Summary of the invention
To solve the above-mentioned problems, the purpose of the present invention is disclose a kind of optical cable non-metal reinforcement member and its production side
Method;They adopt the following technical solutions to realize.
In first embodiment of the invention, a kind of optical cable non-metal reinforcement member, it is characterised in that it by fan cylindrical body,
The projecting member for protruding from fan cylindrical body is constituted;Fan cylindrical body is surrounded by the first plane, the second plane, arc surface;Protrusion
Component protrudes from the outside of the second plane;Concaves recess at the inside of the first plane;The shape of projecting member and concaves
Shape be it is similar, the size of projecting member is less than the size of concaves, and projecting member, which can closely be fastened on another, to be had
In the concaves of mutually isostructural non-metal reinforcement member.
In second embodiment of the invention, a kind of combined non-metal reinforcement member of optical cable, it is by a kind of four optical cable use
Non-metal reinforcement member is successively spliced to form, and a kind of every apex angle of optical cable non-metal reinforcement member is all 90 degree, a kind of every light
The projecting member of cable non-metal reinforcement member is fastened in a kind of concaves of adjacent optical cable non-metal reinforcement member, described
A kind of optical cable is cylindrical with the shape of combined non-metal reinforcement member;A kind of optical cable non-metal reinforcement member is by fan column
Shape ontology, the projecting member for protruding from fan cylindrical body are constituted;Fan cylindrical body is enclosed by the first plane, the second plane, arc surface
At;Projecting member protrudes from the outside of the second plane;Concaves recess at the inside of the first plane;Projecting member and recessed portion
The shape of part be it is similar, the size of projecting member is less than the size of concaves, and projecting member can closely be fastened on another
In a concaves with mutually isostructural non-metal reinforcement member.
In third embodiment of the present invention, a kind of optical cable, it be by be located at outside reinforcer more Loose tubes, by more pines
Protective layer that casing envelopes, extrusion molding are coated on the composition of the restrictive coating except protective layer;2 are included at least inside every Loose tube
Optical fiber;It is characterized in that the reinforcer is a kind of combined non-metal reinforcement member of optical cable, combined a kind of light
Cable is successively spliced to form by a kind of four optical cables with non-metal reinforcement member with non-metal reinforcement member, and a kind of every optical cable is with nonmetallic
The apex angle of reinforcer is all 90 degree, and a kind of every projecting member of optical cable non-metal reinforcement member is fastened on a kind of adjacent optical cable
With in the concaves of non-metal reinforcement member, the combined a kind of shape of optical cable non-metal reinforcement member is cylindrical;
A kind of optical cable non-metal reinforcement member by fan cylindrical body, protrude from fan cylindrical body projecting member constitute;Fan cylindricality
Ontology is surrounded by the first plane, the second plane, arc surface;Projecting member protrudes from the outside of the second plane;Concaves are recessed
In the inside of the first plane;Projecting member and the shape of concaves be it is similar, the size of projecting member is less than concaves
Size, projecting member can closely be fastened on another with mutually isostructural non-metal reinforcement member concaves in.
In 4th embodiment of the invention, a kind of optical cable, it is by optical fiber, the reinforcement positioned at optical fiber two sides
Part constitutes the restrictive coating that optical fiber, reinforcer integral coating are lived;Have on the restrictive coating of the over and under of optical fiber
Tearing port;Optical fiber is discontiguous with reinforcer, it is characterised in that the reinforcer is a kind of nonmetallic reinforcement of optical cable
Part, a kind of optical cable non-metal reinforcement member are made of fan cylindrical body, the projecting member for protruding from fan cylindrical body;Fan column
Shape ontology is surrounded by the first plane, the second plane, arc surface;Projecting member protrudes from the outside of the second plane;Concaves are recessed
Into in the inside of the first plane;Projecting member and the shape of concaves be it is similar, the size of projecting member is less than recessed portion
The size of part, projecting member can be closely fastened in another concaves with mutually isostructural non-metal reinforcement member.
In 5th embodiment of the invention, a kind of optical cable, it is by optical fiber, the reinforcement positioned at optical fiber two sides
Part constitutes the restrictive coating that optical fiber, reinforcer integral coating are lived;Have on the restrictive coating of the over and under of optical fiber
Tearing port;Optical fiber is discontiguous with reinforcer, it is characterised in that the reinforcer is a kind of nonmetallic reinforcement of optical cable
Part, a kind of optical cable non-metal reinforcement member are made of fan cylindrical body, the projecting member for protruding from fan cylindrical body;Fan column
Shape ontology is surrounded by the first plane, the second plane, arc surface;Projecting member protrudes from the outside of the second plane;Concaves are recessed
Into in the inside of the first plane;Projecting member and the shape of concaves be it is similar, the size of projecting member is less than recessed portion
The size of part, projecting member can be closely fastened in another concaves with mutually isostructural non-metal reinforcement member;
When manufacturing optical cable, the projecting member of optical cable non-metal reinforcement member is removed.
A kind of optical cable non-metal reinforcement member described above, it is characterised in that the projecting member and fan cylindrical body,
By weight, it is made by following material:
Polyvinyl resin: 30~70 parts;
Polyflon: 5~10 parts;
Aramid fiber yarn: 8~12 parts;
The phenolic aldehyde orientation alkali-free glass fibre of model 4330: 5~9 parts;
Polybutylene terephthalate (PBT): 10~15 parts;
Olefin hydrocarbons thermoplasticity elastic body: 10~20 parts;
Polyurethane: 3~5 parts;
Dioctyl phthalate: 2~4 parts;
Polypropylene: 20~30 parts;
Cumyl peroxide: 2~4 parts;
Polypropylene phthalein amine: 3~7 parts;
Vinyltriethoxysilane: 1~3 part;
Plastics antioxidant 1010 or plastics antioxidant 1076:1~2 part;
Calcium carbonate: 10~20 parts;
Wherein, aramid fiber yarn is presented existing for continuous continual form;Phenolic aldehyde orients alkali-free glass fibre
It presents existing for continuous continual form;Aramid fiber yarn and phenolic aldehyde orientation alkali-free glass fibre are the sides of spiral in one direction
The twisted rope-like constructed that formed of formula is present in fan cylindrical body.
A kind of optical cable non-metal reinforcement member described above, it is characterised in that it is that step is made by the following method
:
Step 1: weighing following raw material by weight: polyvinyl resin, polyflon, aramid fiber yarn, type
Number for 4330 phenolic aldehyde orient alkali-free glass fibre, polybutylene terephthalate (PBT), olefin hydrocarbons thermoplasticity elastic body, polyamine
Rouge, dioctyl phthalate, polypropylene, cumyl peroxide, polypropylene phthalein amine, vinyltriethoxysilane, plastics
With antioxidant 1010 or plastics antioxidant 1076, calcium carbonate;
Step 2: weighed aramid fiber yarn and the phenolic aldehyde of model 4330 orientation alkali-free glass fibre in the first step are taken,
Progress one direction spiral is twisted to form rope-like constructed;Then the ozonation vessel that ozone molar concentration is 50%~95% is made it through;
Rope-like constructed is heated to 50 DEG C~80 DEG C again, forms processed strand rope;
Step 3: first taking weighed polyvinyl resin, polyflon, polybutylene terephthalate in the first step
Ester, polyurethane, dioctyl phthalate, polypropylene, cumyl peroxide, polypropylene phthalein amine, vinyl triethoxyl silicon
Alkane, calcium carbonate stir evenly and are put into heating in the first plastics extruding machine, spiral shearing, compression extrusion;Again by shape in second step
At processed strand rope pass through the first plastics extruding machine head the first squash type or the first half plsitive molds, locating
The outer extrusion molding plastics composite layer of the strand rope managed, forms the semi-finished product of non-metal reinforcement member;
Step 4: olefin hydrocarbons thermoplasticity elastic body weighed in the first step, plastics antioxidant 1010 or plastics are used
Antioxidant 1076 stirs evenly and is put into heating in the second plastics extruding machine, spiral shearing, compression extrusion;Again by third step
The semi-finished product of the non-metal reinforcement member of middle formation pass through the second plsitive mold of the head of the second plastics extruding machine, nonmetallic
The outer extrusion molding olefin hydrocarbons thermoplasticity elastic body of reinforcer;Then cooling using air, coiling forms optical cable non-metal reinforcement member;Its
In, the projecting member chamber fanned cylindrical body chamber on the second plsitive mold, protrude from fan cylindrical body, fan cylindrical body chamber is by the
Three planes, fourth plane, arc surface surround;Projecting member chamber protrudes from the outside of fourth plane;Concaves chamber recesses at
The inside of three planes;The shape of projecting member chamber and concaves chamber be it is similar, the size of projecting member chamber is less than recessed portion
The size of part chamber, projecting member can closely be fastened on another concaves with mutually isostructural non-metal reinforcement member
In.
The present invention have it is following main the utility model has the advantages that it is convenient for production, speed of production is fast, convenient for storage management, can be neatly
For in various optical cables, manufacturing method is simple, easily grasps, reinforcer raw material is easy to purchase.
Specific embodiment
Embodiment 1
See Fig. 1 and Fig. 2, a kind of optical cable non-metal reinforcement member 1, it is characterised in that it by fan cylindrical body, protrude from
The projecting member 121 for fanning cylindrical body is constituted;Fan cylindrical body is surrounded by the first plane 11, the second plane 12, arc surface 13;It is convex
Component protrudes from the outside of the second plane out;Concaves 111 recess at the inside of the first plane;Projecting member and concaves
Shape be it is similar, the size of projecting member is less than the size of concaves, and projecting member can closely be fastened on another
In concaves with mutually isostructural non-metal reinforcement member.
What a kind of optical cable described above was integrally formed with non-metal reinforcement member.
A kind of optical cable non-metal reinforcement member described above, it is characterised in that the fan cylindrical body can also be flat by first
Face 11, the second plane 12, bow face 13 surround.
A kind of optical cable non-metal reinforcement member described above, it is characterised in that the projecting member and fan cylindrical body,
By weight, it is made by following material:
Polyvinyl resin: 30~70 parts;
Polyflon: 5~10 parts;
Aramid fiber yarn: 8~12 parts;
The phenolic aldehyde orientation alkali-free glass fibre of model 4330: 5~9 parts;
Polybutylene terephthalate (PBT): 10~15 parts;
Olefin hydrocarbons thermoplasticity elastic body: 10~20 parts;
Polyurethane: 3~5 parts;
Dioctyl phthalate: 2~4 parts;
Polypropylene: 20~30 parts;
Cumyl peroxide: 2~4 parts;
Polypropylene phthalein amine: 3~7 parts;
Vinyltriethoxysilane: 1~3 part;
Plastics antioxidant 1010 or plastics antioxidant 1076:1~2 part;
Calcium carbonate: 10~20 parts;
Wherein, aramid fiber yarn is presented existing for continuous continual form;Phenolic aldehyde orients alkali-free glass fibre
It presents existing for continuous continual form;Aramid fiber yarn and phenolic aldehyde orientation alkali-free glass fibre are the sides of spiral in one direction
The twisted rope-like constructed that formed of formula is present in fan cylindrical body.
Most preferably, a kind of optical cable non-metal reinforcement member described above, it is characterised in that the projecting member and fan
Cylindrical body is made by following material by weight:
Polyvinyl resin: 65 parts;
Polyflon: 8 parts;
Aramid fiber yarn: 10 parts;
The phenolic aldehyde orientation alkali-free glass fibre of model 4330: 7 parts;
Polybutylene terephthalate (PBT): 12 parts;
Olefin hydrocarbons thermoplasticity elastic body: 20 parts;
Polyurethane: 4 parts;
Dioctyl phthalate: 3 parts;
Polypropylene: 25 parts;
Cumyl peroxide: 3 parts;
Polypropylene phthalein amine: 5 parts;
Vinyltriethoxysilane: 2 parts;
Plastics antioxidant 1010 or plastics are with 1076:2 parts of antioxidant;
Calcium carbonate: 15 parts;
Wherein, aramid fiber yarn is presented existing for continuous continual form;Phenolic aldehyde orients alkali-free glass fibre
It presents existing for continuous continual form;Aramid fiber yarn and phenolic aldehyde orientation alkali-free glass fibre are the sides of spiral in one direction
The twisted rope-like constructed that formed of formula is present in fan cylindrical body.
Preferably, a kind of optical cable non-metal reinforcement member described above, it is characterised in that the projecting member and fan
Cylindrical body is made by following material by weight:
Polyvinyl resin: 50 parts;
Polyflon: 7 parts;
Aramid fiber yarn: 9 parts;
The phenolic aldehyde orientation alkali-free glass fibre of model 4330: 6 parts;
Polybutylene terephthalate (PBT): 10 parts;
Olefin hydrocarbons thermoplasticity elastic body: 15 parts;
Polyurethane: 3 parts;
Dioctyl phthalate: 2 parts;
Polypropylene: 28 parts;
Cumyl peroxide: 2 parts;
Polypropylene phthalein amine: 4 parts;
Vinyltriethoxysilane: 2 parts;
Plastics antioxidant 1010 or plastics are with 1076:1.5 parts of antioxidant;
Calcium carbonate: 18 parts;
Wherein, aramid fiber yarn is presented existing for continuous continual form;Phenolic aldehyde orients alkali-free glass fibre
It presents existing for continuous continual form;Aramid fiber yarn and phenolic aldehyde orientation alkali-free glass fibre are the sides of spiral in one direction
The twisted rope-like constructed that formed of formula is present in fan cylindrical body.
Optical cable non-metal reinforcement member in this embodiment is due to using above-mentioned raw materials, so that it is tight with structure
It gathers, easy to process, melting condition flows down, and fortune property is good, and entire reinforcer has high intensity, high resiliency, high bending/bending performance.
By test, the performance for being respectively formulated the reinforcer being made into is as follows:
As can be seen from the above table, the reinforcer tensile strength with higher, tensile modulus of elasticity, bending in the application are strong
Degree, bending elastic modulus;Lower elongation at break, linear expansion coefficient, water absorption rate, thermal contraction;Therefore there is excellent performance.
A kind of optical cable non-metal reinforcement member described above, it is characterised in that it is that step is made by the following method
:
Step 1: weighing following raw material by weight: polyvinyl resin, polyflon, aramid fiber yarn, type
Number for 4330 phenolic aldehyde orient alkali-free glass fibre, polybutylene terephthalate (PBT), olefin hydrocarbons thermoplasticity elastic body, polyamine
Rouge, dioctyl phthalate, polypropylene, cumyl peroxide, polypropylene phthalein amine, vinyltriethoxysilane, plastics
With antioxidant 1010 or plastics antioxidant 1076, calcium carbonate;
Step 2: weighed aramid fiber yarn and the phenolic aldehyde of model 4330 orientation alkali-free glass fibre in the first step are taken,
Progress one direction spiral is twisted to form rope-like constructed;Then the ozonation vessel that ozone molar concentration is 50%~95% is made it through;
Rope-like constructed is heated to 50 DEG C~80 DEG C again, forms processed strand rope;
Step 3: first taking weighed polyvinyl resin, polyflon, polybutylene terephthalate in the first step
Ester, polyurethane, dioctyl phthalate, polypropylene, cumyl peroxide, polypropylene phthalein amine, vinyl triethoxyl silicon
Alkane, calcium carbonate stir evenly and are put into heating in the first plastics extruding machine, spiral shearing, compression extrusion;Again by shape in second step
At processed strand rope pass through the first plastics extruding machine head the first squash type or the first half plsitive molds, locating
The outer extrusion molding plastics composite layer of the strand rope managed, forms the semi-finished product of non-metal reinforcement member;
Step 4: olefin hydrocarbons thermoplasticity elastic body weighed in the first step, plastics antioxidant 1010 or plastics are used
Antioxidant 1076 stirs evenly and is put into heating in the second plastics extruding machine, spiral shearing, compression extrusion;Again by third step
The semi-finished product of the non-metal reinforcement member of middle formation pass through the second plsitive mold of the head of the second plastics extruding machine, nonmetallic
The outer extrusion molding olefin hydrocarbons thermoplasticity elastic body of reinforcer;Then cooling using air, coiling forms optical cable non-metal reinforcement member;Its
In, the projecting member chamber fanned cylindrical body chamber on the second plsitive mold, protrude from fan cylindrical body, fan cylindrical body chamber is by the
Three planes, fourth plane, arc surface surround;Projecting member chamber protrudes from the outside of fourth plane;Concaves chamber recesses at
The inside of three planes;The shape of projecting member chamber and concaves chamber be it is similar, the size of projecting member chamber is less than recessed portion
The size of part chamber, projecting member can closely be fastened on another concaves with mutually isostructural non-metal reinforcement member
In.
Embodiment 2
See Fig. 3 and Fig. 4, a kind of combined non-metal reinforcement member of optical cable, its light as described in four embodiments 1
Cable is successively spliced to form with non-metal reinforcement member 1, and the apex angle of every optical cable non-metal reinforcement member is all 90 degree, and every optical cable is used
The projecting member of non-metal reinforcement member is fastened in the concaves of adjacent optical cable non-metal reinforcement member, the optical cable group
The shape of mould assembly non-metal reinforcement member is cylindrical.
In embodiment 1 and embodiment 2, a kind of apex angle of optical cable non-metal reinforcement member can also be other degrees;This
In embodiment, more optical cable non-metal reinforcement member totality splits can form cylindrical or Elliptic Cylinder shape.
Embodiment 3
See Fig. 5, a kind of optical cable, it be by be located at outside reinforcer 1 more Loose tubes 3, more Loose tubes are enveloped
Protective layer 4, extrusion molding be coated on the restrictive coating 5 except protective layer 4 composition;2 light guide fibres are included at least inside every Loose tube
Dimension 2;It is characterized in that the reinforcer is the combined non-metal reinforcement member of a kind of optical cable described in embodiment 2.
Optical cable described above, it is characterised in that the material of the Loose tube is polybutylene terephthalate (PBT) or modification
Polypropylene.
Further, optical cable described above, it is characterised in that also there is one layer of outer layer structure casing except the Loose tube,
Outer layer loose sleeve is also located within protective layer simultaneously.
Optical cable described in this embodiment, is layer structure optical cable, and Loose tube is placed in parallel except reinforcer
Or be twisted around reinforcer, it that is to say parallel construction optical cable or layer-stranding cable.
Certainly, the part Loose tube in this embodiment can also be filled rope substitution, be that no light guide is fine inside gasket for packing
Dimension.
Embodiment 4
See Fig. 6, a kind of optical cable, it be by optical fiber 2, positioned at optical fiber two sides reinforcer 1, by light guide fibre
The restrictive coating 5 that dimension, reinforcer integral coating are lived is constituted;There is tearing port 51 on the restrictive coating of the over and under of optical fiber;
Optical fiber is discontiguous with reinforcer, it is characterised in that the reinforcer is a kind of optical cable described in embodiment 1 with non-
Metal reinforcement.
Optical cable in this embodiment is alternatively referred to as: covered wire cable or butterfly leading in cable or leading in cable or stealthy light
Cable.
Embodiment 5
See Fig. 7, a kind of optical cable, substantially with embodiment 4, it is added by optical fiber 2, positioned at optical fiber two sides
Strong part 1 constitutes the restrictive coating 5 that optical fiber, reinforcer integral coating are lived;On the restrictive coating of the over and under of optical fiber
With tearing port 51;Optical fiber is discontiguous with reinforcer, it is characterised in that the reinforcer is described in embodiment 1
A kind of optical cable non-metal reinforcement member.The difference is that: when manufacturing optical cable, by a kind of optical cable described in embodiment 1
It is removed with the projecting member of non-metal reinforcement member, keeps production more convenient;It is, of course, also possible to which the projecting member by removal is embedding
Enter into concaves.
Optical cable in this embodiment is alternatively referred to as: covered wire cable or butterfly leading in cable or leading in cable or stealthy light
Cable.
Optical cable described in above-mentioned embodiment 3 to any embodiment of embodiment 5, it is characterised in that the light guide is fine
Dimension is single mode optical fiber or multimode fibre.
Further, optical cable described above, it is characterised in that the model of the optical fiber be G.652 or G.653 or
Or G.656 or G.657 or A1a or A1b or OM1 or OM2 or OM3 or OM4 G.655.
Optical cable described in above-mentioned embodiment 3 to any embodiment of embodiment 5, it is characterised in that the restrictive coating
Material be low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or low smoke and zero halogen polyethylene or flame-proof polyethylene
Or polyvinyl chloride.
In the present invention, presence and its matching relationship due to projecting member and concaves dexterously realize reinforcer
Generalization, do not need the reinforcer for producing many specifications, fiber optic cable manufacture manufacturer can according to need carry out split, to meet foot
Enough intensity needs.
Therefore, the convenient for production, speed of production of the present invention it is fast, convenient for storage management, can be employed flexibly in various optical cables.
The present invention is not limited to above-mentioned preferred forms, it should be understood that design of the invention can be by other various shapes
Formula is implemented to use, they also fall in protection scope of the present invention.