CN105375710A - Motor stator coil inserting work platform and coil inserting method thereof - Google Patents
Motor stator coil inserting work platform and coil inserting method thereof Download PDFInfo
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- CN105375710A CN105375710A CN201510890992.4A CN201510890992A CN105375710A CN 105375710 A CN105375710 A CN 105375710A CN 201510890992 A CN201510890992 A CN 201510890992A CN 105375710 A CN105375710 A CN 105375710A
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- rolling wheel
- wheel support
- guide rail
- roller
- motor stator
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/085—Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
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Abstract
The invention provides a motor stator coil inserting work platform. The motor stator coil inserting work platform comprises a roller mechanism (1) and a work platform (2), wherein the roller mechanism (1) comprises a roller support (101), two to ten power roller groups (102), a conveyer belt (103), a roller driving mechanism (104) and a roller support seat (105), each power roller group (102) is installed on the roller support (101), the roller support (101) is installed on the work platform (2) through the roller support seat (105), each power roller group (102) comprises two rollers (10201), the conveyer belt (103) wraps the outer surfaces of the two rollers (10201), and the roller driving mechanism (104) drives the rollers (10201). The motor stator coil inserting general platform provided by the invention is a work platform which is wide in application scope and can meet requirements for different models and different coil inserting requirements.
Description
Technical field
The present invention relates to stator camphane Wiring technology and equipment, be specially a kind of motor stator down line workbench and using method thereof, belong to field of motor manufacturing.
Technical background
In motor manufacturing process, need stator coil to be embedded among the stator slot of motor, form the stator winding of motor, rule is link very important in motor winding rewinding technique, is again a careful work simultaneously.The stator down line of current existing centering, large-size machine is complete on ground or steel structure platform substantially, for convenience of operative's down line, motor stator down line position need remain on territory, hand access area below operating personnel always, need be reached by motor stator along axis upset.Motor stator is divided into is not with hanger motor stator and band hanger motor stator two kinds.Existing known factory motor stator down lineman station with cylinder for main cooperation fixture uses, its major defect is: 1. the scope of application is little, wheel spacing can not adjust, the down line of the weldering muscle stator core of uncomfortable crossed belt hanger; 2. the motor stator of different model need coordinate the fixture of different model to use, and the loaded down with trivial details time-consuming of clamping is long; 3. work on hand platform many employings steel part roller frame orders about stator upset, and this kind of way is easily damaged motor stator surface and produced unnecessary damage or cut; 4. be not suitable for pipeline system to produce, multiple stage in enormous quantities time different model motor stator need of production simultaneously cannot be met.
Dissimilar motor stator has different version, and some electric machine iron core is provided with skeleton rib, some does not have, and dissimilar motor stator can not complete the action of upset down line at same motor stator down line workbench.Need sectional fixture otherwise motor stator upset get up can produce strong vibrations, affect motor electronic down lineman work and useful life.
Summary of the invention
Object of the present invention overcomes above technical deficiency finally, provides a kind of easy to operate, safe and reliable, applied widely motor stator down line general-purpose platform meeting different model, the requirement of different down line.
According to the first embodiment provided by the invention, provide a kind of motor stator camphane line workbench:
A kind of motor stator down line workbench, comprises idler wheel mechanism, workbench.Idler wheel mechanism comprises rolling wheel support, power roller set, conveyer belt, roller driving mechanism, rolling wheel support seat.Idler wheel mechanism comprises 2-10 group power roller set, and often organize power roller set and be arranged on rolling wheel support, rolling wheel support is arranged on workbench by rolling wheel support seat.Often organize power roller set and comprise 2 rollers.Conveyer belt is wrapped in the outer surface of 2 rollers.Roller driving mechanism driving rolls.
As preferably, idler wheel mechanism comprises 3-8 group power roller set.More preferably, idler wheel mechanism comprises 4-6 group power roller set.
As preferably, the spacing of the power roller set 102 that adjacent two positions are relative is 40-500cm, preferred 50-400cm.Spacing between adjacent two power roller set is in the same way 10-500cm, preferred 20-400cm.
As preferably, motor stator down line workbench also comprises horizontal rotary mechanism.Horizontal rotary mechanism is arranged on workbench, and rolling wheel support is installed on horizontal rotary mechanism by rolling wheel support seat.
As preferably, motor stator down line workbench also comprises center distance regulation mechanism.Center distance regulation mechanism comprises guide rail support, track drive mechanism.Guide rail support is arranged on workbench, and rolling wheel support is placed on guide rail support by rolling wheel support seat.Guide rail support is provided with track drive mechanism.
As preferably, motor stator down line workbench also comprises center distance regulation mechanism.Center distance regulation mechanism comprises guide rail support, track drive mechanism.Guide rail support is arranged on horizontal rotary mechanism, and rolling wheel support is placed on guide rail support by rolling wheel support seat.Track drive mechanism is provided with in guide rail support.
In the present invention, rolling wheel support is connected with rolling wheel support seat by clutch shaft bearing.
In the present invention, roller is fixed with roller gear.Roller driving mechanism is by output gear, power transmission and roller tooth wheel drive roller.Preferred power transmission is gear.
In the present invention, horizontal rotary mechanism is connected with workbench by pivoting support.
In the present invention, roller driving mechanism is motor reducer or hydraulic motor actuating unit.
In the present invention, forward lead screw is provided with in guide rail support.Track drive mechanism drives forward lead screw to move to the inside or laterally simultaneously, and forward lead screw drives rolling wheel support seat to move to the inside or laterally along guide rail support simultaneously.
In the present invention, rolling wheel support seat is connected with guide rail support by the second bearing.
In the present invention, roller is steel glue combination roller, and inside is steel construction roller, outer with rubber or layer of polyurethane.
In the present invention, conveyer belt is the one in adhesive tape, pierce tap, chain, and preferred conveyer belt is wire belt, built-in steel wire, outer layer covers rubber or layer of polyurethane.
As preferably, the width of conveyer belt is 5-200cm, preferred 10-150cm.
In the present invention, often organize power roller set and connect a roller driving mechanism, roller driving mechanism drives power roller set.
In the present invention, a roller driving mechanism drives multiple stage power roller set simultaneously, and roller driving mechanism drives the roller gear on multiple roller by output gear and dynamic biography device.
As preferably, motor stator down line workbench also comprises control system.Control system connects also level of control rotation platform, center distance regulation mechanism, idler wheel mechanism.
According to the second embodiment provided by the invention, provide a kind of method by using above-mentioned motor stator camphane line workbench to carry out camphane line:
A using method for motor stator camphane line workbench, the method comprises the following steps:
(1) stator diameter is measured, adjustment center distance regulation mechanism; Track drive mechanism driving forward lead screw drives guide rail support to move to the inside or laterally simultaneously, thus drives rolling wheel support seat to move to the inside or laterally along guide rail support simultaneously, thus adjusts the distance between the relative idler wheel mechanism in two adjacent groups position;
(2) stator is placed in power roller set, under Action of Gravity Field, rolling wheel support around rolling wheel support seat on clutch shaft bearing rotate, conveyer belt is with maximum area laminating stator external peripheral surface;
(3) to stator interior bottom surface camphane line;
(4) roller driving mechanism driving rolls rotates, and drive conveyer belt to rotate, conveyer belt drives stator rotation;
(5) step (3) and step (4) is repeated;
(6) optionally, rotate horizontal rotary mechanism, check camphane line situation;
(7) complete camphane lineman to do.
In this application, " optionally " expression is carried out or is not carried out.
In the present invention, idler wheel mechanism can form by organizing power roller set more.Such as: idler wheel mechanism can be made up of 2 groups of power roller set, 2 groups of power roller set (or face-to-face) placements relatively, that is position conveyer belt being in relatively (or face-to-face) is placed, and during camphane line, is placed on a moving belt by stator workpiece level.Idler wheel mechanism can be made up of 3 groups of power roller set, wherein 2 groups of power roller set are placed on the same side, and are placed on parallel placement, align in both sides, other 1 group of power roller set place in that 2 groups relative (or face-to-face) place, 3 groups of power roller set are triangular in shape puts.Idler wheel mechanism can be made up of 4 groups of power roller set, wherein 2 groups of power roller set are placed on the same side, and be placed on parallel placement, align in both sides, other 2 groups of power roller set are that relative (or face-to-face) placement of 2 groups noted earlier in placing, and be placed on parallel placement, align in both sides, 4 groups of power roller set are placed on four angles of rectangle.Idler wheel mechanism can be made up of 6 groups of power roller set, wherein 3 groups of power roller set are placed on the same side, and be placed on parallel placement, align in both sides, other 3 groups of power roller set are that relative (or face-to-face) placement of 3 groups noted earlier in placing, and being placed on parallel placement, aligns in both sides.6 groups of power roller set are placed on two limits of rectangle, and wherein 4 groups are placed on four angles of rectangle, other two groups of centres being placed on two limits.
In the present invention, power roller set is arranged on rolling wheel support.Rolling wheel support is arranged on rolling wheel support seat, is connected by clutch shaft bearing.That is power roller set can together with support around rolling wheel support seat at a rotation with in surface, such as, with the direction of two adjacent groups relative direction power roller set straight line for X-axis, two adjacent groups in opposite directions power roller set axis direction is Y-axis, gravity direction is Z axis, and power roller set can be rotated around rolling wheel support seat together with support in X-Z axial plane.Power roller set also can be fixed on rolling wheel support seat together with support, such as, fixed by the mode such as screw, welding.
In the present invention, rolling wheel support seat is connected with guide rail support by the second bearing, that is power roller set, support together with rolling wheel support seat around guide rail support at a rotation with in surface, such as, with the direction of two adjacent groups relative direction power roller set straight line for X-axis, two adjacent groups in opposite directions power roller set axis direction is Y-axis, and gravity direction is Z axis, and power roller set, support rotate around rolling wheel support seat together with rolling wheel support seat in X-Z axial plane.Roller mount also can be fixed on guide rail support, such as, fixed by the mode such as screw, welding.
In the present invention, horizontal rotary mechanism is placed on workbench, connected by pivoting support, the center distance regulation mechanism above horizontal rotatable platform can drive, idler wheel mechanism rotate relative to workbench together, facilitate and the work of camphane line and the quality checking camphane line.
In the present invention, the guide rail support of center distance regulation mechanism is for connecting and support roller mechanism, guide rail mechanism there is two or more module that can move left and right, one group of idler wheel mechanism is placed on one module, adjacent two modules are connected by forward lead screw, forward lead screw is connected with track drive mechanism, track drive mechanism drives forward lead screw to move to the inside or laterally simultaneously, the active module that forward lead screw orders about guide rail support is drawn close with phase direction in opposite directions, or the forward lead screw active module that orders about guide rail support with the relative direction of phase away from, active module drives rolling wheel support seat to move to the inside or laterally along guide rail support simultaneously, thus the idler wheel mechanism adjusting adjacent two relative positions is drawn close or is pulled open.According to the size of stator workpiece during work, the distance between adjustment idler wheel mechanism.
In the present invention, a roller driving mechanism can drive one group of power roller set, and every platform power roller set is independent of one another, as required, can distinguish the rotation direction of design motivation roller set.Also can drive the power roller set organizing adjacent position in opposite directions by a roller driving mechanism, roller driving mechanism is by the roller gear on output gear and the multiple roller of actuator drives more.The power roller set of the same side, adjacent position is in opposite directions rotated and synchronous together, as required, and can the rotation direction of design motivation roller set.During camphane line, the rotation direction of all power roller set is identical, all clockwise or rotate counterclockwise.
In the present invention, can design con-trol system, control system can control each parts of whole motor stator camphane line workbench respectively, according to need of work, adjusts the operating state of each parts.Such as, particle connect and level of control rotation platform, center distance regulation mechanism, idler wheel mechanism.
In the present invention, the power roller set that described adjacent two positions are relative refers to: close to each other two groups power roller set of placing face-to-face.That is, the direction faced by the conveyer belt of two power roller set is contrary, these two groups of power roller set in the same set the heart apart from adjusting mechanism, can mutually draw close or away from.The spacing of the power roller set that adjacent two positions are relative refers to: the distance in the power roller set that adjacent two positions are relative between clutch shaft bearing.The power roller set of adjacent two (or in opposite directions) in the same way refers to: two adjacent power roller set, the direction of placing is towards same direction, that is the conveyer belt in two power roller set towards being identical, and two groups of power roller set are parallel placements, the spacing between two groups of power roller set can not change.Spacing between adjacent two power roller set in the same way refers to the spacing between the conveyer belt of adjacent two power roller set in the same way.
In the present invention, during motor stator camphane line, preferentially according to the diameter of stator, the middle track drive mechanism according to adjusting mechanism drives forward lead screw to regulate the distance of guide rail support upper roller mechanism, and the motor stator workpiece made just in time is placed on the conveyer belt of idler wheel mechanism.In the effect of gravity, on a moving belt, rolling wheel support can rotate around the clutch shaft bearing be connected with rolling wheel support seat stator pressure, and the angle that adjustment is best automatically, makes the contact-making surface of driving-belt and stator maximum; Or rolling wheel support seat rotates around the second bearing be connected with guide rail support, the angle that adjustment is best automatically, makes the contact-making surface of driving-belt and stator maximum.To stator nethermost part camphane line, after completing this step, need to rotate stator.Now, start roller driving mechanism, roller driving mechanism, by output gear, spreads out of device or transmission device through power, drive roller pinion rotation, thus the roller in power roller set is rotated, drive conveyer belt, conveyer belt drives stator workpiece to rotate, the position of adjustment stator, stator, to side or adjacent side, is not had the partial turn of camphane line to the position near ground, carries out camphane line by the partial turn camphane line completed.Repeat this process, complete the camphane line to whole stator.
But when needing to check that stator camphane lineman does, can rotate horizontal rotary mechanism, horizontal rotary mechanism is first in the effect of pivoting support, can rotate relative to workbench, thus the angle of adjustment stator, check that stator camphane lineman does.And now, camphane informant person does not need movement can complete stator camphane lineman work and inspection work.
In the present invention, the workpiece be not described, device are common workpiece of the prior art and device, and the present invention does not have special requirement to these workpiece and device, as long as can realize required function, all can be used for the present invention.
Compared with prior art, the beneficial effect that patent of the present invention has is:
1, the motor stator down line general operations platform that provides of patent of the present invention, can be common to large-scale, medium-sized motor stator iron core rule operation, to being provided with skeleton rib and not having the stator core of mounting framework rib can carry out the operation of upset rule.
2, the power roller devices that the present invention adopts well solves in prior art with the problem that the camphane line of hanger stator can not be selected very well, adopt resilient driving-belt one can be had to contain and buffering to hanger, make hanger unaffected when stator rotates, thus the situation that stator occurs vibrations or trembles can not be made.
3, upset roll adopt roller set drive wire belt replace before steel part roller frame, stressed to change planar into stressed by original point-like, wire to make it.Stressed for the former rigid fixed friction flexible tape annular that changes into is wrapped up stressed.
4, allly changed the flexible material such as polyurethane, rubber with work piece interface into by former rigid material, increase frictional force protection surface of the work prevent touch, sliding injury.
5, device of the present invention may be used for production line balance, and when carrying out camphane line and the work of inspection to stator, staff can not move, and realizes and completes all camphane lines and inspection work.
Accompanying drawing explanation
Fig. 1 is workbench front view of the present invention
Fig. 2 is workbench left view of the present invention
Fig. 3 is the vertical view that workbench of the present invention roller driving mechanism drives one group of power roller set
Fig. 4 is workbench stereogram of the present invention
Fig. 5 is the vertical view that workbench of the present invention roller driving mechanism drives two groups of power roller set
Fig. 6 is that workbench of the present invention comprises stator camphane line front view
Fig. 7 is that workbench of the present invention comprises stator camphane line left view
Fig. 8 is that workbench of the present invention comprises control system schematic diagram
Fig. 9 is work platform hoist system schematic diagram of the present invention
Figure 10 is work platform structure figure of the present invention.
Reference numeral: 1: idler wheel mechanism; 101: rolling wheel support; 102: power roller set; 10201: roller; 103: conveyer belt; 104: roller driving mechanism; 105: rolling wheel support seat; 2: workbench; 3: horizontal rotary mechanism; 4: center distance regulation mechanism; 401: guide rail support; 40101: forward lead screw; 402: track drive mechanism; 5: control system; 601: clutch shaft bearing; 602: the second bearings; 7: pivoting support; 801: roller gear; 802: output gear; 803: power transmission; 804: transmission device; 9: stator; D1: the power roller set distance that adjacent two positions are relative; D2: the spacing between adjacent two power roller set in the same way.
Embodiment
According to the first embodiment provided by the invention, provide a kind of motor stator camphane line workbench:
A kind of motor stator down line workbench, comprises idler wheel mechanism 1, workbench 2.Idler wheel mechanism 1 comprises rolling wheel support 101, power roller set 102, conveyer belt 103, roller driving mechanism 104, rolling wheel support seat 105.Idler wheel mechanism 1 comprises 2-10 group power roller set 102, and often organize power roller set 102 and be arranged on rolling wheel support 101, rolling wheel support 101 is arranged on workbench 2 by rolling wheel support seat 105.Often organize power roller set 102 and comprise 2 rollers 10201.Conveyer belt 103 is wrapped in the outer surface of 2 rollers 10201.Roller driving mechanism 104 driving rolls 10201.
As preferably, idler wheel mechanism comprises 3-8 group power roller set.More preferably, idler wheel mechanism comprises 4-6 group power roller set.
As preferably, the spacing d1 of the power roller set 102 that adjacent two positions are relative is 40-500cm, preferred 50-400cm.Spacing d2 between adjacent two power roller set is in the same way 10-500cm, preferred 20-400cm.
As preferably, motor stator down line workbench also comprises horizontal rotary mechanism 3.Horizontal rotary mechanism 3 is arranged on workbench 2, and rolling wheel support 101 is installed on horizontal rotary mechanism 3 by rolling wheel support seat 105.
As preferably, motor stator down line workbench also comprises center distance regulation mechanism 4.Center distance regulation mechanism 4 comprises guide rail support 401, track drive mechanism 402.Guide rail support 401 is arranged on workbench 2, and rolling wheel support 101 is placed on guide rail support 401 by rolling wheel support seat 105.Guide rail support 401 is provided with track drive mechanism 402.
As preferably, motor stator down line workbench also comprises center distance regulation mechanism 4.Center distance regulation mechanism 4 comprises guide rail support 401, track drive mechanism 402.Guide rail support 401 is arranged on horizontal rotary mechanism 3, and rolling wheel support 101 is placed on guide rail support 401 by rolling wheel support seat 105.Track drive mechanism 402 is provided with in guide rail support 401.
In the present invention, rolling wheel support 101 is connected with rolling wheel support seat 105 by clutch shaft bearing 601.
In the present invention, roller 10201 is fixed with roller gear 801.Roller driving mechanism 104 is by output gear 802, power transmission 803 and roller gear 801 driving rolls 10201.Preferred power transmission 803 is gear.
In the present invention, horizontal rotary mechanism 3 is connected with workbench 2 by pivoting support 7.
In the present invention, roller driving mechanism 104 is motor reducer or hydraulic motor actuating unit.
In the present invention, forward lead screw 40101 is provided with in guide rail support 401.Track drive mechanism 401 drives forward lead screw 40102 to move to the inside or laterally simultaneously, and forward lead screw 40102 drives rolling wheel support seat 105 to move to the inside or laterally along guide rail support 402 simultaneously.
In the present invention, rolling wheel support seat 105 is connected with guide rail support 402 by the second bearing 602.
In the present invention, roller 10201 is steel glue combination roller, and inside is steel construction roller, outer with rubber or layer of polyurethane.
In the present invention, conveyer belt 103 is the one in adhesive tape, pierce tap, chain, and preferred conveyer belt 103 is wire belt, built-in steel wire, outer layer covers rubber or layer of polyurethane.
In the present invention, often organize power roller set 102 and connect a roller driving mechanism 104, roller driving mechanism 104 drives power roller set 102.
In the present invention, a roller driving mechanism 104 drives multiple stage power roller set 102 simultaneously, and roller driving mechanism 104 drives the roller gear 801 on multiple roller 10201 by output gear 802 and transmission device 804.
As preferably, motor stator down line workbench also comprises control system 5.Control system 5 connects also level of control rotation platform 3, center distance regulation mechanism 4, idler wheel mechanism 1.
According to the second embodiment provided by the invention, provide a kind of using method of motor stator camphane line workbench:
A using method for motor stator camphane line workbench, the method comprises the following steps:
(1) stator diameter is measured, adjustment center distance regulation mechanism 4; Track drive mechanism 402 drives forward lead screw 40101 to drive guide rail support 401 to move to the inside or laterally simultaneously, thus drive rolling wheel support seat 105 to move to the inside or laterally along guide rail support 402, thus adjust the distance between the relative idler wheel mechanism 1 in two adjacent groups position simultaneously;
(2) stator is placed in power roller set 102, under Action of Gravity Field, rolling wheel support 101 around rolling wheel support seat 105 on clutch shaft bearing 601 rotate, conveyer belt 103 is with maximum area laminating stator external peripheral surface;
(3) to stator interior bottom surface camphane line;
(4) roller driving mechanism 104 driving rolls 10201 rotates, and drive conveyer belt 103 to rotate, conveyer belt 103 drives stator 9 to rotate;
(5) step 3 and step 4 is repeated;
(6) complete camphane lineman to do.
According to the third embodiment provided by the invention, provide a kind of using method of motor stator camphane line workbench:
A using method for motor stator camphane line workbench, the method comprises the following steps:
(1) stator diameter is measured, adjustment center distance regulation mechanism 4; Track drive mechanism 402 drives forward lead screw 40101 to drive guide rail support 401 to move to the inside or laterally simultaneously, thus drive rolling wheel support seat 105 to move to the inside or laterally along guide rail support 402, thus adjust the distance between the relative idler wheel mechanism 1 in two adjacent groups position simultaneously;
(2) stator is placed in power roller set 102, under Action of Gravity Field, rolling wheel support 101 around rolling wheel support seat 105 on clutch shaft bearing 601 rotate, conveyer belt 103 is with maximum area laminating stator external peripheral surface;
(3) to stator interior bottom surface camphane line;
(4) roller driving mechanism 104 driving rolls 10201 rotates, and drive conveyer belt 103 to rotate, conveyer belt 103 drives stator rotation;
(5) step 3 and step 4 is repeated;
(6) rotate horizontal rotary mechanism 3, check camphane line situation;
(7) complete camphane lineman to do.
Embodiment 1
A kind of motor stator down line workbench, comprises idler wheel mechanism 1, workbench 2.Idler wheel mechanism 1 comprises rolling wheel support 101, power roller set 102, conveyer belt 103, roller driving mechanism 104, rolling wheel support seat 105.Idler wheel mechanism 1 comprises 2 groups of power roller set 102, and often organize power roller set 102 and be arranged on rolling wheel support 101, rolling wheel support 101 is arranged on workbench 2 by rolling wheel support seat 105.Often organize power roller set 102 and comprise 2 rollers 10201.Conveyer belt 103 is wrapped in the outer surface of 2 rollers 10201.Roller driving mechanism 104 driving rolls 10201.2 groups of power roller set (or face-to-face) placements relatively, the position that is conveyer belt being in relatively (or face-to-face) is placed, and during camphane line, is placed on a moving belt by stator workpiece level.Motor stator down line workbench also comprises center distance regulation mechanism 4.Center distance regulation mechanism 4 comprises guide rail support 401, track drive mechanism 402.Guide rail support 401 is arranged on workbench 2, and rolling wheel support 101 is placed on guide rail support 401 by rolling wheel support seat 105.Guide rail support 401 is provided with track drive mechanism 402.Rolling wheel support 101 is connected with rolling wheel support seat 105 by clutch shaft bearing 601.Roller 10201 is fixed with roller gear 801.Roller driving mechanism 104 is by output gear 802, gear (power transmission) 803 and roller gear 801 driving rolls 10201.Horizontal rotary mechanism 3 is connected with workbench 2 by pivoting support 7.Roller driving mechanism 104 is motor reducer.Forward lead screw 40101 is provided with in guide rail support 401.Track drive mechanism 401 drives forward lead screw 40102 to move to the inside or laterally simultaneously, and forward lead screw 40102 drives rolling wheel support seat 105 to move to the inside or laterally along guide rail support 402 simultaneously.Rolling wheel support seat 105 is connected with guide rail support 402 by the second bearing 602.Roller 10201 is steel glue combination roller, and inside is steel construction roller, outer with rubber or layer of polyurethane.Conveyer belt 103 is wire belt, built-in steel wire, outer layer covers rubber or layer of polyurethane.Often organize power roller set 102 and connect a roller driving mechanism 104, roller driving mechanism 104 drives power roller set 102.
Embodiment 2
Repeat embodiment 1, just motor stator down line workbench also comprises horizontal rotary mechanism 3.Horizontal rotary mechanism 3 is arranged on workbench 2, and rolling wheel support 101 is installed on horizontal rotary mechanism 3 by rolling wheel support seat 105.Guide rail support 401 is arranged on horizontal rotary mechanism 3, and rolling wheel support 101 is placed on guide rail support 401 by rolling wheel support seat 105.Track drive mechanism 402 is provided with in guide rail support 401.
Embodiment 3
Repeat embodiment 1, just idler wheel mechanism can be made up of 4 groups of power roller set, wherein 2 groups of power roller set are placed on the same side, and be placed on parallel placement, align in both sides, other 2 groups of power roller set are that relative (or face-to-face) placement of 2 groups noted earlier in placing, and is placed on parallel placement, align in both sides, 4 groups of power roller set are placed on four angles of rectangle.
Embodiment 4
Repeat embodiment 3, just a roller driving mechanism 104 drives two power roller set 102 simultaneously, and roller driving mechanism 104 drives the roller gear 801 on four rolling 10201 by output gear 802 and transmission device 804.
Embodiment 5
Repeat embodiment 1, just motor stator down line workbench also comprises control system 5.Control system 5 connects also level of control rotation platform 3, center distance regulation mechanism 4, idler wheel mechanism 1.
Embodiment 6
A using method for motor stator camphane line workbench, the method comprises the following steps:
(1) stator diameter is measured, adjustment center distance regulation mechanism 4; Track drive mechanism 402 drives forward lead screw 40101 to drive guide rail support 401 to move to the inside or laterally simultaneously, thus drive rolling wheel support seat 105 to move to the inside or laterally along guide rail support 402, thus adjust the distance between the relative idler wheel mechanism 1 in two adjacent groups position simultaneously;
(2) stator is placed in power roller set 102, under Action of Gravity Field, rolling wheel support 101 around rolling wheel support seat 105 on clutch shaft bearing 601 rotate, conveyer belt 103 is with maximum area laminating stator external peripheral surface;
(3) to stator interior bottom surface camphane line;
(4) roller driving mechanism 104 driving rolls 10201 rotates, and drive conveyer belt 103 to rotate, conveyer belt 103 drives stator 9 to rotate;
(5) step 3 and step 4 is repeated;
(6) complete camphane lineman to do.
Embodiment 7
A using method for motor stator camphane line workbench, the method comprises the following steps:
(1) stator diameter is measured, adjustment center distance regulation mechanism 4; Track drive mechanism 402 drives forward lead screw 40101 to drive guide rail support 401 to move to the inside or laterally simultaneously, thus drive rolling wheel support seat 105 to move to the inside or laterally along guide rail support 402, thus adjust the distance between the relative idler wheel mechanism 1 in two adjacent groups position simultaneously;
(2) stator is placed in power roller set 102, under Action of Gravity Field, rolling wheel support 101 around rolling wheel support seat 105 on clutch shaft bearing 601 rotate, conveyer belt 103 is with maximum area laminating stator external peripheral surface;
(3) to stator interior bottom surface camphane line;
(4) roller driving mechanism 104 driving rolls 10201 rotates, and drive conveyer belt 103 to rotate, conveyer belt 103 drives stator rotation;
(5) step 3 and step 4 is repeated;
(6) rotate horizontal rotary mechanism 3, check camphane line situation;
(7) complete camphane lineman to do.
Claims (10)
1. a motor stator down line workbench, comprise idler wheel mechanism (1), workbench (2), it is characterized in that: idler wheel mechanism (1) comprises rolling wheel support (101), power roller set (102), conveyer belt (103), roller driving mechanism (104), rolling wheel support seat (105), idler wheel mechanism (1) comprises 2-10 group power roller set (102), often organizing power roller set (102) is arranged on rolling wheel support (101), rolling wheel support (101) is arranged on workbench (2) by rolling wheel support seat (105), often organize power roller set (102) and comprise 2 rollers (10201), conveyer belt (103) is wrapped in the outer surface of 2 rollers (10201), roller driving mechanism (104) driving rolls (10201).
2. motor stator down line workbench according to claim 1, it is characterized in that: motor stator down line workbench also comprises horizontal rotary mechanism (3), horizontal rotary mechanism (3) is arranged on workbench (2), and rolling wheel support (101) is installed on horizontal rotary mechanism (3) by rolling wheel support seat (105).
3. motor stator down line workbench according to claim 1 and 2, it is characterized in that: motor stator down line workbench also comprises center distance regulation mechanism (4), center distance regulation mechanism (4) comprises guide rail support (401), track drive mechanism (402), guide rail support (401) is arranged on workbench (2), rolling wheel support (101) is placed on guide rail support (401) by rolling wheel support seat (105), guide rail support (401) is provided with track drive mechanism (402), and/or
Motor stator down line workbench also comprises center distance regulation mechanism (4), center distance regulation mechanism (4) comprises guide rail support (401), track drive mechanism (402), guide rail support (401) is arranged on horizontal rotary mechanism (3), rolling wheel support (101) is placed on guide rail support (401) by rolling wheel support seat (105), is provided with track drive mechanism (402) in guide rail support (401).
4. the motor stator down line workbench according to any one of claim 1-3, is characterized in that: described rolling wheel support (101) is connected with rolling wheel support seat (105) by clutch shaft bearing (601), and/or
Described roller (10201) is fixed with roller gear (801), roller driving mechanism (104) is by output gear (802), power transmission (803) and roller gear (801) driving rolls (10201), and preferred power transmission (803) is gear.
5. the motor stator down line workbench according to any one of claim 2-4, is characterized in that: horizontal rotary mechanism (3) is connected with workbench (2) by pivoting support (7), and/or
Roller driving mechanism (104) is motor reducer or hydraulic motor actuating unit.
6. the motor stator down line workbench according to any one of claim 3-5, it is characterized in that: in guide rail support (401), be provided with forward lead screw (40101), track drive mechanism (401) drives forward lead screw (40102) to move to the inside or laterally simultaneously, forward lead screw (40102) drives rolling wheel support seat (105) to move to the inside or laterally along guide rail support (402) simultaneously, and/or
Rolling wheel support seat (105) is connected with guide rail support (402) by the second bearing (602).
7. the motor stator down line workbench according to any one of claim 1-6, is characterized in that: described roller (10201) is steel glue combination roller, and inside is steel construction roller, outer with rubber or layer of polyurethane, and/or
Described conveyer belt (103) is adhesive tape, one in pierce tap, chain, and preferred conveyer belt (103) is wire belt, built-in steel wire, outer layer covers rubber or layer of polyurethane.
8. the motor stator down line workbench according to any one of claim 1-7, it is characterized in that: often organize power roller set (102) and connect a roller driving mechanism (104), roller driving mechanism (104) drives power roller set (102), and/or
A roller driving mechanism (104) drives multiple stage power roller set (102) simultaneously, and roller driving mechanism (104) drives the roller gear (801) on multiple roller (10201) by output gear (802) and transmission device (804).
9. the motor stator down line workbench according to any one of claim 1-8, it is characterized in that: device also comprises control system (5), control system (5) connects also level of control rotation platform (3), center distance regulation mechanism (4), idler wheel mechanism (1).
10. use a kind of motor stator camphane line workbench carry out the method for camphane line or use motor stator down line workbench according to any one of claim 3-9 to carry out the method for camphane line, the method comprises the following steps:
(1) stator diameter is measured, adjustment center distance regulation mechanism (4); Track drive mechanism (402) drives forward lead screw (40101) to drive guide rail support (401) to move to the inside or laterally simultaneously, thus drive rolling wheel support seat (105) to move to the inside or laterally along guide rail support (402), thus adjust the distance between the relative idler wheel mechanism (1) in two adjacent groups position simultaneously;
(2) stator is placed in power roller set (102), under Action of Gravity Field, rolling wheel support (101) around rolling wheel support seat (105) on clutch shaft bearing (601) rotate, conveyer belt (103) is with maximum area laminating stator external peripheral surface;
(3) to stator interior bottom surface camphane line;
(4) roller driving mechanism (104) driving rolls (10201) rotates, and drive conveyer belt (103) to rotate, conveyer belt (103) drives stator rotation;
(5) step (3) and step (4) is repeated;
(6) optionally, rotate horizontal rotary mechanism (3), check camphane line situation;
(7) complete camphane lineman to do.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510890992.4A CN105375710B (en) | 2015-12-07 | 2015-12-07 | A kind of motor stator coil workbench and its coil-inserting method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510890992.4A CN105375710B (en) | 2015-12-07 | 2015-12-07 | A kind of motor stator coil workbench and its coil-inserting method |
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| Publication Number | Publication Date |
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| CN105375710A true CN105375710A (en) | 2016-03-02 |
| CN105375710B CN105375710B (en) | 2018-01-16 |
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| CN201510890992.4A Active CN105375710B (en) | 2015-12-07 | 2015-12-07 | A kind of motor stator coil workbench and its coil-inserting method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111277085A (en) * | 2020-04-18 | 2020-06-12 | 山西汾西重工有限责任公司 | Servo roller carrier for stator core wire embedding |
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| US5025997A (en) * | 1989-12-04 | 1991-06-25 | Industrial Technology Research Institute | Multi-phase synchronous automatic winding method and apparatus for motor stators |
| CN2669463Y (en) * | 2003-12-29 | 2005-01-05 | 湘潭电机股份有限公司 | Motor rotor wire embedding device |
| CN201766471U (en) * | 2010-09-20 | 2011-03-16 | 南车株洲电机有限公司 | Rotary shifter |
| CN203504374U (en) * | 2013-10-11 | 2014-03-26 | 福州台捷液压机械有限公司 | Stator wire inserting bench |
| CN203645502U (en) * | 2013-12-25 | 2014-06-11 | 沈阳跃鑫电机有限公司 | Electric support for motor stator wire insertion |
| CN203911695U (en) * | 2014-05-30 | 2014-10-29 | 柳州佳力新电机有限公司 | Large motor rotating line inserting station |
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2015
- 2015-12-07 CN CN201510890992.4A patent/CN105375710B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US5025997A (en) * | 1989-12-04 | 1991-06-25 | Industrial Technology Research Institute | Multi-phase synchronous automatic winding method and apparatus for motor stators |
| CN2669463Y (en) * | 2003-12-29 | 2005-01-05 | 湘潭电机股份有限公司 | Motor rotor wire embedding device |
| CN201766471U (en) * | 2010-09-20 | 2011-03-16 | 南车株洲电机有限公司 | Rotary shifter |
| CN203504374U (en) * | 2013-10-11 | 2014-03-26 | 福州台捷液压机械有限公司 | Stator wire inserting bench |
| CN203645502U (en) * | 2013-12-25 | 2014-06-11 | 沈阳跃鑫电机有限公司 | Electric support for motor stator wire insertion |
| CN203911695U (en) * | 2014-05-30 | 2014-10-29 | 柳州佳力新电机有限公司 | Large motor rotating line inserting station |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111277085A (en) * | 2020-04-18 | 2020-06-12 | 山西汾西重工有限责任公司 | Servo roller carrier for stator core wire embedding |
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|---|---|
| CN105375710B (en) | 2018-01-16 |
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Denomination of invention: Motor stator coil inserting work platform and coil inserting method thereof Effective date of registration: 20190524 Granted publication date: 20180116 Pledgee: Ningxiang Hunan rural commercial bank Limited by Share Ltd. Pledgor: CHANGSHA CHUHONG MACHINERY Co.,Ltd. Registration number: 2019430000047 |
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Date of cancellation: 20221215 Granted publication date: 20180116 Pledgee: Ningxiang Hunan rural commercial bank Limited by Share Ltd. Pledgor: CHANGSHA CHUHONG MACHINERY Co.,Ltd. Registration number: 2019430000047 |
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Denomination of invention: A working platform for embedding motor stator wires and its embedding method Effective date of registration: 20230921 Granted publication date: 20180116 Pledgee: Hunan Ningxiang Rural Commercial Bank Co.,Ltd. Xiaduopu Sub branch Pledgor: CHANGSHA CHUHONG MACHINERY Co.,Ltd. Registration number: Y2023980057947 |
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