CN105375710B - A kind of motor stator coil workbench and its coil-inserting method - Google Patents
A kind of motor stator coil workbench and its coil-inserting method Download PDFInfo
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- CN105375710B CN105375710B CN201510890992.4A CN201510890992A CN105375710B CN 105375710 B CN105375710 B CN 105375710B CN 201510890992 A CN201510890992 A CN 201510890992A CN 105375710 B CN105375710 B CN 105375710B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/085—Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
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Abstract
The present invention provides a kind of motor stator down line workbench,Including idler wheel mechanism (1),Workbench (2),Idler wheel mechanism (1) includes rolling wheel support (101),Power roller group (102),Conveyer belt (103),Roller driving mechanism (104),Rolling wheel support seat (105),Idler wheel mechanism (1) includes 2 10 groups of power roller groups (102),Every group of power roller group (102) is arranged on rolling wheel support (101),Rolling wheel support (101) is arranged on workbench (2) by rolling wheel support seat (105),Every group of power roller group (102) includes 2 rollers (10201),Conveyer belt (103) is wrapped in the outer surface of 2 rollers (10201),Roller driving mechanism (104) driving roller (10201).Motor stator down line general-purpose platform of the present invention is applied widely to meet different model, the workbench of different down line requirements.
Description
Technical field
The present invention relates to stator built-in line technique and equipment, specially a kind of motor stator coil workbench and its user
Method, belong to field of motor manufacturing.
Technical background
Needed during motor manufacturing among stator coil is embedded in the stator slot of motor, form the stator of motor
Winding, rule are highly important links in machine winding rewinding process, while are a careful work again.It is existing right at present
In, the stator built-in line of large-size machine substantially completed on ground or steel structure platform, for convenience of operation rule, motor
Stator built-in line position need to be always held at the accessible region of hand below operating personnel, need to be reached by motor stator along axis upset
Arrive.Motor stator is divided into without hanger motor stator and with two kinds of hanger motor stator.Existing known factory motor determine
Sub- rule workbench coordinates fixture to use based on roller, and its major defect is：1. the scope of application is small, wheel spacing can not adjust,
Be not suitable for the rule of the weldering muscle stator core with hanger；2. the motor stator of different model need to coordinate the fixture of different model to make
With the cumbersome time-consuming length of clamping；3. work on hand platform drives stator to overturn using steel part roller frame more, such a way is easy
Damage motor stator surface and produce unnecessary damage or cut；4. being not suitable for pipeline system production, it can not meet that high-volume is more
Platform time different model motor stator produces needs simultaneously.
Different types of motor stator has different structure type, and skeleton rib is provided with some electric machine iron cores, some
No, different types of motor stator can not complete upset rule action in same motor stator coil workbench.Need
Wanting installs fixture, otherwise motor stator upset gets up to produce strong vibrations, influences the rule work of motor electronic and using the longevity
Life.
The content of the invention
The purpose of the present invention overcomes above technical deficiency finally, there is provided a kind of easy to operate, safe and reliable, applied widely
It is general to meet different model, the motor stator coil general-purpose platform of different rule requirements.
According to the first embodiment provided by the invention, there is provided a kind of motor stator coil workbench：
A kind of motor stator coil workbench, including idler wheel mechanism, workbench.Idler wheel mechanism include rolling wheel support,
Power roller group, conveyer belt, roller driving mechanism, rolling wheel support seat.Idler wheel mechanism includes 2-10 group power roller groups, and every group is moved
Power roller group is arranged on rolling wheel support, and rolling wheel support is arranged on workbench by rolling wheel support seat.Every group of power roller
Group includes 2 rollers.Conveyer belt is wrapped in the outer surface of 2 rollers.Roller driving mechanism drives roller.
Preferably, idler wheel mechanism includes 3-8 group power roller groups.It is further preferred that idler wheel mechanism includes 4-6 group power rollers
Group.
Preferably, the spacing of the relative power roller group 102 in two neighboring position is 40-500cm, preferably 50-
400cm.Spacing between two neighboring power roller group in the same direction is 10-500cm, preferably 20-400cm.
Preferably, motor stator coil workbench also includes horizontal rotary mechanism.Horizontal rotary mechanism is arranged on work
Make on platform, rolling wheel support is installed on horizontal rotary mechanism by rolling wheel support seat.
Preferably, motor stator coil workbench also includes center distance regulation mechanism.Center distance regulation mechanism includes
Guide rail support, track drive mechanism.Guide rail support is arranged on workbench, and rolling wheel support is placed on by rolling wheel support seat and led
On trailer seat.Guide rail support is provided with track drive mechanism.
Preferably, motor stator coil workbench also includes center distance regulation mechanism.Center distance regulation mechanism includes
Guide rail support, track drive mechanism.Guide rail support is arranged on horizontal rotary mechanism, and rolling wheel support is placed by rolling wheel support seat
On guide rail support.Track drive mechanism is provided with guide rail support.
In the present invention, rolling wheel support is connected by clutch shaft bearing with rolling wheel support seat.
In the present invention, roller gear is fixed with roller.Roller driving mechanism passes through output gear, power transmission
With roller tooth wheel drive roller.It is preferred that power transmission is gear.
In the present invention, horizontal rotary mechanism is connected by pivoting support with workbench.
In the present invention, roller driving mechanism is motor reducer or hydraulic motor actuating unit.
In the present invention, it is provided with forward lead screw in guide rail support.Track drive mechanism driving forward lead screw is simultaneously inside
Side is moved laterally, and forward lead screw drives rolling wheel support seat to be moved simultaneously to inner side or laterally along guide rail support.
In the present invention, rolling wheel support seat is connected by second bearing with guide rail support.
In the present invention, roller is that steel glue combines roller, and inside is steel construction roller, and outer layer has rubber or polyurethane
Layer.
In the present invention, conveyer belt is one kind in adhesive tape, pierce tap, chain, and preferably conveyer belt is wire belt, built-in
Steel wire, outer layer covers rubber or layer of polyurethane.
Preferably, the width of conveyer belt is 5-200cm, preferably 10-150cm.
In the present invention, every group of power roller group connects a roller driving mechanism, the rolling of roller driving mechanism driving power
Wheel group.
In the present invention, a roller driving mechanism drives more power roller groups simultaneously, and roller driving mechanism passes through defeated
Go out gear and the dynamic roller gear passed on the multiple rollers of device driving.
Preferably, motor stator coil workbench also includes control system.Control system connection and controlled level rotation
Turn platform, center distance regulation mechanism, idler wheel mechanism.
According to second of embodiment provided by the invention, there is provided a kind of worked by using above-mentioned motor stator coil is put down
The method that platform carries out rule：
A kind of application method of motor stator coil workbench, this method comprise the following steps：
(1) stator diameter, adjustment center distance regulation mechanism are measured；Track drive mechanism driving forward lead screw drives guide rail machine
Seat moves to inner side or laterally simultaneously, so as to drive rolling wheel support seat to be moved along guide rail support to inner side or laterally simultaneously,
So as to adjust the distance between the relative idler wheel mechanism in two adjacent groups position；
(2) stator is placed in power roller group, under Action of Gravity Field, rolling wheel support around rolling wheel support seat on
One bearing rotates, and conveyer belt is bonded stator external peripheral surface with maximum area；
(3) to stator interior bottom surface rule；
(4) roller driving mechanism driving roller rotates, and drives conveyer belt to rotate, and conveyer belt drives stator rotation；
(5) repeat step (3) and step (4)；
(6) optionally, horizontal rotary mechanism is rotated, checks rule situation；
(7) rule work is completed.
In this application, " optionally " represent carry out or without.
In the present invention, idler wheel mechanism can be made up of multigroup power roller group.Such as：Idler wheel mechanism can be moved by 2 groups
Power roller group is formed, and 2 groups of power roller groups relative (or face-to-face) are placed, that is to say, that conveyer belt is in into relative and (or faced
Face) position place, during rule, stator workpiece level is placed on a moving belt.Idler wheel mechanism can be by 3 groups of power roller groups
Composition, wherein 2 groups of power roller groups are placed on the same side, and are placed on and are placed in parallel, both sides alignment, in addition 1 group of power rolling
That 2 groups relative (or face-to-face) is placed during wheel group is placed, and 3 groups of power roller groups are triangular in shape to put.Idler wheel mechanism can be by 4
Group power roller group composition, wherein 2 groups of power roller groups are placed on the same side, and are placed on and are placed in parallel, both sides alignment, separately
That 2 groups relative (or face-to-face) placement noted earlier in placing of outer 2 groups of power roller groups, and be placed on and be placed in parallel, two
Side is alignd, and 4 groups of power roller groups are placed on four angles of rectangle.Idler wheel mechanism can be made up of 6 groups of power roller groups, wherein
3 groups of power roller groups are placed on the same side, and are placed on and are placed in parallel, both sides alignment, during 3 groups of power roller groups are placed in addition
That 3 groups relative (or face-to-face) noted earlier is placed, and is placed on and is placed in parallel, both sides alignment.6 groups of power roller group pendulum
It is placed on two sides of rectangle, wherein on 4 groups of four angles for being placed in rectangle, two groups of centres for being placed on two sides in addition.
In the present invention, power roller group is arranged on rolling wheel support.Rolling wheel support is arranged on rolling wheel support seat, is passed through
Clutch shaft bearing connects.That is power roller group can together with support around rolling wheel support seat in a rotation with surface,
For example, using the direction of two adjacent groups relative direction power roller group straight line as X-axis, the opposite power roller group axis side of two adjacent groups
To for Y-axis, gravity direction is Z axis, and power roller group can turn in X-Z axial planes together with support around rolling wheel support seat
It is dynamic.Power roller group can also be fixed on rolling wheel support seat together with support, such as be consolidated by modes such as screw, welding
It is fixed.
In the present invention, rolling wheel support seat is connected by second bearing with guide rail support, that is to say, that power roller group, branch
Frame together with rolling wheel support seat around guide rail support in a rotation with surface, for example, with two adjacent groups relative direction power roll
The direction of wheel group straight line is X-axis, and the opposite power roller group axis direction of two adjacent groups is Y-axis, and gravity direction is Z axis, and power rolls
Wheel group, support rotate in X-Z axial planes together with rolling wheel support seat around rolling wheel support seat.Roller mount can also be fixed on and lead
On trailer seat, such as fixed by modes such as screw, welding.
In the present invention, horizontal rotary mechanism is placed on workbench, is connected by pivoting support, horizontal rotatable platform
The center distance regulation mechanism of top, idler wheel mechanism can be driven to be rotated together relative to workbench, the convenient work with rule
With the quality for checking rule.
In the present invention, the guide rail support of center distance regulation mechanism is to be used to connect and back-up roller wheel mechanism, guide rail mechanism
On have two or more modules that can be moved left and right, one group of idler wheel mechanism is placed on one module, and two neighboring module is led to
Forward lead screw connection is crossed, forward lead screw is connected with track drive mechanism, and track drive mechanism driving forward lead screw is simultaneously to inner side
Or move laterally, forward lead screw drives the active module of guide rail support to be drawn close with the opposite direction of phase, or forward lead screw is driven
Make the active module of guide rail support remote with the relative direction of phase, active module drive rolling wheel support seat along guide rail support simultaneously
Move to inner side or laterally, draw close or pull open so as to adjust the idler wheel mechanism of two neighboring relative position.Determine during according to work
The distance between the size of sub- workpiece, adjustment idler wheel mechanism.
In the present invention, a roller driving mechanism can drive one group of power roller group, and every power roller group is each other
It is independent, as needed, the rotation direction of power roller group can be separately designed.Can also a roller driving mechanism can drive
The power roller group of multigroup adjacent opposite position, roller driving mechanism pass through output gear and the multiple rollers of actuator drives
On roller gear.The power roller group of adjacent opposite position the same side is rotated and synchronously, as needed, can designed together
The rotation direction of power roller group.During rule, the rotation direction of all power roller groups is identical, all clockwise or inverse
Hour hands rotate.
In the present invention, control system can be designed, control system can control whole motor stator coil to work respectively
Each part of platform, according to need of work, adjust the working condition of each part.For example, particle connection and control water
Flat rotation platform, center distance regulation mechanism, idler wheel mechanism.
In the present invention, the relative power roller group in the two neighboring position refers to：Close to each other two groups are face-to-face
The power roller group of placement.That is, the direction that the conveyer belt of two power roller groups faces is opposite, this two groups of power
The heart away from adjustment mechanism, can mutually be drawn close or remote roller group in the same set.The relative power roller in two neighboring position
The spacing of group refers to：Distance in the relative power roller group in two neighboring position between clutch shaft bearing.Two neighboring (or phase in the same direction
To) power roller group refer to：Two adjacent power roller groups, the direction of placement are directed towards same direction, that is to say, that
The direction of conveyer belt in two power roller groups is identical, and two groups of power roller groups are to be placed in parallel, two groups of power
Spacing between roller group will not change.Spacing between two neighboring power roller group in the same direction refers to two neighboring in the same direction
Spacing between the conveyer belt of power roller group.
In the present invention, during motor stator coil, preferentially driven according to the diameter of stator, the middle guide rail according to adjustment mechanism
The distance of driving forward lead screw regulation guide rail support upper roller mechanism of mechanism, the motor stator workpiece made are just placed on roller machine
On the conveyer belt of structure.In the effect of gravity, on a moving belt, rolling wheel support can be around be connected with rolling wheel support seat for stator pressure
One bearing rotates, the best angle of adjust automatically so that the contact surface of transmission belt and stator is maximum；Or rolling wheel support seat around with
The second bearing of guide rail support connection rotates, the best angle of adjust automatically so that the contact surface of transmission belt and stator is maximum.It is right
The nethermost part rule of stator, complete after this step, it is necessary to rotate stator.Now, roller driving mechanism, roller driving are started
Mechanism spreads out of device or transmission device by power, roller pinion rotation is driven, so that power roller by output gear
Roller in group rotates, and drives conveyer belt, conveyer belt drives stator workpiece to rotate, adjusts the position of stator, and rule is complete
Into partial turn to side or adjacent side, stator is not had into the partial turn of rule near the position on ground, entered
Row rule.This process is repeated, completes the rule to whole stator.
But when needing to check stator built-in line work, horizontal rotary mechanism can be rotated, horizontal rotary mechanism is in pivoting support
Effect it is first, can be rotated relative to workbench, so as to adjust the angle of stator, check that stator built-in line works.And now, rule
Personnel need not movement can complete stator built-in line work and check work.
In the present invention, workpiece, the device not illustrated are common workpiece and device of the prior art, this hair
It is bright there is no special requirement to these workpiece and device, as long as required function can be realized, it could be used for the present invention.
Compared with prior art, had the beneficial effect that possessed by patent of the present invention：
1st, the motor stator coil general operations platform that patent of the present invention provides, can be universally used in large-scale, medium-sized motor stator
Iron core rule operation, it can carry out overturning rule work to being provided with skeleton rib and being fitted without the stator core of skeleton rib
Industry.
2nd, the rule that the power roller devices that the present invention uses solve in the prior art with hanger stator well can not
Very well the problem of selection, there can be one to contain and buffer to hanger using flexible transmission belt, when stator rotates
So that hanger is unaffected, so as to make the situation that stator occurs shaking or trembled.
3rd, upset is rolled using the steel part roller frame before roller group drive wire belt substitution, makes it by original point
Shape, wire stress are changed to planar stress.Former rigid fixed friction stress is changed to flexible tape annular parcel stress.
4th, all to be changed to the flexible materials such as polyurethane, rubber by former rigid material with work piece interface, increase rubs
Wiping try hard to keep shield workpiece surface prevent touch, sliding injury.
5th, device of the invention can be used for production line balance, when rule is carried out to stator and checks work, work
Personnel can not move, and realize and complete all rules and check work.
Brief description of the drawings
Fig. 1 is workbench front view of the present invention
Fig. 2 is workbench left view of the present invention
Fig. 3 is the top view that one roller driving mechanism of workbench of the present invention drives one group of power roller group
Fig. 4 is workbench stereogram of the present invention
Fig. 5 is the top view that one roller driving mechanism of workbench of the present invention drives two groups of power roller groups
Fig. 6 is that workbench of the present invention includes stator built-in line front view
Fig. 7 is that workbench of the present invention includes stator built-in line left view
Fig. 8 is that workbench of the present invention includes control system schematic diagram
Fig. 9 is work platform hoist system schematic diagram of the present invention
Figure 10 is work platform structure figure of the present invention.
Reference：1：Idler wheel mechanism；101：Rolling wheel support；102：Power roller group；10201：Roller；103：Transmission
Band；104：Roller driving mechanism；105：Rolling wheel support seat；2：Workbench；3：Horizontal rotary mechanism；4：Center distance regulation machine
Structure；401：Guide rail support；40101：Forward lead screw；402：Track drive mechanism；5：Control system；601：Clutch shaft bearing；602：
Second bearing；7：Pivoting support；801：Roller gear；802：Output gear；803：Power transmission；804：Transmission device；
9：Stator；d1：The relative power roller group in two neighboring position away from；d2：Between between two neighboring power roller group in the same direction
Away from.
Embodiment
According to the first embodiment provided by the invention, there is provided a kind of motor stator coil workbench：
A kind of motor stator coil workbench, including idler wheel mechanism 1, workbench 2.Idler wheel mechanism 1 includes roller branch
Frame 101, power roller group 102, conveyer belt 103, roller driving mechanism 104, rolling wheel support seat 105.Idler wheel mechanism 1 includes 2-10
Group power roller group 102, every group of power roller group 102 are arranged on rolling wheel support 101, and rolling wheel support 101 passes through rolling wheel support
Seat 105 is arranged on workbench 2.Every group of power roller group 102 includes 2 rollers 10201.Conveyer belt 103 is wrapped in 2 rollings
The outer surface of wheel 10201.Roller driving mechanism 104 drives roller 10201.
Preferably, idler wheel mechanism includes 3-8 group power roller groups.It is further preferred that idler wheel mechanism includes 4-6 group power rollers
Group.
Preferably, the spacing d1 of the relative power roller group 102 in two neighboring position is 40-500cm, preferably 50-
400cm.Spacing d2 between two neighboring power roller group in the same direction is 10-500cm, preferably 20-400cm.
Preferably, motor stator coil workbench also includes horizontal rotary mechanism 3.Horizontal rotary mechanism 3 is arranged on
On workbench 2, rolling wheel support 101 is installed on horizontal rotary mechanism 3 by rolling wheel support seat 105.
Preferably, motor stator coil workbench also includes center distance regulation mechanism 4.Center distance regulation mechanism 4 is wrapped
Include guide rail support 401, track drive mechanism 402.Guide rail support 401 is arranged on workbench 2, and rolling wheel support 101 passes through rolling
Wheel support seat 105 is placed on guide rail support 401.Guide rail support 401 is provided with track drive mechanism 402.
Preferably, motor stator coil workbench also includes center distance regulation mechanism 4.Center distance regulation mechanism 4 is wrapped
Include guide rail support 401, track drive mechanism 402.Guide rail support 401 is arranged on horizontal rotary mechanism 3, and rolling wheel support 101 is logical
Rolling wheel support seat 105 is crossed to be placed on guide rail support 401.Track drive mechanism 402 is provided with guide rail support 401.
In the present invention, rolling wheel support 101 is connected by clutch shaft bearing 601 with rolling wheel support seat 105.
In the present invention, roller gear 801 is fixed with roller 10201.Roller driving mechanism 104 passes through output gear
802nd, power transmission 803 and roller gear 801 drive roller 10201.It is preferred that power transmission 803 is gear.
In the present invention, horizontal rotary mechanism 3 is connected by pivoting support 7 with workbench 2.
In the present invention, roller driving mechanism 104 is motor reducer or hydraulic motor actuating unit.
In the present invention, forward lead screw 40101 is provided with guide rail support 401.Track drive mechanism 401 drives positive and negative silk
Bar 40102 moves to inner side or laterally simultaneously, forward lead screw 40102 drive rolling wheel support seat 105 along guide rail support 402 simultaneously
Move to inner side or laterally.
In the present invention, rolling wheel support seat 105 is connected by second bearing 602 with guide rail support 402.
In the present invention, roller 10201 is that steel glue combines roller, and inside is steel construction roller, and outer layer is with rubber or poly-
Urethane layer.
In the present invention, conveyer belt 103 is one kind in adhesive tape, pierce tap, chain, and preferably conveyer belt 103 is steel wire rubber
Band, built-in steel wire, outer layer covers rubber or layer of polyurethane.
In the present invention, every group of power roller group 102 connects a roller driving mechanism 104, and roller driving mechanism 104 drives
Dynamic power roller group 102.
In the present invention, a roller driving mechanism 104 drives more power roller groups 102, roller driving mechanism simultaneously
104 drive the roller gear 801 on multiple rollers 10201 by output gear 802 and transmission device 804.
Preferably, motor stator coil workbench also includes control system 5.The connection of control system 5 and controlled level
Rotation platform 3, center distance regulation mechanism 4, idler wheel mechanism 1.
According to second of embodiment provided by the invention, there is provided a kind of user of motor stator coil workbench
Method：
A kind of application method of motor stator coil workbench, this method comprise the following steps：
(1) stator diameter, adjustment center distance regulation mechanism 4 are measured；Track drive mechanism 402 drives forward lead screw 40101
Drive guide rail support 401 to be moved simultaneously to inner side or laterally, so as to drive rolling wheel support seat 105 along guide rail support 402 simultaneously
Move to inner side or laterally, so as to adjust the distance between the relative idler wheel mechanism 1 in two adjacent groups position；
(2) stator is placed in power roller group 102, under Action of Gravity Field, rolling wheel support 101 around rolling wheel support seat
Clutch shaft bearing 601 on 105 rotates, and conveyer belt 103 is bonded stator external peripheral surface with maximum area；
(3) to stator interior bottom surface rule；
(4) roller driving mechanism 104 drives roller 10201 to rotate, and drives conveyer belt 103 to rotate, and conveyer belt 103 drives fixed
Son 9 rotates；
(5) repeat step 3 and step 4；
(6) rule work is completed.
According to the third embodiment provided by the invention, there is provided a kind of user of motor stator coil workbench
Method：
A kind of application method of motor stator coil workbench, this method comprise the following steps：
(1) stator diameter, adjustment center distance regulation mechanism 4 are measured；Track drive mechanism 402 drives forward lead screw 40101
Drive guide rail support 401 to be moved simultaneously to inner side or laterally, so as to drive rolling wheel support seat 105 along guide rail support 402 simultaneously
Move to inner side or laterally, so as to adjust the distance between the relative idler wheel mechanism 1 in two adjacent groups position；
(2) stator is placed in power roller group 102, under Action of Gravity Field, rolling wheel support 101 around rolling wheel support seat
Clutch shaft bearing 601 on 105 rotates, and conveyer belt 103 is bonded stator external peripheral surface with maximum area；
(3) to stator interior bottom surface rule；
(4) roller driving mechanism 104 drives roller 10201 to rotate, and drives conveyer belt 103 to rotate, and conveyer belt 103 drives fixed
Son rotates；
(5) repeat step 3 and step 4；
(6) horizontal rotary mechanism 3 is rotated, checks rule situation；
(7) rule work is completed.
Embodiment 1
A kind of motor stator coil workbench, including idler wheel mechanism 1, workbench 2.Idler wheel mechanism 1 includes roller branch
Frame 101, power roller group 102, conveyer belt 103, roller driving mechanism 104, rolling wheel support seat 105.Idler wheel mechanism 1 includes 2 groups
Power roller group 102, every group of power roller group 102 are arranged on rolling wheel support 101, and rolling wheel support 101 passes through rolling wheel support seat
105 are arranged on workbench 2.Every group of power roller group 102 includes 2 rollers 10201.Conveyer belt 103 is wrapped in 2 rollers
10201 outer surface.Roller driving mechanism 104 drives roller 10201.2 groups of power roller groups relative (or face-to-face) are placed,
That is the position that conveyer belt is in relative (or face-to-face) is placed, during rule, stator workpiece level is placed on conveyer belt
On.Motor stator coil workbench also includes center distance regulation mechanism 4.Center distance regulation mechanism 4 include guide rail support 401,
Track drive mechanism 402.Guide rail support 401 is arranged on workbench 2, and rolling wheel support 101 is placed by rolling wheel support seat 105
On guide rail support 401.Guide rail support 401 is provided with track drive mechanism 402.Rolling wheel support 101 by clutch shaft bearing 601 with
Rolling wheel support seat 105 connects.Roller gear 801 is fixed with roller 10201.Roller driving mechanism 104 passes through output gear
802nd, gear (power transmission) 803 and roller gear 801 drive roller 10201.Horizontal rotary mechanism 3 passes through pivoting support
7 are connected with workbench 2.Roller driving mechanism 104 is motor reducer.Forward lead screw is provided with guide rail support 401
40101.Track drive mechanism 401 drives forward lead screw 40102 to be moved simultaneously to inner side or laterally, the band of forward lead screw 40102
Dynamic rolling wheel support seat 105 moves to inner side or laterally simultaneously along guide rail support 402.Rolling wheel support seat 105 passes through second bearing
602 are connected with guide rail support 402.Roller 10201 is that steel glue combines roller, and inside is steel construction roller, outer layer have rubber or
Layer of polyurethane.Conveyer belt 103 is wire belt, built-in steel wire, outer layer covers rubber or layer of polyurethane.Every group of power roller group
102 one roller driving mechanism 104 of connection, the driving power roller group 102 of roller driving mechanism 104.
Embodiment 2
Embodiment 1 is repeated, simply motor stator coil workbench also includes horizontal rotary mechanism 3.Horizontal rotary mechanism 3
It is arranged on workbench 2, rolling wheel support 101 is installed on horizontal rotary mechanism 3 by rolling wheel support seat 105.Guide rail support 401
It is arranged on horizontal rotary mechanism 3, rolling wheel support 101 is placed on guide rail support 401 by rolling wheel support seat 105.Guide rail machine
Track drive mechanism 402 is provided with seat 401.
Embodiment 3
Embodiment 1 is repeated, simply idler wheel mechanism can be made up of 4 groups of power roller groups, wherein 2 groups of power roller groups are placed
In the same side, and it is placed on and is placed in parallel, both sides alignment, that 2 groups phase noted earlier during 2 groups of power roller groups are placed in addition
To (or face-to-face) place, and be placed on and be placed in parallel, both sides alignment, 4 groups of power roller groups are placed in four angles of rectangle
On.
Embodiment 4
Embodiment 3 is repeated, simply a roller driving mechanism 104 drives two power roller groups 102, roller driving simultaneously
Mechanism 104 drives the roller gear 801 on four rolling 10201 by output gear 802 and transmission device 804.
Embodiment 5
Embodiment 1 is repeated, simply motor stator coil workbench also includes control system 5.Control system 5 is connected and controlled
Horizontal rotatable platform 3 processed, center distance regulation mechanism 4, idler wheel mechanism 1.
Embodiment 6
A kind of application method of motor stator coil workbench, this method comprise the following steps：
(1) stator diameter, adjustment center distance regulation mechanism 4 are measured；Track drive mechanism 402 drives forward lead screw 40101
Drive guide rail support 401 to be moved simultaneously to inner side or laterally, so as to drive rolling wheel support seat 105 along guide rail support 402 simultaneously
Move to inner side or laterally, so as to adjust the distance between the relative idler wheel mechanism 1 in two adjacent groups position；
(2) stator is placed in power roller group 102, under Action of Gravity Field, rolling wheel support 101 around rolling wheel support seat
Clutch shaft bearing 601 on 105 rotates, and conveyer belt 103 is bonded stator external peripheral surface with maximum area；
(3) to stator interior bottom surface rule；
(4) roller driving mechanism 104 drives roller 10201 to rotate, and drives conveyer belt 103 to rotate, and conveyer belt 103 drives fixed
Son 9 rotates；
(5) repeat step 3 and step 4；
(6) rule work is completed.
Embodiment 7
A kind of application method of motor stator coil workbench, this method comprise the following steps：
(1) stator diameter, adjustment center distance regulation mechanism 4 are measured；Track drive mechanism 402 drives forward lead screw 40101
Drive guide rail support 401 to be moved simultaneously to inner side or laterally, so as to drive rolling wheel support seat 105 along guide rail support 402 simultaneously
Move to inner side or laterally, so as to adjust the distance between the relative idler wheel mechanism 1 in two adjacent groups position；
(2) stator is placed in power roller group 102, under Action of Gravity Field, rolling wheel support 101 around rolling wheel support seat
Clutch shaft bearing 601 on 105 rotates, and conveyer belt 103 is bonded stator external peripheral surface with maximum area；
(3) to stator interior bottom surface rule；
(4) roller driving mechanism 104 drives roller 10201 to rotate, and drives conveyer belt 103 to rotate, and conveyer belt 103 drives fixed
Son rotates；
(5) repeat step 3 and step 4；
(6) horizontal rotary mechanism 3 is rotated, checks rule situation；
(7) rule work is completed.
Claims (18)
1. a kind of motor stator coil workbench, including idler wheel mechanism (1), workbench (2), it is characterised in that：Roller machine
Structure (1) includes rolling wheel support (101), power roller group (102), conveyer belt (103), roller driving mechanism (104), rolling wheel support
Seat (105), idler wheel mechanism (1) include 2-10 group power roller groups (102), and every group of power roller group (102) is arranged on roller branch
On frame (101), rolling wheel support (101) is arranged on workbench (2) by rolling wheel support seat (105), every group of power roller group
(102) 2 rollers (10201) are included, conveyer belt (103) is wrapped in the outer surface of 2 rollers (10201), roller driving mechanism
(104) roller (10201) is driven；
Motor stator coil workbench also includes center distance regulation mechanism (4), and center distance regulation mechanism (4) includes guide rail support
(401), track drive mechanism (402), guide rail support (401) are arranged on workbench (2), and rolling wheel support (101) passes through rolling
Wheel support seat (105) is placed on guide rail support (401), and guide rail support (401) is provided with track drive mechanism (402).
2. motor stator coil workbench according to claim 1, it is characterised in that：Motor stator coil workbench
Also include horizontal rotary mechanism (3), horizontal rotary mechanism (3) is arranged on workbench (2), and rolling wheel support (101) passes through rolling
On wheel support seat (105) installation horizontal rotary mechanism (3)；Guide rail support (401) is arranged on horizontal rotary mechanism (3).
3. motor stator coil workbench according to claim 1 or 2, it is characterised in that：The rolling wheel support (101)
It is connected by clutch shaft bearing (601) with rolling wheel support seat (105), and/or
Be fixed with roller gear (801) on the roller (10201), roller driving mechanism (104) by output gear (802),
Power transmission (803) and roller gear (801) driving roller (10201).
4. motor stator coil workbench according to claim 3, it is characterised in that：Power transmission (803) is
Gear.
5. motor stator coil workbench according to claim 2, it is characterised in that：Horizontal rotary mechanism (3) passes through
Pivoting support (7) is connected with workbench (2), and/or
Roller driving mechanism (104) is motor reducer or hydraulic motor actuating unit.
6. according to the motor stator coil workbench any one of claim 1,2,4 or 5, it is characterised in that：Guide rail
It is provided with forward lead screw (40101) in support (401), track drive mechanism (401) driving forward lead screw (40102) while inwardly
Side is moved laterally, forward lead screw (40102) drive rolling wheel support seat (105) along guide rail support (402) and meanwhile to inner side or
Move laterally, and/or
Rolling wheel support seat (105) is connected by second bearing (602) with guide rail support (402).
7. motor stator coil workbench according to claim 3, it is characterised in that：Set in guide rail support (401)
There is a forward lead screw (40101), track drive mechanism (401) driving forward lead screw (40102) while move to inner side or laterally,
Forward lead screw (40102) drives rolling wheel support seat (105) to be moved along guide rail support (402) while to inner side or laterally, and/or
Rolling wheel support seat (105) is connected by second bearing (602) with guide rail support (402).
8. according to the motor stator coil workbench any one of claim 1,2,4,5 or 7, it is characterised in that：Institute
To state roller (10201) and combine roller for steel glue, inside is steel construction roller, and outer layer has rubber or layer of polyurethane, and/or
The conveyer belt (103) is one kind in adhesive tape, pierce tap, chain.
9. motor stator coil workbench according to claim 3, it is characterised in that：The roller (10201) is steel
Glue combines roller, and inside is steel construction roller, and outer layer has rubber or layer of polyurethane, and/or
The conveyer belt (103) is one kind in adhesive tape, pierce tap, chain.
10. motor stator coil workbench according to claim 6, it is characterised in that：The roller (10201) is steel
Glue combines roller, and inside is steel construction roller, and outer layer has rubber or layer of polyurethane, and/or
The conveyer belt (103) is one kind in adhesive tape, pierce tap, chain.
11. motor stator coil workbench according to claim 7, it is characterised in that：The conveyer belt (103) is steel
Lagos rubber, built-in steel wire, outer layer covers rubber or layer of polyurethane.
12. the motor stator coil workbench according to claim 9 or 10, it is characterised in that：The conveyer belt (103)
For wire belt, built-in steel wire, outer layer covers rubber or layer of polyurethane.
13. according to the motor stator coil workbench any one of claim 1,2,4,5,7 or 9-11, its feature exists
In：Every group of power roller group (102) connects a roller driving mechanism (104), roller driving mechanism (104) driving power roller
Group (102), and/or
One roller driving mechanism (104) while more power roller groups (102) are driven, roller driving mechanism (104) is by defeated
The roller gear (801) gone out on gear (802) and the multiple rollers (10201) of transmission device (804) driving.
14. motor stator coil workbench according to claim 3, it is characterised in that：Every group of power roller group (102)
One roller driving mechanism (104) of connection, roller driving mechanism (104) driving power roller group (102), and/or
One roller driving mechanism (104) while more power roller groups (102) are driven, roller driving mechanism (104) is by defeated
The roller gear (801) gone out on gear (802) and the multiple rollers (10201) of transmission device (804) driving.
15. motor stator coil workbench according to claim 6, it is characterised in that：Every group of power roller group (102)
One roller driving mechanism (104) of connection, roller driving mechanism (104) driving power roller group (102), and/or
One roller driving mechanism (104) while more power roller groups (102) are driven, roller driving mechanism (104) is by defeated
The roller gear (801) gone out on gear (802) and the multiple rollers (10201) of transmission device (804) driving.
16. motor stator coil workbench according to claim 9, it is characterised in that：Every group of power roller group (102)
One roller driving mechanism (104) of connection, roller driving mechanism (104) driving power roller group (102), and/or
One roller driving mechanism (104) while more power roller groups (102) are driven, roller driving mechanism (104) is by defeated
The roller gear (801) gone out on gear (802) and the multiple rollers (10201) of transmission device (804) driving.
17. the motor stator coil workbench according to claim 2 or 5, it is characterised in that：Device also includes control system
Unite (5), control system (5) connection and controlled level rotation platform (3), center distance regulation mechanism (4), idler wheel mechanism (1).
18. carry out the method for rule or using such as any one of claim 2-17 using a kind of motor stator coil workbench
The method that the motor stator coil workbench carries out rule, this method comprise the following steps：
(1) stator diameter, adjustment center distance regulation mechanism (4) are measured；Track drive mechanism (402) drives forward lead screw
(40101) drive guide rail support (401) while move to inner side or laterally, so as to drive rolling wheel support seat (105) along guide rail
Support (402) while move to inner side or laterally, so as to adjust between the relative idler wheel mechanism in two adjacent groups position (1) away from
From；
(2) stator is placed in power roller group (102), under Action of Gravity Field, rolling wheel support (101) around rolling wheel support seat
(105) clutch shaft bearing (601) on rotates, and conveyer belt (103) is bonded stator external peripheral surface with maximum area；
(3) to stator interior bottom surface rule；
(4) roller driving mechanism (104) driving roller (10201) rotates, and drives conveyer belt (103) to rotate, conveyer belt (103) band
Dynamic stator rotation；
(5) repeat step (3) and step (4)；
(6) optionally, horizontal rotary mechanism (3) is rotated, checks rule situation；
(7) rule work is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510890992.4A CN105375710B (en) | 2015-12-07 | 2015-12-07 | A kind of motor stator coil workbench and its coil-inserting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510890992.4A CN105375710B (en) | 2015-12-07 | 2015-12-07 | A kind of motor stator coil workbench and its coil-inserting method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105375710A CN105375710A (en) | 2016-03-02 |
| CN105375710B true CN105375710B (en) | 2018-01-16 |
Family
ID=55377606
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510890992.4A Active CN105375710B (en) | 2015-12-07 | 2015-12-07 | A kind of motor stator coil workbench and its coil-inserting method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105375710B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111277085A (en) * | 2020-04-18 | 2020-06-12 | 山西汾西重工有限责任公司 | Servo roller carrier for stator core wire embedding |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5025997A (en) * | 1989-12-04 | 1991-06-25 | Industrial Technology Research Institute | Multi-phase synchronous automatic winding method and apparatus for motor stators |
| CN2669463Y (en) * | 2003-12-29 | 2005-01-05 | 湘潭电机股份有限公司 | Motor rotor wire embedding device |
| CN201766471U (en) * | 2010-09-20 | 2011-03-16 | 南车株洲电机有限公司 | Rotary shifter |
| CN203504374U (en) * | 2013-10-11 | 2014-03-26 | 福州台捷液压机械有限公司 | Stator wire inserting bench |
| CN203645502U (en) * | 2013-12-25 | 2014-06-11 | 沈阳跃鑫电机有限公司 | Electric support for motor stator wire insertion |
| CN203911695U (en) * | 2014-05-30 | 2014-10-29 | 柳州佳力新电机有限公司 | Large motor rotating line inserting station |
-
2015
- 2015-12-07 CN CN201510890992.4A patent/CN105375710B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5025997A (en) * | 1989-12-04 | 1991-06-25 | Industrial Technology Research Institute | Multi-phase synchronous automatic winding method and apparatus for motor stators |
| CN2669463Y (en) * | 2003-12-29 | 2005-01-05 | 湘潭电机股份有限公司 | Motor rotor wire embedding device |
| CN201766471U (en) * | 2010-09-20 | 2011-03-16 | 南车株洲电机有限公司 | Rotary shifter |
| CN203504374U (en) * | 2013-10-11 | 2014-03-26 | 福州台捷液压机械有限公司 | Stator wire inserting bench |
| CN203645502U (en) * | 2013-12-25 | 2014-06-11 | 沈阳跃鑫电机有限公司 | Electric support for motor stator wire insertion |
| CN203911695U (en) * | 2014-05-30 | 2014-10-29 | 柳州佳力新电机有限公司 | Large motor rotating line inserting station |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105375710A (en) | 2016-03-02 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Motor stator coil inserting work platform and coil inserting method thereof Effective date of registration: 20190524 Granted publication date: 20180116 Pledgee: Ningxiang Hunan rural commercial bank Limited by Share Ltd. Pledgor: CHANGSHA CHUHONG MACHINERY Co.,Ltd. Registration number: 2019430000047 |
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Date of cancellation: 20221215 Granted publication date: 20180116 Pledgee: Ningxiang Hunan rural commercial bank Limited by Share Ltd. Pledgor: CHANGSHA CHUHONG MACHINERY Co.,Ltd. Registration number: 2019430000047 |
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Denomination of invention: A working platform for embedding motor stator wires and its embedding method Effective date of registration: 20230921 Granted publication date: 20180116 Pledgee: Hunan Ningxiang Rural Commercial Bank Co.,Ltd. Xiaduopu Sub branch Pledgor: CHANGSHA CHUHONG MACHINERY Co.,Ltd. Registration number: Y2023980057947 |
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