CN105374498B - A kind of transformator of use EPOI shapes multipurpose FERRITE CORE - Google Patents

A kind of transformator of use EPOI shapes multipurpose FERRITE CORE Download PDF

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Publication number
CN105374498B
CN105374498B CN201510957364.3A CN201510957364A CN105374498B CN 105374498 B CN105374498 B CN 105374498B CN 201510957364 A CN201510957364 A CN 201510957364A CN 105374498 B CN105374498 B CN 105374498B
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parts
core
shapes
magnetic
transformator
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CN105374498A (en
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王传礼
王传伟
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SHANDONG JIANUO ELECTRONICS Co Ltd
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SHANDONG JIANUO ELECTRONICS Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/068Ultra high molecular weight polyethylene

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Soft Magnetic Materials (AREA)

Abstract

The present invention provides a kind of EPOI shapes multipurpose FERRITE CORE, including two EPO shapes magnetic cores and an I piece shape core combination are formed.Exported with two windings on same secondary magnetic core using the FERRITE CORE of the present invention, while using as two inductance, be capable of achieving the miniaturization of magnetic device and power supply;And the magnetic circuit of magnetic core net sectional area is more uniform everywhere, the concordance of magnetic flux density everywhere can be kept, too high core loss will not be caused as local flux density is too high, so as to produce temperature rise " focus ", be improve the reliability of device and power supply.Present invention also offers a kind of transformator using above-mentioned magnetic core.

Description

A kind of transformator of use EPOI shapes multipurpose FERRITE CORE
Technical field
The present invention relates to a kind of magnetic core of Mn-Zn soft magnetic ferrite and the transformator using the magnetic core, more particularly to a kind of EPOI shape multipurpose FERRITE CORE.
Background technology
The common ferrite magnetic core volume for being currently used for miniaturization Switching Power Supply or dc-dc transformator is larger, peace Dress height is higher, at the aspect such as Multiple coil outlet convenience and magnetic shield, there is the contradiction for being difficult to take into account, it is impossible to be well adapted for The good development trend of Current electronic product miniaturization, slimming, high power density and Electro Magnetic Compatibility;
Including discrete devices such as transformator, inductance and wave filter inside one switching power source device, and these devices Main composition part is all FERRITE CORE, and existing EE, EI, ER shape magnetic core is the most frequently used shape, and these magnetic cores are occupied Most of volume of device, simultaneously because there is opening these magnetic core both sides, Magnetic Shielding Effectiveness is poor;Existing EE, EI, ER shape Magnetic core is all in the coiling of center pillar position, it is impossible to realize Multiple coil outlet.
Additionally, FERRITE CORE can be made into multiwinding transformer and inductance.As transformator is generally worked at high temperature, and Heatproof air aging performance is not good at high temperature for the materials such as rubber blanket, rubber frid used in current transformator, and service life is short, In order to improve the thermal-oxidative aging property of material, generally using ethylene propylene diene rubber as elastomeric material.However, existing ternary second Although the third rubber synthetic material ageing-resistant performance increases, still reach to less than preferably requirement, and mechanical strength is not high.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of simple structure, easily to operate low cost, a kind of EPOI shapes Multipurpose FERRITE CORE.
A kind of EPOI shapes multipurpose FERRITE CORE of the present invention, including two EPO shapes magnetic cores and an I piece shape core combination Form, the EPO shapes magnetic core includes bottom surface, newel and side lower limb;The bottom surface is square, and the center column section is ellipse Shape, the side lower limb camber simultaneously surround newel, leave lead wire outlet in newel both sides, leave between the newel and I pieces Gap.
Preferably, the newel both sides and arc-shaped side distance are consistent.
Preferably, the total height of the EPOI shapes multipurpose FERRITE CORE is in 3-5mm.
Preferably, the bottom surface of the magnetic core is 7-9mm for the square length of side.
Preferably, the newel of the magnetic core is ellipse, and the oval short axle is 2.6-2.8mm, and major axis is 5.1-5.3mm。
Beneficial effect:There are two on same secondary magnetic core using a kind of EPOI shapes multipurpose FERRITE CORE of the present invention Winding is exported, while using as two inductance, is capable of achieving the miniaturization of magnetic device and power supply;Core center post is ellipse Shape, is easy to coil winding, and bigger than circular center pillar sectional area, it is possible to increase through-put power;Center pillar opening is in same direction, just In Multiple coil outlet, the multiple-channel output of power supply is conveniently realized;With good magnetic screening effect, Radiative EMI can be reduced; Net sectional area is more uniform everywhere for the magnetic circuit of magnetic core, can keep the concordance of magnetic flux density everywhere, will not be close due to local flux Spend height and cause too high core loss, so as to produce temperature rise " focus ", improve the reliability of device and power supply.
It is a further object to provide a kind of ethylene-propylene-diene monomer that disclosure satisfy that ageing properties, requirement of mechanical strength Glue formula, as the elastomeric material in EOPI shapes multipurpose FERRITE CORE multiwinding transformer of the present invention.
To achieve these goals, the invention provides it is a kind of for transformator in above-mentioned ethylene propylene diene rubber, which is heavy Amount proportioning is as follows:10 parts of 75 parts of EPDM, IIR, 15 parts of ultra-high molecular weight polyethylene, 1 part of anti-aging agent RD, antioxidant BLE-W 1 Part, 3 parts of Zinc Oxide, 25 parts of white carbon, 40 parts of magnesium hydroxide, 5 parts of Firebrake ZB, 4 parts of paraffin oil, 1 part of turkey red oil, microwax 2 parts, 3 parts of DCP, vulcanizing agent are double 251 parts, 1 part of soda, 0.5 part of sulfur.
The present invention using post-cure method, improve product crosslinking degree, wherein the temperature of one step cure be 170 DEG C~ 180 DEG C, cure time 5 '~10 ';The temperature of post vulcanization is 170 DEG C, cure time 90 '.
As IIR belongs to softening type in high temperature, and EPDM then belongs to atherosclerotic type, and both and use can reduce sizing material in high temperature When firmness change;Ultra-high molecular weight polyethylene is with ethylene propylene diene rubber and use can improve the weatherable performance of rubber;Soda Be conducive to accelerating curingprocess rate, improve the heat resistance of sizing material;Add soda to make system in alkalescence, the vulcanization of rubber is risen and promotes to make With can shorten the cure time of sizing material, in addition, soda heat stability material, be conducive to improving the heat stability of sizing material;Hydroxide Magnesium and Firebrake ZB composition halogen-free flame-retardant system, meet environmental requirement;White carbon is reinforcing agent, with turkey red oil (sulfonation Semen Ricini Oil) resistance to elevated temperatures, mechanical strength and the resistance to water of sizing material can be improved.
Description of the drawings
Fig. 1 is a kind of EPOI shapes multipurpose ferrite overall schematic of the invention;
Wherein:1st, EPO shapes magnetic core, 2, I piece shape magnetic cores, 11, bottom surface, 12, newel, 13, side lower limb, 3, lead wire outlet.
Specific embodiment
Embodiment 1
As shown in Figure 1, there is shown, a kind of EPOI shapes multipurpose FERRITE CORE, including two EPO shapes magnetic cores and an I piece shape magnetic Core is combined, and the EPO shapes magnetic core includes bottom surface 11, newel 12 and side lower limb 13;The bottom surface 11 for square, it is described in 12 section of stem is ellipse, and 13 camber of side lower limb simultaneously surrounds newel 12, leaves lead wire outlet in 12 both sides of newel, Gap is left between the newel 12 and I pieces, the newel both sides and arc-shaped side distance are consistent.
In the present embodiment, and the total height of EPOI shape multipurpose FERRITE CORE in 4mm, the bottom surface of magnetic core is square The length of side is 8mm, and the newel of the magnetic core is ellipse, and the oval short axle is 2.7mm, and major axis is 5.2mm.
Present embodiments provide a kind of EOPI shapes multipurpose FERRITE CORE, especially Switching Power Supply Multiple coil outlet High integration magnetic core, due to the core structure and shape of the present embodiment, made by Switching Power Supply not only reduce volume, be easy to many Line and lead-out wire between winding, and magnetic shield property has preferably been taken into account, it is capable of achieving high power density, multiple-channel output, multipurpose Function.
Additionally, through the optimization design of overall dimensions, the uniformity consistency of magnetic circuit is maintained substantially, will not be due to local magnetic Flux density is too high and cause core loss to increase severely, formed temperature rise " focus ", so as to efficiently control the temperature rise of device, EOPI shapes Multi-functional ferrite core can be made into multiwinding transformer and inductance, for miniaturization, lightweight Switching Power Supply, DC-DC conversions Device and DC-AC inverter, are widely used in fields such as communication, automotive electronics, mancarried electronic aid, LED illuminations.
Described on base, the present invention is exported with two windings on same secondary magnetic core, while use as two inductance, can Realize the miniaturization of magnetic device and power supply;Core center post is ellipse, is easy to coil winding, and than circular center pillar sectional area It is bigger, it is possible to increase through-put power;Center pillar opening is in same direction, is easy to Multiple coil outlet, conveniently realizes that the multichannel of power supply is defeated Go out;With good magnetic screening effect, Radiative EMI can be reduced;Net sectional area is more uniform everywhere for the magnetic circuit of magnetic core, can The concordance of magnetic flux density everywhere is kept, too high core loss will not be caused as local flux density is too high, so as to produce Temperature rise " focus ", improves the reliability of device and power supply.
Embodiment 2
Above-mentioned ethylene propylene diene rubber in for transformator, weight proportion are as follows:10 parts of 75 parts of EPDM, IIR, superelevation point 15 parts of sub- weight northylen, 1 part of anti-aging agent RD, 1 part of antioxidant BLE-W, 3 parts of Zinc Oxide, 25 parts of white carbon, magnesium hydroxide 40 Part, 5 parts of Firebrake ZB, 4 parts of paraffin oil, 1 part of turkey red oil, 2 parts of microwax, 3 parts of DCP, vulcanizing agent are double 251 parts, soda 1 Part, 0.5 part of sulfur.
Vulcanized using the method for post-cure, wherein the temperature of one step cure is 170 DEG C~180 DEG C, cure time 5 '~10 ';The temperature of post vulcanization is 170 DEG C, cure time 90 '.
Comparative example
A kind of weight proportion of ethylene propylene diene rubber is as follows:100 parts of EPDM, 1 part of anti-aging agent RD, antioxidant BLE-W 1 Part, 3 parts of Zinc Oxide, 25 parts of white carbon, 40 parts of magnesium hydroxide, 5 parts of Firebrake ZB, 5 parts of paraffin oil, 2 parts of microwax, 3 parts of DCP, sulfur Agent is double 251 parts, 0.5 part of sulfur.
Vulcanized using the method for post-cure, wherein the temperature of one step cure is 170 DEG C~180 DEG C, cure time 5 '~10 ';The temperature of post vulcanization is 170 DEG C, cure time 90 '.
Performance test is carried out to the vulcanite of embodiment 2 and comparative example, as a result such as table 1 below.
1 performance test of table
Embodiment described above is only that the preferred embodiment of the present invention is described, not the model to the present invention Enclose and be defined, on the premise of without departing from design spirit of the present invention, technical side of the those of ordinary skill in the art to the present invention Various modifications and improvement that case is made, all should fall in the protection domain of claims of the present invention determination.

Claims (3)

1. a kind of transformator of use EPOI shapes multipurpose FERRITE CORE, it is characterised in that:The FERRITE CORE includes two Individual EPO shapes magnetic core and an I piece shape core combination are formed, and the EPO shapes magnetic core includes bottom surface, newel and side lower limb;The bottom Face is square, and the center column section is ellipse, and the side lower limb camber simultaneously surrounds newel, leaves in newel both sides Lead wire outlet, leaves gap between the newel and I pieces;The transformator also uses a kind of ethylene propylene diene rubber, its weight to match somebody with somebody Than as follows:EPDM75 parts, IIR10 parts, 15 parts of ultra-high molecular weight polyethylene, 1 part of anti-aging agent RD, antioxidant BLE-W1 parts, oxidation 3 parts of zinc, 25 parts of white carbon, 40 parts of magnesium hydroxide, 5 parts of Firebrake ZB, 4 parts of paraffin oil, 1 part of turkey red oil, 2 parts of microwax, DCP3 parts, vulcanizing agent are double 251 parts, 1 part of soda, 0.5 part of sulfur.
2. transformator according to claim 1, it is characterised in that:The total height of the EPOI shapes multipurpose FERRITE CORE In 3-5mm.
3. transformator according to claim 1, it is characterised in that:The short axle of the elliptic cross-section of the core center post is 2.6-2.8mm, major axis are 5.1-5.3mm.
CN201510957364.3A 2015-12-18 2015-12-18 A kind of transformator of use EPOI shapes multipurpose FERRITE CORE Active CN105374498B (en)

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CN200986841Y (en) * 2006-12-22 2007-12-05 联振电子(深圳)有限公司 Choke coil
CN102709029A (en) * 2012-01-31 2012-10-03 鸿康磁业电子(昆山)有限公司 Ferrite magnetic core
CN202749179U (en) * 2012-07-30 2013-02-20 湖北华磁电子科技有限公司 Novel soft magnetic ferrite core
CN104788829A (en) * 2015-04-19 2015-07-22 青岛康泰鑫环保科技有限公司 Environment-friendly anti-aging plastic

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Denomination of invention: Transformer using epoi shaped multipurpose ferrite core

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