CN105382177A - Method for preparing casting coatings through polished brick waste residues - Google Patents

Method for preparing casting coatings through polished brick waste residues Download PDF

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Publication number
CN105382177A
CN105382177A CN201510743266.XA CN201510743266A CN105382177A CN 105382177 A CN105382177 A CN 105382177A CN 201510743266 A CN201510743266 A CN 201510743266A CN 105382177 A CN105382177 A CN 105382177A
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CN
China
Prior art keywords
waste residues
polished tiles
polished
coating
casting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510743266.XA
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Chinese (zh)
Inventor
曹大力
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Shenyang University of Chemical Technology
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Shenyang University of Chemical Technology
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Filing date
Publication date
Application filed by Shenyang University of Chemical Technology filed Critical Shenyang University of Chemical Technology
Priority to CN201510743266.XA priority Critical patent/CN105382177A/en
Publication of CN105382177A publication Critical patent/CN105382177A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C3/00Selection of compositions for coating the surfaces of moulds, cores, or patterns

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a method for preparing casting coatings, in particular to a method for preparing casting coatings through polished brick waste residues. The method comprises the steps that the polished brick waste residues are screened through a 200-mesh sieve, and after calcining, crushing and screening treatment, the polished brick waste residues serve as aggregate; 1.5-3.5% of a bonding agent is added; and 2.0-3.0% of lithium base bentonite is added to serve as a suspending agent; ethyl alcohol (or water) serves as a solvent; and a casting alcohol group coating, a water-based coating and a paste coating are prepared. The method for preparing the casting coatings through the polished brick waste residues can solve the problems that stacked polished brick waste residue powder occupies a large number of cultivated lands and pollutes the environment and can solve the problem that an enterprise pays huge reside discharging expense, the waste residues are made to the casting coatings with the high added value, and meanwhile the production cost of the casting coatings can be greatly reduced.

Description

Waste residues of polished tiles is utilized to prepare the method for cast paint
Technical field
The present invention relates to a kind of method preparing cast paint, particularly relate to a kind of method utilizing waste residues of polished tiles to prepare cast paint.
Background technology
At present, the shraff that China's Structural ceramics industry discharges every year, up to 1,800 ten thousand tons, accounts for 10% of ore resource use amount.In shraff, polished waste material account for major part.In the production process of polished bricks, usually understand from the thick superficial layer of adobe surface removal 0.5-0.7mm, sometimes even up to 1-2mm, research shows, produces 1m 2polished bricks, by the chip of production about 1.5 kilograms, the loss about 0.6 kilogram of grinding tool simultaneously.The quantum of output of the annual polished bricks polishing slag of China can reach 220-400 ten thousand tons.
Waste residues of polished tiles has been utilized to produce build a wall grey brick, porous ceramic grain, lightweight external brick etc. at present.But burn till, waste residue that the polishing stage produces, useless brick still cannot recycle at present.
Waste residues of polished tiles is the waste residue of the most difficult utilization in current architectural pottery; also be utilize minimum waste residue; most of ceramics factory sees that waste residues of polished tiles treats as refuse; refuse company is made to transport; every bar production line will spend more than 100,000 yuans in 1 year, but waste residues of polished tiles is a kind of extraordinary raw material, and this patent is recycled from the polishing slag that difficulty is maximum and found breach; be prepared into cast paint, thus realized the Appropriate application of resource and the doulbe-sides' victory of environmental protection.
Summary of the invention
The object of the present invention is to provide a kind of method utilizing waste residues of polished tiles to prepare cast paint, solve the stacking of polished brick waste ground-slag and take a large amount of arable land, the problem of contaminated environment, and the huge deslagging expense of corporate payments can be solved, made the cast paint of high added value, greatly can reduce the production cost of cast paint, there is low price, the calcareous alcohol-base paint of environment friendly magnesium simultaneously, the raw materials such as zirconium English powder, aluminium oxide, graphite, silica flour, mullite powder can be saved, obtain significant economic benefit and social benefit.
The object of the invention is to be achieved through the following technical solutions:
Utilize waste residues of polished tiles to prepare the method for cast paint, described method comprises following process:
Waste residues of polished tiles is sieving through 200 mesh sieves, after calcining, fragmentation, screening process, it can be used as aggregate; Add 1.5-3.5% binding agent; The 2.0-3.0% lithium bentonite added is suspending agent; With ethanol (or water) for solvent; Prepare casting alcohol-based coating, water based paint and paste coating.
The described waste residues of polished tiles that utilizes prepares the method for cast paint, and waste residues of polished tiles is prepared into waste residues of polished tiles copper casting coating, waste residues of polished tiles ironcasting coating and waste residues of polished tiles small casting steel coating by described method.
The described waste residues of polished tiles that utilizes prepares the method for cast paint, and waste residues of polished tiles is prepared into alcohol radical waste residues of polished tiles cast paint, water base waste residues of polished tiles cast paint and paste waste residues of polished tiles cast paint by described method.
Advantage of the present invention and effect are:
The present invention can solve the stacking of polished brick waste ground-slag and take a large amount of arable land, the problem of contaminated environment.Utilize polished brick waste ground-slag to make cast paint simultaneously and can save a large amount of production costs, the deslagging expense avoiding corporate payments huge, brings huge environmental benefit and social benefit.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in detail.
Waste residues of polished tiles is sieving through 200 mesh sieves by the present invention, after calcining, fragmentation, screening process, it can be used as aggregate, mixes, prepare cast paint with other component.Waste residues of polished tiles is prepared into waste residues of polished tiles copper casting coating, waste residues of polished tiles ironcasting coating and waste residues of polished tiles small casting steel coating.Waste residues of polished tiles is prepared into alcohol radical waste residues of polished tiles cast paint, water base waste residues of polished tiles cast paint and paste waste residues of polished tiles cast paint.
Embodiment 1 alcohol radical copper casting coating
Waste residues of polished tiles is sieving through 200 mesh sieves, through 500-800 DEG C of oven dry, fragmentation, after 200 mesh sieve process, it can be used as aggregate, together with other composition, prepare alcohol radical cast copper coating.Its formula is as follows:
Ingredient Amount/part
Polished brick waste ground-slag 95
Graphite 5
Furane resins 1.5-3.5
Lithium bentonite 2.0-3.0
Appropriate amount of ethanol
Embodiment 2 alcohol radical ironcasting coating
Waste residues of polished tiles is sieving through 200 mesh sieves, through 700-1000 DEG C of oven dry, fragmentation, after 200 mesh sieve process, it can be used as aggregate, together with other composition, prepare alcohol radical iron casting coating.Its formula is as follows:
Ingredient Amount/part
Polished brick waste ground-slag 90
Graphite 10
Furane resins 1.5-3.5
Lithium bentonite 2.0-3.0
Appropriate amount of ethanol
The middle-size and small-size steel-casting coating of embodiment 3 alcohol radical
Waste residues of polished tiles is sieving through 200 mesh sieves, through 700-1000 DEG C of oven dry, fragmentation, after 200 mesh sieve process, it can be used as aggregate, together with other composition, prepare the middle-size and small-size steel-casting coating of alcohol radical.Its formula is as follows:
Ingredient Amount/part
Polished brick waste ground-slag 75-80
Schmigel 20-25
Furane resins 1.5-3.5
Lithium bentonite 2.0-3.0
Appropriate amount of ethanol
Embodiment 4
Water base copper casting coating
Waste residues of polished tiles is sieving through 200 mesh sieves, through 500-800 DEG C of oven dry, fragmentation, after 200 mesh sieve process, it can be used as aggregate, together with other composition, prepare water base copper casting coating.Its formula is as follows:
Ingredient Amount/part
Polished brick waste ground-slag 90-95
Graphite 5-10
Aluminium dihydrogen phosphate 1.5-3.5
Lithium bentonite 2.0-3.0
Water 30-40
Embodiment 5 water-based cast iron part coating
Waste residues of polished tiles is sieving through 200 mesh sieves, through 700-1000 DEG C of oven dry, fragmentation, after 200 mesh sieve process, it can be used as aggregate, together with other composition, prepare water-based cast iron part coating.Its formula is as follows:
Ingredient Amount/part
Polished brick waste ground-slag 85-90
Graphite 10-15
Ludox 2.5-3.5
Lithium bentonite 2.0-3.0
Water 30-40
The water base middle-size and small-size steel-casting coating of embodiment 6
Waste residues of polished tiles is sieving through 200 mesh sieves, through 700-1000 DEG C of oven dry, fragmentation, after 200 mesh sieve process, it can be used as aggregate, together with other composition, prepare the middle-size and small-size steel-casting coating of alcohol radical.Its formula is as follows:
Ingredient Amount/part
Polished brick waste ground-slag 75-80
Schmigel 20-25
Water base furane resins 1.5-3.5
Lithium bentonite 2.0-3.0
Appropriate amount of ethanol
Embodiment 7 alcohol radical paste waste residues of polished tiles cast paint
Waste residues of polished tiles is sieving through 200 mesh sieves, through 500-800 DEG C of oven dry, fragmentation, after 200 mesh sieve process, it can be used as aggregate, together with other composition, prepare alcohol radical paste waste residues of polished tiles cast paint.Its formula is as follows:
Ingredient Amount/part
Polished brick waste ground-slag 95
Graphite 5
Furane resins 1.5-3.5
Lithium bentonite 2.0-3.0
Ethanol is a small amount of
Embodiment 8 water base paste waste residues of polished tiles cast paint
Waste residues of polished tiles is sieving through 200 mesh sieves, through 700-1000 DEG C of oven dry, fragmentation, after 200 mesh sieve process, it can be used as aggregate, together with other composition, prepare water-based cast iron part coating.Its formula is as follows:
Ingredient Amount/part
Polished brick waste ground-slag 85-90
Graphite 10-15
Ludox 2.5-3.5
Lithium bentonite 2.0-3.0
Water is a small amount of.

Claims (3)

1. utilize waste residues of polished tiles to prepare the method for cast paint, it is characterized in that, described method comprises following process:
Waste residues of polished tiles is sieving through 200 mesh sieves, after calcining, fragmentation, screening process, it can be used as aggregate; Add 1.5-3.5% binding agent; The 2.0-3.0% lithium bentonite added is suspending agent; With ethanol (or water) for solvent; Prepare casting alcohol-based coating, water based paint and paste coating.
2. the method utilizing waste residues of polished tiles to prepare cast paint according to claim 1, it is characterized in that, waste residues of polished tiles is prepared into waste residues of polished tiles copper casting coating, waste residues of polished tiles ironcasting coating and waste residues of polished tiles small casting steel coating by described method.
3. the method utilizing waste residues of polished tiles to prepare cast paint according to claim 1, it is characterized in that, waste residues of polished tiles is prepared into alcohol radical waste residues of polished tiles cast paint, water base waste residues of polished tiles cast paint and paste waste residues of polished tiles cast paint by described method.
CN201510743266.XA 2015-11-05 2015-11-05 Method for preparing casting coatings through polished brick waste residues Pending CN105382177A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510743266.XA CN105382177A (en) 2015-11-05 2015-11-05 Method for preparing casting coatings through polished brick waste residues

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510743266.XA CN105382177A (en) 2015-11-05 2015-11-05 Method for preparing casting coatings through polished brick waste residues

Publications (1)

Publication Number Publication Date
CN105382177A true CN105382177A (en) 2016-03-09

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Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107377867A (en) * 2017-08-22 2017-11-24 汉川市石金科技有限公司 A kind of steel moulder's paint and preparation method thereof
CN109865793A (en) * 2017-12-04 2019-06-11 辽宁法库陶瓷工程技术研究中心 Utilize cast iron light cast paint and the preparation method of polishing slag preparation

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101195146A (en) * 2007-12-19 2008-06-11 济南圣泉集团股份有限公司 Coal ash casting paint
JP4153689B2 (en) * 2001-10-19 2008-09-24 株式会社ツチヨシアクティ Manufacturing method of casting mold
CN104096793A (en) * 2014-06-16 2014-10-15 芜湖市鸿坤汽车零部件有限公司 Waste glass ceramic chip alcohol-based casting paint and production method thereof
CN104148578A (en) * 2014-08-06 2014-11-19 沈阳化工大学 Preparation method of casting calcium magnesium alcohol-based coating
CN104439046A (en) * 2014-11-08 2015-03-25 芜湖市鸿坤汽车零部件有限公司 City building waste alcohol-based casting coating and preparation method of city building waste alcohol-based casting coating

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4153689B2 (en) * 2001-10-19 2008-09-24 株式会社ツチヨシアクティ Manufacturing method of casting mold
CN101195146A (en) * 2007-12-19 2008-06-11 济南圣泉集团股份有限公司 Coal ash casting paint
CN104096793A (en) * 2014-06-16 2014-10-15 芜湖市鸿坤汽车零部件有限公司 Waste glass ceramic chip alcohol-based casting paint and production method thereof
CN104148578A (en) * 2014-08-06 2014-11-19 沈阳化工大学 Preparation method of casting calcium magnesium alcohol-based coating
CN104439046A (en) * 2014-11-08 2015-03-25 芜湖市鸿坤汽车零部件有限公司 City building waste alcohol-based casting coating and preparation method of city building waste alcohol-based casting coating

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107377867A (en) * 2017-08-22 2017-11-24 汉川市石金科技有限公司 A kind of steel moulder's paint and preparation method thereof
CN107377867B (en) * 2017-08-22 2019-10-18 汉川市石金科技有限公司 A kind of steel moulder's paint and preparation method thereof
CN109865793A (en) * 2017-12-04 2019-06-11 辽宁法库陶瓷工程技术研究中心 Utilize cast iron light cast paint and the preparation method of polishing slag preparation
CN109865793B (en) * 2017-12-04 2021-12-31 辽宁省轻工科学研究院有限公司 Light-color cast coating for cast iron prepared from polishing waste residues and preparation method thereof

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Application publication date: 20160309