CN201621382U - Prestressed concrete and glass fiber reinforced plastic composite jack pipe - Google Patents
Prestressed concrete and glass fiber reinforced plastic composite jack pipe Download PDFInfo
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- CN201621382U CN201621382U CN2010201215205U CN201020121520U CN201621382U CN 201621382 U CN201621382 U CN 201621382U CN 2010201215205 U CN2010201215205 U CN 2010201215205U CN 201020121520 U CN201020121520 U CN 201020121520U CN 201621382 U CN201621382 U CN 201621382U
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Abstract
The utility model relates to the water supply and drainage pipe engineering field, in particular to a pipe structure for non-excavation jack pipe construction. The prestressed concrete and glass fiber reinforced plastic composite jack pipe is characterized in that the pipe consists of a glass fiber reinforced plastic lining layer, a glass fiber reinforced plastic structure layer, a transition layer, a concrete structure layer, a prestressed steel wire winding layer and an outer protection layer; the glass fiber reinforced plastic structure layer is wound outside the glass fiber reinforced plastic lining layer; the outer wall except jack parts of the glass fiber reinforced plastic structure layer is coated with resin and quartz sand particles to form the transition layer; the concrete structure layer is grouted on the outer wall of the transition layer; the prestressed steel wire winding layer is wound on the outer wall of the concrete structure layer; and the outer protection layer is fabricated on the outer wall of the prestressed steel wire winding layer. The jack pipe of the utility model has the advantages of high rigidity, high strength, high corrosion resistance, good hydraulic performance, low cost, large bearable jacking force and small required jacking force.
Description
Technical field
The utility model belongs to the water and wastewater piping engineering field, is specifically related to the pipe structure that a kind of non-excavation jacking construction is used.
Background technique
Jacking construction is as a kind of non-excavating underground pipe line method of construction, under ground piping is laid in highway crossing, railway, house, river etc. very easily, little to traffic impact, earth excavation is few, the mechanization degree height, be considered to a kind of modern under ground piping laying method, increasing underground pipeline engineering adopts this method of construction.The tubing that is used for push pipe at present mainly contains Glass Steel Tube, concrete pipe, steel pipe etc., these several tubing respectively have quality, Glass Steel Tube has remarkable advantages such as high-strength light, the jacking resistance is little, corrosion-resistant, hydraulic performance is good, but its tube wall is thinner, and rigidity is relatively low; Concrete ceiling coil rigidity is big, but cracking of reinforced concrete is relatively poor, and the roughness coefficien of concrete inner wall is higher, and the flow of pipeline is exerted a certain influence; And steel pipe push pipe intensity height, but easy-to-rust.
Summary of the invention
The purpose of this utility model is to provide a kind of prestressed concrete glass fiber reinforced plastic compound push pipe, the little characteristics of big, the required top of top power power that this push pipe has the rigidity height, intensity is good, corrosion-resistant, hydraulic performance is good, cost is low, can bear.
To achieve these goals, the technical solution of the utility model is: the compound push pipe of prestressed concrete glass fiber reinforced plastic is characterized in that it is made up of frp lining layer, glass fibre reinforced plastic structure layer, transition layer, concrete structure layer, reinforcement wire winding layer, external protection; The frp lining layer is wound with the glass fibre reinforced plastic structure layer outward, the right part of frp lining layer and glass fibre reinforced plastic structure layer is a bellmouth, the left part of frp lining layer and glass fibre reinforced plastic structure layer is a socket, the left part of frp lining layer and glass fibre reinforced plastic structure layer is provided with the pressure testing hole, and the left part of glass fibre reinforced plastic structure layer is provided with groove; The outer wall of glass fibre reinforced plastic structure layer scribbles the resin quartz sand particle and forms transition layer except that jack part; The outer wall of transition layer is perfused with the concrete structure layer; The outer wall of concrete structure layer is wound with the reinforcement wire winding layer; The outer wall of reinforcement wire winding layer is manufactured with external protection.
The material of external protection can adopt glass fibre reinforced plastic material, thermoplastic material or resin mortar, and the external protection outer surface carries out press polish to be handled.
The innermost layer of compound push pipe is the frp lining layer, and the frp lining layer has constituted the smooth inner wall of compound push pipe, has the function of anti-corrosion leak-proof simultaneously.The frp lining layer is outward the glass fibre reinforced plastic structure layer, and the glass fibre reinforced plastic structure layer provides a part of intensity; And, the groove of placing rubber ring and the pressure testing hole that is used for water pressure testing can be set as required on the glass fibre reinforced plastics socket at the glass fibre reinforced plastics socket that the formation of socket end connects; The inside part structure of bellmouth adopts glass fibre reinforced plastic material to make; Except that the socket end, all scribble the resin quartz sand particle simultaneously in its outside and form transition layer, as the junction surface that combines with concrete structure.The used glass fibre reinforced plastics of frp lining layer and glass fibre reinforced plastic structure layer is reinforcing material with glass fibre and fabric thereof, is that body material adopts winding process to be made with the unsaturated polyester resin.
By the punching block instillation process cement stone sand slurry is poured in the glass fibre reinforced plastics cylinder body outer wall and forms the concrete structure layer, its structure characteristics is: concrete and glass fibre reinforced plastic structure layer outer wall particle transition layer form the junction surface of combining closely, concrete in addition aquation is shunk, and makes concrete and glass fibre reinforced plastic structure layer form tight composite structure.The concrete pipe construction layer mainly provides the rigidity and the axial compression strength of pipeline.
The outer wall of concrete pipe structure twines reinforcement wire; and mainly hold interior laminated structure as pipeline; reinforcement wire is closely wrapped up by outer protective material, and external protective material can adopt glass fibre reinforced plastic material, thermoplastic material or resin mortar, is used for preventing the corrosion of steel wire burn into.
The utility model had both been avoided the shortcoming of traditional concrete ceiling coil, prestress steel cylinder concrete push pipe and glass fibre reinforced plastics push pipe, combined the advantage of traditional push pipe tubing again, mainly had the following advantages:
1, combines the intensity of reinforcement wire and glass fibre reinforced plastics, have very high hoop tensile strength, can bear the interior pressure of pressing very much;
2, make full use of the high rigidity of concrete, incompressible characteristics, can bear high external pressure and axial top power;
3, give full play to the ganoid characteristics of frp lining, have good hydraulic performance;
4, smooth outer surface is smooth does not absorb water, and can effectively reduce surface friction drag, and the required top of jacking power is little;
4, the corrosion resistant characteristics of anti-leakage that have glass fibre reinforced plastics, long service life.
5, joint is simple, easy to connect, safe and reliable, can be widely used in the construction of non-pressure push pipe and Pressure pipe.
Push pipe of the present utility model has corrosion resistance, the good hydraulic of glass fibre reinforced plastics, simultaneously also has the high rigidity of concrete pipe and the characteristics such as high strength of steel pipe, and its fabricating cost top power lower, that can bear is big and self required top power is less.
The beneficial effects of the utility model are: the little characteristics of big, the required top of top power power that push pipe of the present utility model has the rigidity height, intensity is good, corrosion-resistant, hydraulic performance is good (barrier performance is good), cost is low, can bear.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Among the figure: 1-frp lining layer, 2-glass fibre reinforced plastic structure layer, 3-transition layer, 4-concrete structure layer, 5-reinforcement wire winding layer, 6-external protection, 7-socket, 8-groove, 9-bellmouth, 10-pipe shaft, 11-pressure testing hole.
Embodiment
Embodiment 1:
As shown in Figure 1, the compound push pipe of prestressed concrete glass fiber reinforced plastic (English name: Fiberglass PrestressedConcrete Composite Jacking Pipe, can be called for short the FPCC push pipe), it is made up of frp lining layer 1, glass fibre reinforced plastic structure layer 2, transition layer 3, concrete structure layer 4, reinforcement wire winding layer 5, external protection 6; The frp lining layer 1 outer glass fibre reinforced plastic structure layer 2 that is wound with, the right part of frp lining layer 1 and glass fibre reinforced plastic structure layer 2 is a bellmouth 9, the left part of frp lining layer 1 and glass fibre reinforced plastic structure layer 2 is a socket 7, the left part of frp lining layer 1 and glass fibre reinforced plastic structure layer 2 is provided with pressure testing hole 11, and the left part of glass fibre reinforced plastic structure layer 2 is provided with groove 8; The outer wall of glass fibre reinforced plastic structure layer 2 scribbles the resin quartz sand particle and forms transition layer 3 except that jack part; The outer wall of transition layer 3 is perfused with concrete structure layer 4; The outer wall of concrete structure layer 4 is wound with reinforcement wire winding layer 5; The outer wall of reinforcement wire winding layer 5 is manufactured with external protection 6.The 1-3 road can be set on the socket 7 as required place the groove 8 (part between bellmouth and the socket is a pipe shaft 10) of sealing rubber ring.
The concrete structure layer can be provided with whole Framework Of Steel Reinforcement as required or only at two ends Framework Of Steel Reinforcement is set, and the both ends of the surface of concrete structure layer are parallel and vertical with tube's axis.
The making step of the compound push pipe of above-mentioned prestressed concrete glass fiber reinforced plastic is as follows:
1) adopt winding process on the liner mould, to make frp lining layer 1, fw frp construction layer 2 on frp lining layer 1 then, the left part of glass fibre reinforced plastic structure layer 2 is a socket 7, and forms transition layer 3 at the outer wall of glass fibre reinforced plastic structure layer 2 quartz sand particle of resinizing except that jack part;
2) the liner mould is stood on the worktable together with the frp lining layer that makes and glass fibre reinforced plastic structure layer (scribble transition layer 3), liner mould and stationary table; The concrete spouting mould is enclosed within outside the transition layer 3, and and stationary table; Form the pipe ring cavity between transition layer 3 and the concrete spouting mould, concrete perfusion in this cavity forms concrete structure layer 4;
3) with the concrete spouting mold releasability; At the outside reinforcement wire that twines of concrete structure layer, form reinforcement wire winding layer 5;
4) external protection 6 of making glass fibre reinforced plastics outside the reinforcement wire winding layer;
5) solidifying the back repairs the socket 7 of glass fibre reinforced plastic structure layer 2, polishing forms the groove 8 that sealing rubber ring is placed in the 1-3 road as required, simultaneously the both ends of the surface of concrete structure layer 4 being polished flat makes it perpendicular to tube's axis, take off the liner mould, make pressure testing hole 11 more as required on the socket 7 of frp lining layer 1 and glass fibre reinforced plastic structure layer 2, the compound push pipe of a joint prestressed concrete glass fiber reinforced plastic just completes.
During installation, rubber ring is placed in the groove 8 of socket, the bellmouth 9 that the socket 7 of a compound push pipe of prestressed concrete glass fiber reinforced plastic is inserted the compound push pipe of another prestressed concrete glass fiber reinforced plastics gets final product.
The Manufacturing material of frp lining layer, glass fibre reinforced plastic structure layer, making equipment, preparation process can all adopt existing known technology (glass fibre reinforced plastics is reinforcing material with glass fibre and fabric thereof, is that body material adopts winding process to be made with the unsaturated polyester resin).
Embodiment 2:
Substantially the same manner as Example 1, difference is: the material of external protection is a resin mortar.
Embodiment 3:
Substantially the same manner as Example 1, difference is: the material of external protection is a thermoplastic material.
Claims (1)
1. the compound push pipe of prestressed concrete glass fiber reinforced plastic is characterized in that it is made up of frp lining layer (1), glass fibre reinforced plastic structure layer (2), transition layer (3), concrete structure layer (4), reinforcement wire winding layer (5), external protection (6); The outer glass fibre reinforced plastic structure layer (2) that is wound with of frp lining layer (1), the right part of frp lining layer (1) and glass fibre reinforced plastic structure layer (2) is bellmouth (9), the left part of frp lining layer (1) and glass fibre reinforced plastic structure layer (2) is socket (7), the left part of frp lining layer (1) and glass fibre reinforced plastic structure layer (2) is provided with pressure testing hole (11), and the left part of glass fibre reinforced plastic structure layer (2) is provided with groove (8); The outer wall of glass fibre reinforced plastic structure layer (2) scribbles the resin quartz sand particle and forms transition layer (3) except that jack part; The outer wall of transition layer (3) is perfused with concrete structure layer (4); The outer wall of concrete structure layer (4) is wound with reinforcement wire winding layer (5); The outer wall of reinforcement wire winding layer (5) is manufactured with external protection (6).
Priority Applications (1)
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CN2010201215205U CN201621382U (en) | 2010-02-26 | 2010-02-26 | Prestressed concrete and glass fiber reinforced plastic composite jack pipe |
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CN2010201215205U CN201621382U (en) | 2010-02-26 | 2010-02-26 | Prestressed concrete and glass fiber reinforced plastic composite jack pipe |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101776187B (en) * | 2010-02-26 | 2012-04-04 | 武汉理工大学 | Prestressed concrete glass fiber reinforced plastic compound tubing structure and manufacture process thereof |
CN102588684A (en) * | 2011-01-11 | 2012-07-18 | 深圳市吉凌复合材料科技股份有限公司 | Novel fiber reinforced plastic concrete composite pipe |
CN103591393A (en) * | 2013-11-13 | 2014-02-19 | 武汉理工大学 | Glass fiber reinforced plastic prestressed concrete cylinder pipe (PCCP) and manufacturing method thereof |
CN106907537A (en) * | 2017-04-17 | 2017-06-30 | 中国能源建设集团广东省电力设计研究院有限公司 | Pipe connecting structure and attaching method thereof |
CN106969213A (en) * | 2017-05-09 | 2017-07-21 | 天津工业大学 | A kind of high rigidity composite material conduit and its manufacture method |
-
2010
- 2010-02-26 CN CN2010201215205U patent/CN201621382U/en not_active Expired - Lifetime
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101776187B (en) * | 2010-02-26 | 2012-04-04 | 武汉理工大学 | Prestressed concrete glass fiber reinforced plastic compound tubing structure and manufacture process thereof |
CN102588684A (en) * | 2011-01-11 | 2012-07-18 | 深圳市吉凌复合材料科技股份有限公司 | Novel fiber reinforced plastic concrete composite pipe |
CN102588684B (en) * | 2011-01-11 | 2015-11-25 | 深圳市吉凌复合材料科技股份有限公司 | A kind of Novel fiber reinforced plastic concrete composite pipe |
CN103591393A (en) * | 2013-11-13 | 2014-02-19 | 武汉理工大学 | Glass fiber reinforced plastic prestressed concrete cylinder pipe (PCCP) and manufacturing method thereof |
CN103591393B (en) * | 2013-11-13 | 2015-12-02 | 武汉理工大学 | A kind of glass fibre reinforced plastics prestress steel sleeve concrete plug and preparation method thereof |
CN106907537A (en) * | 2017-04-17 | 2017-06-30 | 中国能源建设集团广东省电力设计研究院有限公司 | Pipe connecting structure and attaching method thereof |
CN106907537B (en) * | 2017-04-17 | 2019-01-22 | 中国能源建设集团广东省电力设计研究院有限公司 | Pipe connecting structure and attaching method thereof |
CN106969213A (en) * | 2017-05-09 | 2017-07-21 | 天津工业大学 | A kind of high rigidity composite material conduit and its manufacture method |
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Granted publication date: 20101103 |
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