CN105371006B - A kind of manufacture method for the new pipeline section of offshore platform seawater lift - Google Patents

A kind of manufacture method for the new pipeline section of offshore platform seawater lift Download PDF

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Publication number
CN105371006B
CN105371006B CN201510848323.0A CN201510848323A CN105371006B CN 105371006 B CN105371006 B CN 105371006B CN 201510848323 A CN201510848323 A CN 201510848323A CN 105371006 B CN105371006 B CN 105371006B
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CN
China
Prior art keywords
flange
pipeline
resin
pipeline section
core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510848323.0A
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Chinese (zh)
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CN105371006A (en
Inventor
王东升
杨林
吴长虎
杨天郁
刘岩
佘俊杰
刘志伟
刘向宁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CNOOC Energy Technology and Services Ltd
CNOOC Energy Development of Equipment and Technology Co Ltd
Original Assignee
CNOOC Energy Technology and Services Ltd
CNOOC Energy Development of Equipment and Technology Co Ltd
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Priority to CN201510848323.0A priority Critical patent/CN105371006B/en
Publication of CN105371006A publication Critical patent/CN105371006A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/14Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L58/00Protection of pipes or pipe fittings against corrosion or incrustation
    • F16L58/02Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
    • F16L58/04Coatings characterised by the materials used
    • F16L58/10Coatings characterised by the materials used by rubber or plastics
    • F16L58/1009Coatings characterised by the materials used by rubber or plastics the coating being placed inside the pipe
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L58/00Protection of pipes or pipe fittings against corrosion or incrustation
    • F16L58/02Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
    • F16L58/04Coatings characterised by the materials used
    • F16L58/10Coatings characterised by the materials used by rubber or plastics
    • F16L58/1009Coatings characterised by the materials used by rubber or plastics the coating being placed inside the pipe
    • F16L58/1027Coatings characterised by the materials used by rubber or plastics the coating being placed inside the pipe the coating being a sprayed layer

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulding By Coating Moulds (AREA)
  • Laminated Bodies (AREA)
  • Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of new pipeline section for offshore platform seawater lift, including body and the flange for being arranged on body two ends, the body and flange are structure as a whole composition;The invention also discloses the manufacture method of above-mentioned pipeline section, comprise the following steps:First, core is made;Secondly, the core outer surface winds mylar, and sprays resin in its outer surface;After after resin solidification, winding is coated with the carbon fiber of resin outside resin bed, and makes carbon fiber accumulate to form flange embryo at the two ends of pipeline;Then, core is taken out, flange embryo is extruded using mould, increases its density formation flange, completes being integrally formed for body and flange, and in its strata membrane of lipoprotein of surface wrap one;Finally, shaping pipeline section is tested.The present invention meets seawater conveying and seawater lift pump work, lifts the reliability of sea water pipe, and with higher tensile strength and flexural strength, seawater corrosion resistance, pipeline is difficult to adhere to marine growth.

Description

A kind of manufacture method for the new pipeline section of offshore platform seawater lift
Technical field
The present invention relates to sea water pipe, more particularly to a kind of manufacture for the new pipeline section of offshore platform seawater lift Method.
Background technology
With developing by leaps and bounds for offshore oil, drilling and production platform quantity are continuously increased, and platform is set using seawater cooling Standby, so platform is provided with sea water pump, sea water pump works positioned at b.s.l., by sea water pipe by seawater lift to deck More than.Sea water pipe is made up of some pipeline sections, can not only convey seawater, additionally it is possible to bear the weight and seawater of bottom sea water pump Vibration when pump is operated.Sea water pipe is manufactured using metal material, and long-term work causes serious corrosion in briny environment, And it is attached with marine growth, it has to regularly replace.Platform is once attempted to use alloy pipeline in recent years, but still there is corruption Erosion problem, using the costly of Langaloy pipeline, platform is difficult to bear;Also once attempted to use carbon fiber or glass reinforced plastic pipe Line, but existing carbon fiber and GRP pipe use bonding form with flange connection, it is impossible to meeting seawater lift pump work will Ask.Therefore in the urgent need to being improved to seawater lift pipeline, to reach the effect of corrosion-resistant and low maintenance cost.
The content of the invention
The purpose of the present invention is to overcome of the prior art not enough there is provided one kind is safe and reliable, and intensity is high, seawater corrosion resistance The new pipeline section for offshore platform seawater lift manufacture method.
In order to solve the above-mentioned technical problem, the present invention provides a kind of for the new pipeline section of offshore platform seawater lift Manufacture method, the pipeline section includes body and is arranged on the flange at body two ends, and the body and flange are structure as a whole composition, The body and flange include:The inner liner being made up of mylar, the surface spraying of the inner liner has resin bed, the spray The inner liner outer pipeline for scribbling resin bed axially and longitudinally, is wound with carbon fibre resin composite bed, and the carbon fibre resin is answered Close layer surface and be provided with laminated polyester film;Its manufacture method specifically includes following steps:
(1) make outer just as the consistent core of inner cavity of pipe geomery;
(2) the core outer surface winds mylar along its axle center ring, forms the inner liner of pipeline;
(3) in the mylar trypsin method resin, after after resin solidification, pipe resin layer surface is repaired;
(4) after the finishing of pipe resin layer surface, the pipeline axial direction in polyester film outer, ring is wound and longitudinally wound spraying There is the carbon fiber of resin, form the enhancement layer of pipeline, and make carbon fiber accumulate to form flange base at the two ends of pipeline;
(5) core is taken out, using the flange base in mould pressing steps (4), increases its density formation flange, completes body With being integrally formed for flange;
(6) after body and flange forming, in its strata ester film of surface wrap one, and press polish is flattened;
(7) normal pressures sampling observation experiment, liner rupture and pipe explosion sampling observation are carried out to the pipeline section after shaping to test, and are completed Preparation for offshore platform seawater lift pipeline section.
The beneficial effects of the invention are as follows:
1st, the present invention is integrally formed using body and flange, seawater conveying is not only met, while meeting seawater lift pump work Make, lift the reliability of sea water pipe;
2nd, the present invention uses carbon fibre material, and lightweight, cost is low, easy for installation, with higher tensile strength and Flexural strength, and seawater corrosion resistance, pipeline are difficult to adhere to marine growth.
Brief description of the drawings
Fig. 1:Pipe segment structure sectional view of the present invention;
Fig. 2:A-A diagrammatic cross-sections of the present invention;
Fig. 3:B-B diagrammatic cross-sections of the present invention.
Accompanying drawing is marked:1st, body;2nd, flange;3rd, inner liner;4th, resin bed;5th, carbon fibre resin composite bed;6th, polyester Film layer.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
As shown in accompanying drawing 1 to 3, a kind of new pipeline section for offshore platform seawater lift, including body 1 and setting Flange 2 at the two ends of body 1, the body 1 and flange 2 are structure as a whole composition;The body 1 and flange 2 are carbon fiber one It is secondary Wrapping formed, and binding resin solidify to form;The body 1 and flange 2 include:The inner liner 3 being made up of mylar, institute Stating the surface spraying of inner liner 3 has resin bed 4, and the outer pipeline of inner liner 3 for being coated with resin bed 4 axially and longitudinally, is twined Carbon fibre resin composite bed 5 is wound with, the surface of carbon fibre resin composite bed 5 is provided with laminated polyester film 6.The body 1 Size can carry out customized according to actual requirement size;The bolt pitch of holes of the flange 2 meets Standard, without change with The equipment being connected and pipeline.
The manufacture method of pipeline section of the present invention, comprises the steps:First, make outer just as inner cavity of pipe geomery phase one The core of cause, to ensure that carbon fiber pipe road shape and size are completely the same;Secondly, in the core outer surface along its axle center ring Mylar is wound, the inner liner 3 of pipeline is formed, and releasing agent can be used as simultaneously;After the completion for the treatment of that polyester film is wound, outside it Surface spraying resin, after formation resin bed 4 after resin solidification, and repairs 4 surface of pipe resin layer;After finishing is finished, in resin The outer pipeline axial direction of layer 4, ring is wound and longitudinally wound the carbon fiber for being coated with resin, and it is strong to meet to form the enhancement layer of pipeline Degree is required, and makes carbon fiber accumulate to form flange base at the two ends of pipeline;Then, core is taken out, flange base is extruded using mould, Increase its density formation flange 2, complete being integrally formed for body 1 and flange 2;After body 1 and flange 2 are molded, twined on its surface Around a strata ester film, and flatten press polish;Finally, normal pressures sampling observation is carried out to pipeline according to use environment requirement to test, it is real It is 1.5 times of operating pressure to test pressure, meanwhile, carry out liner rupture to every batch of pipeline of batch production and pipe explosion inspect by random samples it is real Test, experimental pressure is respectively 4-5 times of operating pressure, complete the preparation for the new pipeline section of offshore platform seawater lift.

Claims (1)

1. a kind of manufacture method for the new pipeline section of offshore platform seawater lift, the pipeline section includes body and is arranged on The flange at body two ends, the body and flange are structure as a whole composition, and the body and flange include:It is made up of mylar Inner liner, the surface spraying of the inner liner has a resin bed, the inner liner outer pipeline for being coated with resin bed axially and Longitudinal direction, is wound with carbon fibre resin composite bed, and the carbon fibre resin is combined layer surface and is provided with laminated polyester film;Its feature exists In its manufacture method specifically includes following steps:
(1) make outer just as the consistent core of inner cavity of pipe geomery;
(2) the core outer surface winds mylar along its axle center ring, forms the inner liner of pipeline;
(3) in the mylar trypsin method resin, after after resin solidification, pipe resin layer surface is repaired;
(4) after the finishing of pipe resin layer surface, the pipeline axial direction in polyester film outer, ring winding and longitudinally wound being coated with tree The carbon fiber of fat, forms the enhancement layer of pipeline, and makes carbon fiber accumulate to form flange base at the two ends of pipeline;
(5) core is taken out, using the flange base in mould pressing steps (4), increases its density formation flange, completes body and method Blue is integrally formed;
(6) after body and flange forming, in its strata ester film of surface wrap one, and press polish is flattened;
(7) normal pressures sampling observation experiment, liner rupture and pipe explosion sampling observation are carried out to the pipeline section after shaping to test, and complete to be used for The preparation of offshore platform seawater lift pipeline section.
CN201510848323.0A 2015-11-27 2015-11-27 A kind of manufacture method for the new pipeline section of offshore platform seawater lift Active CN105371006B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510848323.0A CN105371006B (en) 2015-11-27 2015-11-27 A kind of manufacture method for the new pipeline section of offshore platform seawater lift

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510848323.0A CN105371006B (en) 2015-11-27 2015-11-27 A kind of manufacture method for the new pipeline section of offshore platform seawater lift

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Publication Number Publication Date
CN105371006A CN105371006A (en) 2016-03-02
CN105371006B true CN105371006B (en) 2017-09-22

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106555773A (en) * 2016-11-10 2017-04-05 无锡市明盛强力风机有限公司 A kind of sea water pump

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201651576U (en) * 2010-02-09 2010-11-24 芜湖圣弗兰玻璃钢有限公司 Straight bamboo reinforced bamboo compound tube
CN204083536U (en) * 2014-07-17 2015-01-07 杭州介通电缆保护管有限公司 A kind of large-diameter steel-plastic composite pipe
CN204083630U (en) * 2014-07-17 2015-01-07 杭州介通电缆保护管有限公司 The steel-plastic composite pipe that a kind of electric heating melting flange connects
CN204284687U (en) * 2014-11-12 2015-04-22 浙江双林塑料机械有限公司 A kind of glass fibre reinforced plastics PE composite pipe
CN204459508U (en) * 2015-03-02 2015-07-08 新疆中石油管业工程有限公司 A kind of continuous lod thermosetting resin composite pipe with two angle wound structure
CN204477521U (en) * 2014-12-25 2015-07-15 浙江伟星新型建材股份有限公司 A kind of high abrasion reinforced composite pipe material
CN205173739U (en) * 2015-11-27 2016-04-20 中国海洋石油总公司 A novel pipeline section for offshore oil platform sea water promotes

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100589012B1 (en) * 2003-11-15 2006-06-14 주식회사 엠텍 Fiber and metal composite pipe and how to make it

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201651576U (en) * 2010-02-09 2010-11-24 芜湖圣弗兰玻璃钢有限公司 Straight bamboo reinforced bamboo compound tube
CN204083536U (en) * 2014-07-17 2015-01-07 杭州介通电缆保护管有限公司 A kind of large-diameter steel-plastic composite pipe
CN204083630U (en) * 2014-07-17 2015-01-07 杭州介通电缆保护管有限公司 The steel-plastic composite pipe that a kind of electric heating melting flange connects
CN204284687U (en) * 2014-11-12 2015-04-22 浙江双林塑料机械有限公司 A kind of glass fibre reinforced plastics PE composite pipe
CN204477521U (en) * 2014-12-25 2015-07-15 浙江伟星新型建材股份有限公司 A kind of high abrasion reinforced composite pipe material
CN204459508U (en) * 2015-03-02 2015-07-08 新疆中石油管业工程有限公司 A kind of continuous lod thermosetting resin composite pipe with two angle wound structure
CN205173739U (en) * 2015-11-27 2016-04-20 中国海洋石油总公司 A novel pipeline section for offshore oil platform sea water promotes

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SE01 Entry into force of request for substantive examination
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Effective date of registration: 20170221

Address after: 100027 Beijing city Dongcheng District Dongzhimen Street No. 6

Applicant after: CNOOC Energy Technology Co., Ltd.

Applicant after: Energy development equipment technology Co., Ltd of CNOOC

Address before: 100010 Beijing City, Dongcheng District Chaoyangmen No. 25 North Street P.O. Box 4705 Chinese CNOOC building

Applicant before: China National Offshore Oil Corporation

Applicant before: CNOOC Energy Technology Co., Ltd.

Applicant before: Energy development equipment technology Co., Ltd of CNOOC

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GR01 Patent grant