CN105367918B - A kind of halogen-free refractory conductor shielding material and preparation method thereof - Google Patents

A kind of halogen-free refractory conductor shielding material and preparation method thereof Download PDF

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Publication number
CN105367918B
CN105367918B CN201510885464.XA CN201510885464A CN105367918B CN 105367918 B CN105367918 B CN 105367918B CN 201510885464 A CN201510885464 A CN 201510885464A CN 105367918 B CN105367918 B CN 105367918B
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shielding material
parts
halogen
present
age resistor
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CN105367918A (en
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武拥建
盛业武
陈光高
沈智飞
李勇军
吕刚
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Sunway Co Ltd
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Sichuan Star Cable Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/001Conductive additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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Abstract

The present invention relates to a kind of halogen-free refractory conductor shielding material, belong to rubber cable technical field.Shielding material of the present invention includes 100 parts of ethylene propylene diene rubber, 2.5~5 parts of vulcanizing agent, 1.5~6 parts of vulcanization accelerator, 2~6 parts of activating agent, 2~10 parts of age resistor, 15~25 parts of plasticizer, 0.5~1.5 part of coupling agent, 60~100 parts of conductive black.The ethylene propylene diene rubber of the present invention shielding material by the use of high ethylene contents, low Third monomer content is used as matrix, make shielding material that there is good processability, heat endurance and not removability, using diphenylamine and p phenylenediamine type antioxidant, possess excellent mechanical performance and electrical property at relatively high temperatures, present invention shielding material Halogen, tensile strength is good, still has excellent semiconduction energy at 125 DEG C, can meet some specific uses.Present invention shielding material is a kind of Halogen, high temperature resistant, processability, heat endurance, mechanical performance and good electrical property, still has the conductor shielding material of excellent semiconduction energy at high temperature.

Description

A kind of halogen-free refractory conductor shielding material and preparation method thereof
Technical field
The invention belongs to rubber cable technical field, specially a kind of halogen-free refractory conductor shielding material and its preparation side Method.
Background technology
Rubber cable conductor shielding material typically uses halogen material at present, such as neoprene, haloflex, these materials It can decompose under the high temperature conditions and produce corrosive hydrogen chloride gas, conductor and insulating materials are caused to damage, particularly occurred Burning can produce the toxic gas with penetrating odor during fire, the life security of people directly be threaten, to the life of people Property causes immeasurable loss.
In order to improve the Safety and Environmental Protection of cable, also occur some use Halogen elastomers, as nitrile rubber, ethene- Acetate ethylene copolymer, but these material processing characteristicies and resistance to elevated temperatures are poor, can only could be used under normal temperature condition, no Can meet the needs of some specific uses.
The content of the invention
In order to solve the problems, such as that above-mentioned cable conductor shielding material is present, the present invention provides a kind of halogen-free refractory conductor shielding Material and preparation method thereof, the present invention is achieved through the following technical solutions:
A kind of halogen-free refractory conductor shielding material, include the component of following mass parts:Ethylene propylene diene rubber:100 parts, vulcanization Agent:2.5~5 parts, vulcanization accelerator:1.5~6 parts, activating agent:2~6 parts, age resistor:2~10 parts, plasticizer:15~25 parts, Coupling agent:0.5~1.5 part, conductive black:60~100 parts.
Preferably, the mass fraction of ethene is 70%~80%, ENB to one kind as the present invention in the ethylene propylene diene rubber Mass fraction be less than 3%.Ethylene propylene diene rubber is a kind of rubber of high saturation, and its molecular weight distribution is wider, is had good Good filling capacity and flow extrudability, processing characteristics is excellent, have good long-term thermal stability, ultraviolet stability with And electric property.
Preferably, the vulcanizing agent is organic peroxide to one kind as the present invention, and more preferably peroxidating two is different Propyl benzene (DCP).Vulcanizing agent can make linear rubber molecule be cross-linked to form space network, so that plasticity reduces, elasticity Strong enhancing.Organic peroxide can shorten cure time as vulcanizing agent, and gained vulcanizate is heat-resist, compression set It is small.
Preferably, the vulcanization accelerator is Triallyl isocyanurate (TAIC) to one kind as the present invention.Vulcanization promotees The effect for entering agent is to accelerate vulcanization and strengthen vulcanization effect, can be significantly reduced cure time, improve intensity, be wearability, resistance to molten Property, corrosion resistance.
Preferably, the activating agent is zinc oxide and stearic mixture to one kind as the present invention.The effect of activator It is the activity function for strengthening vulcanization accelerator, while further promotes vulcanization reaction.Activating agent can make accelerator activation go forward side by side One step promotes vulcanization reaction, and zinc oxide can just activate accelerator in the presence of stearic, and zinc oxide can also improve vulcanizate Heat resistance.
Preferably, the age resistor is the mixed of diphenylamine age resistor and p phenylenediamine type antioxidant to one kind as the present invention Compound.The effect of age resistor is the heat resistant performance for improving rubber, and diphenylamine age resistor and p-phenylenediamine class are anti-old Agent has more outstanding protective benefitses to various types of agings, mainly prevents ozone, fatigue and thermo-oxidative ageing, is other anti-old What agent can not be compared.Age resistor amount is very few, prevents old DeGrain;Age resistor amount is excessive, easy bubble after vulcanization;So will The dosage of strict control age resistor.
Preferably, the age resistor is made up of one kind as the present invention antioxidant 4010 and alkylated diphenylamine compound Mixture.Both age resistor are all efficient age resistor, are cooperated, to being deflected caused by ozone, wind erosion and mechanical stress Fatigue has the protective benefitses of brilliance, also has significant protective action to oxygen, heat and high-energy radiation etc., on vulcanization without influence, disperses Property is good.
Preferably, the plasticizer is paraffin and epoxidized soybean oil, trioctyl trimellitate (TOTM) to one kind as the present invention One or both of (TOTM) mixture formed.Paraffin, epoxidized soybean oil, inclined benzene must be contained in plasticizer of the present invention Three sour three monooctyl esters can select one or two therein, and it is mixed with paraffin and forms plasticizer of the present invention.Plasticizer master To be used for improving the plasticity of material, it is resistance to so as to strengthen to reach good processing characteristics, while the resistance to elevated temperatures of reinforcement material Ageing properties.Paraffin can be used from the aspect of processing characteristics;From the aspect of ageing-resistant effect, can be used epoxidized soybean oil or Trioctyl trimellitate (TOTM).
Preferably, the coupling agent is silane coupler to one kind as the present invention.The present invention preferentially selects silane coupler A-172, silane coupling A -172 can be effectively improved dispersiveness and bonding force of the filler in rubber master batch, improve filler and rubber master batch Compatibility, processing performance can be effectively improved, improve the performances such as machinery, electricity and the weatherability of shielding material.
Conductive black of the present invention, its purpose is to make shielding material that there is certain conductive capability, meet as cable Performance requirement.
One kind as the present invention preferably the preparation method of the conductor shielding material, comprises the following steps:
A, weighing:Raw material is weighed according to recipe ingredient and mass fraction, it is stand-by;
B, it is kneaded:Ethylene propylene diene rubber is first put into the 5~10min that plasticated in banbury, then sequentially add age resistor, Activating agent, conductive black, plasticizer and coupling agent are simultaneously kneaded 3~5min, add vulcanizing agent and vulcanization accelerator, it is kneaded 1~ 2min back glues, wherein, dump temperature is controlled at 90~120 DEG C;
C, tabletting:The elastomeric compound that banbury is discharged is turned refining on a mill, beat triangle bag and it is thin it is logical respectively three times;
D, vulcanize:Film after mixing parks more than 16h under normal temperature condition, and is cut into according to demand suitable big It is small, the film after cutting is put into the mould of vulcanizing press and vulcanized, wherein, curing temperature be 160~180 DEG C, when Between for 10~20min, pressure >=5MPa;
E, detect:Film after vulcanization is placed into more than 16h under normal temperature condition, then carries out correlated performance test.
Compared with prior art, the present invention has following technique effect:
1st, the present invention shielding material by the use of high ethylene contents, low Third monomer content ethylene propylene diene rubber as matrix, make Shielding material is with good processability, heat endurance and not removability.
2nd, the shielding material is possessed excellent at relatively high temperatures using diphenylamine and the mixture of p phenylenediamine type antioxidant Mechanical performance and electrical property.
3rd, the shielding material not only Halogen, and there is higher tensile strength, still there is excellent semiconduction at 125 DEG C Can, can meet the needs of some specific uses.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to embodiments, to the present invention It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to Limit the present invention.
Embodiment 1:
The preparation of halogen-free refractory conductor shielding material of the present invention is carried out according to following component formulas:
The embodiment 1 of table 1 shielding material each component formula
The preparation of halogen-free refractory conductor shielding material of the present invention, its specific preparation method are carried out according to each component formula of table 1 It is as follows:
A, weighing:Raw material is weighed according to the recipe ingredient of table 1 and mass fraction, it is stand-by;
B, it is kneaded:Ethylene propylene diene rubber is first put into the 6min that plasticated in banbury, then sequentially add antioxidant 4010, Alkylated diphenylamine compound, zinc oxide, stearic acid, conductive black, paraffin, epoxidized soybean oil and silane coupling A -172 are simultaneously 4min is kneaded, adds oxidation diisopropylbenzene (DIPB) (DCP) and Triallyl isocyanurate (TAIC), is kneaded 1min back glues, its In, dump temperature is 100 DEG C;
C, tabletting:The elastomeric compound that banbury is discharged is turned refining on a mill, beat triangle bag and it is thin it is logical respectively three times;
D, vulcanize:Film after mixing parks 18h under normal temperature condition, and is cut into suitable size according to demand, will Film after cutting, which is put into the mould of vulcanizing press, to be vulcanized, wherein, curing temperature is 170 DEG C, time 12min, Pressure is 5MPa;
E, detect:Film after vulcanization is placed into 17h under normal temperature condition, then carries out correlated performance test.
Embodiment 2
The preparation of halogen-free refractory conductor shielding material of the present invention is carried out according to following component formulas:
The embodiment 2 of table 2 shielding material each component formula
The preparation of halogen-free refractory conductor shielding material of the present invention, its specific preparation method are carried out according to each component formula of table 2 It is as follows:
A, weighing:Raw material is weighed according to the recipe ingredient of table 2 and mass fraction, it is stand-by;
B, it is kneaded:Ethylene propylene diene rubber is first put into the 8min that plasticated in banbury, then sequentially add antioxidant 4010, Alkylated diphenylamine compound, zinc oxide, stearic acid, conductive black, paraffin, trioctyl trimellitate (TOTM) (TOTM) and silane coupled Agent A-172 is simultaneously kneaded 3min, adds oxidation diisopropylbenzene (DIPB) (DCP) and Triallyl isocyanurate (TAIC), is kneaded 2min Back glue, wherein, dump temperature is 110 DEG C;
C, tabletting:The elastomeric compound that banbury is discharged is turned refining on a mill, beat triangle bag and it is thin it is logical respectively three times;
D, vulcanize:Film after mixing parks 17h under normal temperature condition, and is cut into suitable size according to demand, will Film after cutting, which is put into the mould of vulcanizing press, to be vulcanized, wherein, curing temperature is 160 DEG C, time 15min, Pressure is 6.5MPa;
E, detect:Film after vulcanization is placed into 18h under normal temperature condition, then carries out correlated performance test.
Embodiment 3
The preparation of halogen-free refractory conductor shielding material of the present invention is carried out according to following component formulas:
The embodiment 3 of table 3 shielding material each component formula
The preparation of halogen-free refractory conductor shielding material of the present invention, its specific preparation method are carried out according to each component formula of table 2 It is as follows:
A, weighing:Raw material is weighed according to the recipe ingredient of table 3 and mass fraction, it is stand-by;
B, it is kneaded:Ethylene propylene diene rubber is first put into the 10min that plasticated in banbury, then sequentially adds age resistor 4010th, alkylated diphenylamine compound, zinc oxide, stearic acid, conductive black, paraffin, trioctyl trimellitate (TOTM) (TOTM) and silicon Alkane coupling agent A-172 is simultaneously kneaded 5min, adds oxidation diisopropylbenzene (DIPB) (DCP) and Triallyl isocyanurate (TAIC), mixes 1.5min back glues are refined, wherein, dump temperature is 120 DEG C;
C, tabletting:The elastomeric compound that banbury is discharged is turned refining on a mill, beat triangle bag and it is thin it is logical respectively three times;
D, vulcanize:Film after mixing parks 19h under normal temperature condition, and is cut into suitable size according to demand, will Film after cutting, which is put into the mould of vulcanizing press, to be vulcanized, wherein, curing temperature is 180 DEG C, time 10min, Pressure is 7MPa;
E, detect:Film after vulcanization is placed into 18h under normal temperature condition, then carries out correlated performance test.
Embodiment 4
The preparation of halogen-free refractory conductor shielding material of the present invention is carried out according to following component formulas:
The embodiment 4 of table 4 shielding material each component formula
The preparation of halogen-free refractory conductor shielding material of the present invention, its specific preparation method are carried out according to each component formula of table 4 It is as follows:
A, weighing:Raw material is weighed according to the recipe ingredient of table 4 and mass fraction, it is stand-by;
B, it is kneaded:Ethylene propylene diene rubber is first put into the 8min that plasticated in banbury, then sequentially add antioxidant 4010, Alkylated diphenylamine compound, zinc oxide, stearic acid, conductive black, paraffin, trioctyl trimellitate (TOTM) (TOTM), epoxy soybean Oil and silane coupling A -172 are simultaneously kneaded 4min, add oxidation diisopropylbenzene (DIPB) (DCP) and Triallyl isocyanurate (TAIC) 1.5min back glues, are kneaded, wherein, dump temperature is 100 DEG C;
C, tabletting:The elastomeric compound that banbury is discharged is turned refining on a mill, beat triangle bag and it is thin it is logical respectively three times;
D, vulcanize:Film after mixing parks 19h under normal temperature condition, and is cut into suitable size according to demand, will Film after cutting, which is put into the mould of vulcanizing press, to be vulcanized, wherein, curing temperature is 160 DEG C, time 15min, Pressure is 6MPa;
E, detect:Film after vulcanization is placed into 18h under normal temperature condition, then carries out correlated performance test.
Embodiment 5
The preparation of halogen-free refractory conductor shielding material of the present invention is carried out according to following component formulas:
The embodiment 5 of table 5 shielding material each component formula
The preparation of halogen-free refractory conductor shielding material of the present invention, its specific preparation method are carried out according to each component formula of table 4 It is as follows:
A, weighing:Raw material is weighed according to the recipe ingredient of table 4 and mass fraction, it is stand-by;
B, it is kneaded:Ethylene propylene diene rubber is first put into the 7min that plasticated in banbury, then sequentially add antioxidant 4010, Alkylated diphenylamine compound, zinc oxide, stearic acid, conductive black, paraffin, epoxidized soybean oil and silane coupling A -172 are simultaneously 3min is kneaded, adds oxidation diisopropylbenzene (DIPB) (DCP) and Triallyl isocyanurate (TAIC), is kneaded 2min back glues, its In, dump temperature is 110 DEG C;
C, tabletting:The elastomeric compound that banbury is discharged is turned refining on a mill, beat triangle bag and it is thin it is logical respectively three times;
D, vulcanize:Film after mixing parks 18h under normal temperature condition, and is cut into suitable size according to demand, will Film after cutting, which is put into the mould of vulcanizing press, to be vulcanized, wherein, curing temperature is 160 DEG C, time 15min, Pressure is 6MPa;
E, detect:Film after vulcanization is placed into 18h under normal temperature condition, then carries out correlated performance test.
Embodiment 6
Halogen-free refractory conductor shielding material properties of product such as table 6 below prepared by the component formula of embodiment 1 to 5 and preparation method It is shown:
Halogen-free refractory conductor shielding material properties of product test result prepared by the embodiment 1 of table 6 to embodiment 5
The properties test result that product is prepared from the embodiment 1 of table 6 to embodiment 5 can be seen that conductor screen of the present invention The tensile strength for covering material is more than 10MPa, and elongation at break is more than 250%, has good mechanical performance.165 DEG C of agings 7 days, Variation in tensile strength is less than 10%, and elongation at break rate of change is less than 20%;125 DEG C of Ω cm of specific insulation 0~100, Absolutely prove that the conductor shielding material has excellent mechanical performance and semiconduction energy at high temperature.Meanwhile gas is disengaged during burning The PH of body is not less than 4.3, and electrical conductivity is no more than 10 μ s/mm, illustrates that conductor shielding material of the present invention reaches Halogen-free requirement.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement made within refreshing and principle etc., should be included in the scope of the protection.

Claims (2)

1. a kind of halogen-free refractory conductor shielding material, it is characterised in that include the component of following mass parts:
Ethylene propylene diene rubber:100 parts;
Vulcanizing agent:2.5~5 parts of cumyl peroxide;
Vulcanization accelerator:1.5~6 parts of Triallyl isocyanurate;
Activating agent:2~6 parts of zinc oxide and stearic mixture;
Age resistor:2~10 parts of the mixture of diphenylamine age resistor and p phenylenediamine type antioxidant;
Plasticizer:The mixture 15~25 that one or both of paraffin and epoxidized soybean oil, trioctyl trimellitate (TOTM) are formed Part;
Coupling agent:0.5~1.5 part of silane coupler;
Conductive black:60~100 parts;
Wherein, the mass fraction that the mass fraction of ethene is 70%~80%, ENB in the ethylene propylene diene rubber is less than 3%;
The preparation method of the halogen-free refractory conductor shielding material, comprises the following steps:
A, weighing:Raw material is weighed according to recipe ingredient and mass fraction, it is stand-by;
B, it is kneaded:Ethylene propylene diene rubber is first put into the 5~10min that plasticated in banbury, then sequentially adds age resistor, activity Agent, conductive black, plasticizer and coupling agent are simultaneously kneaded 3~5min, add vulcanizing agent and vulcanization accelerator, are kneaded 1~2min Back glue, wherein, dump temperature is controlled at 90~120 DEG C;
C, tabletting:The elastomeric compound that banbury is discharged is turned refining on a mill, beat triangle bag and it is thin it is logical respectively three times;
D, vulcanize:Film after mixing parks more than 16h under normal temperature condition, and is cut into suitable size according to demand, will Film after cutting, which is put into the mould of vulcanizing press, to be vulcanized, wherein, curing temperature is 160~180 DEG C, the time 10 ~20min, pressure >=5MPa;
E, detect:Film after vulcanization is placed into more than 16h under normal temperature condition, then carries out correlated performance test.
2. a kind of halogen-free refractory conductor shielding material as claimed in claim 1, it is characterised in that the age resistor is age resistor 4010 and the mixture that is formed of alkylated diphenylamine compound.
CN201510885464.XA 2015-12-04 2015-12-04 A kind of halogen-free refractory conductor shielding material and preparation method thereof Active CN105367918B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108610562A (en) * 2018-04-28 2018-10-02 南京金三力高分子科技有限公司 A kind of low pressure becomes high temperature resistant EP rubbers material and preparation method thereof

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CN109438857A (en) * 2018-09-30 2019-03-08 远东电缆有限公司 EP rubbers semiconductive external shield material that can be effectively crosslinked and preparation method thereof
CN109880237A (en) * 2019-01-28 2019-06-14 芜湖航天特种电缆厂股份有限公司 High temperature resistant high tenacity cable and preparation method thereof
CN115304950B (en) * 2022-08-23 2023-08-29 东莞市利群榕兴高分子科技有限公司 EPDM conductive spraying liquid with strong adhesion and low surface resistance and preparation method thereof

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CN100514507C (en) * 2004-12-02 2009-07-15 上海电缆研究所 Screening material for medium voltage rubber insulation cable
JP2013161617A (en) * 2012-02-03 2013-08-19 Swcc Showa Cable Systems Co Ltd Semiconductive rubber composition for power cable, and power cable and cable connection part using the same
CN103819820A (en) * 2014-02-10 2014-05-28 上海蓝昊电气江苏有限公司 Mine cable rubber sheath conductor shielding material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108610562A (en) * 2018-04-28 2018-10-02 南京金三力高分子科技有限公司 A kind of low pressure becomes high temperature resistant EP rubbers material and preparation method thereof
CN108610562B (en) * 2018-04-28 2021-08-13 南京金三力高分子科技有限公司 Low-pressure-change high-temperature-resistant ethylene propylene rubber material and preparation method thereof

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Denomination of invention: A halogen-free and high-temperature resistant conductor shielding material and its preparation method

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