CN105374473A - Baking oven for processing of enameled wire - Google Patents
Baking oven for processing of enameled wire Download PDFInfo
- Publication number
- CN105374473A CN105374473A CN201410437723.8A CN201410437723A CN105374473A CN 105374473 A CN105374473 A CN 105374473A CN 201410437723 A CN201410437723 A CN 201410437723A CN 105374473 A CN105374473 A CN 105374473A
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- baker
- air
- enamelled wire
- catalytic combustion
- wire processing
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Abstract
The invention discloses a baking oven for the processing of an enameled wire. The baking over comprises a drying box, electric heating tubes, a catalytic combustion system, a cold air temperature-regulating system, a main circulating system, a hot air exchange system, a waste discharge system, and a steam generator. According to the baking oven for the processing of the enameled wire, waste gas generated in the baking oven is collected, heated, and combusted in a catalytic manner to generate high-temperature heat energy airflow, and repeated utilization of heat energy is performed; an air heater supplies fresh air, sufficient oxygen is provided for catalytic combustion, the catalytic combustion rate is greatly increased, and excellent environmental protection effect is achieved; and a baking oven waste gas discharge outlet is provided with a waste discharge excess heat steam generator, and the excess heat of the discharged waste gas is employed to manufacture steam for being supplied to an annealing furnace for usage, and the energy is effectively saved.
Description
Technical field
The present invention relates to enamelled wire technical field of processing equipment, especially relate to a kind of baker for enamelled wire processing.
Background technology
Enamelled wire is a kind of electrical material, and it is that play the effect with external insulation, enamelled wire can be processed into the lousiness line also thinner than hair by specification, cotton covered wire thick as thumb at the high-strength polyester insulating barrier of a circular copper line surface processing thin layer.In use the insulating barrier on its surface to be wiped off.Enamelled wire is applied very extensively as motor according to having good insulation effect and waterproof ability in electrical equipment, generator, water pump, electromagnet, electric welding machine, household electrical appliance, wireless telecommunications, loud speaker, telegraph, transformer etc.Enamelled wire is coated with one or more coatings on the surface of conductor, forms a kind of electric wire of tape insulation layer after curing, cooling.Enamelled wire processing can produce a large amount of waste gas in the process of curing, and any discharge of waste gas can cause the phenomenon of waste energy, contaminated environment.
Summary of the invention
The invention provides a kind of baker for enamelled wire processing of a kind of energy-conserving and environment-protective.
The required technical problem solved of the present invention can be achieved through the following technical solutions:
A kind of baker for enamelled wire processing, comprise drying baker, electrothermal tube, catalytic combustion system, cold wind thermoregulating system, major circulatory system, hot blast switching system, waste discharge system and steam generator, described drying baker is arranged on the bottom of baker, is uniformly distributed electrothermal tube in described drying baker; The waste gas produced in baker in production gathers through collecting, enter catalytic combustion system after heating before catalysis carries out catalytic combustion; Generate high temperature heat air-flow after catalytic combustion, through cold wind thermoregulating system, most of heat energy is again sent in baker through major circulatory system and is carried out heat energy recycling; Another fraction heat energy burns through quadric catalysis, enters hot blast switching system after purification, and the fresh air sent in baker with air-heater carries out sufficient thermal energy exchange, and heat energy air-flow sends into drying baker; Waste gas manufactures after steam through steam generator and discharges outside baker.
Described catalytic combustion system adopts honeycomb ceramic catalytic device.
Described cold wind thermoregulating system adopts air blast to blast fresh air.
The major cycle blower fan of described major circulatory system is by Frequency Converter Control, and described major cycle fan speed is 600-1350r/m.
The air-heater of described hot blast switching system is by Frequency Converter Control, and described air-heater speed is 600-1000r/m.
Described steam generator is placed in toxic emission outlet, and steam generator manufactures steam and sends into annealing furnace.
Described baker circulating air outlet arranges air quantity adjustment air door.
It is turned down by air door that described air door is pulled outwardly, and pushing inward is opened greatly by air door.
Beneficial effect of the present invention is: a kind of baker for enamelled wire processing, and the waste gas produced in baker gathers through collecting, heat, catalytic combustion generation high temperature heat air-flow, carries out heat energy recycling; Air-heater supplements fresh air, is supplied to the oxygen of catalytic combustion abundance, drastically increases burn rate catalyst, reaches splendid environment protecting; Baker toxic emission outlet configuration waste discharge heat recovery steam generator, utilizes the waste heat of combustion gas to manufacture steam supply annealing furnace and uses, effectively saved the energy.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention will be further described:
Fig. 1 is baker structure chart of the present invention.
Embodiment
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.A kind of baker for enamelled wire processing, comprise drying baker, electrothermal tube, catalytic combustion system, cold wind thermoregulating system, major circulatory system, hot blast switching system, waste discharge system and steam generator, described drying baker is arranged on the bottom of baker, is uniformly distributed electrothermal tube in described drying baker; The waste gas produced in baker in production gathers through collecting, enter catalytic combustion system after heating before catalysis carries out catalytic combustion; Generate high temperature heat air-flow after catalytic combustion, through cold wind thermoregulating system, most of heat energy is again sent in baker through major circulatory system and is carried out heat energy recycling; Another fraction heat energy burns through quadric catalysis, enters hot blast switching system after purification, and the fresh air sent in baker with air-heater carries out sufficient thermal energy exchange, and heat energy air-flow sends into drying baker; Waste gas manufactures after steam through steam generator and discharges outside baker.
During concrete enforcement, for a baker for enamelled wire processing, comprise drying baker 1, electrothermal tube 2, heat exchange zone 3, catalysis heating 4, catalyst container 5, hot blast supplement 6, cold wind supplements 7, major cycle blower fan 8, quadric catalysis 9, steam chest 10, hot blast supplement 11, dry blower fan 12, heat-exchange tube 13, waste outlet 14, air door 15.
Drying baker 1 is arranged on the bottom of baker, is uniformly distributed electrothermal tube 2 in drying baker 1; Hot blast exchange is carried out in heat exchange zone 3; The waste gas produced in baker in production gathers through collecting, and catalysis heating 4, enters a catalyst container 5 and carry out catalytic combustion, and catalytic combustion system adopts honeycomb ceramic catalytic device, and catalyst converter is provided with splendid environmental protection and energy-saving effect from top to bottom.Generate high temperature heat air-flow after catalytic combustion, supplement 6 through hot blast and supplement hot gas, then supplement 7 through the cold wind of cold wind thermoregulating system.Cold wind thermoregulating system adopts air blast to blast fresh air, and air quantity according to ambient temperature and outlet temperature adjustment, thus plays the hot air temperature effectively regulating and send into drying baker, is that oven drying temperature is stablized.Major part heat energy is again sent in baker through the major cycle blower fan 8 of major circulatory system and is carried out heat energy recycling.The major cycle blower fan of major circulatory system is by Frequency Converter Control, and size is adjustable arbitrarily, can guarantee the constant supply of air quantity, thus ensures that oven drying temperature is balanced, and fan speed is set between 600-1350r/m.Another fraction heat energy burns through quadric catalysis 9 and produces high temperature heat air-flow.High temperature heat air-flow enters hot blast switching system after steam chest 10 purifies.The air-heater of hot blast switching system is by Frequency Converter Control, stepless speed regulation, its function uses the thermal air shutoff import cold air after exchanging, and reaches effective energy-saving effect, air-heater Speed Setting, between 600-1000r/m, regulates air-heater can change toaster entrance temperature.In hot blast switching system, high temperature heat air-flow after purification and hot blast supplement the fresh air of 11 feedings and dry blower fan 12 and blast gas sufficient thermal energy exchange after heat-exchange tube 13 exchanges, and the heat energy supplemented is fresh air, more be supplied to the oxygen of catalytic combustion abundance, drastically increase burn rate catalyst, reach splendid environment protecting.Heat energy air-flow after exchange sends into drying baker 1.The waste gas produced manufactures through steam generator again discharges outside baker after steam, and steam generator is placed in toxic emission outlet 14, and steam generator manufactures steam and sends into annealing furnace.The outlet of baker circulating air is provided with every bar line independently air quantity adjustment air door 15, this air door adjustable sends into hot blast rate in baker, thus reaching the object that adjustment oven drying temperature is balanced and line look unified, it is turned down by air door that air door is pulled outwardly, and pushing inward is opened greatly by air door.
More than show and describe general principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and specification just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection range is defined by appending claims and equivalent thereof.
Claims (9)
1. the baker for enamelled wire processing, it is characterized in that: comprise drying baker, electrothermal tube, catalytic combustion system, cold wind thermoregulating system, major circulatory system, hot blast switching system, waste discharge system and steam generator, described drying baker is arranged on the bottom of baker, is uniformly distributed electrothermal tube in described drying baker; The waste gas that baker produces gathers through collecting, enter catalytic combustion system after heating before catalysis carries out catalytic combustion; Generate high temperature heat air-flow after catalytic combustion, through cold wind thermoregulating system, most of heat energy is again sent in baker through major circulatory system and is carried out heat energy recycling; Another fraction heat energy burns through quadric catalysis, enters hot blast switching system after purification, and the fresh air sent in baker with air-heater carries out sufficient thermal energy exchange, and heat energy air-flow sends into drying baker; Waste gas manufactures after steam through steam generator and discharges outside baker.
2., according to a kind of baker for enamelled wire processing according to claim 1, it is characterized in that: described catalytic combustion system adopts honeycomb ceramic catalytic device.
3., according to a kind of baker for enamelled wire processing according to claim 2, it is characterized in that: described catalyst converter is installed from top to down.
4. according to a kind of baker for enamelled wire processing according to claim 1, it is characterized in that: described cold wind thermoregulating system adopts air blast to blast fresh air.
5., according to a kind of baker for enamelled wire processing according to claim 1, it is characterized in that: the major cycle blower fan of described major circulatory system is by Frequency Converter Control, and described major cycle fan speed is 600-1350r/m.
6., according to a kind of baker for enamelled wire processing according to claim 1, it is characterized in that: the air-heater of described hot blast switching system is by Frequency Converter Control, and described air-heater speed is 600-1000r/m.
7. according to a kind of baker for enamelled wire processing according to claim 1, it is characterized in that: described steam generator is placed in toxic emission outlet, and steam generator manufactures steam and sends into annealing furnace.
8. according to a kind of baker for enamelled wire processing according to claim 1, it is characterized in that: described baker circulating air outlet arranges air quantity adjustment air door.
9., according to a kind of baker for enamelled wire processing according to claim 8, it is characterized in that: it is turned down by air door that described air door is pulled outwardly, pushing inward is opened greatly by air door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410437723.8A CN105374473A (en) | 2014-08-29 | 2014-08-29 | Baking oven for processing of enameled wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410437723.8A CN105374473A (en) | 2014-08-29 | 2014-08-29 | Baking oven for processing of enameled wire |
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| Publication Number | Publication Date |
|---|---|
| CN105374473A true CN105374473A (en) | 2016-03-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410437723.8A Pending CN105374473A (en) | 2014-08-29 | 2014-08-29 | Baking oven for processing of enameled wire |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106196235A (en) * | 2016-08-30 | 2016-12-07 | 浙江洪波科技股份有限公司 | A kind of winter heating system utilizing enameling machine oven heat |
| CN106992044A (en) * | 2017-04-17 | 2017-07-28 | 格力电工（马鞍山）有限公司 | Baking method of enameled wire |
| CN107086090A (en) * | 2017-04-17 | 2017-08-22 | 格力电工（马鞍山）有限公司 | Preparation method of enameled wire |
| CN109036734A (en) * | 2018-08-18 | 2018-12-18 | 天长市嘉通铜业有限公司 | Baker energy saver and its processing technology during a kind of enameled wire machining |
| CN109326384A (en) * | 2018-10-11 | 2019-02-12 | 金颖 | A kind of horizontal enameling machine |
| CN109340791A (en) * | 2018-10-09 | 2019-02-15 | 卫辉市云波漆包线有限公司 | The emission-control equipment that enameled wire machining generates |
| CN111013974A (en) * | 2019-12-19 | 2020-04-17 | 湖州市练市聚丰线缆厂 | Enameled wire drying equipment and enameled wire processing method based on same |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101968978A (en) * | 2010-10-19 | 2011-02-09 | 东莞市锐泽电子科技有限公司 | Method and equipment for baking enameled wire from bottom by using catalytic combustion heat energy |
| CN201927431U (en) * | 2010-10-19 | 2011-08-10 | 东莞市锐泽电子科技有限公司 | Equipment using catalytic combustion heat energy for baking enameled wire from bottom |
| CN202210442U (en) * | 2011-09-14 | 2012-05-02 | 吴江市神州机械有限公司 | Cyclic heating type enamelling machine oven |
| CN204045291U (en) * | 2014-08-29 | 2014-12-24 | 安徽九华金润铜业有限公司 | A kind of baker for enamelled wire processing |
-
2014
- 2014-08-29 CN CN201410437723.8A patent/CN105374473A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101968978A (en) * | 2010-10-19 | 2011-02-09 | 东莞市锐泽电子科技有限公司 | Method and equipment for baking enameled wire from bottom by using catalytic combustion heat energy |
| CN201927431U (en) * | 2010-10-19 | 2011-08-10 | 东莞市锐泽电子科技有限公司 | Equipment using catalytic combustion heat energy for baking enameled wire from bottom |
| CN202210442U (en) * | 2011-09-14 | 2012-05-02 | 吴江市神州机械有限公司 | Cyclic heating type enamelling machine oven |
| CN204045291U (en) * | 2014-08-29 | 2014-12-24 | 安徽九华金润铜业有限公司 | A kind of baker for enamelled wire processing |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106196235A (en) * | 2016-08-30 | 2016-12-07 | 浙江洪波科技股份有限公司 | A kind of winter heating system utilizing enameling machine oven heat |
| CN106992044A (en) * | 2017-04-17 | 2017-07-28 | 格力电工（马鞍山）有限公司 | Baking method of enameled wire |
| CN107086090A (en) * | 2017-04-17 | 2017-08-22 | 格力电工（马鞍山）有限公司 | Preparation method of enameled wire |
| CN107086090B (en) * | 2017-04-17 | 2018-11-23 | 格力电工（马鞍山）有限公司 | Preparation method of enameled wire |
| CN109036734A (en) * | 2018-08-18 | 2018-12-18 | 天长市嘉通铜业有限公司 | Baker energy saver and its processing technology during a kind of enameled wire machining |
| CN109036734B (en) * | 2018-08-18 | 2024-05-31 | 天长市嘉通铜业有限公司 | Oven energy-saving device in enameled wire processing process and processing technology thereof |
| CN109340791A (en) * | 2018-10-09 | 2019-02-15 | 卫辉市云波漆包线有限公司 | The emission-control equipment that enameled wire machining generates |
| CN109326384A (en) * | 2018-10-11 | 2019-02-12 | 金颖 | A kind of horizontal enameling machine |
| CN109326384B (en) * | 2018-10-11 | 2024-04-30 | 金颖 | Horizontal enameling machine |
| CN111013974A (en) * | 2019-12-19 | 2020-04-17 | 湖州市练市聚丰线缆厂 | Enameled wire drying equipment and enameled wire processing method based on same |
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Application publication date: 20160302 |