CN105363692A - Material color sorting device and method - Google Patents

Material color sorting device and method Download PDF

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Publication number
CN105363692A
CN105363692A CN201510943313.5A CN201510943313A CN105363692A CN 105363692 A CN105363692 A CN 105363692A CN 201510943313 A CN201510943313 A CN 201510943313A CN 105363692 A CN105363692 A CN 105363692A
Authority
CN
China
Prior art keywords
unit
screening device
culling
frame
recognition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510943313.5A
Other languages
Chinese (zh)
Inventor
何谓
张立国
董浩
李建华
董旺
孙瑞轩
肖磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HEBEI AUTOMATIZATION INSTITUTE
Original Assignee
HEBEI AUTOMATIZATION INSTITUTE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HEBEI AUTOMATIZATION INSTITUTE filed Critical HEBEI AUTOMATIZATION INSTITUTE
Priority to CN201510943313.5A priority Critical patent/CN105363692A/en
Publication of CN105363692A publication Critical patent/CN105363692A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0081Sorting of food items

Abstract

The invention provides a material color sorting device. The device comprises a machine frame and a control unit, wherein an input unit for inputting materials to be sorted, and a recognition unit for detecting the reflecting capacity of the materials to be sorted input by the input unit so as to recognize the materials to be sorted are arranged on the machine frame. The device further comprises a removing unit arranged on the machine frame and used for applying driving force to the materials recognized by the recognition unit so as to remove the materials. The input unit, the recognition unit and the removing unit are all connected with a control unit in a controlled mode. The invention also provides a material color sorting method based on the material color sorting device. The materials to be sorted are recognized by the recognition unit according to the reflecting capacity of the materials to be sorted, unqualified materials can be automatically removed through the removing unit under the control of the control unit based on the recognition result of the recognition unit, and then color sorting of materials such as tomatoes can be achieved and a good using effect is realized.

Description

Material look screening device and color selection method
Technical field
The present invention relates to food processing equipment technical field, particularly a kind of material look screening device.The invention still further relates to a kind of material color selection method based on this material look screening device.
Background technology
Concentration, content of lycopene, aberration etc. are the leading indicators evaluating catsup quality good or not, and the height of these indexs directly affects and governs catsup price commercially and competitiveness.Determine that the principal element of content of lycopene and color difference index height is ratio that is ripe and very border tribes who are assimilated to Han Chinese eggplant, non-mature tomato ratio is lower, and the indexs such as catsup concentration, content of lycopene and aberration are higher.Along with improving constantly of industrial production demand, the deficiency of artificial harvesting, sorting tomato is day by day obvious, and tomato color sorting equipment arises at the historic moment thus, utilizes tomato color sorting equipment to replace manual sorting, production efficiency can be made greatly to be promoted.
At present, the difficult point of tomato color sorting is the identification to tomato aberration, and existing colour recognition mode is not obvious to the tomato identification that color change is less, can not meet the technical requirement of tomato color sorting, thus be difficult to ensure that look selects effect.And in tomato mechanical picking process, also can mix the foreign matters such as stone, branches and leaves and weeds in the tomato of harvesting, be also a great problem that existing color-selection apparatus faces to the rejecting of these foreign matters.
Summary of the invention
In view of this, the present invention is intended to propose a kind of material look screening device, can carry out look choosing to materials such as tomatoes, and has good result of use.
For achieving the above object, technical scheme of the present invention is achieved in that
A kind of material look screening device, comprise frame and control unit, described frame is provided with the input block inputting material to be selected, and the reflecting power of the material to be selected that described input block inputs is detected, to identify the recognition unit of material to be selected, also comprise be located in described frame, urging force can be applied, with the culling unit of being rejected by material to be selected to the material to be selected of described recognition unit identification; Described input block, recognition unit and culling unit control to connect with described control unit respectively.
Further, described recognition unit comprises the light source portion of irradiating material to be selected be located in described frame, and to the test section that the reverberation of irradiated material to be selected detects.
Further, described test section comprises light intensity sensor.
Further, described culling unit comprises the rejecting portion be located in described frame, and the drive division be in transmission connection with described rejecting portion; Under the ordering about of described drive division, described rejecting portion can apply active force to material to be selected, and changes the motion path of material to be selected.
Further, described rejecting portion rotates a brief period of time be located in described frame, and described drive division is be located at the pneumatic mechanism in described frame.
Further, along the direction of motion of material to be selected, described recognition unit and culling unit are in the downstream of input block successively and are positioned at the below of described input block, also comprise and be positioned at described culling unit downstream, accept material to be selected the output unit that exported by material to be selected that not disallowable unit rejects.
Further, in described frame, be provided with recognition unit and culling unit in the downstream of described output unit.
Further, described input block is rotate the feed conveyor belt be located in frame, and described output unit is rotate the discharge belt be located in described frame, described test section and rejecting portion be along feed conveyor belt or discharge belt width arrange multiple.
Further, described frame is provided with the defective material container of the material to be selected that splendid attire is rejected by culling unit, and the qualified material container of material to be selected that splendid attire is rejected without culling unit.
Relative to prior art, the present invention has following advantage:
(1) material look screening device of the present invention, by the setting of recognition unit, can according to material to be selected (tomato as different in color, stone, branches and leaves, weeds etc.) the difference of reflecting power material to be selected is identified, thus can recognition effect be guaranteed, again by the setting of culling unit, can in conjunction with the recognition result of recognition unit, under the control of the control unit and automatically, underproof material to be selected is rejected, can realize selecting the look of the materials such as tomato, and because can recognition effect be ensured, and can automatically remove by look despecking, also this material look screening device is made to have good result of use.
(2) light source portion is set and can obtains good intensity of reflected light, to ensure the accuracy of recognition effect.
(3) rejecting portion adopts a brief period of time, and drive division adopts pneumatic mechanism, and its structure is comparatively simple, and flexible movements, are convenient to manufacture and design.
(4) arrange output unit can be convenient to material look choosing after subsequent treatment.Recognition unit is set in output unit downstream and culling unit can carry out secondary colours choosing, to ensure further to select effect to the look of material.
(5) test section and rejecting portion be along conveyer belt width arrange multiple, material can be avoided undetected, to ensure that look selects effect.
(6) the collection process that defective material container and conjunction rule material container can be convenient to various material is designed.
Another object of the present invention is to propose a kind of material color selection method, this material color selection method is based on material look screening device as above, and described material color selection method comprises:
A, input block by mass transport to be selected to detecting position;
B, recognition unit detect entering the reflecting power of material to be selected detecting position, and Detection Information is delivered to control unit, with by control unit identification material to be selected;
C, control unit control culling unit action, to reject material to be selected according to material recognition information to be selected.
Relative to prior art, material color selection method of the present invention, can be identified material to be selected by the difference of recognition unit according to the reflecting power of material to be selected (tomatoes, stone, branches and leaves, weeds etc. as different in color), again by the setting of culling unit, can in conjunction with the recognition result of recognition unit, under the control of the control unit and automatically, underproof material to be selected is rejected, thus can realize selecting the look of the materials such as tomato, and also there is good result of use.
Accompanying drawing explanation
The accompanying drawing forming a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of the material look screening device described in the embodiment of the present invention;
Fig. 2 is the structural representation when material look screening device secondary look described in the embodiment of the present invention selects;
Fig. 3 is the flow chart of the material color selection method described in the embodiment of the present invention;
Description of reference numerals:
1-feed conveyor belt, 2-discharge belt, 3-frame, 4-light source, 5-light intensity sensor, the 6-a brief period of time, the defective material container of 7-, 8-qualified material container, 9-slide plate.
Detailed description of the invention
It should be noted that, when not conflicting, the embodiment in the present invention and the feature in embodiment can combine mutually.
Below with reference to the accompanying drawings and describe the present invention in detail in conjunction with the embodiments.
The present invention relates to a kind of material look screening device, it comprises frame and control unit, and frame is provided with the input block inputting material to be selected, and detects the reflecting power of the material to be selected of input block input, with the recognition unit of identifiable design material to be selected.This material look screening device also comprise be arranged in frame, urging force can be applied, with the culling unit of being rejected by material to be selected to the material to be selected of recognition unit identification.Input block, recognition unit and culling unit also control to be connected on control unit respectively.
This material look screening device is by the setting of recognition unit, can identify material to be selected according to the difference of the reflecting power of material to be selected (tomatoes, stone, branches and leaves, weeds etc. as different in color), thus can recognition effect be guaranteed, again by the setting of culling unit, can in conjunction with the recognition result of recognition unit, under the control of the control unit and automatically, underproof material to be selected is rejected, the automatic look choosing to materials such as tomatoes can be realized with this, and there is good result of use.
Based on design philosophy as above, a kind of example arrangement of the material look screening device of the present embodiment as shown in fig. 1, wherein namely material to be selected is described for the tomato of mechanical harvest, this material look screening device can realize the look choosing of tomato, to select the qualified tomato of the red degree of color, and by underproof for color tomato and mix stone in tomato, the rejecting such as branches and leaves and weeds.In the present embodiment, input block is rotate the feed conveyor belt 1 be arranged in frame 3, and recognition unit then comprises the light source portion of irradiating material to be selected be arranged in frame 3, and the test section that can detect the reverberation of the material to be selected irradiated.
As shown in fig. 1, in the present embodiment, light source portion is the light source 4 arranged in frame 3, and it specifically can adopt LED or other light fixture, and test section is then for being arranged on the light intensity sensor 5 in frame 3.And the culling unit in the present embodiment comprises the rejecting portion be arranged in frame 3, also comprise the drive division be in transmission connection with this rejecting portion be arranged in frame 3, thus rejecting portion can apply active force to the material to be selected of aforementioned identification unit identification under the ordering about of drive division, change the motion path of material to be selected thus to realize rejecting object.On concrete, in the present embodiment, rejecting portion rotates a brief period of time 6 be arranged in frame 3, drive division is be arranged on the pneumatic mechanism in frame 3, this a brief period of time 6 and pneumatic mechanism structure can refer to the swing arm structure driven by cylinder, with the keying by cylinder solenoid valve via the flexible swing realizing swing arm, the also i.e. a brief period of time 6 of cylinder rod, material can be ejected thus and reject.
In the present embodiment as shown in fig. 1, the recognition unit comprising light source 4 and light intensity sensor 5 along material to be selected the direction of motion and be in the downstream of feed conveyor belt 1, and recognition unit is also positioned at the below of feed conveyor belt 1, the culling unit comprising a brief period of time 6 is then further positioned at the downstream of recognition unit.Also be provided with the output unit rotating and be located in frame 3 in the downstream of culling unit in the present embodiment.The material to be selected that output unit is rejected for a brief period of time 6 accepted in not disallowable unit, and material to be selected is exported, can be the discharge belt 2 be located in frame 3 on it is concrete.As shown in fig. 1, frame 3 also can be provided with the defective material container 7 being respectively used to the material to be selected that splendid attire is rejected by culling unit, and the qualified material container 8 of material to be selected that splendid attire is rejected without culling unit.
Recognition unit and culling unit is made to be positioned at the below of feed conveyor belt 1 in the present embodiment, can make material to be selected thus after the transmission of feed conveyor belt 1, enter under the synergy of the speed had at material self gravitation to be selected and when leaving feed conveyor belt 1 on discharge belt 2, and by this decline process of feed conveyor belt 1 to discharge belt 2, material to be selected can be identified by recognition unit, and can reject via culling unit.Certainly, except being arranged on the below of feed conveyor belt 1, also recognition unit can be made to be positioned at the top of feed conveyor belt 1, culling unit then can still adopt a brief period of time 6 and be arranged at below feed conveyor belt 1, or culling unit also can be employing pneumatic gripping device structure and is arranged on the top of feed conveyor belt 1, and pneumatic gripping device adopts present pneumatic type mechanical gripper.
The control unit controlling to connect with recognition unit, culling unit and input block and output unit in the present embodiment can be employing industrial computer, its human-computer interaction interface can adopt Labview design user interface, it is the program processor of core design that master control system can be with FPGA, runs with the work controlling recognition unit, culling unit and input block and output unit respectively.Light intensity sensor 5 in the present embodiment in recognition unit detects the reverberation light intensity of the material to be selected of whereabouts, light intensity sensor 5 by the light intensity signal that detects with digital output, then can analyze the size of reverberation light intensity via control unit or the processing circuit processes being arranged on recognition unit place, this light intensity magnitude result is further for control unit analyzing and processing.
In the present embodiment for the tomato of mechanical harvest, containing Fructus Lycopersici esculenti, green tomato and weeds, branches and leaves and stone etc. in it, wherein the color of Fructus Lycopersici esculenti and green tomato again can be different and be divided into multiple according to its depth degree.But under identical illumination condition, the albedo of above-mentioned each material to light meets the green tomato of weeds < branches and leaves < stone < Fructus Lycopersici esculenti <, each material can be identified according to the testing result of light intensity sensor 5 thus, and the choosing of rejecting look can be carried out to it.When concrete look selects, concrete required threshold range can be set in control unit, when threshold range is minimum of a value, only have stone, branches and leaves, weeds etc. disallowable, and when if threshold range is maximum, then except stone, branches and leaves, weeds etc., green tomato, and even light green color and ruddy tomato also can be disallowable, now entering on discharge belt 2 can be only red and wine-colored tomato.
In control unit, also need the delay parameter setting culling unit action in the present embodiment, with corresponding with the recognition result of recognition unit, this delay parameter to move to the time that culling unit place needs for material through the detection position of recognition unit.For ensureing that look selects effect in the present embodiment, light intensity sensor 5 be along the width of feed conveyor belt 1 arrange multiple, and a brief period of time 6 is also set to corresponding with light intensity sensor 5 multiple, to be controlled an a brief period of time 6 by each light intensity sensor 5, ensures that material to be selected there will not be undetected situation.As shown in fig. 1 for only being selected the material look screening device of structure by the one-level look once identified and reject, and be the effect improving look choosing further, also can be as shown in Figure 2 in the present embodiment, select the downstream of the discharge belt 2 of structure that recognition unit and culling unit are set again at one-level look, structure is selected thus to form the secondary look that can carry out secondary identification and rejecting, secondary look selects the recognition unit in structure and culling unit all identical with aforementioned structure, and its concrete controling parameters can carry out relative set in control unit.
The present embodiment also relates to a kind of material color selection method based on material look screening device as above, and this material color selection method comprises the steps:
A, input block by mass transport to be selected to detecting position;
B, recognition unit detect entering the reflecting power of material to be selected detecting position, and Detection Information is delivered to control unit, with by control unit identification material to be selected;
C, control unit control culling unit action, to reject material to be selected according to material recognition information to be selected.
On concrete as shown in Figure 3, comprise the detection position being delivered to recognition unit by the material to be selected of Fructus Lycopersici esculenti, green tomato and stone, branches and leaves, weeds via feed conveyor belt 1, now under the irradiation of light source 4, light intensity sensor 5 gathers the reverberation of each material to be selected, the light intensity of the reverberation then detected by light intensity sensor 5 also through the analyzing and processing of control unit, can judge that material to be selected is specifically what.If material to be selected is green tomato or stone, branches and leaves, weeds etc., then control unit can control a brief period of time 6 action after a certain delay, and entering the green tomato of culling unit position or stone, branches and leaves, weeds spring in defective material container, if control unit judges that material to be selected is Fructus Lycopersici esculenti, then the control unit control a brief period of time 6 is failure to actuate, now material to be selected enters on discharge belt 2, and it can be output in qualified material container 8, or carries out further look choosing through secondary colours choosing again.Basically identical when the process of secondary colours choosing and a look select, do not repeat them here.In addition, enter in defective material container 7 for ease of disallowable material to be selected, a slide plate 9 as illustrated in fig. 1 or fig. 2 also can be set in the present embodiment in frame 3.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. a material look screening device, comprise frame and control unit, it is characterized in that: in described frame, be provided with the input block inputting material to be selected, and the reflecting power of the material to be selected that described input block inputs is detected, to identify the recognition unit of material to be selected, also comprise be located in described frame, urging force can be applied, with the culling unit of being rejected by material to be selected to the material to be selected of described recognition unit identification; Described input block, recognition unit and culling unit control to connect with described control unit respectively.
2. material look screening device according to claim 1, is characterized in that: described recognition unit comprises the light source portion of irradiating material to be selected be located in described frame, and to the test section that the reverberation of irradiated material to be selected detects.
3. material look screening device according to claim 2, is characterized in that: described test section comprises light intensity sensor.
4. material look screening device according to claim 2, is characterized in that: described culling unit comprises the rejecting portion be located in described frame, and the drive division be in transmission connection with described rejecting portion; Under the ordering about of described drive division, described rejecting portion can apply active force to material to be selected, and changes the motion path of material to be selected.
5. material look screening device according to claim 4, is characterized in that: described rejecting portion rotates a brief period of time be located in described frame, and described drive division is be located at the pneumatic mechanism in described frame.
6. material look screening device according to claim 4, it is characterized in that: along the direction of motion of material to be selected, described recognition unit and culling unit are in the downstream of input block successively and are positioned at the below of described input block, also comprise and be positioned at described culling unit downstream, accept material to be selected the output unit that exported by material to be selected that not disallowable unit rejects.
7. material look screening device according to claim 6, is characterized in that: in described frame, is provided with recognition unit and culling unit in the downstream of described output unit.
8. material look screening device according to claim 7, it is characterized in that: described input block is rotate the feed conveyor belt be located in frame, described output unit is rotate the discharge belt be located in described frame, described test section and rejecting portion be along feed conveyor belt or discharge belt width arrange multiple.
9. material look screening device according to any one of claim 1 to 8, it is characterized in that: the defective material container being provided with the material to be selected that splendid attire is rejected by culling unit in described frame, and the qualified material container of material to be selected that splendid attire is rejected without culling unit.
10. a material color selection method, is characterized in that, this material color selection method is based on material look screening device as claimed in claim 1, and described material color selection method comprises:
A, input block by mass transport to be selected to detecting position;
B, recognition unit detect entering the reflecting power of material to be selected detecting position, and Detection Information is delivered to control unit, with by control unit identification material to be selected;
C, control unit control culling unit action, to reject material to be selected according to material recognition information to be selected.
CN201510943313.5A 2015-12-17 2015-12-17 Material color sorting device and method Pending CN105363692A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106733726A (en) * 2016-12-28 2017-05-31 重庆市永川区玉江塑料厂 Plastic bottle sorting unit

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CN102556580A (en) * 2012-02-29 2012-07-11 石河子大学 Conveying device for tomato color sorting machine
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4081362A (en) * 1976-07-22 1978-03-28 Fmc Corporation Apparatus for mechanically sorting fruit
US4131540A (en) * 1977-05-04 1978-12-26 Johnson Farm Machinery Co. Inc. Color sorting system
US5979667A (en) * 1997-06-18 1999-11-09 Earl; Wayne Sorting system including an improved reject mechanism
CN200951432Y (en) * 2006-09-12 2007-09-26 石河子大学 Colour selection apparatus for tomatoes
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