CN105372171A - Concrete cracking overall process testing device based on true environment - Google Patents
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Abstract
本发明提供一种基于真实环境的混凝土开裂全过程试验装置,包括底座,在底座上设有:一环境箱与周围环境隔开;一混凝土试件容置装置设在该环境箱中,包括固定夹头、活动夹头、试件中部固定侧模板,拼合构成一混凝土试件容置空间,固定夹头固设在环境箱中,活动夹头可移动地设置;环境箱和混凝土试件容置空间设温度传感器;一真实环境模拟系统,其至少包括一温度调节装置设在环境箱和混凝土试件容置装置中以在温度上模拟设定的真实环境;一加载系统,使得活动夹头位置固定或在轴线方向移动,在活动夹头上设置位移/变形传感器感知混凝土试件的变形;设应力传感器感知试件承受的负荷。本装置可从试验角度出发,对混凝土的温度和应力等因素在多变环境条件下的发展全过程进行试验。
The invention provides a concrete cracking whole process test device based on the real environment, which includes a base on which: an environmental chamber is separated from the surrounding environment; a concrete specimen accommodating device is arranged in the environmental chamber, including fixing The chuck, the movable chuck, and the fixed side formwork in the middle of the specimen are combined to form a concrete specimen storage space, the fixed chuck is fixed in the environmental chamber, and the movable chuck is movably set; the environmental chamber and the concrete specimen are accommodated A temperature sensor is installed in the space; a real environment simulation system, which at least includes a temperature adjustment device arranged in the environmental box and the concrete specimen holding device to simulate the real environment set in temperature; a loading system, so that the position of the movable chuck Fixed or moved in the axial direction, a displacement/deformation sensor is set on the movable chuck to sense the deformation of the concrete specimen; a stress sensor is set to sense the load borne by the specimen. The device can test the whole process of the development of factors such as temperature and stress of concrete under variable environmental conditions from the perspective of testing.
Description
技术领域 technical field
本发明属于水利水电工程技术领域,涉及一种基于真实环境的混凝土开裂全过程试验方法以及采用该方法的试验装置,更具体地,涉及大体积混凝土的开裂全过程仿真试验的装置。 The invention belongs to the technical field of water conservancy and hydropower engineering, and relates to a method for testing the whole process of cracking of concrete based on a real environment and a test device using the method, more specifically, a device for the simulation test of the whole process of cracking of large-volume concrete.
背景技术 Background technique
长期以来,“无坝不裂”一直是未能解决的世界难题,裂缝的出现影响着大坝结构的外观、性能和安全,最终影响到人民的生命财产。如何减小甚至防止裂缝的产生就成为工程建设者必须考虑的问题。随着相关领域理论及技术研究的进步,大坝混凝土裂缝的研究工作取得了较明显的进展,特别是大体积混凝土温控防裂工作,目前已形成了相对完善的基础理论与方法体系。但鉴于水利水电工程的复杂性,特别是所在地区环境的恶劣性,大坝混凝土裂缝问题仍然没有彻底解决。 For a long time, "no dam, no crack" has been an unsolved problem in the world. The appearance, performance and safety of the dam structure are affected by the appearance of cracks, and ultimately affect people's lives and properties. How to reduce or even prevent cracks has become a problem that project builders must consider. With the advancement of theoretical and technical research in related fields, the research work on dam concrete cracks has made significant progress, especially the temperature control and crack prevention of large-volume concrete. At present, a relatively complete basic theory and method system has been formed. However, in view of the complexity of water conservancy and hydropower projects, especially the harsh environment in the area, the problem of dam concrete cracks has not been completely resolved.
导致混凝土产生裂缝的因素很多,结构、材料和施工因素均有可能成为裂缝出现的诱因,但是对于大坝而言,特别是在大温差高海拔地区修筑的大坝,周围气象环境逐渐成为温控防裂控制的重点因素。大气环境不但把整个混凝土工程实时包围着,而且大气环境的变化无常也对工程产生重要的影响,特别是周围环境的温度、湿度、降雨、风速和太阳辐射等因素,严重影响着混凝土裂缝的产生,大气环境影响因素对混凝土裂缝产生的影响规律如何,其影响程度又有多大,目前还没有定论。因此,研制基于真实环境的混凝土开裂全过程试验装置和方法就成为大坝混凝土工程建设所需。 There are many factors that lead to cracks in concrete, and structural, material and construction factors may all be the cause of cracks. However, for dams, especially those built in areas with large temperature differences and high altitudes, the surrounding meteorological environment has gradually become a temperature-controlled environment. The key factor of anti-crack control. The atmospheric environment not only surrounds the entire concrete project in real time, but also the vagaries of the atmospheric environment have an important impact on the project, especially the temperature, humidity, rainfall, wind speed and solar radiation of the surrounding environment, which seriously affect the generation of concrete cracks However, there is no conclusion yet on how the influence of atmospheric environmental factors on concrete cracks is, and how much their influence is. Therefore, it is necessary to develop a concrete cracking process test device and method based on the real environment.
发明内容 Contents of the invention
本发明的目的在于改进现有混凝土温度应力模拟和裂缝研究中的局限和不足,提供一种从试验角度出发,对混凝土的温度和应力等因素在多变环境条件下的发展全过程进行试验的装置。 The purpose of the present invention is to improve the limitations and deficiencies in the existing concrete temperature stress simulation and crack research, and provide a method for testing the whole process of the development of factors such as the temperature and stress of concrete under variable environmental conditions from the perspective of testing. device.
本发明的技术解决方案是: Technical solution of the present invention is:
本发明提供的基于真实环境的混凝土开裂全过程试验装置,包括一底座,在该底座上设置有: The whole process test device for concrete cracking based on the real environment provided by the present invention includes a base on which:
一环境箱,至少具有四壁和上盖,形成一个封闭的空间,与周围环境隔开; An environmental chamber, having at least four walls and a top cover, forming a closed space, separated from the surrounding environment;
一混凝土试件容置装置,其设置在该环境箱中,其包括固定夹头、活动夹头、试件中部固定侧模板,三者拼合构成一个上端敞口或者上下端均敞口的混凝土试件容置空间,所述固定夹头固定设置在该环境箱中,所述活动夹头可沿所述混凝土试件容置空间的长度方向的轴线移动地设置; A concrete specimen accommodation device, which is arranged in the environmental chamber, and includes a fixed chuck, a movable chuck, and a fixed side formwork in the middle of the specimen. The three are combined to form a concrete specimen with an open upper end or an open upper and lower end. The accommodating space of the concrete specimen, the fixed chuck is fixedly arranged in the environmental chamber, and the movable chuck can be moved along the axis of the length direction of the accommodating space of the concrete specimen;
在所述环境箱或者所述环境箱和混凝土试件容置空间设置温度传感器; A temperature sensor is set in the environmental chamber or the accommodating space between the environmental chamber and the concrete specimen;
一真实环境模拟系统,其至少包括一温度调节装置,其为加热和/或冷却装置,其设置在所述环境箱和混凝土试件容置装置上以提供至少在温度上模拟设定的的真实环境; A real environment simulation system, which at least includes a temperature adjustment device, which is a heating and/or cooling device, which is arranged on the environmental box and the concrete specimen holding device to provide at least a real simulation setting in temperature. environment;
一加载系统,包括一框架、一传动装置和一动力装置,所述框架设置在所述底座上,该传动装置包括一直线运动机构,其中的从动件通过所述环境箱的侧壁进入环境箱与所述活动夹头固定而使得该活动夹头位置固定或在所述轴线方向移动,该直线运动机构中的主动件固定在该框架上;所述动力装置设置在所述框架上,连接所述直线运动机构中的该主动件; A loading system, including a frame, a transmission device and a power device, the frame is arranged on the base, the transmission device includes a linear motion mechanism, and the driven part enters the environment through the side wall of the environmental box The box is fixed to the movable chuck so that the movable chuck is fixed in position or moves in the direction of the axis, the active part in the linear motion mechanism is fixed on the frame; the power device is arranged on the frame, connected The active part in the linear motion mechanism;
在所述活动夹头或与活动夹头连接的部件上设置位移/变形传感器感知混凝土试件的变形;在所述直线运动机构上设置应力传感器感知试件承受的负荷。 A displacement/deformation sensor is arranged on the movable chuck or a part connected with the movable chuck to sense the deformation of the concrete specimen; a stress sensor is arranged on the linear motion mechanism to sense the load borne by the specimen.
与所述试验装置相配地,还包括一计算机,该计算机通过数据线与一控制系统连接,该控制系统包括:控制主试验机真实环境模拟系统各执行机构动作的控制单元;和主试验机中控制混凝土试件加载系统中动力装置动作的控制单元; Matching with the test device, it also includes a computer, which is connected to a control system through a data line, and the control system includes: a control unit for controlling the action of each actuator in the real environment simulation system of the main testing machine; A control unit that controls the action of the power device in the concrete specimen loading system;
所述计算机还通过数据线所述监测环境参数的温度传感器的信号输出端; The computer also uses the signal output terminal of the temperature sensor for monitoring environmental parameters through the data line;
所述监测混凝土试件的位移/变形的位移/变形传感器的信号输出端; The signal output end of the displacement/deformation sensor for monitoring the displacement/deformation of the concrete specimen;
所述监测试件应力的应力传感器的信号输出端相连; The signal output end of the stress sensor for monitoring the stress of the test piece is connected;
所述控制系统的控制信号输出端与各执行机构的控制端相连。 The control signal output terminal of the control system is connected with the control terminal of each actuator.
温度控制单元接受计算机的指令,控制执行机构即加热/冷却装置工作,使得混凝土试件容置空间也可以包括环境箱的温度符合设定的参数。 The temperature control unit accepts the instructions of the computer and controls the actuator, that is, the heating/cooling device to work, so that the temperature of the concrete specimen accommodation space, including the environmental chamber, meets the set parameters.
位移/变形控制单元和加载控制单元一起控制执行机构即加载系统中的动力装置。 The displacement/deformation control unit and the loading control unit together control the actuator, that is, the power device in the loading system.
计算机中的数据处理系统计算出混凝土试件在所述模拟的真实环境中的包括约束应力、自由变量、弹性模量、变形分离、徐变中至少一种结果并输出。 The data processing system in the computer calculates and outputs at least one result of the concrete specimen in the simulated real environment, including constraint stress, free variable, elastic modulus, deformation separation, and creep.
所述容置空间的横截面形状为:两端是宽度较大长度较短的头部,中间是宽度较小长度较长的中间段,所述头部和中间段通过锥段连接过渡;所述固定夹头和活动夹头与试件中部固定侧模板之间的拼接缝位于该容置空间的中间段范围内。 The cross-sectional shape of the accommodating space is as follows: both ends are heads with a larger width and a shorter length, and the middle is a middle section with a smaller width and a longer length, and the head and the middle section are connected and transitioned by a tapered section; The splicing seam between the fixed chuck and the movable chuck and the fixed side template in the middle of the test piece is located in the middle section of the accommodating space.
进一步地,所述试件容置固定装置还可以包括一个上模板,其封闭所述混凝土试件容置空间的所述上端敞口。 Further, the test piece accommodating and fixing device may also include an upper formwork, which closes the upper end opening of the concrete test piece accommodating space.
所述侧模板和所述活动夹头和/或固定夹头之间的接缝留有间隙,该间隙包括侧模板的端头与所述活动夹头之间的间隙,以保证试件在压缩时侧模板与活动夹头不抵触,还包括侧模板的侧面与固定夹头和活动夹头之间的间隙。 There is a gap at the seam between the side template and the movable clamp and/or the fixed clamp, and the gap includes the gap between the end of the side template and the movable clamp to ensure that the test piece is compressed When the side template does not conflict with the movable chuck, it also includes the gap between the side of the side template and the fixed chuck and the movable chuck.
所述侧模板可横向移动地设置在该环境箱中。 The side templates are arranged in the environmental box so as to be movable laterally.
在使用中,可以将混凝土直接浇注到所述混凝土试件容置空间中形成试件,也可以将制成的与该试件容置空间形状匹配的试件置于所述混凝土试件容置空间中。 In use, the concrete can be directly poured into the concrete specimen accommodating space to form a test piece, and the prepared test piece matching the shape of the test piece accommodating space can also be placed in the concrete test piece accommodating space. in space.
设置在所述环境箱中的所述气温控制系统中的加热和/或冷却装置可以是设置在所述环境箱的箱壁中或封闭的空间中,所述箱壁具有中空腔室,和/或,设置试件容置固定装置中的所述固定夹头、活动夹头和侧模板至少其一具有中空腔室; The heating and/or cooling device in the air temperature control system arranged in the environmental chamber may be arranged in a wall of the environmental chamber or in a closed space, the wall of the chamber has a hollow chamber, and/or Or, at least one of the fixed chuck, the movable chuck and the side template in the test piece accommodating and fixing device has a hollow chamber;
各所述中空腔室设置进口和出口与所述加热或冷却装置的介质通道连通,所述执行机构可以是在该加热冷却装置的介质通道上设置的电加热线圈或驱动加热或冷却的介质流动的输送泵,用于在试验中根据需要提供热能或冷能。 Each of the hollow chambers is provided with an inlet and an outlet to communicate with the medium passage of the heating or cooling device, and the actuator can be an electric heating coil arranged on the medium passage of the heating and cooling device or drive the flow of the heating or cooling medium The transfer pump is used to provide heat or cold energy as needed during the test.
在本发明中,模拟真实环境系统中主要的气温控制系统,可以有两部分,一部分是在环境箱体上设置,另一部分在试件容置固定装置上设置。在环境箱上设置,更多的是模拟真实环境中的气温,而在试件容置固定装置上设置,能在短时间内模拟出真实环境中例如混凝土大坝的温度。现有技术中的试验装置中都没有如此全面的气温控制系统。 In the present invention, the main air temperature control system in the simulated real environment system may have two parts, one part is set on the environmental box, and the other part is set on the test piece accommodating and fixing device. The setting on the environmental chamber is more to simulate the air temperature in the real environment, while the setting on the specimen holding and fixing device can simulate the temperature in the real environment such as a concrete dam in a short time. There is no such comprehensive air temperature control system in the test device in the prior art.
在本发明中,能够直接将混凝土直接浇注在试件容置固定装置的混凝土试件容置空间中,这样,就可以在模拟的真实环境中测试混凝土从稀态到凝固再到硬化完整过程的膨胀变形和应力的变化,这样,对于例如大坝从浇筑、凝固到硬化过程的应力、应变在不同环境条件下都可以进行测试,获得全面的数据,为大坝的设计、施工提供宝贵的信息。现有技术中的试验装置都没有想到也做不到这种完整过程的测试。当然,本发明提供的试验装置中的试件容置固定装置也可以对已经制成的混凝土试件进行测试。 In the present invention, the concrete can be poured directly in the concrete specimen accommodation space of the specimen accommodation and fixing device, so that the concrete can be tested in the simulated real environment from dilute state to solidification and then to the complete process of hardening Expansion deformation and stress changes, so that, for example, the stress and strain of the dam from pouring, solidification to hardening can be tested under different environmental conditions, and comprehensive data can be obtained to provide valuable information for the design and construction of the dam . The testing devices in the prior art have not thought of and can't do the test of this complete process. Of course, the specimen accommodating and fixing device in the test device provided by the present invention can also test the concrete specimens that have been manufactured.
本发明提供的计算机控制系统基本上为现有技术,在其中实现如下功能:当由于试件在模拟的真实环境中变形而推抵所述活动夹头时,应力传感器采集到应力,通过数据处理系统和数据输出系统的信号输出端与动力装置连接而启动动力装置驱动活动夹头移动直到应力传感器上感测的应力降低到零,所述动力装置停止。 The computer control system provided by the present invention is basically the prior art, in which the following functions are realized: when the test piece is pushed against the movable chuck due to the deformation in the simulated real environment, the stress sensor collects the stress, and through data processing The signal output terminal of the system and data output system is connected with the power device to start the power device to drive the movable chuck to move until the stress sensed on the stress sensor decreases to zero, and the power device stops.
这样的结构可以使得本试验装置实现自由变量等试验。 Such a structure can enable the test device to realize tests such as free variables.
还有就是在自由变量之后,启动动力装置驱动活动夹头移动而缩小变形量,由所述位移传感器获得位移量,由所述应力传感器获得相应的应力值。 In addition, after the free variable, start the power device to drive the movable chuck to move to reduce the amount of deformation, the displacement is obtained by the displacement sensor, and the corresponding stress value is obtained by the stress sensor.
所述真实环境模拟系统除了所述的气温调节装置之外,还可以包括设置所述环境箱中的至少一种调节装置:湿度调节装置、太阳辐射调节装置、降雨调节装置、风速调节装置,相应地,还包括如下传感器中的至少一种:湿度传感器、太阳辐射传感器、降雨传感器和风速传感器,其与所述计算机连接,所述控制系统连接的所述执行机构。 In addition to the air temperature adjustment device, the real environment simulation system may also include at least one adjustment device in the environmental chamber: a humidity adjustment device, a solar radiation adjustment device, a rainfall adjustment device, and a wind speed adjustment device. Specifically, at least one of the following sensors is also included: a humidity sensor, a solar radiation sensor, a rainfall sensor and a wind speed sensor, which are connected to the computer and the actuator connected to the control system.
具体地,可以在所述环境箱的箱壁上设孔,连接管路,该管路连接送气、送汽、送风和喷水装置中的至少一种,相应地构成湿度调节装置、降雨调节装置和风速调节装置;和/或,所述环境箱的箱壁上设孔,在孔中设置模拟太阳照射的灯具构成太阳辐射调节装置。 Specifically, holes can be set on the wall of the environmental box to connect pipelines, and the pipelines are connected to at least one of air supply, steam supply, air supply and water spraying devices, and correspondingly constitute humidity adjustment devices, rainfall adjustment devices, etc. device and wind speed regulating device; and/or, a hole is provided on the wall of the environmental chamber, and a lamp for simulating solar irradiation is arranged in the hole to form a solar radiation regulating device.
各个执行机构与所述控制系统关联使得模拟出设定的真实环境。 The individual actuators are associated with the control system so that the set real environment is simulated.
各个所述调节装置还可以是自成体系,例如温度调节装置,包括加热控制器、温控仪,其连接加热元件和温度传感器而实现加热功能。这样,可以简化控制系统的结构。 Each of the regulating devices can also be a self-contained system, such as a temperature regulating device, including a heating controller and a temperature controller, which are connected to a heating element and a temperature sensor to realize the heating function. In this way, the structure of the control system can be simplified.
进一步地,所述框架为包括两个横梁和两个立柱构成的矩形的框架,一个固定横梁固定在所述固定夹头一侧的所述底座上,两个所述立柱平行地固连所述固定横梁位于所述环境箱两侧,一个微动横梁设置在所述活动夹头一侧的所述底座上,与所述立柱连接,所述动力装置设置在该微动横梁上,由此形成反力框架,所述直线运动机构穿过该微动横梁与活动夹头连接,所述位移/变形传感器和所述应力传感器的支撑部分直接或间接地固定在所述底座上。 Further, the frame is a rectangular frame composed of two beams and two uprights, one fixed beam is fixed on the base on one side of the fixed chuck, and the two uprights are fixed in parallel to the The fixed crossbeam is located on both sides of the environmental chamber, a micro-movement crossbeam is arranged on the base on one side of the movable chuck, and is connected with the column, and the power device is arranged on the micro-movement crossbeam, thus forming The reaction force frame, the linear motion mechanism is connected to the movable chuck through the micro-movement beam, and the supporting part of the displacement/deformation sensor and the stress sensor is directly or indirectly fixed on the base.
本发明提供的框架,两个横梁一个固定在所述底座上形成固定横梁,另一个只是设置在所述底座上与该底座没有固定结构形成微动横梁,且加载系统设置在微动横梁上。 In the frame provided by the present invention, one of the two beams is fixed on the base to form a fixed beam, and the other is only arranged on the base and has no fixed structure with the base to form a micro-moving beam, and the loading system is arranged on the micro-moving beam.
这样,当加载系统向试件施力时,框架会承受很大的应力且可能会有很小的变形,但这种力和变形不会传给底座。因此,位移传感器和力传感器的测量精度不受框架变形的影响,保证很好的测量精度。 In this way, when the loading system applies force to the test piece, the frame will bear a large stress and may have a small deformation, but this force and deformation will not be transmitted to the base. Therefore, the measurement accuracy of the displacement sensor and the force sensor is not affected by the deformation of the frame, ensuring good measurement accuracy.
所述立柱的材料和截面尺寸为:保证其刚度为承受混凝土最大的强度应力的5-20倍的力而不变形,或者刚度K大于等于2MN/mm;和/或,保证其温度稳定性为在试验的温度范围(例如-20-80℃)内时其温差变形小于10微米。 The material and cross-sectional size of the column are: to ensure that its stiffness is 5-20 times the maximum strength stress of the concrete without deformation, or the stiffness K is greater than or equal to 2MN/mm; and/or, to ensure that its temperature stability is In the temperature range of the test (eg -20-80°C), the temperature difference deformation is less than 10 microns.
本发明提供的所述框架,采用立柱横梁式,结构稳定,加之其中的立柱具有足够的刚度和温差变形稳定性,可以很好地保证试验的精度。 The frame provided by the present invention adopts the column and beam type, and has a stable structure. In addition, the columns therein have sufficient rigidity and temperature difference deformation stability, which can well ensure the accuracy of the test.
进一步地,所述环境箱的所述箱盖上设置视窗,使得试验过程可视化。 Further, a viewing window is provided on the cover of the environmental chamber, so that the test process can be visualized.
所述动力装置优选伺服电机,连接蜗轮减速机传动机构。这样的动力装置使控制精度、反馈速度、效率大提高。 The power device is preferably a servo motor, which is connected to a transmission mechanism of a worm gear reducer. Such a power device greatly improves control precision, feedback speed and efficiency.
所述直线运动的传动机构采用螺旋传动机构。 The linear motion transmission mechanism adopts a screw transmission mechanism.
在所述底座还设置一提升机构,在所述试件容置固定装置中设置一个底板用于放置试件或在其上浇注试件,该底板连接该提升机构,通过运行该提升机构,能够将试件从混凝土试件容置空间中移入或移出。 A lifting mechanism is also set on the base, and a base plate is set in the test piece accommodating and fixing device for placing the test piece or pouring the test piece on it, the base plate is connected with the lifting mechanism, and by running the lifting mechanism, it can Move the test piece in or out from the concrete test piece holding space.
本发明提供的试验装置中还可以包括一辅助试验机,该辅助试验机包括一个试件容置腔用于放置与所述主试验机中试验的试件相同的试件,该试件容置腔中设置所述温度调节装置,或者设置所述温度调节装置以及如下调节装置中的至少一种:湿度调节装置、太阳辐射调节装置、降雨调节装置和风速调节装置;该试件容置腔中设置温度传感器,还设置如下传感器中的至少一种:湿度传感器、太阳辐射传感器、降雨传感器和风速传感器,各个所述传感器与所述计算机连接,该控制系统连接所述调节装置而调节所述试件容置腔内环境参数与所述主试验环境箱相同;该试件容置腔中还设置位移/变形传感器以感知试件的变形。 An auxiliary testing machine may also be included in the testing device provided by the present invention, and the auxiliary testing machine includes a test piece accommodating cavity for placing the same test piece as the test piece tested in the main testing machine, and the test piece holds The temperature adjustment device is arranged in the chamber, or at least one of the temperature adjustment device and the following adjustment devices is arranged: a humidity adjustment device, a solar radiation adjustment device, a rainfall adjustment device and a wind speed adjustment device; A temperature sensor is set, and at least one of the following sensors is also set: a humidity sensor, a solar radiation sensor, a rainfall sensor and a wind speed sensor, each of which is connected to the computer, and the control system is connected to the adjustment device to adjust the test. The environmental parameters in the piece accommodating cavity are the same as those of the main test environment box; a displacement/deformation sensor is also set in the test piece accommodating cavity to sense the deformation of the test piece.
所述控制系统还包括控制所述辅助试验机中真实环境模拟系统各种所述执行机构动作的控制单元。 The control system also includes a control unit for controlling the actions of various actuators of the real environment simulation system in the auxiliary testing machine.
与主试验装置中一样的试件放入试件容置腔内,使得试件可自由变形。辅助试验机中同样环境中的试件,用于与主试验装置中的试件进行对比。辅助试验机是在试件与机器底板摩擦系数足够小条件下,测量与主试验机同温度条件下辅试件的自由变形。同温度条件平行试验机,使试验数据具备完整性。 The same test piece as in the main test device is put into the test piece accommodating cavity, so that the test piece can be deformed freely. The test piece in the same environment in the auxiliary testing machine is used for comparison with the test piece in the main test device. The auxiliary testing machine measures the free deformation of the auxiliary test piece at the same temperature as the main testing machine under the condition that the friction coefficient between the test piece and the machine bottom plate is small enough. Parallel testing machines under the same temperature conditions make the test data complete.
本发明提供的试验装置,主要用于混凝土裂缝机理和温度应力试验。可以进行多种温控措施条件下,混凝土从浇筑到硬化全过程中其自身温度应力的发展过程的试验,该过程可包括绝热温升、热膨胀系数、弹性模量和徐变等参数随时间发展的过程;还可以模拟仿真真实气象环境,对自然因素影响下的温度应力和开裂机理进行仿真。该试验装置可根据需要设置不同的温度及约束度条件,包括绝热、恒温、设定温升温降的过程等。通过混凝土开裂全过程仿真试验,评价混凝土的抗裂性能。 The test device provided by the invention is mainly used for concrete crack mechanism and temperature stress test. Under the condition of various temperature control measures, the test of the development process of concrete's own temperature stress in the whole process from pouring to hardening can be carried out. This process can include the development of parameters such as adiabatic temperature rise, thermal expansion coefficient, elastic modulus and creep over time. It can also simulate the real meteorological environment, and simulate the temperature stress and cracking mechanism under the influence of natural factors. The test device can be set according to different temperature and constraint conditions, including adiabatic, constant temperature, set temperature rise and temperature drop process, etc. Through the simulation test of the whole process of concrete cracking, the crack resistance performance of concrete is evaluated.
使用上述试验装置,基于真实环境的混凝土开裂全过程试验方法,包括以下步骤: Using the above-mentioned test device, the whole process test method of concrete cracking based on the real environment includes the following steps:
(1),将混凝土浇注在所述混凝土试件容置空间中,或者将混凝土试件设置在该混凝土试件容置空间中固定装置上;所述试件的两端分别与所述固定夹头和活动夹头固连; (1), concrete is poured in described concrete test piece accommodating space, perhaps concrete test piece is arranged on the fixing device in this concrete test piece accommodating space; The head and the movable chuck are fixed;
(2)构建一个真实环境模拟系统,通过所述执行机构使得所述环境箱和/或混凝土试件容置装置中的至少温度参数达到设定要模拟的真实环境要求,该环境箱中的环境可以是一个不变的环境,或者是在设定范围内参数变化的环境; (2) Build a real environment simulation system, make at least the temperature parameter in the environment box and/or the concrete specimen holding device reach the real environment requirement to be simulated by the actuator, the environment in the environment box It can be a constant environment, or an environment in which parameters vary within a set range;
(3)然后在设定的真实环境下进行如下的至少一个试验步骤: (3) Then carry out at least one of the following test steps in the set real environment:
A.自由约束: A. Free constraints:
试验装置将混凝土试件一端固定,另一端可自由伸缩,在真实环境模拟系统提供设定的真实环境下,对该试件进行自由变量试验,在设定的时间区域(t)内,设定时段采集变形量ε(t), The test device fixes one end of the concrete specimen, and the other end is free to expand and contract. In the real environment provided by the real environment simulation system, the free variable test is carried out on the specimen. Within the set time zone (t), the set The deformation amount ε(t) is collected in time interval,
当试件出现膨胀或收缩时,设置的应力传感器即显示出应力值,即启动动力装置,使得直线运动机构在变形方向相同的方向运动直至应力传感器显示应力值为零,从位移/变形传感器获得此时的自由变量的数值。 When the specimen expands or contracts, the set stress sensor will display the stress value, that is, start the power device, so that the linear motion mechanism will move in the same direction as the deformation direction until the stress sensor shows that the stress value is zero, obtained from the displacement/deformation sensor The value of the free variable at this time.
自由约束的具体操作为:试验装置将混凝土试件的两端夹紧,一端固定,一端可控制移动,真实环境模拟条件下,将所述试件可控制端不加荷载,设定时间间隔(t),根据位移/变形传感器和应力传感器检测的数据,通过控制系统使动力装置动作,从而,使所述试件的自由位移为μ(t),即为t时刻混凝土的自由变量ε(t)。 The specific operation of the free constraint is: the test device clamps the two ends of the concrete specimen, one end is fixed, and the other end can control the movement. Under the real environment simulation conditions, the controllable end of the specimen is not loaded, and the time interval is set ( t), according to the data detected by the displacement/deformation sensor and the stress sensor, the power device is activated through the control system, so that the free displacement of the specimen is μ(t), which is the free variable ε(t) of the concrete at time t ).
测量混凝土的自由变量目的是为混凝土各种变形进行分离。 The purpose of measuring the free variables of concrete is to separate the various deformations of the concrete.
B.约束应力: B. Constraint stress:
试验装置将混凝土试件的两端夹紧,一端固定,一端可控制移动,即先让试件的与活动夹头连接的一端自由伸缩,当试件在所述真实环境中具有一个伸长量或收缩量后,设定时间间隔(t),根据位移/变形传感器和应力传感器检测的数据,通过控制系统使动力装置动作,从而,使试件可移动端的位移进行减小,试验不同约束程度情况下的混凝土应力,对该试件进行约束应力试验。 The test device clamps both ends of the concrete specimen, one end is fixed, and the other end can be moved under control, that is, the end of the specimen connected to the movable clamp is free to expand and contract, when the specimen has an elongation in the real environment or shrinkage, set the time interval (t), according to the data detected by the displacement/deformation sensor and the stress sensor, the power device is activated through the control system, so that the displacement of the movable end of the specimen is reduced, and different degrees of restraint are tested. Concrete stress under the condition, the restraint stress test was carried out on the specimen.
具体操作是:试验装置将混凝土试件的两端夹紧,一端固定,一端可控制移动。真实环境模拟条件下,所述混凝土试件可移动端的自由位移为μ(t),根据实际需要,通过计算机控制系统、位移/变形控制系统和加载系统,对试件可移动端的位移进行减小,这时所述应力传感器测得各时刻不同约束程度即为约束系数f(t)情况下的混凝土温度应力σ(t)。 The specific operation is: the test device clamps both ends of the concrete specimen, one end is fixed, and the other end can be controlled to move. Under the conditions of real environment simulation, the free displacement of the movable end of the concrete specimen is μ(t). According to actual needs, the displacement of the movable end of the specimen is reduced through the computer control system, displacement/deformation control system and loading system , at this time, the stress sensor measures the concrete temperature stress σ(t) under the condition of different restraint degrees at each moment, that is, the restraint coefficient f(t).
可移动端减小的位移为: The reduced displacement of the movable end is:
f(t)×μ(t)(6) f(t)×μ(t)(6)
式中,t为时间,f(t)为t时的混凝土约束系数,μ(t)为混凝土试件可移动端的自由位移。 In the formula, t is time, f(t) is the concrete constraint coefficient at time t, and μ(t) is the free displacement of the movable end of the concrete specimen.
C.弹性模量: C. Modulus of elasticity:
基于真实环境的混凝土开裂全过程试验装置测量混凝土的弹性模量,在计算机的计算机中设置时间间隔△t,即每隔△t时间测量一次混凝土的弹性模量。 The concrete cracking process test device based on the real environment measures the elastic modulus of concrete, and sets the time interval △t in the computer, that is, measures the elastic modulus of the concrete every △t time.
具体地,在计算机中设置时间间隔△t,每隔△t时间间隔,根据位移/变形传感器和应力传感器检测的数据,通过控制系统使动力装置动作,从而,使试件可移动端做一次位移变化,即针对设定的位移变化值(比如2微米),当试件长度伸长或者缩短长度达到设定位移变化值(比如2微米)时,对试件可移动端做一次位移变化,把这个设定位移变化值压回去或者拉回来,根据应力传感器测出这个位移变化导致的应力变化,对该试件进行弹性模量试验。 Specifically, set the time interval Δt in the computer, and at every Δt time interval, according to the data detected by the displacement/deformation sensor and the stress sensor, the power device is activated through the control system, so that the movable end of the specimen is displaced once Change, that is, for the set displacement change value (such as 2 microns), when the length of the test piece is extended or shortened to the set displacement change value (such as 2 microns), a displacement change is made to the movable end of the test piece. The set displacement change value is pressed back or pulled back, and the elastic modulus test is carried out on the specimen according to the stress change caused by the displacement change measured by the stress sensor.
具体操作为:每隔△t时间,根据位移/变形传感器和应力传感器检测的数据,通过控制系统使动力装置动作,从而,使试件可移动端做一次位移变化Δμ(t),其是指试件上一个时刻和这一个时刻的长度之差,得出变形Δε(t),其是指试件上一个时刻和这一个时刻的长度之差除以试件总长度,根据应力传感器测出的应力变化量为Δσ(t),则t时刻的混凝土弹性模量为: The specific operation is: every △t time, according to the data detected by the displacement/deformation sensor and the stress sensor, the power device is activated through the control system, so that the movable end of the test piece makes a displacement change Δμ(t), which is The difference between the length of the previous moment and this moment of the specimen is the deformation Δε(t), which refers to the difference between the length of the specimen at the previous moment and this moment divided by the total length of the specimen, measured by the stress sensor The amount of stress change is Δσ(t), then the elastic modulus of concrete at time t is:
根据设计的时间间隔,计算机控制系统可以自动地测量不同时刻的混凝土弹性模量,即可得到混凝土在整个发展过程的弹性模量。 According to the designed time interval, the computer control system can automatically measure the elastic modulus of concrete at different times, and then the elastic modulus of the concrete in the whole development process can be obtained.
D.变形的分离 D. Deformation Separation
根据混凝土热膨胀系数和温度传感器测得的温度变化,得出混凝土的温度变形,结合测得的自由变形,对该试件进行变形的分离的试验。 According to the thermal expansion coefficient of concrete and the temperature change measured by the temperature sensor, the temperature deformation of the concrete is obtained, combined with the measured free deformation, the deformation separation test of the specimen is carried out.
变形的分离是指把测得总变形进行分离。因为测得总变形是多种变形混合在一起,有温度导致的变形(如热胀冷缩),有干缩导致的变形,有自生体积变形,有受力引起的变形等等。这里的分离,比如把单单温度引起的变形那一部分从测得变形里面分离出来,以了解混凝土只在温度作用下的变形情况等等。 Deformation separation refers to the separation of the measured total deformation. Because the measured total deformation is a mixture of various deformations, including deformation caused by temperature (such as thermal expansion and contraction), deformation caused by drying shrinkage, autogenous volume deformation, deformation caused by force, and so on. The separation here, for example, separates the deformation caused by temperature alone from the measured deformation, so as to understand the deformation of concrete only under the action of temperature, etc.
具体操作为:首先做自由约束:试验装置将混凝土试件一端固定,另一端可自由伸缩,通过真实环境模拟系统提供设定的真实环境,对该试件进行自由变量试验,在设定的时间区域(t)内,设定时段采集变形量ε(t)。 The specific operation is as follows: First, do free constraints: the test device fixes one end of the concrete specimen, and the other end can be freely expanded and contracted. The real environment provided by the real environment simulation system is set for the free variable test of the specimen. In the area (t), set the time period to collect the deformation amount ε(t).
混凝土1天龄期以后,其热膨胀系数基本就不会再发生变化,一般认为是个常数,该参数也可以通过专用热膨胀系数测试仪测得,这里认为是常数α。根据混凝土热膨胀系数α和温度控制系统测得的温度变化ΔT(t),可以得出真实环境模拟条件下混凝土的温度变形: After the age of 1 day, the thermal expansion coefficient of concrete will basically not change, and it is generally considered to be a constant. This parameter can also be measured by a special thermal expansion coefficient tester, which is considered to be a constant α here. According to the concrete thermal expansion coefficient α and the temperature change ΔT(t) measured by the temperature control system, the temperature deformation of concrete under the real environment simulation conditions can be obtained:
ΔεT(t)=α·ΔT(t)(8) ΔεT(t)=α· ΔT (t)(8)
结合测得的自由变形ε(t),进行分离,即可得出其他变形Δεa(t),主要包括自生体积变形和干缩变形: Combined with the measured free deformation ε(t) and separated, other deformations Δε a (t) can be obtained, mainly including autogenous volume deformation and drying shrinkage deformation:
Δεa(t)=ε(t)-ΔεT(t)(9) Δε a (t) = ε (t) - Δε T (t) (9)
E.混凝土徐变 E. Concrete Creep
根据前述步骤C测得的混凝土弹性模量和前述步骤A测得的自由变形,可计算出不受徐变影响时混凝土应力;根据位移/变形传感器和应力传感器检测的数据,通过控制系统使动力装置动作,从而,使试件的变形为零,这时测得另一应力,根据这两个应力变化,对该试件进行混凝土徐变的试验。 According to the elastic modulus of concrete measured in the aforementioned step C and the free deformation measured in the aforementioned step A, the stress of the concrete when not affected by creep can be calculated; according to the data detected by the displacement/deformation sensor and the stress sensor, the power is controlled by the control system. The device operates, so that the deformation of the specimen is zero, and another stress is measured at this time. According to the changes of these two stresses, the concrete creep test is carried out on the specimen.
具体操作为:根据得出的混凝土弹性模量E(t)和自由变形ε(t),可计算出真实环境模拟条件下不受徐变影响时混凝土应力σ(t): The specific operation is: according to the obtained concrete elastic modulus E(t) and free deformation ε(t), the concrete stress σ(t) can be calculated under the simulated conditions of the real environment without being affected by creep:
σ(t)=ε(t)·E(t)(10) σ(t)=ε(t)·E(t)(10)
根据位移/变形传感器和应力传感器检测的数据,通过控制系统使动力装置动作,从而,对混凝土变形进行控制,使其变形为零,这时测得应力为σ0(t),则真实环境模拟条件下徐变引起的应力降低为: According to the data detected by the displacement/deformation sensor and the stress sensor, the power device is activated through the control system, thereby controlling the deformation of the concrete to make it zero. At this time, the measured stress is σ 0 (t), and the real environment simulation The stress reduction caused by creep under the condition is:
σc(t)=σ(t)-σ0(t)(11) σ c (t) = σ (t) - σ 0 (t) (11)
通过σc(t)的大小可以得出混凝土徐变的影响程度,其中t为时间。 The degree of influence of concrete creep can be obtained by the size of σ c (t), where t is time.
F.混凝土开裂全过程 F. The whole process of concrete cracking
让混凝土试件在设定的温度变化中承受拉应力或者在设定的模拟真实环境中施加拉力直至开裂,获得混凝土开裂的温度变化情况或在设定的真实环境中混凝土试件的抗拉强度或极限拉伸值。 Let the concrete specimen bear the tensile stress in the set temperature change or apply the tensile force in the set simulated real environment until it cracks, and obtain the temperature change of the concrete crack or the tensile strength of the concrete specimen in the set real environment or ultimate stretch value.
混凝土开裂全过程的具体操作可以是:混凝土温度从起始温度变化到设定温度,试件两端固定、一端施加拉力,当拉应力数据突然减小、位移突然增大、对应时间-应力、时间-变形/位移的曲线上出现突变时,混凝土开裂,获取这时混凝土的相关参数,包括温度、抗拉强度、极限拉伸值。 The specific operation of the whole process of concrete cracking can be: the concrete temperature changes from the initial temperature to the set temperature, the two ends of the specimen are fixed, and the tensile force is applied to one end. When the tensile stress data suddenly decreases and the displacement suddenly increases, the corresponding time-stress, When a sudden change occurs on the time-deformation/displacement curve, the concrete cracks, and the relevant parameters of the concrete at this time are obtained, including temperature, tensile strength, and ultimate tensile value.
G.对该试件进行混凝土开裂全过程评价 G. Evaluate the whole process of concrete cracking on the specimen
结合步骤A、B、C、D、E、F的试验数据即试验条件和结果,对在试验设定的模拟真实环境中混凝土试件进行性能评定。 Combining the test data of steps A, B, C, D, E, and F, that is, the test conditions and results, perform performance evaluation on the concrete specimen in the simulated real environment set by the test.
进一步地,结合前面A、B、C、D、E、F至少之一的试验数据和结果,即结合混凝土的相关环境参数如温度、应力、位移和变形,对该试件进行从混凝土试件完好或从浇筑开始直至开裂全过程做出评价。 Further, in combination with the test data and results of at least one of A, B, C, D, E, and F above, that is, in combination with relevant environmental parameters of concrete such as temperature, stress, displacement and deformation, the test piece is carried out from the concrete test piece Intact or the whole process from pouring to cracking.
在该步骤中,可针对工程实际中气象环境变化复杂这一特点,设置多种环境因素变化模型,所述的环境因素参数包括环境温度,另外包括湿度、降雨、风速和太阳辐射中的至少一个。 In this step, a variety of environmental factor change models can be set according to the characteristic of complex meteorological environment changes in engineering practice. The environmental factor parameters include ambient temperature, and at least one of humidity, rainfall, wind speed and solar radiation. .
混凝土的相关参数温度、应力、位移和变形可以作为真实环境温度条件下的开裂指标,为工程设计、施工和建设提供重要的试验参考。 The relevant parameters of concrete temperature, stress, displacement and deformation can be used as cracking indicators under real ambient temperature conditions, providing important test references for engineering design, construction and construction.
由上述可知,所述的试验装置和方法可以对真实环境条件下混凝土的自由变形进行试验;可以对真实环境条件下混凝土不同约束状态的温度应力进行试验;可以对真实环境条件下混凝土的弹性模量发展过程进行试验;可以对真实环境条件下混凝土的多种变形进行分离试验;可以对真实环境条件下混凝土的徐变进行试验;可以根据真实环境条件下试验得出的混凝土温度、应力、应变等参数的发展过程和开裂过程,对混凝土的开裂全过程进行分析评价,为混凝土的防裂设计提供参考。 As can be seen from the above, the described test device and method can test the free deformation of concrete under real environmental conditions; can test the temperature stress of concrete under different restraint states under real environmental conditions; can test the elastic modulus of concrete under real environmental conditions. It can carry out tests on the process of quantitative development; it can conduct separate tests on various deformations of concrete under real environmental conditions; it can test the creep of concrete under real environmental conditions; The development process and cracking process of parameters, etc., analyze and evaluate the whole process of concrete cracking, and provide reference for the anti-cracking design of concrete.
所述的真实环境的模拟,是指根据实际工程所在地的水文气象条件,输入环境温度、湿度、降雨、风速和太阳辐射等相关信息,模拟真实的工程气象环境。在该步骤中,可针对工程实际中气象环境变化复杂这一特点,设置多种环境因素变化模型。 The simulation of the real environment refers to simulating the real engineering meteorological environment by inputting relevant information such as ambient temperature, humidity, rainfall, wind speed and solar radiation according to the hydrometeorological conditions of the actual project location. In this step, a variety of environmental factor change models can be set according to the characteristic of complex meteorological environment changes in engineering practice.
本发明提供的方法,还可以从混凝土浇注试件开始直至开裂这样的全过程的各个阶段或各个方面进行试验和评价。 The method provided by the present invention can also be tested and evaluated at various stages or aspects of the whole process from the concrete pouring test piece until cracking.
在上述方法中,对于真实环境的模拟,可以采用如下方法: In the above method, for the simulation of the real environment, the following methods can be used:
①环境温度 ①Ambient temperature
针对当地的情况而定,即模拟真实环境的当地,将以上月平均气温资料拟合成一条余弦曲线,下式(1)为拟合后的计算公式: According to the local situation, that is, to simulate the real environment, the average temperature data of the previous month is fitted into a cosine curve. The following formula (1) is the calculation formula after fitting:
考虑气温年变化,采用下式计算: Considering the annual change of temperature, the following formula is used for calculation:
式中,Ta为气温,Tam为年平均气温,Aa为气温年变幅,τ为时间(月),τ0为气温最高的时间(月)。 In the formula, T a is the temperature, T am is the annual average temperature, A a is the annual temperature variation, τ is the time (month), and τ 0 is the time (month) when the temperature is the highest.
考虑气温日变化,采用下式计算: Considering the diurnal variation of temperature, the following formula is used for calculation:
式中,为日气温,Ta为月平均气温,A为气温日变化幅度,t为1天中的时刻(时)根据不同地区的不同季节而定。 In the formula, is the daily temperature, T a is the monthly average temperature, A is the daily variation range of the temperature, and t is the time (hour) in a day, which depends on different seasons in different regions.
②太阳辐射热 ② Solar radiation heat
混凝土建筑物经常是暴露在太阳辐射之下的,其对混凝土温度有重要影响。单位时间内在单位面积上太阳辐射来的热量是S,其中设被混凝土吸收的部分为R,剩余部分被反射掉,则: Concrete buildings are often exposed to solar radiation, which has a significant effect on the concrete temperature. The heat radiated by the sun on a unit area per unit time is S, where the part absorbed by the concrete is R, and the rest is reflected, then:
R=αs·S(3) R=α s S(3)
式中,αs为吸收系数,也称为黑度系数,混凝土表面一般取0.65。 In the formula, α s is the absorption coefficient, also known as the blackness coefficient, and the concrete surface is generally taken as 0.65.
S=S0(1-kn)(4) S=S 0 (1-kn)(4)
式中,S0为晴天太阳辐射热,n为云量,k为系数,这三个数值可由当地气象站给出。 In the formula, S 0 is the solar radiant heat on sunny days, n is the cloud amount, and k is the coefficient, and these three values can be given by the local weather station.
日照的影响相当于周围空气的温度增高了ΔTa, The impact of sunshine is equivalent to the increase of the temperature of the surrounding air by ΔT a ,
ΔTa=R/β(5) ΔT a =R/β(5)
式中,β为混凝土表面放热系数,可根据表面粗糙程度和风速计算得出。 In the formula, β is the heat dissipation coefficient of the concrete surface, which can be calculated according to the surface roughness and wind speed.
③降雨 ③Rainfall
查询工程所在地气象部门的降雨量,通过降雨设备和降雨量控制器来模拟降雨。 Query the rainfall of the meteorological department where the project is located, and simulate rainfall through rainfall equipment and rainfall controllers.
④风速 ④ wind speed
查询工程所在地的气象部门的风速,启动风速模拟装置,并根据风速可得出混凝土表面散热系数。 Query the wind speed of the meteorological department where the project is located, start the wind speed simulation device, and obtain the heat dissipation coefficient of the concrete surface according to the wind speed.
本发明提供的基于真实环境的混凝土开裂全过程试验装置可以进行多种温控措施条件下,混凝土从浇筑到硬化全过程中其自身温度应力的发展过程,包括绝热温升、热膨胀系数、弹性模量和徐变等参数随时间发展的过程,还可以模拟仿真真实气象环境,对自然因素影响下的温度应力和开裂机理进行仿真。该装置可根据需要设置不同的温度及约束度条件,包括绝热、恒温、设定温升温降过程等。通过混凝土开裂全过程仿真试验,评价混凝土的抗裂性能。 The test device for the whole process of concrete cracking based on the real environment provided by the present invention can carry out the development process of the concrete's own temperature stress in the whole process from pouring to hardening under the condition of various temperature control measures, including adiabatic temperature rise, thermal expansion coefficient, elastic modulus, etc. It can also simulate the real meteorological environment and simulate the temperature stress and cracking mechanism under the influence of natural factors. The device can set different temperature and constraint conditions according to needs, including adiabatic, constant temperature, set temperature rise and fall process, etc. Through the simulation test of the whole process of concrete cracking, the crack resistance performance of concrete is evaluated.
本装置和方法具有如下优点: The device and method have the following advantages:
1)本试验装置采用环境箱和混凝土试件容置空间双重结构,能够从试件浇筑开始进行试验,加之能够模拟各种真实环境,能够全面了解混凝土浇注到硬化完整过程的情况,为各个行业混凝土结构给出全面的试验数据。 1) This test device adopts the dual structure of environmental chamber and concrete specimen storage space, which can start the test from the pouring of the specimen, and can simulate various real environments, so as to fully understand the complete process from pouring to hardening of concrete, and serve various industries Concrete structures are given comprehensive test data.
2)采用了高刚度的反力框架结构,适于混凝土长久徐变试验。 2) A high-rigidity reaction frame structure is adopted, which is suitable for long-term concrete creep tests.
3)采用了浮动框架结构,即两端横梁,一个固定在底座上,一个仅放置于底座上,测量精度更高,系统误差更小。 3) A floating frame structure is adopted, that is, beams at both ends, one is fixed on the base, and the other is only placed on the base, so the measurement accuracy is higher and the system error is smaller.
4)增加了试件自动提升装置,使试件成型及试验之后试件处理过程节省体力,便于操作; 4) The automatic lifting device of the test piece is added to save energy and facilitate the operation of the test piece after forming and testing the test piece;
5)增加了试件在试验过程调整约束的功能,在试验过程调整该微调机构可以使试件约束逐渐减少至零; 5) Added the function of adjusting the constraints of the specimen during the test, adjusting the fine-tuning mechanism during the test can gradually reduce the constraints of the specimen to zero;
6)实时跟踪记录数据,采样时间间隔可自由设置; 6) Real-time tracking and recording data, the sampling interval can be set freely;
因此,本装置是广泛适用于矿山、矿业、地下工程、冶金建筑、国防人防、大专院校、交通运输等行业理想的高性价比的试验设备。 Therefore, this device is an ideal cost-effective test equipment widely used in mining, mining, underground engineering, metallurgical construction, national defense and civil air defense, colleges and universities, transportation and other industries.
下面通过附图和实施例对本发明做进一步详细描述。 The present invention will be further described in detail through the accompanying drawings and examples below.
附图说明 Description of drawings
图1为本发明提供的试验装置的结构示意图。 Figure 1 is a schematic structural view of the test device provided by the present invention.
图2为本发明提供的试验装置中的主试验机的外部结构的结构示意图。 Fig. 2 is a structural schematic diagram of the external structure of the main testing machine in the testing device provided by the present invention.
图3为本发明提供的主试验机的内部结构的结构示意图。 Fig. 3 is a structural schematic diagram of the internal structure of the main testing machine provided by the present invention.
图4为图3的A部局部放大结构示意图。 FIG. 4 is a schematic diagram of a partially enlarged structure of part A of FIG. 3 .
图5为图3所示主试验机的去除环境箱的箱盖22和上模板314后的俯视结构示意图。 FIG. 5 is a top structural schematic view of the main testing machine shown in FIG. 3 after the box cover 22 and the upper template 314 of the environmental box are removed.
图6为图5的A部局部放大结构示意图。 FIG. 6 is a schematic diagram of a partially enlarged structure of part A of FIG. 5 .
图7为位移传感器设置结构示意图。 Fig. 7 is a schematic diagram of the structure of the displacement sensor.
图8为侧模板中介质循环线路结构示意图。 Fig. 8 is a schematic diagram of the structure of the medium circulation circuit in the side formwork.
图9为介质加热流程示意图。 Figure 9 is a schematic diagram of the medium heating process.
图10为加热装置的一个实施例的结构示意图。 Fig. 10 is a structural schematic diagram of an embodiment of the heating device.
图11为本发明基于真实环境的混凝土开裂全过程试验的控制原理图。 Fig. 11 is a control principle diagram of the whole process test of concrete cracking based on the real environment of the present invention.
图12为另一种控制原理图。 Fig. 12 is another control principle diagram.
图13为本发明的功能示意图。 Fig. 13 is a functional schematic diagram of the present invention.
图14为基于真实环境的气温和混凝土应力过程线。 Figure 14 is the air temperature and concrete stress process line based on the real environment.
具体实施方式 detailed description
本发明提供的基于真实环境的混凝土开裂全过程试验装置如图1所示,包括一个主试验机A和一个辅助试验机B。还设有计算机D,计算机D通过数据线L与一控制系统D1连接,该控制系统D1包括: The concrete cracking whole process test device based on the real environment provided by the present invention is shown in FIG. 1 , including a main testing machine A and an auxiliary testing machine B. Also be provided with computer D, computer D is connected with a control system D1 through data line L, and this control system D1 comprises:
1.主试验机A和辅助试验机B中控制真实环境模拟系统各种执行机构的控制单元; 1. The control unit for controlling various actuators of the real environment simulation system in the main testing machine A and auxiliary testing machine B;
2.主试验机A中控制混凝土试件加载的执行机构的控制单元即加载系统中的动力装置的控制单元。 2. The control unit of the actuator in the main testing machine A that controls the loading of the concrete specimen is the control unit of the power device in the loading system.
计算机D的数据线L还连接: Data line L of computer D also connects:
1.主试验机A和辅助试验机B中监测环境参数的温度传感器的信号输出端; 1. The signal output terminals of the temperature sensors monitoring the environmental parameters in the main testing machine A and auxiliary testing machine B;
2.主试验机A和辅助试验机B中监测混凝土试件的位移/变形的位移/变形传感器的信号输出端; 2. The signal output terminals of the displacement/deformation sensors for monitoring the displacement/deformation of concrete specimens in main testing machine A and auxiliary testing machine B;
3.主试验机A中监测试件应力的应力传感器的信号输出端。 3. The signal output terminal of the stress sensor monitoring the stress of the test piece in the main testing machine A.
计算机D的主要功能是: The main functions of computer D are:
1.通过计算机D设置要模拟的真实环境的各个参数以及各个参数的变化规律,据此控制模拟真实环境的各个执行单元的动作,还要接受监测环境参数的各传感器回馈的环境参数且据此通过控制单元控制执行机构的操作; 1. Set the parameters of the real environment to be simulated and the changing rules of each parameter through the computer D, and control the actions of each execution unit that simulates the real environment accordingly, and also accept the environmental parameters fed back by the sensors that monitor the environmental parameters and based on this Control the operation of the actuator through the control unit;
2.通过计算机D设置试验中的各种试验参数,例如:位移/变形传感器和应力传感器的监测时间间隔; 2. Set various test parameters in the test through the computer D, for example: the monitoring time interval of the displacement/deformation sensor and the stress sensor;
3.设置控制单元指令所述动力装置动作与所述位移/变形传感器和所述应力传感器的关联关系; 3. Setting the relationship between the control unit instructing the action of the power plant and the displacement/deformation sensor and the stress sensor;
4.通过计算机D中的数据处理系统和数据输出系统输出各个试验中各种试验结果。 4. Output various test results in each test through the data processing system and data output system in the computer D.
一计算机控制系统,包括由前述各传感器组成的采集至少有温度、位移/变形和应力在内的数据采集系统和数据处理和输出系统;各个所述传感器的信号输出端与计算机控制系统的数据处理系统和数据输出系统的相应信号输入端连接,所述数据处理系统和数据输出系统的信号输出端与一执行机构的信号输入端连接,该执行机构包括加载系统中的动力装置和气温调节装置中的加热和/或冷却装置,以调节环境箱和/或混凝土试件容置空间的环境与设定的真实环境一致和/或启动或停止所述动力装置;所述数据处理系统与数据输出系统连接而计算出混凝土试件在所述模拟的真实环境中的包括约束应力、自由变量、弹性模量、变形分离、徐变中至少一种结果并输出。 A computer control system, including a data acquisition system and a data processing and output system comprising at least temperature, displacement/deformation and stress composed of the aforementioned sensors; the signal output terminals of each of the sensors and the data processing of the computer control system The system is connected to the corresponding signal input end of the data output system, and the signal output end of the data processing system and the data output system is connected to the signal input end of an actuator, which includes the power device in the loading system and the air conditioning device The heating and/or cooling device, to adjust the environment of the environmental chamber and/or the concrete specimen holding space consistent with the set real environment and/or start or stop the power device; the data processing system and data output system Connecting to calculate and output at least one result of the concrete specimen in the simulated real environment, including constraint stress, free variable, elastic modulus, deformation separation, and creep.
通过计算机D和控制系统D1与在主试验机A以及辅助试验机B中设置的模拟真实环境的执行机构在试件上和试件所处的环境中模拟出一个设定的真实环境,在该环境中,通过计算机D和控制系统D1通过位移/变形传感器获得试件在不同温度等环境中的变形,再通过计算机D和控制系统D1设置和控制的加载系统对主试验机A中试件施加拉力或压力,完成诸如自由约束、约束应力、弹性模量、变形的分离、混凝土徐变和混凝土开裂全过程的试验,得出在各种模拟环境中混凝土的各种性能参数,辅助试验机B中的相同试块处于自由无约束的状态,该试块的变形等可以作为对比。 Through the computer D and the control system D1 and the actuators set in the main testing machine A and the auxiliary testing machine B to simulate the real environment, a set real environment is simulated on the test piece and in the environment where the test piece is located. In the environment, the deformation of the specimen in different temperatures and other environments is obtained through the computer D and the control system D1 through the displacement/deformation sensor, and then the loading system set and controlled by the computer D and the control system D1 is applied to the specimen in the main testing machine A. Tension or pressure, complete the whole process of tests such as free restraint, restraint stress, elastic modulus, deformation separation, concrete creep and concrete cracking, and obtain various performance parameters of concrete in various simulated environments, auxiliary testing machine B The same test block in is in a free and unconstrained state, and the deformation of the test block can be used as a comparison.
下面就本发明提供的试验装置和试验方法做详细描述。 The test device and test method provided by the present invention are described in detail below.
图2示出一种主试验机,其包括底座1,在底座1上设置环境箱2,在底座1上还设有一框架4,在环境箱2中还设置有试件容置固定装置3(见图3、图5)。 Fig. 2 shows a kind of main testing machine, and it comprises base 1, and environment box 2 is set on base 1, is also provided with a frame 4 on base 1, is also provided with test piece accommodating fixture 3 in environment box 2 ( See Figure 3, Figure 5).
如图3所示,环境箱2包括一个上端敞口的箱体21和封闭所述上端敞口的箱盖22,以此构成一个与周围环境隔开的封闭空间,以在其中通过真实环境模拟系统建成试验需要的设定的真实环境。 As shown in Figure 3, the environmental box 2 includes a box body 21 with an open upper end and a box cover 22 for closing the open upper end, so as to form a closed space separated from the surrounding environment, in order to pass the real environment simulation The system builds the real environment required for the test.
环境箱2隔绝内部的热量向反力架即框架4及底座1传递,同时也隔绝外部的热量向内部传递,保证了温度控制的易控性,同时避免了设备底座1的热涨冷缩对测量结果的影响。 The environment box 2 isolates the internal heat from being transmitted to the reaction frame 4 and the base 1, and also isolates the external heat from being transmitted to the inside, which ensures the ease of temperature control and avoids the thermal expansion and contraction of the equipment base 1. influence on the measurement results.
如图3和图5所示,所述试件容置固定装置3,设置在该环境箱2中,包括固定夹头311、活动夹头312、试件中部固定侧模板313,三者拼合构成一个上端敞口或者上下端均敞口的混凝土试件容置空间31,该容置空间31的横截面形状为:两端是宽度较大长度较短的头部,中间是宽度较小长度较长的中间段,所述头部和中间段通过锥段连接过渡;所述固定夹头311和活动夹头312与试件中部固定侧模板313之间的拼接缝位于该容置空间31的中间段范围内,侧模板313的侧面与活动夹头312留有侧向间隙a1,侧模板31的端面与活动夹头312之间留有端面间隙a2(如图6所示)。混凝土试件容置空间31的形状基本上等于是试件C的形状。 As shown in Figures 3 and 5, the test piece accommodating and fixing device 3 is arranged in the environmental chamber 2, and includes a fixed chuck 311, a movable chuck 312, and a fixed side template 313 in the middle of the test piece, and the three are combined to form a A concrete specimen accommodating space 31 with an open upper end or an open upper and lower end. The cross-sectional shape of the accommodating space 31 is: the two ends are a head with a larger width and a shorter length, and the middle is a head with a smaller width and a shorter length. The long middle section, the head and the middle section are connected and transitioned by a cone section; the joint between the fixed chuck 311 and the movable chuck 312 and the fixed side template 313 in the middle of the test piece is located at the end of the accommodating space 31 In the range of the middle section, there is a lateral gap a1 between the side of the side template 313 and the movable chuck 312, and an end gap a2 between the end surface of the side template 31 and the movable chuck 312 (as shown in FIG. 6 ). The shape of the concrete test piece accommodating space 31 is basically equal to the shape of the test piece C.
一种试件容置固定装置3的结构为:固定夹头311固定设置在底座1上,活动夹头312可沿所述混凝土试件容置空间的长度方向的轴线相对于底座1可移动地设置在底座1上;试件容置固定装置3还包括一个上模板314,其封闭所述混凝土试件容置空间31的所述上端敞口。对于上下端均敞口的试件容置固定装置的例子,在该容置空间31中下底面上设一底板即下模板(图中未示出)。上下模板和两侧模板为厚度为70mm的304不锈钢模板共4块。 The structure of a test piece holding and fixing device 3 is as follows: the fixed chuck 311 is fixedly arranged on the base 1, and the movable chuck 312 can move relative to the base 1 along the axis of the length direction of the concrete test piece accommodating space. It is arranged on the base 1; the specimen accommodating and fixing device 3 also includes an upper template 314, which closes the upper opening of the concrete specimen accommodating space 31. For the example of the specimen accommodating and fixing device whose upper and lower ends are open, a bottom plate, ie a lower template (not shown in the figure), is provided on the lower bottom surface of the accommodating space 31 . The upper and lower templates and the two side templates are 304 stainless steel templates with a thickness of 70mm, a total of 4 pieces.
在使用中,可以将混凝土直接浇注到所述混凝土试件容置空间31中的底板上形成试件C,也可以将制成的与该试件容置空间形状匹配的试件C置于容置空间31中的底板上。在底板下面设置支撑座31-1(见图5)。 In use, concrete can be poured directly onto the bottom plate in the concrete test piece accommodating space 31 to form the test piece C, or the made test piece C that matches the shape of the test piece accommodating space can be placed in the container Set on the bottom plate in the space 31. A support seat 31-1 (see Fig. 5) is provided under the base plate.
如图5和图6所示,为了保证侧模板313的重复定位精度,其安装固定方式采用T型槽导向方式,在侧模板313外侧面固设侧模滑块313-1,在环境箱2中相应位置固设T型槽固定块313-2,侧模滑块313-1可滑动地固定在T型槽固定块313-2上的T型槽中,使得侧模板313可以在垂直于容置空间31的纵向轴线的侧向移动,环境箱侧壁上安装一螺杆313-3,螺杆313-3螺接在侧模滑块313-1上,螺杆313-3上固设一调节手轮313-4。旋转调节手轮313-4,通过侧模滑块带动侧模板313沿T型槽在环境箱2中左右滑动。 As shown in Figures 5 and 6, in order to ensure the repeated positioning accuracy of the side formwork 313, its installation and fixing method adopts a T-shaped groove guide method, and a side formwork slider 313-1 is fixed on the outer surface of the side formwork 313, and the T-shaped slot fixing block 313-2 is fixed at the corresponding position in the center, and the side mold slider 313-1 is slidably fixed in the T-shaped slot on the T-shaped slot fixing block 313-2, so that the side template 313 can be vertical to the container The lateral movement of the longitudinal axis of the space 31, a screw 313-3 is installed on the side wall of the environmental box, the screw 313-3 is screwed on the side mold slider 313-1, and an adjustment handwheel is fixed on the screw 313-3 313-4. Rotate and adjust the handwheel 313-4, and drive the side template 313 to slide left and right in the environmental chamber 2 along the T-shaped groove through the side mold slider.
如图6所示,侧模板313侧面与活动夹头312间的最大调节距离a1为10mm,脱模时可将侧模板313向外侧调到距离最大。侧模板313端部与活动夹头间的间隙a2为5mm,保证试件在压缩时侧模板313与活动夹头312不抵触。上模板314和下模板也就是底板与侧模板313之间无间隙,保证试件C在制作时水泥不挤出,侧模板313端部与活动夹头的间隙a2在制作试件C时用一段很薄的铜片垫住即可。 As shown in FIG. 6 , the maximum adjustment distance a1 between the side of the side formwork 313 and the movable chuck 312 is 10 mm, and the side formwork 313 can be adjusted to the outside to the maximum distance during demoulding. The gap a2 between the end of the side template 313 and the movable chuck is 5 mm to ensure that the side template 313 does not conflict with the movable chuck 312 when the specimen is compressed. There is no gap between the upper formwork 314 and the lower formwork, that is, the bottom plate and the side formwork 313, to ensure that the cement does not squeeze out when the test piece C is made, and the gap a2 between the end of the side formwork 313 and the movable chuck is used when making the test piece C. A very thin copper sheet can be used for padding.
如图3所示,还包括一脱模装置,该底板的下底面上连接一升降装置,该升降装置连接一顶出减速电机32,可以通过该顶出减速电机32将底板顶出容置空间31而方便地取出混凝土试件C。 As shown in Figure 3, it also includes a demoulding device, a lifting device is connected to the lower bottom surface of the bottom plate, and the lifting device is connected to a ejection reduction motor 32, and the bottom plate can be pushed out of the accommodation space through the ejection reduction motor 32 31 and take out the concrete specimen C conveniently.
具体地,脱模采用丝杆自动顶出装置,安装在试件底部的两端,通过顶出减速电机32带动链轮链条传动到丝杆螺母,螺母旋转丝杆升降带动顶杆升降,用于将试件C顶出,最大顶出距离150mm。顶杆与底模板即底板处安装有防尘密封件,防止灰尘及杂物掉落到间隙内。底板或下模板处的顶杆过孔采用不锈钢管与底模焊接形式,保证液体不会渗漏。试件顶出前需旋转侧模板调节手轮313-4将侧模板313移开一些间隙。 Specifically, the demoulding adopts the automatic ejector device of the screw rod, which is installed at both ends of the bottom of the test piece. The ejection reduction motor 32 drives the sprocket chain to the screw nut, and the nut rotates the screw rod up and down to drive the ejector rod up and down. The test piece C is ejected, and the maximum ejection distance is 150mm. A dust-proof seal is installed at the place of the ejector rod and the bottom template, that is, the bottom plate, to prevent dust and sundries from falling into the gap. The hole of the ejector rod at the bottom plate or the lower formwork adopts the welding form of stainless steel pipe and the bottom form to ensure that the liquid will not leak. Before the test piece is ejected, it is necessary to rotate the side formwork adjustment handwheel 313-4 to remove some gaps from the side formwork 313.
试件容置空间31的形状使得试件在夹头部分形状为骨头状,具有大圆角过渡,保证试件在有效长度内发生断裂。 The shape of the test piece accommodating space 31 makes the shape of the test piece at the chuck part in the shape of a bone, with a large fillet transition to ensure that the test piece breaks within the effective length.
设置在所述底座1上的框架4,如图2、图3、图4和图5所示,框架4包括两根立柱41、一固定横梁42和一微动横梁43,组成一矩形框,立柱41与容置空间的纵向,也就是混凝土试件的轴线方向平行,两横梁分别固定在两立柱的两端。固定横梁42固定在底座1上,微动横梁设置在底座上,但与底座之间没有固定结构。 The frame 4 arranged on the base 1, as shown in Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the frame 4 includes two columns 41, a fixed beam 42 and a micro-moving beam 43, forming a rectangular frame, The upright column 41 is parallel to the longitudinal direction of the accommodation space, that is, the axial direction of the concrete specimen, and the two beams are respectively fixed at the two ends of the two upright columns. The fixed beam 42 is fixed on the base 1, and the micro-moving beam is arranged on the base, but there is no fixed structure between the base and the base.
立柱41的材料和截面尺寸为:保证其刚度为承受混凝土最大的强度应力的5-20倍的力而不变形,或者刚度K大于等于2MN/mm;再有,立柱的材料和截面尺寸还保证其温度稳定性为在温度为-20-80℃时其温差变形小于10微米。 The material and cross-sectional size of the column 41 are: to ensure that its stiffness is 5-20 times the maximum strength stress of the concrete without deformation, or the stiffness K is greater than or equal to 2MN/mm; in addition, the material and cross-sectional size of the column also ensure that Its temperature stability is that its temperature difference deformation is less than 10 microns when the temperature is -20-80°C.
一直线运动机构设置在该微动横梁43上,具体的,如图4和图5所示,直线运动机构为一滚珠丝杆螺母组件构成的螺旋机构44,螺旋机构中的螺母441通过螺母套442穿过浮动横梁43固定在约束轴443上,约束轴443穿过环境箱2的侧壁连接在活动夹头312的端面上,使得该活动夹头312位置固定或在所述轴线方向移动;与螺母441螺接的螺杆444可转动地固定在微动横梁43上。 A linear motion mechanism is arranged on the micro-movement beam 43. Specifically, as shown in FIGS. 442 is fixed on the restraining shaft 443 through the floating beam 43, and the restraining shaft 443 is connected to the end surface of the movable chuck 312 through the side wall of the environmental box 2, so that the movable chuck 312 is fixed in position or moves in the axial direction; The screw rod 444 screwed with the nut 441 is rotatably fixed on the micro-movement beam 43 .
在约束轴443和环境箱2之间设置位移/变形传感器443-3,具体地,在约束轴443上设置测量顶板443-1,在环境箱2外侧壁上设置支撑座443-2,在该支撑座443-2上设置位移/变形传感器443-3,该位移/变形传感器443-3的感测部件抵在测量顶板443-1上。在螺母441上连接应力传感器441-1,其上的感测部件抵在支撑座或约束轴443上而感测应力。 A displacement/deformation sensor 443-3 is set between the constraint shaft 443 and the environmental box 2, specifically, a measurement top plate 443-1 is set on the constraint shaft 443, and a support base 443-2 is set on the outer wall of the environmental box 2, in which A displacement/deformation sensor 443-3 is arranged on the support base 443-2, and the sensing part of the displacement/deformation sensor 443-3 abuts against the measuring top plate 443-1. A stress sensor 441 - 1 is connected to the nut 441 , and the sensing component on it abuts against the supporting base or the constraining shaft 443 to sense the stress.
位移/变形传感器443-3的这种设置方式可以使其不会受到动力装置对试件加载的影响而降低检测精度。这是因为框架4中的微动横梁43与底座1没有固连,动力装置拉压试件的反力不会传到底座1上,位移/变形传感器443-3固定在环境箱上等于是固定于底座1上,所以不会受到影响。 The arrangement of the displacement/deformation sensor 443-3 prevents the detection accuracy from being affected by the loading of the power device on the test piece. This is because the micro-movement beam 43 in the frame 4 is not fixedly connected to the base 1, the reaction force of the tension and compression test piece of the power unit will not be transmitted to the base 1, and the displacement/deformation sensor 443-3 is fixed on the environmental box. It is on base 1, so it will not be affected.
如图4和图7所示,位移/变形传感器443-3安装在试件的两端,呈对称布置,各于2路精度±1μm,同样辅助试验B机中亦然。主试验机位移/变形传感器范围:±100μm,辅助试验机位移/变形传感器范围:±2000μm。 As shown in Figure 4 and Figure 7, the displacement/deformation sensors 443-3 are installed at both ends of the test piece in a symmetrical arrangement, each with an accuracy of ±1 μm in two channels, and the same is true in the auxiliary test machine B. The range of the displacement/deformation sensor of the main testing machine: ±100μm, the range of the displacement/deformation sensor of the auxiliary testing machine: ±2000μm.
支撑座443-2安装在底座1上,实验室环境温度不变时,位移/变形传感器测量端与试件固定端的相对位置不会变化,理论上无误差。 The support base 443-2 is installed on the base 1, and when the ambient temperature of the laboratory remains constant, the relative position between the measuring end of the displacement/deformation sensor and the fixed end of the specimen will not change, and there is no error in theory.
具体到一个具体实施例,所述约束轴443、活动夹头312和固定夹头311均采用高刚度的因瓦钢,该材料线性膨胀系数极小仅为(-20-100℃)1.4x10-6/℃,对整个装置的影响仅为0.000924mm/℃,可在实验结果中扣除此误差,结果更精确;活动夹头312下面与底座1之间采用高精度滑轨装置,保障了测试精度。 Specific to a specific embodiment, the constraining shaft 443, movable chuck 312, and fixed chuck 311 are all made of high-rigidity Invar steel, and the coefficient of linear expansion of this material is only (-20-100°C) 1.4x10 - 6 /°C, the impact on the whole device is only 0.000924mm/°C, this error can be deducted from the experimental results, and the results are more accurate; the high-precision slide rail device is used between the bottom of the movable chuck 312 and the base 1 to ensure the test accuracy .
一加载系统,包括一动力装置,该动力装置设置在所述框架4上,具体的,动力装置为如图4、图5所示,设置在微动横梁43上。动力装置包括斜齿轮-蜗轮蜗杆、减速比达到650的减速机445和减速机所连接的伺服电机446,该动力装置受控于计算机计算机连接的加载控制单元,使其启动和停止并限定其转向。而加载控制单元是根据所设置的位移/变形传感器和应力传感器发出的信号,根据具体试验的要求控制伺服电机446的启动和停止等参数的。 A loading system, including a power device, the power device is arranged on the frame 4 , specifically, the power device is arranged on the micro-movement beam 43 as shown in FIG. 4 and FIG. 5 . The power unit includes a helical gear-worm gear, a speed reducer 445 with a reduction ratio of 650, and a servo motor 446 connected to the speed reducer. The power unit is controlled by a computer-connected loading control unit to make it start and stop and limit its steering . The loading control unit controls parameters such as the start and stop of the servo motor 446 according to the signals sent by the set displacement/deformation sensor and the stress sensor, and according to the requirements of the specific test.
与螺母441螺接的螺杆444的螺距为12mm。如此的直线运动机构,单个脉冲位移量仅为0.007μm,伺服电机带闭环反馈,大大提高了加卸载精度,即使阈值设置在1μm也能轻松应对。 The pitch of the screw rod 444 screwed with the nut 441 is 12mm. Such a linear motion mechanism has a single pulse displacement of only 0.007μm, and the servo motor has closed-loop feedback, which greatly improves the loading and unloading accuracy, and can easily handle it even if the threshold is set at 1μm.
所述动力装置优选伺服电机,连接蜗轮减速机传动机构。这样的动力装置使控制精度、反馈速度、效率大提高。 The power device is preferably a servo motor, which is connected to a transmission mechanism of a worm gear reducer. Such a power device greatly improves control precision, feedback speed and efficiency.
因为要用本试验装置做长期徐变试验(加载力不变),采用全伺服电机硬齿面蜗轮减速机驱动方式,比步进电机加载应力控制的准确度大大提高。在实验过程中,混凝土变形很小,伺服电机446与减速机445相配使用,而伺服电机446速度无级可调,加载步长可任意选择,故位移控制准确度比步进电机高;传动方式用滚珠丝杠,比普通丝杠精度高,传动效率也高得多(95%),传动采用滚动摩擦,使用寿命长。 Because this test device is used for long-term creep test (loading force is constant), the drive mode of full servo motor hard tooth surface worm gear reducer is used, which greatly improves the accuracy of loading stress control compared with stepping motor. During the experiment, the deformation of the concrete is very small, the servo motor 446 is used in conjunction with the reducer 445, and the speed of the servo motor 446 is steplessly adjustable, and the loading step can be selected arbitrarily, so the displacement control accuracy is higher than that of the stepping motor; the transmission mode The ball screw has higher precision than ordinary screw, and the transmission efficiency is much higher (95%). The transmission adopts rolling friction and has a long service life.
所述框架4采用45钢制造,设计成一端固定横梁一端浮动的微动横梁的连接结构,在受力时其变形不会对位移测量产生干扰,不会引入测量误差。 The frame 4 is made of 45 steel, and it is designed as a connection structure of a micro-moving beam with one end fixed and the other floating. Its deformation will not interfere with displacement measurement and will not introduce measurement errors when stressed.
加载时因反力架即所述框架浮动端即微动横梁移动,而固定端即固定横梁与试件固定参考端不动,位移/变形传感器测量顶板与试件固定端相对位置不动,所以不会引入测量误差。 When loading, because the reaction force frame, that is, the floating end of the frame, that is, the micro-movement crossbeam moves, while the fixed end, that is, the fixed crossbeam and the fixed reference end of the specimen do not move, and the displacement/deformation sensor measures the relative position of the top plate and the fixed end of the specimen, so No measurement error will be introduced.
框架结构采用立柱横梁式,重量约4吨,可以适应长期徐变试验要求试验机本身的刚度要求,(刚度K≥2MN/mm)。 The frame structure adopts the column and beam type, with a weight of about 4 tons, which can meet the long-term creep test requirements and the stiffness requirements of the testing machine itself (stiffness K≥2MN/mm).
具体地,当加载框架承受200KN载荷时,最大应力点约为60MPa,远远小于材料屈服强度和抗拉强度。当加载框架承受200KN载荷时,框架中固定横梁和微动横梁向外侧弯曲,两侧立柱拉长并由于弯矩的作用向内弯曲,轴向总变形量为0.04655+0.04670=0.09325mm,刚度为200000/0.09325=2144772N/mm=2.14MN/mm。当加载框架承受200KN载荷时,框架最小安全系数为6.49。 Specifically, when the loading frame bears a load of 200KN, the maximum stress point is about 60MPa, which is much smaller than the yield strength and tensile strength of the material. When the loading frame bears a load of 200KN, the fixed beam and the micro-moving beam in the frame bend outward, and the columns on both sides elongate and bend inward due to the bending moment. The total axial deformation is 0.04655+0.04670=0.09325mm, and the stiffness is 200000/0.09325 = 2144772 N/mm = 2.14 MN/mm. When the loaded frame bears a load of 200KN, the minimum safety factor of the frame is 6.49.
本发明提供的所述框架,采用立柱横梁式,结构稳定,加之其中的立柱具有足够的刚度和温差变形稳定性,可以很好地保证试验的精度。 The frame provided by the present invention adopts the column and beam type, and has a stable structure. In addition, the columns therein have sufficient rigidity and temperature difference deformation stability, which can well ensure the accuracy of the test.
固定夹头311、活动夹头312及两端的约束轴443均采用因瓦钢4J36制造,约束轴443的直径150mm,因瓦钢的弹性模量大,线性膨胀系数很小,在20-100℃范围内的平均线性膨胀系数只有1.4x10^-6/℃,对测量有影响的零件长度为660mm,故对实验的结果影响为0.000924mm/℃,并且在-80-100℃时基本不变,对实验结果影响可计算或测量,测量结果更精准。 The fixed chuck 311, the movable chuck 312 and the restraining shaft 443 at both ends are all made of Invar steel 4J36. The diameter of the restraining shaft 443 is 150 mm. Invar steel has a large elastic modulus and a small linear expansion coefficient. The average linear expansion coefficient within the range is only 1.4x10^-6/°C, and the length of the part that affects the measurement is 660mm, so the effect on the experimental result is 0.000924mm/°C, and it is basically unchanged at -80-100°C. The influence on the experimental results can be calculated or measured, and the measurement results are more accurate.
所述环境箱的所述箱盖上设置视窗,使得试验过程可视化。 A window is provided on the lid of the environmental chamber to visualize the test process.
图11给出了本发明提供的试验装置中的一个实施例中的基于真实环境的混凝土开裂全过程试验的控制原理图。 Fig. 11 shows the control principle diagram of the whole process test of concrete cracking based on the real environment in one embodiment of the test device provided by the present invention.
如图11所示,本发明提供的试验装置还包括一计算机D和控制系统D1,控制系统D1包括:主试验机A和辅助试验机B中控制真实环境模拟系统各种执行机构动作的控制单元;以及,主试验机A中控制混凝土试件加载的执行机构动作的控制单元即加载系统中的动力装置的控制单元。 As shown in Figure 11, the test device provided by the present invention also includes a computer D and a control system D1, and the control system D1 includes: the control unit for controlling the actions of various actuators in the real environment simulation system in the main test machine A and the auxiliary test machine B and, the control unit in the main testing machine A that controls the action of the actuator for loading the concrete specimen is the control unit of the power device in the loading system.
所述计算机D通过数据线L与控制系统D1相连,同时,计算机D还通过数据线L与监测环境参数的温度传感器的信号输出端、监测混凝土试件位移/变形的位移/变形传感器的信号输出端、监测试件应力的应力传感器的信号输出端相连; The computer D is connected to the control system D1 through the data line L, and at the same time, the computer D is also connected to the signal output end of the temperature sensor for monitoring environmental parameters and the signal output of the displacement/deformation sensor for monitoring the displacement/deformation of the concrete specimen through the data line L connected to the signal output terminal of the stress sensor for monitoring the stress of the test piece;
所述控制系统D1的控制信号输出端与各执行机构的控制端相连。 The control signal output terminals of the control system D1 are connected to the control terminals of the actuators.
所述各执行机构的控制单元包括:温度控制单元、位移/变形控制单元和加载控制单元,计算机D给出指令,控制系统D1控制各执行机构动作即:加热或冷却,加载机构动作以设定方向加载或卸载,让试件C自由变形或可控地变形,而执行机构动作的起始、动作方向和停止受控于计算机D接受位移/变形传感器的信号而对加载控制系统发出的指令。计算机D中的数据处理系统对于从各个传感器得到的信息根据具体试验进行数据处理,计算出试验结构和/或绘制出参数曲线输出。 The control units of the actuators include: a temperature control unit, a displacement/deformation control unit and a loading control unit. The computer D gives instructions, and the control system D1 controls the actions of each actuator, namely: heating or cooling, and the action of the loading mechanism to set Directional loading or unloading allows the specimen C to deform freely or controllably, while the start, direction and stop of the action of the actuator are controlled by the instructions issued by the computer D to the loading control system after receiving the signal from the displacement/deformation sensor. The data processing system in the computer D performs data processing on the information obtained from each sensor according to the specific test, calculates the test structure and/or draws the output of the parameter curve.
有温度控制单元控制的环境箱2中以及试件容置固定装置3中的加热或冷却装置可以是,在组成容置固定装置的固定夹头311、活动夹头312和侧模板313内部设置空腔,通过该空腔与外界连接管路向空腔中通入加热介质或冷却介质。以一个侧模板313为例,如图8所示,,在侧模板313的内部空腔中设置导流栅格,形成曲折流道,内部导流栅格同时起到加强筋作用,保证长时间加卸载试验后不变形。又如上模板314也是这样的结构,如图3所示,该空腔在一端设置介质入口313-5,在另一端设置介质出口313-6。介质入口和出口连接介质加热或冷却装置,如图9和图10所示。侧模板313的介质入口上的接管313-5连接一泵313-7的出口,泵313-7的入口接管连接一恒温箱313-8的出口,其中设置制冷管313-9,连接制冷装置,制冷装置中的压缩机制冷剂采用R502无毒无害,对环境无污染。在恒温箱313-8中设加热冷却介质采用40%乙二醇水溶液,冰点温度-25℃。恒温箱313-8的入口连接侧模板313的介质出口接管。在泵313-7的入口管上设置加热线圈313-10。 The heating or cooling device in the environmental chamber 2 controlled by the temperature control unit and in the sample holding and fixing device 3 can be that a space is set inside the fixed chuck 311, the movable chuck 312 and the side template 313 that form the holding and fixing device. The cavity is connected with the outside world through the cavity, and the heating medium or cooling medium is passed into the cavity. Taking a side template 313 as an example, as shown in Figure 8, a diversion grid is set in the inner cavity of the side template 313 to form a tortuous flow channel, and the inner diversion grid also acts as a reinforcing rib to ensure long-term No deformation after loading and unloading test. The upper template 314 also has such a structure. As shown in FIG. 3 , the cavity is provided with a medium inlet 313-5 at one end, and a medium outlet 313-6 at the other end. The medium inlet and outlet are connected to the medium heating or cooling device, as shown in Fig. 9 and Fig. 10 . The connecting pipe 313-5 on the medium inlet of the side template 313 is connected to the outlet of a pump 313-7, and the inlet connecting pipe of the pump 313-7 is connected to the outlet of a constant temperature box 313-8, wherein a cooling pipe 313-9 is arranged to connect to the cooling device. The compressor refrigerant in the refrigeration unit adopts R502, which is non-toxic and harmless, and has no pollution to the environment. In the incubator 313-8, the heating and cooling medium is 40% ethylene glycol aqueous solution, and the freezing point temperature is -25°C. The inlet of the incubator 313-8 is connected to the medium outlet of the side template 313 to take over. A heating coil 313-10 is provided on the inlet pipe of the pump 313-7.
如图9所示的加热/冷却装置,根据试验需要向侧模板、上模板以至于固定夹头、活动夹头乃至环境箱2中的箱壁等处的空腔中输送加热介质或冷却介质。该加热或冷却装置中的泵313-7、连接制冷管313-9的制冷装置和加热线圈313-10即为执行机构,其受控于计算机D中设定的温度参数。为了能够简化计算机的结构,也可以将温度控制单元全部或部分地从计算机D中分离出来,其流程图就可以从图11变为图12。 The heating/cooling device shown in Figure 9, according to the test needs, transports heating medium or cooling medium to the cavities at the side formwork, upper formwork, fixed chuck, movable chuck and even the wall of the environmental chamber 2, etc. The pump 313-7 in the heating or cooling device, the refrigeration device connected to the refrigeration pipe 313-9 and the heating coil 313-10 are actuators, which are controlled by the temperature parameters set in the computer D. In order to simplify the structure of the computer, the temperature control unit can also be completely or partially separated from the computer D, and its flow chart can be changed from FIG. 11 to FIG. 12 .
加热线圈313-10的加热系统如图10所示,加热管也就是泵313-7上的入口管313-12上接温度传感器a,该温度传感器a的信号输出端连接温控仪b的信号输入输出端,该温控仪b的温度数据传送端连接加热控制器c的相应的信号IO端,根据温控仪b传送的温度数据,加热控制器c对加热线圈313-10输出适合的电压、电流,使得加热线圈313-10发热,对外体现设定温度,提供设定的真实环境的模拟。 The heating system of the heating coil 313-10 is shown in Figure 10. The heating pipe, that is, the inlet pipe 313-12 on the pump 313-7 is connected to a temperature sensor a, and the signal output end of the temperature sensor a is connected to the signal of the temperature controller b. Input and output terminals, the temperature data transmission end of the temperature controller b is connected to the corresponding signal IO terminal of the heating controller c, and according to the temperature data transmitted by the temperature controller b, the heating controller c outputs a suitable voltage to the heating coil 313-10 , current, so that the heating coil 313-10 generates heat, which reflects the set temperature to the outside, and provides a simulation of the set real environment.
如果要提供低温,加热装置停止工作,冷却装置启动,制冷管313-9中循环制冷剂,冷却恒温箱中的介质d乙二醇水溶液,泵313-7工作,向固定夹头、活动夹头和侧模板的空腔内输送冷却介质,也可以同时向环境箱中设置的换热器中输送。泵313-7作为执行机构,其启动和停止以及转速受到温度控制单元的控制,提供所需要的温度。 If a low temperature is to be provided, the heating device stops working, the cooling device starts, the refrigerant circulates in the refrigeration pipe 313-9, and the medium d ethylene glycol aqueous solution in the cooling thermostat is operated, and the pump 313-7 works to feed the fixed chuck and movable chuck The cooling medium can be transported into the cavity of the side template and the cavity of the side template, and can also be transported to the heat exchanger set in the environmental box at the same time. The pump 313-7 acts as an actuator, its start and stop and speed are controlled by the temperature control unit to provide the required temperature.
为了测定试件的温度,可以将温度传感器插设在试件中,一般的将监测试件的温度传感器插设在试件的轴心线处。为此,在侧模板313以及固定夹头和活动夹头等各个模板上均可以有模板测温孔1个,如图1所示的实施例中,侧模板上设一个测温孔313-11。上模板314-1另布置有三个试件测温孔314-2,用于将温度传感器插装到试件C内部或表面,温度传感器分布在试件长度1/4、1/2和3/4处。 In order to measure the temperature of the test piece, a temperature sensor can be inserted in the test piece, and generally the temperature sensor for monitoring the test piece is inserted at the axis of the test piece. For this reason, there can be one template temperature measuring hole on each template such as the side template 313 and the fixed chuck and movable chuck. In the embodiment shown in FIG. 1 , a temperature measuring hole 313-11 is set on the side template. The upper template 314-1 is also arranged with three test piece temperature measuring holes 314-2, which are used to insert the temperature sensor into the inside or surface of the test piece C. The temperature sensors are distributed at 1/4, 1/2 and 3/2 of the length of the test piece. 4 places.
上模板上设置有上模板提手314-2。 An upper template handle 314-2 is arranged on the upper template.
上模板平放置在试件上方,可以自由拆卸与安装,循环液连接处介质入口313-5和介质出口313-6采用软管连接,拆卸与安装时不用拆卸软管,保证密封可靠不漏液。 The upper template is placed flat on the top of the test piece, and can be disassembled and installed freely. The medium inlet 313-5 and medium outlet 313-6 at the connection of the circulating fluid are connected by a hose, and the hose does not need to be disassembled during disassembly and installation, ensuring a reliable seal and no leakage .
为保证温度传递均匀,模板内部的栅格结构,限制液体在内部的流动形态,试件的上下左右四块空心模板内部为同程循环液;PID精确计算控制加热与制冷装置,保证精细的冷热补偿,控制输入模板循环液的流量,使循环液的温度满足试验的各种要求。 In order to ensure uniform temperature transfer, the grid structure inside the template restricts the flow form of the liquid inside. The four hollow templates on the top, bottom, left, and right of the test piece are filled with circulating fluid in the same process; PID accurate calculation controls the heating and cooling devices to ensure fine cooling. Thermal compensation, to control the flow rate of circulating fluid input to the template, so that the temperature of the circulating fluid can meet various requirements of the test.
使环境箱的温度满足试验的各种要求。环境箱壳体采用不锈钢材质,内部填充保温材料,密封严实无变形,厚度为150mm。 Make the temperature of the environmental chamber meet the various requirements of the test. The shell of the environment box is made of stainless steel, filled with thermal insulation material, tightly sealed without deformation, and the thickness is 150mm.
保温环境箱将试件、模板、夹头及部分约束轴包裹在内部。 The thermal insulation environment box wraps the test piece, template, chuck and part of the restraint shaft inside.
除了含制冷机组、加热装置之外,还可以包括空气加湿装置即加湿器、降雨装置即喷淋装置、风速装置即风扇装置,其原理图如图12所示。 In addition to refrigeration units and heating devices, it can also include air humidification devices, namely humidifiers, rainfall devices, namely spray devices, and wind speed devices, namely fan devices. The schematic diagram is shown in Figure 12.
真实环境模拟系统还包括太阳辐射装置即电灯泡。 The real environment simulation system also includes solar radiation devices, namely light bulbs.
模拟大气自然环境,上述各装置设置在环境箱中,例如,环境箱2的箱壁上设孔,连接管路,该管路连接送气、送汽、送风和喷水装置中的至少一种。所述环境箱的箱壁上设孔,在孔中设置模拟太阳照射的灯具构成太阳辐射调节系统。在环境箱中设置湿度传感器、风速传感器和太阳辐射传感器。 To simulate the natural environment of the atmosphere, the above-mentioned devices are arranged in the environmental box, for example, a hole is established on the wall of the environmental box 2, and a pipeline is connected, and the pipeline is connected to at least one of the air supply, steam supply, air supply and water spraying devices. . Holes are arranged on the wall of the environmental box, and lamps for simulating solar irradiation are arranged in the holes to form a solar radiation regulating system. Set up a humidity sensor, wind speed sensor, and solar radiation sensor in the environmental chamber.
相对应地,为了模拟真实环境,除了温度控制单元之外,还设置了湿度控制单元控制加湿器的启闭或加湿强度;设置降雨控制单元控制喷淋装置的启闭和流量;设置风速控制单元控制风扇的启闭和转速,设置太阳辐射装置控制单元控制电灯泡的启闭和亮度。这些控制装置也可以同时设置在辅助试验机B中。 Correspondingly, in order to simulate the real environment, in addition to the temperature control unit, a humidity control unit is also set to control the opening and closing of the humidifier or the humidification intensity; a rainfall control unit is set to control the opening and closing and flow of the spray device; a wind speed control unit is set Control the opening and closing and rotating speed of the fan, and set the solar radiation device control unit to control the opening and closing and brightness of the light bulb. These control devices can also be set in the auxiliary testing machine B at the same time.
上述的执行机构的控制单元可以都包含在控制系统D1中,其流程图如图11和图12所示。 The above-mentioned control units of the actuators can all be included in the control system D1, and its flow charts are shown in Fig. 11 and Fig. 12 .
如果要增加太阳辐射的模拟,可以在环境箱上开孔,设置电灯泡。 If you want to increase the simulation of solar radiation, you can open holes in the environmental box and set up light bulbs.
各个控制单元与计算机D的关联关系以太阳辐射为例说明如下:电灯泡的开关即为执行机构,相应地,在环境箱中设置太阳辐射传感器,控制系统D1中或单独地设置太阳辐射控制单元关联开关,该太阳辐射控制单元又受控于计算机D中设定的真实环境参数而执行闭合和断开以及强弱调节等操作。 The relationship between each control unit and the computer D is explained as follows by taking solar radiation as an example: the switch of the light bulb is the actuator. Switch, the solar radiation control unit is controlled by the real environmental parameters set in the computer D to perform operations such as closing and opening and intensity adjustment.
计算机D根据设定的真实环境模拟系统的各个参数与相关传感器采集的数据比对结果,给各个控制单元指令,或启动或停止各个执行机构或调整其程度。由此,即可在环境箱中模拟出各种真实环境,让试件的各种试验在特定的环境中进行。 Computer D gives instructions to each control unit, or starts or stops each actuator or adjusts its degree according to the comparison results of each parameter of the real environment simulation system set and the data collected by relevant sensors. In this way, various real environments can be simulated in the environmental chamber, so that various tests of the specimen can be carried out in a specific environment.
计算机D通过采集包括温度传感器、位移/变形传感器和应力传感器的信息,可以进行如图13所示的试验功能:约束应力、自由变量、弹性模量、变形分离和混凝土徐变,如果试块是直接将混凝土浇注在试验机中,就可以对于混凝土进行从凝固到开裂全过程的试验和评价。 Computer D can carry out the test functions shown in Figure 13 by collecting information including temperature sensors, displacement/deformation sensors and stress sensors: restraint stress, free variable, elastic modulus, deformation separation and concrete creep, if the test block is By directly pouring concrete into the testing machine, the whole process from solidification to cracking can be tested and evaluated on the concrete.
在本发明中,模拟真实环境系统中主要的气温控制系统,可以有两部分,一部分是在环境箱体上设置,另一部分在试件容置固定装置上设置。在环境箱上设置,更多的是模拟真实环境中的气温,而在试件容置固定装置上设置,能在短时间内模拟出真实环境中例如混凝土大坝的温度。现有技术中的试验装置中都没有如此全面的气温控制系统。 In the present invention, the main air temperature control system in the simulated real environment system may have two parts, one part is set on the environmental box, and the other part is set on the test piece accommodating and fixing device. The setting on the environmental chamber is more to simulate the air temperature in the real environment, while the setting on the specimen holding and fixing device can simulate the temperature in the real environment such as a concrete dam in a short time. There is no such comprehensive air temperature control system in the test device in the prior art.
在本发明中,能够直接将混凝土浇注在试件容置固定装置的混凝土试件容置空间中,这样,就可以在模拟的真实环境中测试混凝土从稀态到凝固再到硬化全过程的膨胀变形和应力的变化,这样的测试对于例如大坝从浇筑、凝固到硬化全过程的应力、应变在不同环境条件下都可以进行测试,获得全面的数据,为大坝的设计、施工提供宝贵的信息。现有技术中的试验装置都没有想到也做不到这种全过程的测试。当然,本发明提供的试验装置中的试件容置固定装置也可以对已经制成的混凝土试件进行测试。 In the present invention, concrete can be poured directly in the concrete specimen accommodation space of the specimen accommodation and fixing device, so that the expansion of concrete in the whole process from dilute state to solidification to hardening can be tested in the simulated real environment Changes in deformation and stress, such tests can be used to test the stress and strain of the dam from pouring, solidification to hardening under different environmental conditions, obtain comprehensive data, and provide valuable information for the design and construction of the dam information. The testing device in the prior art has not thought of and can't do the test of this whole process. Of course, the specimen accommodating and fixing device in the test device provided by the present invention can also test the concrete specimens that have been manufactured.
如图1所示,本发明提供的试验装置中的辅助试验机F,包括一个环境箱,即包括一个试件容置腔用于放置与所述主试验机中试验的试件相同的试件,作为一个实施例,该试件容置腔中设置所述温度调节装置,也设置湿度调节装置、太阳辐射调节装置、降雨调节装置和风速调节装置;该试件容置腔中设置温度传感器,还设置湿度传感器、太阳辐射传感器、降雨传感器和风速传感器,各个所述传感器与所述计算机连接,该控制系统D1连接所述调节装置而调节所述试件容置腔内环境参数与所述主试验环境箱相同;该试件容置腔中还设置位移/变形传感器以感知试件的变形。 As shown in Figure 1, the auxiliary testing machine F in the testing device provided by the present invention comprises an environment box, namely comprises a specimen accommodating chamber for placing the same specimen as the specimen tested in the main testing machine , as an embodiment, the temperature adjustment device is set in the specimen accommodating cavity, and a humidity adjustment device, a solar radiation adjustment device, a rainfall adjustment device and a wind speed adjustment device are also set; a temperature sensor is set in the test piece accommodating cavity, A humidity sensor, a solar radiation sensor, a rainfall sensor and a wind speed sensor are also provided, each of the sensors is connected to the computer, and the control system D1 is connected to the adjustment device to adjust the environmental parameters in the test piece accommodating chamber and the main The test environment chamber is the same; a displacement/deformation sensor is also arranged in the specimen accommodating cavity to sense the deformation of the specimen.
辅助试验箱中的环境参数与主试验箱相同,其中设置一个放置试件的底面,使得试件可自由变形,其中设有真实环境模拟系统,该模拟系统至少包括一气温调节系统,其是设置在所述环境箱中和/或试件上的加热或冷却装置;还包括温度传感器和位移/变形传感器,所述温度传感器设置在所述试件上和/或环境箱中;所述位移/变形传感器设置在试件上,与主试验箱相同;各个所述传感器的的信号输出端与计算机相关联。 The environmental parameters in the auxiliary test box are the same as those of the main test box, where a bottom surface for placing the test piece is set, so that the test piece can be deformed freely, and a real environment simulation system is provided in it, and the simulation system includes at least one air conditioning system, which is set A heating or cooling device in the environmental chamber and/or on the test piece; also includes a temperature sensor and a displacement/deformation sensor, the temperature sensor is arranged on the test piece and/or in the environmental chamber; the displacement/ The deformation sensor is arranged on the test piece, which is the same as the main test box; the signal output terminals of each sensor are associated with the computer.
辅助试验机且在试件与机器底板摩擦系数足够小条件下,测量与主试验机同温度条件下辅试件的自由变形,同温度条件平行试验机,使试验数据具备完整性。 Auxiliary testing machine and under the condition that the friction coefficient between the test piece and the bottom plate of the machine is small enough, measure the free deformation of the auxiliary test piece under the same temperature condition as the main testing machine, and parallel the testing machine under the same temperature condition to make the test data complete.
本发明提供的试验装置,基于真实环境的混凝土开裂全过程试验装置和方法是通过以下方式加以实现的: The test device provided by the present invention, the concrete cracking whole process test device and method based on the real environment are realized in the following ways:
(1)在混凝土试验试件制作完成和相应设备准备完成条件下,启动计算机控制系统即计算机,进行相关参数设置;开启真实环境模拟系统,填写工程所在地的月平均气温、水温、云量、晴天太阳辐射热、云量、纬度和混凝土表面放热系数等参数,根据试验需要启动相关环境因素的模拟,环境温度/湿度/降雨/风速/太阳辐射; (1) After the completion of the concrete test specimen and the preparation of the corresponding equipment, start the computer control system, that is, the computer, and set the relevant parameters; start the real environment simulation system, and fill in the monthly average temperature, water temperature, cloud amount, and sunny day of the project location Parameters such as solar radiation heat, cloud cover, latitude and concrete surface heat release coefficient, start the simulation of relevant environmental factors according to the test needs, ambient temperature/humidity/rainfall/wind speed/solar radiation;
(2)计算机根据各传感器测得混凝土的温度、位移和变形,得出真实环境模拟条件下的混凝土自由变量,测量自由变形的具体操作可以是:试件固定在固定夹头和活动夹头之间,由于温度等变化,当试件出现膨胀或收缩时,设置的应力传感器即显示出应力值,控制系统即启动动力装置,使得直线运动机构在变形方向相同的方向运动直至应力传感器显示应力值为零,从位移/变形传感器获得此时的自由变形量,测自由变量为混凝土多种变形(温度变形、自生体积变形和徐变等)进行分离做出准备; (2) According to the temperature, displacement and deformation of the concrete measured by each sensor, the computer can obtain the concrete free variables under the simulated conditions of the real environment. The specific operation of measuring the free deformation can be: the specimen is fixed between the fixed chuck and the movable chuck During the period, due to temperature changes, when the specimen expands or contracts, the set stress sensor will display the stress value, and the control system will start the power device to make the linear motion mechanism move in the same direction as the deformation direction until the stress sensor displays the stress value. is zero, the free deformation at this time is obtained from the displacement/deformation sensor, and the measured free variable is prepared for the separation of multiple deformations of concrete (temperature deformation, autogenous volume deformation and creep, etc.);
(3)通过计算机、控制系统如温度控制单元、位移/变形控制单元、加载控制单元和相应传感器,对试件可移动端的自由变形进行控制,根据自由变形和控制减小的变形,可测得真实环境模拟条件下各时刻不同约束程度情况下的混凝土温度应力,包括使位移减小为零时的应力,即全约束条件下的温度应力; (3) Control the free deformation of the movable end of the specimen through the computer, control system such as temperature control unit, displacement/deformation control unit, loading control unit and corresponding sensors. According to the free deformation and the reduced deformation of the control, it can be measured The temperature stress of concrete under different constraints at each moment under the real environment simulation conditions, including the stress when the displacement is reduced to zero, that is, the temperature stress under full constraint conditions;
(4)通过计算机、控制系统如温度控制单元、位移/变形控制单元、加载控制单元和相应传感器,对试件可移动端的自由变形进行一次控制,每隔一定的时间间隔,对位移/变形做一次改变,同时采集相应的应力变化,得出该时刻的弹性模量,如此反复,可得到真实环境模拟条件下混凝土在整个发展过程的弹性模量; (4) Through computer, control system such as temperature control unit, displacement/deformation control unit, loading control unit and corresponding sensors, the free deformation of the movable end of the specimen is controlled once, and the displacement/deformation is performed at regular intervals. Once changed, the corresponding stress change is collected at the same time to obtain the elastic modulus at that moment, and so repeated, the elastic modulus of the concrete in the entire development process under the real environment simulation conditions can be obtained;
(5)根据混凝土热膨胀系数α和数据采集系统得到的温度变化ΔT(t),可以得出真实环境模拟条件下混凝土的纯温度变形,结合测得的自由变形,即可得出其他变形,主要包括自生体积变形和干缩变形; (5) According to the concrete thermal expansion coefficient α and the temperature change ΔT(t) obtained by the data acquisition system, the pure temperature deformation of concrete under the simulated conditions of the real environment can be obtained, combined with the measured free deformation, other deformations can be obtained, mainly Including autogenous volume deformation and drying shrinkage deformation;
(6)根据测得的混凝土弹性模量和自由变形,可计算出真实环境模拟条件下不受徐变影响时混凝土应力,启动计算机控制系统、位移/变形控制单元、加载控制单元和相应的传感器,对混凝土变形进行控制,使其变形为零,这时测得应力和不受徐变影响时的应力之差则为真实环境模拟条件下徐变引起的应力; (6) According to the measured concrete elastic modulus and free deformation, the concrete stress can be calculated under the simulated conditions of the real environment without being affected by creep, and the computer control system, displacement/deformation control unit, loading control unit and corresponding sensors can be started , to control the deformation of the concrete so that the deformation is zero, and the difference between the measured stress and the stress when not affected by creep is the stress caused by creep under the simulated conditions of the real environment;
(7)启动数据处理系统,结合所有试验数据和数据曲线,当出现应力和位移曲线上出现突变时,表示混凝土开裂,这时刻的混凝土的相关温度、应力、位移和变形参数可以作为真实环境温度条件下的开裂指标,为混凝土抗裂性能评价提供试验参考。 (7) Start the data processing system and combine all the test data and data curves. When there is a sudden change in the stress and displacement curves, it means that the concrete is cracked. The relevant temperature, stress, displacement and deformation parameters of the concrete at this moment can be used as the real ambient temperature. Cracking index under certain conditions provides test reference for the evaluation of concrete crack resistance.
所述自由约束的具体操作为:试验装置将混凝土试件的两端夹紧,一端固定,一端可控制移动,真实环境模拟条件下,将混凝土可控制端不加荷载,通过设定时间间隔(t)的计算机控制系统、位移/变形控制系统和加载系统,使其自由位移为μ(t),即为t时刻混凝土的自由变量ε(t)。 The specific operation of the free constraint is: the test device clamps the two ends of the concrete specimen, one end is fixed, and the other end can control the movement. Under the real environment simulation conditions, the controllable end of the concrete is not loaded, and the time interval ( The computer control system, displacement/deformation control system and loading system of t) make its free displacement μ(t), which is the free variable ε(t) of concrete at time t.
所述约束应力的具体操作是:试验装置将混凝土试件的两端夹紧,一端固定,一端可控制移动,真实环境模拟条件下,混凝土试件可移动端的自由位移为μ(t),根据实际需要,通过计算机控制系统、位移/变形控制单元和加载系统,对试件可移动端的位移进行减小,这时所述应力传感器测得各时刻不同约束程度即为约束系数f(t)情况下的混凝土温度应力σ(t); The specific operation of the constrained stress is: the test device clamps both ends of the concrete specimen, one end is fixed, and the other end can control the movement. Under the real environment simulation conditions, the free displacement of the movable end of the concrete specimen is μ(t), according to According to actual needs, the displacement of the movable end of the test piece is reduced through the computer control system, the displacement/deformation control unit and the loading system. At this time, the stress sensor measures different degrees of constraint at each moment, which is the condition of the constraint coefficient f(t) Concrete temperature stress σ(t) under ;
可移动端减小的位移为: The reduced displacement of the movable end is:
f(t)×μ(t)(6) f(t)×μ(t)(6)
式中,t为时间,f(t)为t时的混凝土约束系数,μ(t)为混凝土试件可移动端的自由位移。 In the formula, t is time, f(t) is the concrete constraint coefficient at time t, and μ(t) is the free displacement of the movable end of the concrete specimen.
所述弹性模量具体操作为:具体地,在计算机控制系统中设置时间间隔,每隔时间间隔,通过位移控制系统对试件可移动端做一次位移变化,根据应力传感器测出这个位移变化导致的应力变化,对该试件进行弹性模量试验。 The specific operation of the elastic modulus is as follows: specifically, set a time interval in the computer control system, and make a displacement change to the movable end of the test piece through the displacement control system at every time interval, and measure the displacement change according to the stress sensor to cause The stress change of the specimen was tested for elastic modulus.
每隔△t时间,通过位移/变形控制系统对试件和加载系统对可移动端做一次位移变化Δμ(t),得出变形Δε(t),根据应力传感器测出的应力变化量为Δσ(t),则t时刻的混凝土弹性模量为: Every △t time, the displacement/deformation control system makes a displacement change Δμ(t) on the test piece and the loading system on the movable end, and the deformation Δε(t) is obtained, and the stress change measured by the stress sensor is Δσ (t), then the elastic modulus of concrete at time t is:
根据设计的时间间隔,计算机控制系统自动地测量不同时刻的混凝土弹性模量,即可得到混凝土在整个发展过程的弹性模量。 According to the designed time interval, the computer control system automatically measures the elastic modulus of concrete at different times, and the elastic modulus of the concrete in the entire development process can be obtained.
所述变形的分离具体操作为:首先做自由约束:试验装置将混凝土试件一端固定,另一端可自由伸缩,通过真实环境模拟系统提供设定的真实环境,对该试件进行自由变量试验,在设定的时间区域(t)内,设定时段采集变形量ε(t)。 The specific operation of the separation of the deformation is as follows: firstly, free constraint: the test device fixes one end of the concrete specimen, and the other end can be freely expanded and contracted, and the real environment provided by the real environment simulation system is used to perform a free variable test on the specimen. In the set time zone (t), the deformation amount ε(t) is collected for a set period of time.
混凝土1天龄期以后,其热膨胀系数基本就不会再发生变化,一般认为是个常数,该参数也可以通过专用热膨胀系数测试仪测得,这里认为是常数α。根据混凝土热膨胀系数α和温度控制系统测得的温度变化ΔT(t),可以得出真实环境模拟条件下混凝土的温度变形: After the age of 1 day, the thermal expansion coefficient of concrete will basically not change, and it is generally considered to be a constant. This parameter can also be measured by a special thermal expansion coefficient tester, which is considered to be a constant α here. According to the concrete thermal expansion coefficient α and the temperature change ΔT(t) measured by the temperature control system, the temperature deformation of concrete under the real environment simulation conditions can be obtained:
ΔεT(t)=α·ΔT(t)(8) ΔεT(t)=α· ΔT (t)(8)
结合测得的自由变形ε(t),进行分离,即可得出其他变形Δεa(t),主要包括自生体积变形和干缩变形: Combined with the measured free deformation ε(t) and separated, other deformations Δε a (t) can be obtained, mainly including autogenous volume deformation and drying shrinkage deformation:
Δεa(t)=ε(t)-ΔεT(t)(9) Δε a (t) = ε (t) - Δε T (t) (9)
所述混凝土徐变具体操作为:根据测得的混凝土弹性模量E(t)和自由变形ε(t),可计算出真实环境模拟条件下不受徐变影响时混凝土应力σ(t): The specific operation of the concrete creep is as follows: according to the measured concrete elastic modulus E(t) and free deformation ε(t), the concrete stress σ(t) when not affected by creep under the real environment simulation conditions can be calculated:
σ(t)=ε(t)·E(t)(10) σ(t)=ε(t)·E(t)(10)
启动混凝土位移控制系统,对混凝土变形进行控制,使其变形为零,这时测得应力为σ0(t),则真实环境模拟条件下徐变引起的应力降低为: Start the concrete displacement control system to control the deformation of the concrete so that the deformation is zero. At this time, the measured stress is σ 0 (t), and the stress reduction caused by creep under the real environment simulation conditions is:
σc(t)=σ(t)-σ0(t)(11) σ c (t) = σ (t) - σ 0 (t) (11)
通过σc(t)的大小可以得出混凝土徐变的影响程度,其中t为时间。 The degree of influence of concrete creep can be obtained by the size of σ c (t), where t is time.
所述混凝土开裂全过程的具体操作是:混凝土温度从起始温度变化到设定温度,试件两端固定、或施加拉力,当拉应力数据突然减小、位移突然增大、对应时间-应力、时间-变形/位移的曲线上出现突变时,混凝土开裂,获取这时混凝土的相关参数,包括温度、抗拉强度、极限拉伸值。 The specific operation of the whole process of concrete cracking is: the concrete temperature changes from the initial temperature to the set temperature, the two ends of the specimen are fixed, or the tensile force is applied, when the tensile stress data suddenly decreases, the displacement suddenly increases, and the corresponding time-stress , When a sudden change occurs on the time-deformation/displacement curve, the concrete cracks, and the relevant parameters of the concrete at this time are obtained, including temperature, tensile strength, and ultimate tensile value.
评价的具体操作是:结合前面A、B、C、D、E的试验数据和结果,混凝土温度变化到设定程度,当拉应力数据突然减小、位移突然增大、对应曲线上出现突变时,混凝土开裂,这时混凝土的相关参数温度、应力、位移和变形可以作为对该试件进行混凝土开裂全过程评价。 The specific operation of the evaluation is: combined with the previous test data and results of A, B, C, D, and E, when the concrete temperature changes to the set level, when the tensile stress data suddenly decreases, the displacement suddenly increases, and there is a sudden change on the corresponding curve , concrete cracking, at this time, the relevant parameters of concrete temperature, stress, displacement and deformation can be used as the whole process evaluation of concrete cracking for this specimen.
对于真实环境可以用如下方法设定: For the real environment, it can be set as follows:
①环境温度 ①Ambient temperature
针对当地的情况而定,即模拟真实环境当地,将以上月平均气温资料拟合成一条余弦曲线,下式(1)为拟合后的计算公式: It depends on the local conditions, that is, to simulate the real environment, and fit the average temperature data of the previous month into a cosine curve. The following formula (1) is the calculation formula after fitting:
式中,Ta为气温,Tam为年平均气温,Aa为气温年变幅,τ为时间(月),τ0为气温最高的时间(月)。 In the formula, T a is the temperature, T am is the annual average temperature, A a is the annual temperature variation, τ is the time (month), and τ 0 is the time (month) when the temperature is the highest.
考虑气温日变化,采用下式计算: Considering the diurnal variation of temperature, the following formula is used for calculation:
式中,为日气温,Ta为月平均气温,A为气温日变化幅度,t为1天中的时刻(时)根据不同地区的不同季节而定。 In the formula, is the daily temperature, T a is the monthly average temperature, A is the daily variation range of the temperature, and t is the time (hour) in a day, which depends on different seasons in different regions.
②太阳辐射热 ② Solar radiation heat
混凝土建筑物经常是暴露在太阳辐射之下的,其对混凝土温度有重要影响。单位时间内在单位面积上太阳辐射来的热量是S,其中设被混凝土吸收的部分为R,剩余部分被反射掉,则: Concrete buildings are often exposed to solar radiation, which has a significant effect on the concrete temperature. The heat radiated by the sun on a unit area per unit time is S, where the part absorbed by the concrete is R, and the rest is reflected, then:
R=αs·S(3) R=α s S(3)
式中,αs为吸收系数,也称为黑度系数,混凝土表面一般取0.65。 In the formula, α s is the absorption coefficient, also known as the blackness coefficient, and the concrete surface is generally taken as 0.65.
S=S0(1-kn)(4) S=S 0 (1-kn)(4)
式中,S0为晴天太阳辐射热,n为云量,k为系数,这三个数值由当地气象站给出; In the formula, S 0 is the solar radiant heat in sunny days, n is the cloud amount, and k is the coefficient, and these three values are given by the local meteorological station;
日照的影响相当于周围空气的温度增高了ΔTa, The impact of sunshine is equivalent to the increase of the temperature of the surrounding air by ΔT a ,
ΔTa=R/β(5) ΔT a =R/β(5)
式中,β为混凝土表面放热系数,根据表面粗糙程度和风速计算得出。 In the formula, β is the heat dissipation coefficient of the concrete surface, which is calculated according to the surface roughness and wind speed.
③降雨 ③Rainfall
查询工程所在地气象部门的降雨量,通过降雨设备和降雨量控制器来模拟降雨。 Query the rainfall of the meteorological department where the project is located, and simulate rainfall through rainfall equipment and rainfall controllers.
④风速 ④ wind speed
查询工程所在地的气象部门的风速,启动风速模拟装置,以根据风速得出混凝土表面散热系数。 Query the wind speed of the meteorological department where the project is located, and start the wind speed simulation device to obtain the heat dissipation coefficient of the concrete surface according to the wind speed.
一个具体的试验例子如下: A specific test example is as follows:
使用上述试验方法和试验装置对混凝土试块进行了试验,验证基于真实环境的混凝土开裂全过程试验装置和方法的有效性和合理性。试验环境温度取值为某实际工程的近一年的气温实测值,输入计算机,启用试验装置,使得试验环境完全按照这个实测气温变化,试验在这个环境气温条件下,混凝土试块的应力变化情况,研究基于真实环境的混凝土开裂全过程。 The above-mentioned test method and test device were used to test the concrete test block to verify the effectiveness and rationality of the test device and method based on the real environment for the whole process of concrete cracking. The temperature of the test environment is the measured value of the temperature of an actual project in the past year, input into the computer, and start the test device, so that the test environment changes completely according to the measured temperature, and the stress change of the concrete test block is tested under this ambient temperature condition , to study the whole process of concrete cracking based on the real environment.
从试验得出的试验数据可以看出,环境气温符合工程实际的正弦变化规律,能真实反应实际工程环境;基于这一环境气温条件下的试验温度应力能反映真实的应力变化规律,随温度周期性波动,基于热胀冷缩的效果,环境温度升高、混凝土压应力增大;环境温度降低、混凝土压应力减小拉应力增大,见图14。 From the test data obtained from the test, it can be seen that the ambient temperature conforms to the actual sinusoidal change law of the project and can truly reflect the actual engineering environment; the test temperature stress based on this ambient temperature condition can reflect the real stress change law, and the Based on the effect of thermal expansion and cold contraction, when the ambient temperature rises, the compressive stress of concrete increases; when the ambient temperature decreases, the compressive stress of concrete decreases and the tensile stress increases, as shown in Figure 14.
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