt is such as set, 60 position of cutting motor is carried out by rotating adjusting bolt Fine tuning, and then the position of cutting sheet 61 is finely adjusted.
The present invention also sets up external pulse dust collector 80, for radiating and dedusting can be had using two cutting motors 60 Effect reduces failure rate.
The course of work of the present invention is as follows:
1) power initiation;
2) cutting motor 60, decelerating motor 50, external pulse dust collector 80 start;
3) cutting motor 60 drives cutting sheet 61 to continue high-speed rotation;
4) decelerating motor 50 drives 30 cycle rotation of shaft by sprocket wheel 51, chain 52, is fixed thereon to drive Mold 10, cylinder 11, pressing plate 12 rotate;
5) manually blank sample is placed on mold 10, when mold 10 turns to setting position, cylinder 11, which is shunk, to be driven Pressing plate 12 compresses blank sample, rotates through roller and is cut by cutting sheet 61;
6) after blank sample has been cut, waste part 91 is concentrated through waste channel 72, waits for subsequent processing;It has cut Finishing section 90 driven by roller, the position exhaust hood 11 to setting stretches out, and band dynamic pressure plate 12 unclamps, and finishing section 90 is freely Fall to product channel 73;
7) mold 10, cylinder 11, pressing plate 12 are rotated further initial position, complete a cycle, manually charging enters again It cuts next time.
Above-described embodiment is intended merely to illustrate the present invention, and is not used as limitation of the invention.As long as according to this hair Bright technical spirit is changed above-described embodiment, modification etc. will all be fallen in the scope of the claims of the present invention.

Claims (13)

1. a kind of angle valve of continuous cutting automatic blanking opens cutter special soon, which is characterized in that including roll feeder structure, cut Cutting mill structure, blank sample are fixed on the jig of roll feeder structure, the cutting of the cutting sheet alignment blank sample of cutting mechanism Point setting;Roll feeder structure carries out rolling feeding around horizontally disposed shaft;When jig is located at upper material position, for fixing hair Base sample, roll feeder structure drive blank sample to roll to cutting sheet, and cutting mechanism carries out the cutting of blank sample, and rolling is sent Material mechanism continues to roll, and cutting mechanism completes the cutting of blank sample, and jig discharges blank sample, completes blanking;
Jig includes cylinder, and roll feeder structure includes shaft, and fixed block is mounted on by firm banking on machine shell, cylinder Air source inputted by fixed block, exported from the gas outlet of shaft by the air inlet gas circuit that is formed between fixed block, shaft, and input gas Cylinder;When exhaust, exhaust gas circuit of the gas through being formed between fixed block, shaft is discharged from the exhaust outlet of fixed block.
2. the angle valve of continuous cutting automatic blanking according to claim 1 opens cutter special soon, which is characterized in that jig Further include mold, pressing plate, mold is fixed on roll feeder structure, and pressing plate is driven by cylinder, and blank specimen holder is mounted in mold It is discharged between mold and pressing plate between pressing plate, or by blank sample.
3. the angle valve of continuous cutting automatic blanking according to claim 2 opens cutter special soon, which is characterized in that cylinder It is rotated synchronously with the rolling of roll feeder structure with mold.
4. the angle valve of continuous cutting automatic blanking according to claim 3 opens cutter special soon, which is characterized in that roll Feed mechanism further includes roller, and roller is rolled with the rotation of shaft, and jig is arranged on roller.
5. the angle valve of continuous cutting automatic blanking according to claim 1 opens cutter special soon, which is characterized in that shaft It being rotated in fixed block, fixed block is provided with air inlet, and the inner surface of fixed block is provided with the air inlet air drain communicated with air inlet, Shaft is provided with the air admission hole communicated with gas outlet, and fixed block forms sealing section with shaft, and air inlet air drain is arranged with air admission hole In sealing section, the position outside sealing section is arranged in the gas outlet of shaft.
6. the angle valve of continuous cutting automatic blanking according to claim 5 opens cutter special soon, which is characterized in that shaft The gas vent for being additionally provided with air intake, being communicated with air intake, fixed block are additionally provided with exhaust outlet, and the inner surface of fixed block is also set up There are exhaust air drain, exhaust air drain to be communicated with exhaust outlet;It is vented air drain with gas vent to be arranged in sealing section, the air intake of shaft Position outside sealing section is set.
7. the angle valve of continuous cutting automatic blanking according to claim 5 opens cutter special soon, which is characterized in that shaft Air admission hole the inside of shaft is embedded in the exhaust gas circuit between air intake to the air inlet gas circuit between gas outlet, gas vent.
8. the angle valve of continuous cutting automatic blanking according to claim 4 opens cutter special soon, which is characterized in that roller Including latch, support ring, carrier bar, latch is fixedly mounted in shaft, is rotated synchronously with shaft;Support ring setting is being locked The both sides of plate, carrier bar are locked at latch in support cup, form roller respectively;Shaft is threaded through on the axis of roller.
9. the angle valve of continuous cutting automatic blanking according to claim 1 opens cutter special soon, which is characterized in that multiple Jig is continuously disposed in successively on the rotating direction of roll feeder structure.
10. the angle valve of continuous cutting automatic blanking according to claim 8 opens cutter special soon, which is characterized in that mould Tool is arranged in the end of carrier bar, and blank sample clamping needs the waste part cut off to extend other than mold when on jig, by Cutting mechanism is cut.
11. the angle valve of continuous cutting automatic blanking according to claim 10 opens cutter special soon, which is characterized in that Waste channel is set below the position that cutting sheet is contacted with blank sample, and the waste part under cutting off falls to waste channel;It controls Product channel is set below the position of tool release blank sample, cutting the finishing section of the blank sample of completion, to fall to finished product logical Road.
12. the angle valve of continuous cutting automatic blanking according to claim 1 opens cutter special soon, which is characterized in that cut Cutting mill structure is coated on inside machine shell, and machine shell offers feeding window in the position of roll feeder structure, when jig position When upper material position, jig turns to feeding window, is extended to outside machine shell by feeding window.
13. the angle valve of continuous cutting automatic blanking according to claim 2 opens cutter special soon, which is characterized in that logical It crosses and replaces different molds, to be adapted to different blank samples;Cutting mechanism carries out position adjusting by regulating mechanism.
CN201510823947.7A 2015-11-24 2015-11-24 It is a kind of it is continuous cutting automatic blanking angle valve open cutter special soon Active CN105397171B (en)

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CN105397171B true CN105397171B (en) 2018-10-26

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CN107385857B (en) * 2017-08-25 2023-05-02 广东溢达纺织有限公司 Automatic barrel strip cutting equipment
CN111804976A (en) * 2020-07-23 2020-10-23 东阳市俊华电器销售有限公司 Automatic pipe fitting cutting equipment with double-station material separating and screening function

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