CN105369230A - Low-carbon aluminum product oxidation heating system with biomass gasifier - Google Patents

Low-carbon aluminum product oxidation heating system with biomass gasifier Download PDF

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Publication number
CN105369230A
CN105369230A CN201510762299.9A CN201510762299A CN105369230A CN 105369230 A CN105369230 A CN 105369230A CN 201510762299 A CN201510762299 A CN 201510762299A CN 105369230 A CN105369230 A CN 105369230A
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China
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heat
flue gas
room
water
biomass gasifying
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CN201510762299.9A
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CN105369230B (en
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赵灵智
唐芬玲
王长宏
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GUANGDONG HAOMEI ALUMINIUM CO Ltd
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South China Normal University
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/02Fixed-bed gasification of lump fuel
    • C10J3/20Apparatus; Plants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/82Gas withdrawal means
    • C10J3/84Gas withdrawal means with means for removing dust or tar from the gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/06Arrangements of devices for treating smoke or fumes of coolers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/30Technologies for a more efficient combustion or heat usage
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Mechanical Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • General Engineering & Computer Science (AREA)
  • Solid-Fuel Combustion (AREA)

Abstract

The invention discloses a low-carbon aluminum product oxidation heating system with a biomass gasifier. The system comprises the biomass gasifier, a burner, a primary spraying heat-exchange chamber, a secondary spraying heat-exchange chamber and an aluminum product oxidation pond. Biomass gas generated in the biomass gasifier is combusted in the burner and exchanges heat with water in the primary spraying heat-exchange chamber and the secondary spraying heat-exchange chamber, hot water obtained after heat exchange enters a heat exchange coil pipe in the aluminum product oxidation pond to heat aluminum product oxidation liquid medicine, and part of smoke exhausted from the secondary spraying heat-exchange chamber enters the biomass gasifier again to be combusted. According to the system, heat generated by combustion of biomass fuel is used for heating the oxidation liquid medicine in the aluminum product oxidation pond, part of the smoke is guided to return to the biomass gasifier to be reutilized, smoke waste heat is fully utilized, and low carbon and environment protection are achieved.

Description

Adopt the low-carbon (LC) formula aluminium material oxidation heating system of biomass gasifying furnace
Technical field
The present invention relates to a kind of aluminium treatment system, particularly a kind of aluminium material oxidation heating system.
Background technology
Gasifying biomass take biomass as raw material, under the effect of the vaporized chemicals such as oxygen, water vapour or hydrogen, under the high temperature conditions by thermal chemical reaction, by the process being partially converted into combustible gas flammable in biomass.Biomass gasification process primitive reaction at different conditions comprises: C+O 2=CO 2; CO 2+ C=2CO; H 2o+C=CO+H 2deng chemical reaction process, the gaseous constituent produced during gasifying biomass mainly comprises H 2, CH 4with CO etc., usually this inflammable gas is called biological fuel gas.Biomass fuel is as a kind of novel fuel, and it has the advantage being different from traditional fuel, to nature CO when the energy of biological example matter fuel comes from biomass growth 2absorption, the content of its fixed carbon is about 15%, be typical low-carbon (LC) fuel, and the sulphur content of biomass fuel is low, nitrogen content is low, and environmental pollution is little, and derives from agriculture and forestry organic waste material due to it, cycling deposition, with low cost, therefore the Application and Development of biomass fuel more and more comes into one's own.
Bring into use biomass fuel to provide heat energy in current aluminium producing, such as, adopt the molten aluminium stove of biomass fuel energy supply.And the aluminium material oxidation pond aluminum profile extrusion equipment that to be also industry common, it needs aluminium to be immersed in oxidation liquid medicine, and oxidation liquid medicine is heated to certain temperature, thus meets the demand that aluminium material oxidation reacts.In current aluminium producing, need to carry out a large amount of aluminium material oxidation process, demand for energy is large, and the problem of environmental pollution using traditional fuel to bring is severe, and therefore how being applied in aluminium material oxidation processing production process by biomass fuel is also industry urgent problem.
As a kind of biomass double furnace thorax ultrahigh temperature combustion machine that Chinese patent application 201310177571.8 provides, comprising: loading hopper, gas blower, the first burner hearth and the second burner hearth; The discharge port of loading hopper is communicated with the first burner hearth, and the first burner hearth is communicated with the second burner hearth, and the second burner hearth is provided with bocca; The air outlet of gas blower is communicated with the first burner hearth and the second burner hearth respectively.This biomass double furnace thorax ultrahigh temperature combustion machine first burner hearth is directly burning, and the second burner hearth is gasification, and combustion.First burner hearth is by directly burning can by flue gas heating to 800 DEG C, the flue gas of 800 DEG C makes crater flue gas bring up to about 1250 DEG C by gasification, and combustion by gasification function by the second burner hearth, and the heat output increasing biomass fuel and flue gas melts the demand of aluminium with satisfied casting.
The one that and for example Chinese patent application 201420852077.7 provides melts aluminium stove, comprises molten aluminium stove, burner noz(zle), thermophore, flue, distribution piping, smoke exhaust fan, flue gas cleaner, burner blower, air line, fuel channel, gas pipeline, high-temperature blower, biomass gasifying furnace, the upper end of molten aluminium stove is respectively arranged with flue and thermophore, and flue is connected with smoke exhaust fan through thermophore, the rear end of smoke exhaust fan is connected with flue gas cleaner and discharge tube, the lower end of thermophore is provided with burner noz(zle), burner noz(zle) by distribution piping respectively with air line, fuel channel, gas pipeline connects, air line passes thermophore and is connected with burner blower, gas pipeline is connected with biomass gasifying furnace by high-temperature blower, fuel channel is connected with fuel bunker, biomass gasifying furnace transforms the inflammable gas produced and is transported in distribution piping by high-temperature blower, and through burner noz(zle) burning, to molten aluminium furnace interior heating, the high-temperature flue gas produced in combustion processes is discharged from flue, and high-temperature flue gas carries out preheating to freezing air in thermophore.
Technology disclosed in above-mentioned two pieces patent/patent application all utilizes biogas to carry out heating and melting to aluminium, and Chinese patent application 201420852077.7 also utilizes the high-temperature flue gas gone out from molten aluminium fire grate to carry out preheating to the freezing air thermophore, improve the utilising efficiency of energy, but above-mentioned technology is only limitted to utilize biogas to heat molten aluminium stove, the Land use systems of biogas in aluminium production process manufacturing processed is limited, energy-provision way is single, and all there is shortcoming or deficiency in above-mentioned technology, such as: (1), the heat output of biogas is adopted to heat aluminium, also containing a large amount of combustiblecomponentss in the flue gas of discharge, but above-mentioned technology is not used again to the combustiblecomponents in discharge flue gas, but flue gas is directly disposed to air, therefore result in the waste of the energy, thermo-efficiency is not high, (2), also there are a large amount of objectionable constituent in flue gas, after primary combustion, be directly disposed to external environment, large to the harm of environment, (3), in high-temperature flue gas also containing a large amount of heats, only adopt high-temperature flue gas preheating freezing air in a heat exchanger in above-mentioned technology, and do not adopt other UTILIZATION OF VESIDUAL HEAT IN mode, there is limitation to the mode of UTILIZATION OF VESIDUAL HEAT IN, efficiency is low.
Therefore, provide a kind of and the heat that biogas burning produces can be applied to aluminum oxidation stove and the low-carbon (LC) formula aluminium material oxidation heating system that can make full use of the employing biomass gasifying furnace of fume afterheat becomes urgent problem in the industry.
Summary of the invention
The object of this invention is to provide a kind of heat produced that biogas can be burnt be applied to aluminium material oxidation stove, can fume afterheat be made full use of and the remarkable aluminium material oxidation heating system reducing carbon dioxide in flue gas content.
According to the solution of the present invention, a kind of low-carbon (LC) formula aluminium material oxidation heating system adopting biomass gasifying furnace is provided, comprises: for holding the aluminium material oxidation pond of aluminium process oxidation liquid medicine and being located in aluminium material oxidation pond for heating the heat exchange coil of aluminium process oxidation liquid medicine.The low-carbon (LC) formula aluminium material oxidation heating system of this employing biomass gasifying furnace comprises further: for providing the biomass gasifying furnace of biological fuel gas, for burning from the burner of the biological fuel gas of biomass gasifying furnace, and once spray Heat Room, once spray Heat Room and comprise a spray chamber body, be located at the passing hole of spray chamber body one end wall, be located at the middle temperature exhanst gas outlet of another end wall of spray chamber body, be located at a spray chamber body upper part and at least one the warm water entrance be communicated with the exit end of heat exchange coil by pipeline, be located at a spray chamber body lower part and the hot water outlet be communicated with the inlet end of heat exchange coil by pipeline, be located at the combustion barrel of a spray chamber body interior, and be located at a spray chamber body interior and the shower plate be positioned at above combustion barrel.Wherein, combustion barrel comprises the blind end of another end wall of a contiguous spray chamber body, through a spray chamber body passing hole to once spray Heat Room outside extend opening end, and the smoke exhaust pipe that auto-combustion cylinder sidewall extends to shower plate direction between blind end and opening end, the opening end of combustion barrel be connected with burner with by flame spraying to the heat release of combustion barrel combustion, the high-temperature flue gas of first being discharged by smoke exhaust pipe to the water once sprayed in Heat Room via shower plate spray from least one warm water entrance is once heated, be delivered in heat exchange coil by pipeline to heat the aluminium process oxidation liquid medicine in aluminium material oxidation pond after carrying out second-heating by the barrel of combustion barrel again.
Preferably, smoke exhaust pipe forms blind end away from one end of combustion barrel, contiguous blind end stretches out along the radial direction of smoke exhaust pipe and forms at least two flue gas manifolds, make from the flue gas in combustion barrel via at least two flue gas manifolds spray into once spray in Heat Room with water heat exchange, the flue gas after heat exchange carries part aqueous vapor and discharges via middle temperature exhanst gas outlet and once spray Heat Room.
Selectively, contiguous blind end stretches out along the radial direction of smoke exhaust pipe and forms at least four flue gas manifolds, and at least four flue gas manifolds are arranged at equal intervals around smoke exhaust pipe, flue gas is sprayed to all directions once sprayed in Heat Room equably, thus can both flue gas heating be obtained via shower plate spray to the water once spraying regional in Heat Room.
Preferably, once spray Heat Room and comprise the water supplement port be located on a spray chamber body further, for supplementing to once spraying in Heat Room the moisture taken away by flue gas.Water supplement port can be arranged on the optional position on a spray chamber body, such as roof, sidewall, front bulkhead or aft end bulkhead.
Selectively, at least one warm water entrance can be located at the roof of a spray chamber body, or contiguous roof is located at sidewall or end wall; Hot water outlet can be located at the diapire of a spray chamber body, or adjacent bottom wall is located at sidewall or end wall.
Selectively, once spray Heat Room and be provided with overflow port further, overflow port can be located at the optional position in the middle part of vapourizing furnace body, such as sidewall or end wall.
Selectively, once spraying in the short transverse of Heat Room, be followed successively by by sequence of positions from top to bottom: hot water outlet, combustion barrel, water supplement port, overflow port, flue gas manifold, middle temperature exhanst gas outlet, shower plate and warm water entrance.
Selectively, comprise secondary spraying Heat Room further, secondary spraying Heat Room comprises secondary spraying room body, be located at the low-temperature flue gas outlet of secondary spraying room body roof, be located at secondary hot water's outlet of secondary spraying room body diapire, contiguous secondary spraying room body diapire is located at the middle temperature smoke inlet of secondary spraying room body sidewall, contiguous secondary spraying room body roof is located at the cold water inlet of secondary spraying room body sidewall, and contiguous secondary spraying room body roof is located at the cold water spray header of secondary spraying room body interior, wherein, the middle temperature smoke inlet of secondary spraying Heat Room by pipeline with once spray warm exhanst gas outlet in Heat Room and be communicated with, secondary hot water's outlet of secondary spraying Heat Room is communicated with the water supplement port once spraying Heat Room by pipeline, cold water spray header is communicated with to be sprayed by the cold water from outside in the body of secondary spraying room by pipeline with cold water inlet, the flue gas from once spraying Heat Room is made to become delivery to once spraying in Heat Room with the moisture taken away in supplementary flue gas the cool water heating sprayed in secondary spraying Heat Room.
Selectively, biomass gasifying furnace comprise vapourizing furnace body, be located at vapourizing furnace body interior space is divided in vapourizing furnace body the gasification reactor chamber being positioned at middle and upper part and the air compartment being positioned at bottom fire grate, vapourizing furnace body upper part is located at interval and the biomass material opening for feed be communicated with gasification reactor chamber exports with biogas and is located at vapourizing furnace body lower part and the gasification agent inlet be communicated with air compartment.
Selectively, biomass material opening for feed and biogas outlet can be located at the optional position of vapourizing furnace body upper part, such as sidewall or roof in interval.Such as, biomass material opening for feed can be located on the sidewall of vapourizing furnace body, and biogas outlet can be located at the roof of vapourizing furnace body.Gasification agent inlet can be located at the optional position of vapourizing furnace body lower part, is such as located at diapire or adjacent bottom wall is located at sidewall.
Selectively, this system comprises the filtration chamber of the biogas exported from the biogas of biomass gasifying furnace for clean filtering further, filtration chamber comprises the filtration chamber's body for being filled with water, biogas entrance and the clean gas outlet of filter chamber top are located in interval, authigenic material gas entrance extends to the thrust-augmenting nozzle of below the water surface in filtration chamber, biogas entrance carries out underwater filtration by the biogas outlet of pipeline and biomass gasifying furnace to be delivered in filtration chamber by biogas, clean fuel gas after filtration is delivered to burner combustion by pipeline by clean gas outlet.
Preferably, burner comprises housing, be located at the fuel gas inlet of shell one end, be located at the flame export of the housing the other end, be located at least one rotational flow air entrance of housing sidewall and contiguous flame export is located at porous filter plate in housing, fuel gas inlet is by the clean gas outlet of pipeline and filtration chamber, and flame export is communicated with the opening end of the combustion barrel once spraying Heat Room.
Selectively, porous filter plate can be the porous plate that filter plate of porous ceramic, honeycomb ceramic plate or other high temperature material be made.
Preferably, the self-styled closed end of combustion barrel is gradually-reducing shape to opening end, namely in horn-like, is beneficial to flame in the heat release of combustion barrel combustion.Wherein, temperature resistant encapsulation part is adopted to seal or weld between combustion barrel with passing hole.
Preferably, at least one rotational flow air entrance is arranged along the tangential direction of the housing of burner, makes the air entered via at least one rotational flow air entrance form eddy flow in housing.
More preferably, biomass gasifying furnace comprises the wind cover being located at vapourizing furnace body sidewall around gasification reactor chamber further, and wind cover comprises blast inlet and air outlet, and air outlet is communicated with gasification agent inlet by pipeline.
Selectively, the low-temperature flue gas outlet of secondary spraying Heat Room is connected to chimney by flue gas exhausting pipe line, flue gas exhausting pipe line is arranged backflow flue gas outlet, the blast inlet that backflow flue gas outlet is overlapped by pipeline and the wind of biomass gasifying furnace is communicated with that the partial fume being rich in steam is back to biomass gasifying furnace as vaporized chemical.
By biomass gasifying furnace furnace wall by be back to wind overlap in the partial fume being rich in steam be heated into the gas mixture of high-temperature water vapor and flue gas, enter the vaporized chemical as biomass gasification reaction in biomass gasifying furnace via gasification agent inlet.This can be avoided energy wastage, can improve again the reaction efficiency of vapourizing furnace.
Selectively, the blower fan supplementing air in the pipeline between the blast inlet for overlapping to backflow flue gas outlet and the wind of secondary spraying Heat Room is comprised further.
Wherein, the edge of shower plate engages with the internal surface of the spray chamber body once spraying Heat Room.
Wherein, water forms circulation loop once spraying between the heat exchange coil in Heat Room and aluminium material oxidation pond, and water flows through heat exchange coil to the oxidation liquid medicine release of heat in aluminium material oxidation pond.
Selectively, the hot water temperature entering the heat exchange coil in aluminium material oxidation pond is set to 70 DEG C ~ 90 DEG C, and is set to 50 DEG C ~ 70 DEG C from the hot water temperature that heat exchange coil is discharged.
Selectively, the flue-gas temperature that warm smoke inlet enters from secondary spraying Heat Room is set to about 70 DEG C ~ 90 DEG C, the hot water temperature exporting discharge from the secondary hot water of secondary spraying Heat Room is set to about 40 DEG C ~ 60 DEG C, and the flue-gas temperature of discharging from the low-temperature flue gas outlet of secondary spraying Heat Room is set to about 50 DEG C ~ 70 DEG C.
Selectively, the heat exchange coil in aluminium material oxidation pond can be set to multiple pipeline arranged in parallel that head and the tail are connected successively or the pipeline being set to coiled coil.
The invention has the beneficial effects as follows: (1), aluminium material oxidation heating production process in adopt biogas combustion heat supplying, add the Land use systems of biomass fuel in aluminium producing, take full advantage of the many advantages of biomass fuel, low-carbon environment-friendly, and due to the sulphur content of biomass fuel and nitrogen content low, little to the pollution of environment; (2) heat exchange is carried out between the heat exchange coil in the flue gas, adopting water to discharge at burner as heat exchange medium and aluminium material oxidation pond, the heating effect of the oxidation liquid medicine in aluminium material oxidation pond is stablized, is easy to ensure that oxidation liquid medicine is in the suitable temperature ranges being suitable for aluminium material oxidation; (3), adopt and once spray Heat Room and secondary spraying Heat Room two-stage heat-exchange system altogether, take full advantage of high-temperature flue gas waste heat, improve the thermo-efficiency of fuel, and in two-stage heat-exchange system, all adopt the mode of Water spray to realize the heat exchange of flue gas and water, heat exchanger effectiveness is high, in addition, in the combustion barrel once spraying Heat Room, utilize the multiple flue gas manifolds arranged on smoke exhaust pipe to increase heat interchanging area, and utilize burning barrel and water to carry out heat exchange further, all substantially increase heat exchanger effectiveness; (4), flue gas returns biomass gasifying furnace by the arm on the flue gas exhausting pipe line of secondary spraying Heat Room and rekindles, high-temperature flue gas is recycled, decrease the direct quantity discharged of high-temperature flue gas, improve the utilization rate of waste heat of high-temperature flue gas, and flue gas is through circulating combustion again, significantly decrease the quantity discharged of carbonic acid gas and oxynitrides, reduce the pollution level to environment; (5), biomass gasifying furnace is returned and the high-temperature flue gas again burnt by arm, owing to having carried out heat exchange with spray water once spraying in Heat Room and secondary spraying Heat Room before, therefore this partial fume is rich in water vapour, be conducive to the gasification reaction process of biomass material, the generation of biogas can be promoted; (6), wind cover utilizes the gasification reaction waste heat of vapourizing furnace to heat vaporized chemical, further increases the reaction efficiency of biomass gasifying furnace; (7), the structure in two-stage spray Heat Room and aluminium material oxidation pond and mode of connection simply, be convenient to carry out reducing energy consumption to existing aluminium material oxidation pond and with low cost, be suitable for extensively promoting the use of.
Accompanying drawing explanation
Fig. 1 shows the schematic diagram of the low-carbon (LC) formula aluminium material oxidation heating system of employing biomass gasifying furnace of the present invention.
Fig. 2 shows the schematic diagram of the biomass gasifying furnace of the low-carbon (LC) formula aluminium material oxidation heating system of employing biomass gasifying furnace of the present invention.
Fig. 3 shows the schematic diagram of the burner of the low-carbon (LC) formula aluminium material oxidation heating system of employing biomass gasifying furnace of the present invention.
Fig. 4 shows the front view once spraying Heat Room of the low-carbon (LC) formula aluminium material oxidation heating system of employing biomass gasifying furnace of the present invention.
Fig. 5 shows the side-view once spraying Heat Room of the low-carbon (LC) formula aluminium material oxidation heating system of employing biomass gasifying furnace of the present invention.
Embodiment
Please refer to Fig. 1, according to one embodiment of the present invention, the low-carbon (LC) formula aluminium material oxidation heating system of biomass gasifying furnace is adopted to comprise: biomass gasifying furnace 100, burner 200, once spray Heat Room 300, secondary spraying Heat Room 400, aluminium material oxidation pond 500, water pump 600, blower fan 700.
As shown in Figure 2, biomass gasifying furnace 100 comprises the body of heater 110 for generation of biogas.Body of heater 110 comprises body 111, is positioned at body 111 middle and lower part and the wind cover 112, the fire grate 113 being located at the inner upper position of body 111 and the feeding lines 114 be positioned on the sidewall of body 111 that arrange around body 111.The sidewall of body 111 is provided with biomass material opening for feed 1112, for discharging the biogas outlet 1111 of biogas, be provided with gasification agent inlet 1113 at the sidewall upper position of body 111, the air outlet 1122 of wind cover 112 is connected with gasification agent inlet 1113 thus vaporized chemical is sent into body of heater 110 inside.Biomass material from feeding lines 114 enters body 111 from biomass material opening for feed 1112, and be deposited on fire grate 113, gasification reaction district is formed on the top of fire grate 113, a series of gasification reaction is there is in biomass material in this gasification reaction district and air, water vapor, backflow flue gas, to produce biogas, the biogas produced discharges bodies 111 via biogas outlet 1111, and enters filtration chamber 120 by pipeline subsequently and filter, and then enters in burner 200 and burns.
Filtration chamber 120 is arranged on the downstream of body of heater 110, and the biogas of discharging from body of heater 110 enters filtration chamber 120 by pipeline.Accommodate water in filtration chamber 120, the pipeline that filtration chamber 120 is connected with body of heater 110 extends into below the liquid level in filtration chamber 120, the top of filtration chamber 120 also in addition connecting tube so that the biogas after filtering is discharged biomass gasifying furnace 100.Wherein, below the liquid level directly sending into filtration chamber 120 from the biogas of body of heater 110 via pipeline, biogas moves from bottom to top in water, removes the material such as impurity, tar carried secretly in gas, obtains comparatively clean biogas and goes out filtration chamber 120 from row of conduits.
Fig. 3 is the schematic diagram of burner 200.Burner 200 comprises housing 210, be located at the fuel gas inlet 211 of housing 210 one end, be located at the flame export 212 of housing 210 the other end, be located at the rotational flow air entrance 213 of housing 210 sidewall and contiguous flame export 212 is located at porous filter plate 220 in housing 210.In this non-limiting embodiment, porous filter plate 220 adopts porous ceramic film material manufacture, for removing tar in biogas and impurity further.
Outside air enters burner 200 from rotational flow air entrance 213, and make the air-flow in burner 200 be the motion of eddy flow shape, rotational flow air realizes combustion-supporting effect simultaneously.It is inner that clean biogas from filtration chamber 120 enters housing 210 via pipeline from the fuel gas inlet 211 of housing 210, under rotational flow air effect, can be rotating at the biogas of housing 210 combustion and move towards porous filter plate 220, form swirl flow combustion form, to ensure the abundant mixed firing of biogas and air, the burning gas of High Temperature High Pressure is known from experience by the hole on porous filter plate 220, and moves towards flame export 212, discharges burner 200 subsequently from flame export 212.
Fig. 4 and Fig. 5 shows the schematic diagram once spraying Heat Room 300.Once spray Heat Room 300 to comprise spray chamber body 310, be arranged on the combustion barrel 330 in a spray chamber body 310 and be positioned at the shower plate 320 near the top of a spray chamber body 310 above combustion barrel 330.A spray chamber body 310 is provided with the passing hole 313 being arranged in front bulkhead, the warm exhanst gas outlet 314 being positioned at aft end bulkhead, be positioned at roof warm water entrance 311, be positioned at diapire hot water outlet 312, be positioned at the water supplement port 315 of a sidewall and be positioned at the overflow port 316 of another sidewall.The quantity of warm water entrance 311 can be multiple.The edge of shower plate 320 engages with the internal surface of a spray chamber body 310, is provided with the water supply of multiple hole and flows through.Combustion barrel 330 and the direction of its axes normal are provided with smoke exhaust pipe 331, and smoke exhaust pipe 331 is first-class to be arranged at intervals with four flue gas manifolds, 3311, four flue gas manifolds 3311 and to stretch out along the radial direction of smoke exhaust pipe 331.By the flow controlling warm water entrance 311 and hot water outlet 312, the position of four flue gas manifolds 3311 is positioned at above the water surface of once spray Heat Room 300 all the time, and the position of combustion barrel 330 is positioned under the water surface of once spray Heat Room 300 all the time.
Smoke exhaust pipe 331 is connected with combustion barrel 330.One end of combustion barrel 330 is directly communicated with the flame export 212 of burner 200 through passing hole 313, the other end of combustion barrel 330 is closed and is positioned at the spray chamber body 310 once spraying Heat Room 300, the high-temperature flue gas of discharging from the flame export 212 of burner 200 directly enters the combustion barrel 330 once spraying Heat Room 300, and sustained combustion in combustion barrel 330, first the heat of burning release passes to the water once sprayed in Heat Room 300 by the barrel of combustion barrel 330.The high-temperature flue gas that burning is formed to be discharged in spray chamber body 310 from the flue gas manifold 3311 of the smoke exhaust pipe 331 combustion barrel 330 and to carry out direct heat exchange with water smoke spray from shower plate 320, and the final therefrom warm exhanst gas outlet 314 of flue gases all after heat exchange discharges once spray Heat Room 300.
As shown in Figure 5, the cross section of combustion barrel 330 is rounded, also can be arranged to square or rectangle as required.The warm water entrance 311 once spraying Heat Room 300 is connected by the exit end of pipeline with the heat exchange coil 520 in aluminium material oxidation pond 500, the water of about 50 degrees Celsius from the exit end of heat exchange coil 520 enters once spray Heat Room 300 from warm water entrance 311, and the hole on shower plate 320 sprays formation water smoke downwards, first water smoke carry out direct heat exchange with high-temperature flue gas, then the bottom once spraying Heat Room 300 is collected in, the water logging collected there is not combustion barrel 330 and again realizes heat exchange with the barrel of combustion barrel 330, the temperature of water is elevated to about 80 degrees Celsius, and discharge from the hot water outlet 312 a spray chamber body 310, from the hot water of hot water outlet 312 under the suction function of water pump 600 via Cemented filling to the inlet end of the heat exchange coil 520 in aluminium material oxidation pond 500.
In operational process, water forms circulation loop between the heat exchange coil 520 once spraying Heat Room 300 and aluminium material oxidation pond 500, water absorbs the heat of high-temperature flue gas in Heat Room 300 once spraying, when water flows through aluminium material oxidation pond 500, again to aluminium material oxidation pond 500 release of heat, oxidation liquid medicine is wherein heated.When water flows between the heat exchange coil 520 in aluminium material oxidation pond 500 and spray Heat Room 300, along with discharge and the evaporation of water process of high-temperature flue gas, the water yield can constantly reduce, and therefore needs make up water at any time, prevents combustion barrel dry combustion method.The water supplemented enters from water supplement port 315 and once sprays Heat Room 300.In this non-limiting embodiment, water supplement port 315 above the combustion barrel 330 once sprayed in Heat Room 300 with middle temperature exhanst gas outlet 314 below position be located at and once spray on a sidewall of Heat Room 300.
In addition, as shown in Figure 5, another sidewall once spraying Heat Room 300 is provided with overflow port 316 near the position of shower plate 320, when once spraying the water excess in Heat Room 300, if the water surface reaches the height of overflow port 316, then unnecessary water is discharged by overflow port 316 and is once sprayed outside Heat Room 300, prevents the water surface from flooding the flue gas manifold 3311 on smoke exhaust pipe 331 and causing smooth and easyly discharging fume.In this non-limiting embodiment, in the short transverse once spraying Heat Room 300, be followed successively by by sequence of positions from top to bottom: combustion barrel 330, water supplement port 315, overflow port 316, flue gas manifold 3311, middle temperature exhanst gas outlet 314 and shower plate 320.
Secondary spraying Heat Room 400 comprises secondary spraying room body 410, secondary spraying room body 410 is provided with cold water inlet 411, middle temperature smoke inlet 412, low-temperature flue gas outlet 413, secondary hot water export 414 and be arranged on the cold water spray header 415 of body 410 inside, secondary spraying room, flue gas exhausting pipe line 416 is connected in low-temperature flue gas outlet 413.Cold water enters secondary spraying Heat Room 400 by cold water inlet 411, and is sprayed in secondary spraying room body 410 by cold water spray header 415.Secondary spraying Heat Room 400 is entered via middle temperature smoke inlet 412 from once spraying the high-temperature flue gas that Heat Room 300, warm exhanst gas outlet 314 is discharged, the cold water ejected with cold water spray header 415 wherein carries out heat exchange, the heat that cold water fully absorbs high-temperature flue gas becomes hot water, export 414 discharges from secondary hot water subsequently, and high-temperature flue gas discharges system from low-temperature flue gas outlet 413 after heat exchange.
The flue-gas temperature that warm smoke inlet 412 enters from secondary spraying Heat Room 400 is approximately 80 DEG C, and the hot water temperature exporting 414 discharges from the secondary hot water of secondary spraying Heat Room 400 is approximately 50 DEG C.Secondary hot water exports 414 and is connected with the water supplement port 315 once spraying Heat Room 300, and hot water exports 414 from secondary hot water and flows to water supplement port 315, and enters into once spray Heat Room 300 inside.First water as heat transferring medium enter circulation from the cold water inlet of secondary spraying Heat Room, the water entered from here in addition constantly can also replenish the water yield once spraying circulation loss in Heat Room 300 and aluminium material oxidation pond 500 and the water yield taken away by flue gas, stablize with the quantity of circulating water being kept for the aluminium 900 heated in aluminium material oxidation pond 500, thus ensure good aluminium material oxidation effect.
In addition, the flue gas exhausting pipe line 416 of secondary spraying Heat Room 400 is arranged backflow flue gas outlet 4165, the blast inlet 1121 that backflow flue gas outlet 4165 overlaps 112 by pipeline and the wind of biomass gasifying furnace 100 is connected, because flue gas contacts and heat exchange with large water gaging once spraying in Heat Room 300 and secondary spraying Heat Room 400, therefore be rich in steam in flue gas, and the temperature of flue gas drops to about 60 DEG C.In addition, supplementary air in the pipeline between the blast inlet 1121 overlap 112 by blower fan 800 to backflow flue gas outlet 4165 and the wind of biomass gasifying furnace 100, to improve the oxygen level of backflow flue gas.And be separately provided with blower fan 700 in the pipeline between the blast inlet 1121 overlapping 112 in backflow flue gas outlet 4165 and the wind of biomass gasifying furnace 100, to attract to be rich in the direction flowing towards wind cover 112 of the flue gas of steam and outside air, thus make the vaporized chemical being rich in steam and oxygen enter wind to overlap 112, through entering in body of heater 110 by reaction gas inlet 1113 after vaporized chemical overlaps 112 preheatings from wind subsequently, to promote the gasification reaction of biomass material thus to produce biogas.
As shown in Figure 1, aluminium material oxidation pond 500 is for the oxidizing reaction of aluminium 900, the oxidation of aluminium needs to keep certain temperature and is immersed in by aluminium in oxidation liquid medicine to complete, and therefore needs that oxidation liquid medicine is warmed up to certain temperature and could obtain good oxidation effectiveness.Aluminium material oxidation pond 500 comprises the pond body 510 holding aluminium 900 and oxidation liquid medicine and the heat exchange coil 520 be arranged in pond body 510, heat exchange coil 520 has inlet end 521 and exit end 522, inlet end 521 is connected with the hot water outlet 312 once spraying Heat Room 300 by pipeline, and exit end 522 is connected with the warm water entrance 311 once spraying Heat Room 300, thus form water-flow circuit once spraying between Heat Room 300 and heat exchange coil 520, water pump 600 is also provided with to improve pressure and the speed of water flow between hot water outlet 312 and inlet end 521.Heat exchange coil 520 is set to bending multiple pipeline arranged in parallel or is set to the shape of annular array in the bottom in aluminium material oxidation pond 500, to increase heat exchange area, thus the heat of hot water is passed to oxidation liquid medicine efficiently, the hot water temperature entering heat exchange coil 520 is approximately 80 DEG C, and is approximately 60 DEG C from the hot water temperature that heat exchange coil 520 is discharged.Hot water gets back to the heat once spraying and once more absorb high-temperature flue gas after heat exchange chamber 300, and temperature rises to about 80 DEG C again, and cycle heat exchange in the loop again.Water as heat transferring medium can obtain heat continuously from the flue gas of a spray heat exchanger 300 and secondary spraying interchanger 400, thus by carry heat to the oxidation liquid medicine in aluminium material oxidation pond 500, realize the high temperature oxidation of aluminium, meet the temperature requirements of oxidizing reaction.
Although describe the preferred embodiment of the present invention in detail at this, but should be understood that the present invention is not limited to the concrete structure described in detail and illustrate here, other modification and variant can be realized when not departing from the spirit and scope of the invention by those skilled in the art.Such as, multiple Heat Room that once sprays can be set to reach better heat exchange effect, or in scope disclosed by the invention, improve the temperature of combustion that once sprays Heat Room as required to meet the heat demand of different aluminium material oxidation reactions, or do not adopt secondary spraying Heat Room and directly by water pump to once spraying Heat Room moisturizing.In addition, the various parameters in the present invention suitably can be chosen in scope disclosed in this invention according to concrete application conditions.

Claims (10)

1. one kind adopts the low-carbon (LC) formula aluminium material oxidation heating system of biomass gasifying furnace, comprise: for holding the aluminium material oxidation pond of aluminium process oxidation liquid medicine and being located at the heat exchange coil being oxidized liquid medicine in described aluminium material oxidation pond for heating aluminium process, it is characterized in that: the low-carbon (LC) formula aluminium material oxidation heating system of described employing biomass gasifying furnace comprises further:
For providing the biomass gasifying furnace of biological fuel gas;
For burning from the burner of the biological fuel gas of described biomass gasifying furnace; And
Once spray Heat Room, the described Heat Room that once sprays comprises a spray chamber body, be located at the passing hole of described spray chamber body one end wall, be located at the middle temperature exhanst gas outlet of described another end wall of spray chamber body, be located at a described spray chamber body upper part and at least one the warm water entrance be communicated with the exit end of described heat exchange coil by pipeline, be located at a described spray chamber body lower part and the hot water outlet be communicated with the inlet end of described heat exchange coil by pipeline, be located at the combustion barrel of a described spray chamber body interior, and be located at a described spray chamber body interior and the shower plate be positioned at above described combustion barrel,
Wherein, described combustion barrel comprises the blind end of another end wall described of a contiguous described spray chamber body, described passing hole through a described spray chamber body once sprays the outside opening end extended of Heat Room to described, and from the smoke exhaust pipe that described combustion barrel sidewall extends to described shower plate direction between described blind end and described opening end, the described opening end of described combustion barrel be connected with described burner with by flame spraying to the heat release of described combustion barrel combustion, the high-temperature flue gas of first being discharged by described smoke exhaust pipe to the described water once sprayed in Heat Room via described shower plate spray from least one warm water entrance described is once heated, be delivered in described heat exchange coil by pipeline to heat the aluminium process oxidation liquid medicine in described aluminium material oxidation pond after carrying out second-heating by the barrel of described combustion barrel again.
2. the low-carbon (LC) formula aluminium material oxidation heating system adopting biomass gasifying furnace as claimed in claim 1, it is characterized in that, described smoke exhaust pipe forms blind end away from one end of described combustion barrel, contiguous described blind end stretches out along the radial direction of described smoke exhaust pipe and forms at least two flue gas manifolds, once spray described in making to spray into via described at least two flue gas manifolds from the flue gas in described combustion barrel in Heat Room with water heat exchange.
3. the low-carbon (LC) formula aluminium material oxidation heating system adopting biomass gasifying furnace as claimed in claim 2, is characterized in that, the described Heat Room that once sprays comprises the water supplement port be located on a described spray chamber body further.
4. the low-carbon (LC) formula aluminium material oxidation heating system adopting biomass gasifying furnace as claimed in claim 3, it is characterized in that, comprise secondary spraying Heat Room further, described secondary spraying Heat Room comprises secondary spraying room body, be located at the low-temperature flue gas outlet of described secondary spraying room body roof, be located at secondary hot water's outlet of described secondary spraying room body diapire, contiguous described secondary spraying room body diapire is located at the middle temperature smoke inlet of described secondary spraying room body sidewall, contiguous described secondary spraying room body roof is located at the cold water inlet of described secondary spraying room body sidewall, and contiguous described secondary spraying room body roof is located at the cold water spray header of described secondary spraying room body interior, wherein, the described middle temperature smoke inlet of described secondary spraying Heat Room is communicated with the described described middle temperature exhanst gas outlet once spraying Heat Room by pipeline, described secondary hot water's outlet of described secondary spraying Heat Room is communicated with the described described water supplement port once spraying Heat Room by pipeline, described cold water spray header is communicated with to be sprayed by the cold water from outside to the body of described secondary spraying room by pipeline with described cold water inlet, make to become delivery once to spray in Heat Room with the moisture taken away in supplementary flue gas to described the cool water heating sprayed in described secondary spraying Heat Room from the described flue gas once spraying Heat Room.
5. the low-carbon (LC) formula aluminium material oxidation heating system adopting biomass gasifying furnace as claimed in claim 4, it is characterized in that, described biomass gasifying furnace comprises vapourizing furnace body, be located at described vapourizing furnace body in described vapourizing furnace body interior space is divided into the gasification reactor chamber being positioned at middle and upper part and the air compartment being positioned at bottom fire grate, described vapourizing furnace body upper part is located at interval and the biomass material opening for feed be communicated with described gasification reactor chamber exports with biogas and is located at described vapourizing furnace body lower part and the gasification agent inlet be communicated with described air compartment.
6. the low-carbon (LC) formula aluminium material oxidation heating system adopting biomass gasifying furnace as claimed in claim 5, it is characterized in that, comprise for the filtration chamber of clean filtering from the biogas of the described biogas outlet of described biomass gasifying furnace further, described filtration chamber comprises the filtration chamber's body for being filled with water, biogas entrance and the clean gas outlet of described filter chamber top are located in interval, in described filtration chamber, the thrust-augmenting nozzle of below the water surface is extended to from described biogas entrance, described biogas entrance carries out underwater filtration by the described biogas outlet of pipeline and described biomass gasifying furnace to be delivered in described filtration chamber by biogas, clean fuel gas after filtration is delivered to described burner combustion by pipeline by described clean gas outlet.
7. the low-carbon (LC) formula aluminium material oxidation heating system adopting biomass gasifying furnace as claimed in claim 6, it is characterized in that, described burner comprises housing, be located at the fuel gas inlet of described shell one end, be located at the flame export of the described housing the other end, be located at least one rotational flow air entrance of described housing sidewall, and contiguous described flame export is located at the porous filter plate in housing, described fuel gas inlet is by the described clean gas outlet of pipeline and described filtration chamber, described flame export is communicated with the described described opening end once spraying the described combustion barrel of Heat Room.
8. the low-carbon (LC) formula aluminium material oxidation heating system adopting biomass gasifying furnace as claimed in claim 7, it is characterized in that, at least one rotational flow air entrance described is arranged along the tangential direction of the housing of described burner, makes the air entered via at least one rotational flow air entrance described form eddy flow in described housing.
9. the low-carbon (LC) formula aluminium material oxidation heating system adopting biomass gasifying furnace as claimed in claim 5, it is characterized in that, described biomass gasifying furnace comprises the wind cover being located at described vapourizing furnace body sidewall around described gasification reactor chamber further, described wind cover comprises blast inlet and air outlet, and described air outlet is communicated with described gasification agent inlet by pipeline.
10. the low-carbon (LC) formula aluminium material oxidation heating system adopting biomass gasifying furnace as claimed in claim 9, it is characterized in that, the described low-temperature flue gas outlet of described secondary spraying Heat Room is connected to chimney by flue gas exhausting pipe line, described flue gas exhausting pipe line is arranged backflow flue gas outlet, the described blast inlet that described backflow flue gas outlet is overlapped by pipeline and the described wind of described biomass gasifying furnace is communicated with that the partial fume being rich in steam is back to described biomass gasifying furnace as vaporized chemical.
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