CN105385048A - Ellipsoidal multi-purpose ferrite magnetic core and transformer - Google Patents

Ellipsoidal multi-purpose ferrite magnetic core and transformer Download PDF

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Publication number
CN105385048A
CN105385048A CN201510957524.4A CN201510957524A CN105385048A CN 105385048 A CN105385048 A CN 105385048A CN 201510957524 A CN201510957524 A CN 201510957524A CN 105385048 A CN105385048 A CN 105385048A
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Prior art keywords
parts
magnetic core
usage
elliposoidal
semiellipse
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CN105385048B (en
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王传礼
王传伟
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SHANDONG JIANUO ELECTRONICS Co Ltd
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SHANDONG JIANUO ELECTRONICS Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The present invention provides an ellipsoidal multi-purpose ferrite magnetic core, which comprises two semi-elliptical spherical magnetic cores, wherein the two semi-elliptical spherical magnetic cores are subjected to pairing combination to form the ellipsoidal multi-purpose ferrite magnetic core. According to the present invention, according to the ellipsoidal multi-purpose ferrite magnetic core using the technical scheme, the same magnetic core is provided with two winding outputs so as to transmit high power, and the windings are uniformly distributed inside the spherical magnetic core so as to provide excellent magnetic shielding effect and improve the reliability of the device. The present invention further provides a transformer using the magnetic core.

Description

A kind of elliposoidal multi-usage FERRITE CORE and transformer
Technical field
The present invention relates to a kind of magnetic core of Mn-Zn soft magnetic ferrite and use the transformer of this magnetic core, particularly relate to a kind of elliposoidal multi-usage FERRITE CORE.
Background technology
Soft magnetic ferrite is a kind of magnetic functional material, is the important foundation material of the high-tech sectors such as development China information technology, biotechnology, energy technology and national defense construction, is also national economy, the basis of social development and national defense construction and guide.Soft magnetic materials is existing, and oneself becomes the indispensable integral part of modern military electronics, industry and consumer electronic product.
Be mainly reflected in high frequency and complanation two aspects before the development trend of magnetic technology, and along with the miniaturization of power electronic equipment, the integrated of magnetic technology also more and more comes into one's own, and that is a secondary magnetic core needs to realize Multiple coil outlet.
The magnetic core both-side opening of the shapes such as existing EE, EI, ER is all comparatively large, and have more winding " spilling ", Magnetic Shielding Effectiveness is undesirable, is easy to produce Radiative EMI.
Existing core shapes generally all has more multi-angular, and the quality of magnetic core own is more crisp, and when being collided, easy unfilled corner falls block, affects the production efficiency of product, uses the performance that also can have influence on the finished product in device.
In addition, FERRITE CORE can be made into multiwinding transformer and inductance.Because transformer at high temperature works usually, and the material such as rubber pad, rubber frid used in transformer at present at high temperature heatproof air aging performance is not good, work-ing life is short, in order to improve the thermal-oxidative aging property of material, usually adopts terpolymer EP rubber as elastomeric material.But, although existing ethylene-propylene-diene monomer glued compound material ageing-resistant performance increases, still do not reach desirable requirement, and physical strength is not high.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of elliposoidal multi-usage FERRITE CORE that a kind of structure is simple, cost is low, easy and simple to handle.
A kind of elliposoidal multi-usage of the present invention FERRITE CORE, comprise two spherical magnetic cores of semiellipse and combine composition by pairing between two, described pairing is between two combined into flexible connection, the bottom surface of the spherical magnetic core of described semiellipse is oval, is provided with two each and every one circular central posts in the spherical magnetic core inner bottom surface of semiellipse.
Preferably, described circular central post is located in two focuses of oval bottom surface.
Preferably, be provided with opening in the two ends of the spherical magnetic core of semiellipse, described opening is long strip shape.
Preferably, the bottom surface that the ellipse of the spherical magnetic core of described semiellipse is spherical and newel bonding surface are plane.
Preferably, described flexible connection is clamping.
Beneficial effect: adopt a kind of elliposoidal multi-usage FERRITE CORE of the present invention to have two windings on same secondary magnetic core and export, use as 2 inductance simultaneously, the miniaturization of magnetic device and power supply can be realized; And magnetic core global shape is oval spherical, increase the shock-resistance features of product, when running into collision, by pressure dissipation in magnetic core entirety, the breakage possibility of magnetic core can be decreased; Simultaneously, because magnetic flux is the same with electric current, spherical there is skin effect, so can utilize material to greatest extent, the waste of material can not be produced, simultaneously also make onesize magnetic core, spherically can transmit larger power, winding is evenly distributed on the inside of spherical magnetic core, there is very superior magnetic screening effect, can Radiative EMI be reduced; The magnetic circuit of magnetic core everywhere net sectional area is comparatively even, can keep the consistence of magneticflux-density everywhere, can not be too high and cause too high core loss due to local flux density, thus produces the too high phenomenon of temperature rise, improves the reliability of device.
Another object of the present invention is to provide a kind of formula of ethylene propylene terpolymer with that can meet aging resistance, requirement of mechanical strength, as the elastomeric material in elliposoidal multi-usage FERRITE CORE multiwinding transformer of the present invention.
To achieve these goals, the invention provides a kind of for the above-mentioned terpolymer EP rubber in transformer, its weight proportion is as follows: EPDM75 part, IIR10 part, ultrahigh molecular weight polyethylene(UHMWPE) 15 parts, anti-aging agent RD 1 part, antioxidant BLE-W1 part, 3 parts, zinc oxide, white carbon black 25 parts, magnesium hydroxide 40 parts, zinc borate 5 parts, paraffin oil 4 parts, turkey red oil 1 part, Microcrystalline Wax 2 parts, DCP3 part, two 251 parts of vulcanizing agent, soda ash 1 part, sulphur 0.5 part.
The present invention adopts the method for post cure, and improve product crosslinking degree, wherein the temperature of one step cure is 170 DEG C ~ 180 DEG C, curing time 5 ' ~ 10 '; The temperature of post vulcanization is 170 DEG C, curing time 90 '.
Because IIR belongs to softening type when high temperature, EPDM then belongs to sclerotic type, both and with reducing sizing material changes in hardness when high temperature; Ultrahigh molecular weight polyethylene(UHMWPE) and terpolymer EP rubber are also by the weatherable performance that can improve rubber; Soda ash is conducive to accelerating vulcanization rate, improves the resistance toheat of sizing material; Adding soda ash makes system be alkalescence, plays a driving role, can shorten the curing time of sizing material to the vulcanization of rubber, and in addition, soda ash thermostability material, is conducive to the thermostability improving sizing material; Magnesium hydroxide and zinc borate composition halogen-free flame-retardant system, meet environmental requirement; White carbon black is strengthening agent, can improve the resistance to elevated temperatures of sizing material, physical strength and water tolerance with turkey red oil (sulfonated castor oil).
Accompanying drawing explanation
Fig. 1 is a kind of elliposoidal multi-usage of the present invention FERRITE CORE overall schematic
Fig. 2 is that a kind of elliposoidal multi-usage of the present invention FERRITE CORE coordinates coil schematic diagram
Wherein: 1, the spherical magnetic core of semiellipse, 2, bottom surface, 3, newel, 4, opening.
Embodiment
Embodiment 1
As shown in Figure 1 and Figure 2, the object of the present invention is to provide a kind of elliposoidal multi-usage FERRITE CORE, comprise two spherical magnetic cores 1 of semiellipse and combine composition by pairing between two, described pairing is between two combined into flexible connection, the bottom surface of the spherical magnetic core of described semiellipse is oval, be provided with two each and every one circular central posts 3 in semiellipse spherical magnetic core 1 inner bottom surface 2, described circular central post 3 is located in two focuses of oval bottom surface 2; Opening 4 is provided with in the two ends of the spherical magnetic core 1 of semiellipse, described opening 4 is long strip shape, and the spherical bottom surface of the ellipse of the spherical magnetic core of described semiellipse 1 and newel 3 bonding surface be plane in the present embodiment, this elliposoidal multi-usage FERRITE CORE is by the optimization design through physical dimension, substantially the uniformity consistency of magnetic circuit is maintained, can not be too high and cause core loss to increase severely due to local flux density, form temperature rise " focus ", thus effectively control the temperature rise of device; And elliposoidal multi-usage FERRITE CORE can be made into multiwinding transformer and inductance, for miniaturization, lightweight circuit power, dc-dc and DC-AC invertor, in fields such as communication, automotive electronics, mancarried electronic aid, LED illumination.
In the present embodiment, this elliposoidal multi-usage FERRITE CORE has two windings and exports on same secondary magnetic core, uses simultaneously, can realize the miniaturization of magnetic device and power supply as two inductance; And magnetic core global shape is oval spherical, increase the shock-resistance features of product, when running into collision, by pressure dissipation in magnetic core entirety, the breakage possibility of magnetic core can be decreased; Simultaneously, because magnetic flux is the same with electric current, spherical there is skin effect, so can utilize material to greatest extent, the waste of material can not be produced, simultaneously also make onesize magnetic core, spherically can transmit larger power, winding is evenly distributed on the inside of spherical magnetic core, there is very superior magnetic screening effect, can Radiative EMI be reduced; The magnetic circuit of magnetic core everywhere net sectional area is comparatively even, can keep the consistence of magneticflux-density everywhere, can not be too high and cause too high core loss due to local flux density, thus produces the too high phenomenon of temperature rise, improves the reliability of device.
Described on base, described flexible connection is clamping, and such two spherical magnetic cores of semiellipse just can as required, linking together at any time, and when needs overhaul or be out of order time, just can open very easily; Structure is simple, easy to use.
Embodiment 2
For the above-mentioned terpolymer EP rubber in transformer, weight proportion is as follows: EPDM75 part, IIR10 part, ultrahigh molecular weight polyethylene(UHMWPE) 15 parts, anti-aging agent RD 1 part, antioxidant BLE-W1 part, 3 parts, zinc oxide, white carbon black 25 parts, magnesium hydroxide 40 parts, zinc borate 5 parts, paraffin oil 4 parts, turkey red oil 1 part, Microcrystalline Wax 2 parts, DCP3 part, two 251 parts of vulcanizing agent, soda ash 1 part, sulphur 0.5 part.
Adopt the method for post cure to carry out sulfuration, wherein the temperature of one step cure is 170 DEG C ~ 180 DEG C, curing time 5 ' ~ 10 '; The temperature of post vulcanization is 170 DEG C, curing time 90 '.
Comparative example
The weight proportion of terpolymer EP rubber is as follows: an EPDM100 part, anti-aging agent RD 1 part, antioxidant BLE-W1 part, 3 parts, zinc oxide, white carbon black 25 parts, magnesium hydroxide 40 parts, zinc borate 5 parts, paraffin oil 5 parts, Microcrystalline Wax 2 parts, DCP3 part, two 251 parts of vulcanizing agent, sulphur 0.5 part.
Adopt the method for post cure to carry out sulfuration, wherein the temperature of one step cure is 170 DEG C ~ 180 DEG C, curing time 5 ' ~ 10 '; The temperature of post vulcanization is 170 DEG C, curing time 90 '.
Carry out performance test to the vulcanized rubber of embodiment 2 and comparative example, result is as following table 1.
Table 1 performance test
Above-described embodiment is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that those of ordinary skill in the art make technical scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determines.

Claims (8)

1. an elliposoidal multi-usage FERRITE CORE, it is characterized in that: comprise two spherical magnetic cores of semiellipse and combine composition by pairing between two, described pairing is between two combined into flexible connection, the bottom surface of the spherical magnetic core of described semiellipse is oval, is provided with two each and every one circular central posts in the spherical magnetic core inner bottom surface of semiellipse.
2. a kind of elliposoidal multi-usage FERRITE CORE according to claim 1, is characterized in that: described circular central post is located in two focuses of oval bottom surface.
3. a kind of elliposoidal multi-usage FERRITE CORE according to claim 1, it is characterized in that: be provided with opening in the two ends of the spherical magnetic core of semiellipse, described opening is long strip shape.
4. a kind of elliposoidal multi-usage FERRITE CORE according to claim 1, is characterized in that: the bottom surface that the ellipse of the spherical magnetic core of described semiellipse is spherical and newel bonding surface are plane.
5. a kind of elliposoidal multi-usage FERRITE CORE according to claim 1, is characterized in that: described flexible connection is clamping.
6. a transformer, uses the multi-usage FERRITE CORE described in any one of claim 1-5.
7. transformer according to claim 6, is characterized in that, also uses a kind of terpolymer EP rubber.
8. transformer according to claim 7, is characterized in that, described terpolymer EP rubber weight proportion is as follows: EPDM75 part, IIR10 part, ultrahigh molecular weight polyethylene(UHMWPE) 15 parts, anti-aging agent RD 1 part, antioxidant BLE-W1 part, 3 parts, zinc oxide, white carbon black 25 parts, magnesium hydroxide 40 parts, zinc borate 5 parts, paraffin oil 4 parts, turkey red oil 1 part, Microcrystalline Wax 2 parts, DCP3 part, two 251 parts of vulcanizing agent, soda ash 1 part, sulphur 0.5 part.
CN201510957524.4A 2015-12-18 2015-12-18 Ellipsoidal multi-purpose ferrite magnetic core and transformer Active CN105385048B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1652261A (en) * 2005-01-26 2005-08-10 上海电缆研究所 Medium voltage winding cable for electric generator, motor and transformer
CN202564008U (en) * 2012-05-11 2012-11-28 湖南谦益电子科技有限公司 Elliptic combined ferrite magnetic core
CN203055608U (en) * 2012-12-27 2013-07-10 娄底市利通磁电科技有限公司 Ferrite magnetic core
CN204834284U (en) * 2015-08-26 2015-12-02 乐清市精密电子电器有限公司 Anti burst short circuit transformer
CN205230748U (en) * 2015-12-18 2016-05-11 山东嘉诺电子有限公司 Spheroidicity multipurpose ferrite core and transformer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1652261A (en) * 2005-01-26 2005-08-10 上海电缆研究所 Medium voltage winding cable for electric generator, motor and transformer
CN202564008U (en) * 2012-05-11 2012-11-28 湖南谦益电子科技有限公司 Elliptic combined ferrite magnetic core
CN203055608U (en) * 2012-12-27 2013-07-10 娄底市利通磁电科技有限公司 Ferrite magnetic core
CN204834284U (en) * 2015-08-26 2015-12-02 乐清市精密电子电器有限公司 Anti burst short circuit transformer
CN205230748U (en) * 2015-12-18 2016-05-11 山东嘉诺电子有限公司 Spheroidicity multipurpose ferrite core and transformer

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Denomination of invention: Ellipsoidal multipurpose ferrite core and transformer

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