CN105352823A - Chromium alloy glass testing machine with hydraulic platen, fragment collector and circular-track pressing plate - Google Patents

Chromium alloy glass testing machine with hydraulic platen, fragment collector and circular-track pressing plate Download PDF

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CN105352823A
CN105352823A CN201510833185.9A CN201510833185A CN105352823A CN 105352823 A CN105352823 A CN 105352823A CN 201510833185 A CN201510833185 A CN 201510833185A CN 105352823 A CN105352823 A CN 105352823A
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plane
plate
pressing plate
pearl seat
container
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张志雄
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/30Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
    • G01N3/307Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated by a compressed or tensile-stressed spring; generated by pneumatic or hydraulic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0042Pneumatic or hydraulic means
    • G01N2203/0048Hydraulic means

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
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  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention relates to a tempered glass testing inspection machine. A chromium alloy glass testing machine with a hydraulic platen, a fragment collector and a circular-track pressing plate is characterized in that a supporting base plate is fixed to the lower end of a broken gap formed in a rear plate upper plane, a T-shaped guide rail is arranged at the center of the lower plane of the rear end of a testing platen, and a hydraulic lifting mechanism is arranged between the T-shaped guide rail and the supporting base plate. A machine frame front middle pull rod, a machine frame front upper pull rod and a machine frame rear upper pull rod jointly fix the fragment collector. A circular-track pressing plate assembly is fixed to the upper plane of the testing platen. The stepped lower surface of a sliding plate part is a sliding plate lower plane, a round groove is formed in the sliding plate lower plane, and a centrally symmetric transitional groove is formed between the round groove and the sliding plate lower plane. The upper surface of a pressing plate part is a pressing plate upper plane, a circular convex track is arranged on the pressing plate upper plane, and a centrally symmetric transitional convex strip is arranged between the circular convex track and the pressing plate upper plane. The sliding plate lower plane and the pressing plate upper plane are located on the same height. Bursting caused by non-uniform local stress of tempered glass plates is avoided.

Description

Hydraulic pressure platen fraction collector circle rail pressure plate evanohm glass test machine
Technical field
The present invention relates to a kind of tempered glass test verification machine, particularly relating to so a kind of pressing plate surrounding can zoom in or out, and utilizes turning worktable to carry out the hydraulic pressure platen fraction collector circle rail pressure plate evanohm glass test machine of tested glass performance index.
Background technology
Fragmentation test is a kind of major way detecting tempered glass quality, according to national standard requirement, fragment after the fragmentation of the tempered glass that 3mm is thick in any 50*50mm should be greater than 30, fragment after the fragmentation of the tempered glass that 4mm ~ 12mm is thick in any 50*50mm should be greater than 40, allowed a small amount of strip fragment, its length is no more than 75mm.The trend of strip fragment and glass edge should be almost parallel, and as not parallel, angle can not more than 45 degree, if having one not up to standard, be substandard product.
Existing tempered glass fragmentation test method is freely lain on testing table by tempered glass sample, and retrain glass periphery by adhesive tape or other modes, or cover thin film on tempered glass, splashes to prevent glass fragment.The position of distance periphery about 20mm on the longest edge center line of sample, be that the pane hammer of 0.2mm scholar 0.05mm or drift impact with tip curvature radius, making sample broken, is that the fragment number in center of circle radius 75mm circle does not conduct a survey within the scope of product edges 20mm and with shock point.The measure retaining fragment pattern should start after 10s after the blow and terminate in 3min after the blow.This method not only operates inconvenience, spended time is longer, and adhesive tape is disposable product, easily cause waste and pollute, and the tape residue on test platen must be removed clean after each test, could remove clean cullet, otherwise residual chopped glass will affect experiment test operation next time.Simultaneously adhesive tape also has and is burst by tempered glass the possibility that strength collapses out, and causing operating personnel injured, therefore, is very necessary to the improvement of tempered glass fragmentation test device.
Chinese Patent Application No.: 2009203050079, toughened glass falling sphere test bed, for solving tempered glass when testing, glass fragment can be caused everywhere to splash, adopt the way of carriage case, although can effective mobile phone glass fragment, the reading of inconvenient glass fragment, and also the installation effectiveness doing multi-disc tempered glass is continuously lower.
Another number of patent application: the 201420595067.X of China, tempered glass fragmentation status test unit, propose the pressing plate that some brand-new method and measures deal with brittle glass, but cannot accomplish that arbitrary dimension regulates, also cannot accomplish to allow four limit pressing plates all at grade.At least to have in this patent while be cannot contact with experiment work table top.Simultaneously the unsettled barricade 5 that is referred to as in embodiment cannot contact with base 1 together with other three side bumpers wall, has to use catch 4 to make up the space between unsettled barricade 5 and base 1, cause surrounding discontinuity.In addition, catch 4 local width is fixing, polylith can only be adopted to splice, cannot accomplish the consecutive variations of different in width.Along with expanding economy, glass is more and more extensive in the application of all trades and professions.At present, much important glass component, such as large glass curtain wall and glass zenith, the windshield of aerospace vehicle is all adopt the special glasss such as tempered glass, requires very strict, therefore check the performance of glass just to seem more and more important to glass properties.From 1 day May in 2003, China implements mandatory inspection system to automobile, train, architectural safety glass used, and the safety glass product not obtaining Compulsory Certification of Products certificate and do not apply China Compulsory Product Certification mark must not dispatch from the factory, import and sale.
Summary of the invention
For above prior art Problems existing, the present invention installs hydraulic cylinder Turnover testing platen on integral-rack, being equipped with screw fastening locks solid, in conjunction with circuit orbit Anchor plate kit, isoplanar design-adjustable is carried out to pressing plate surrounding, the tempered glass achieved for sizes different size can be general, specific as follows:
Hydraulic pressure platen fraction collector circle rail pressure plate evanohm glass test machine, integral-rack comprises and being made up of the support side plate of both sides and rear shear plate and end shear plate, and in the support side plate described in both sides, plane is all fixed with platen support and lock pin bearing respectively; In every only described support side plate, plane is respectively arranged with two bearing seat screws and two locking pin seat screws, the side of support side plate to be provided with in before the front upper through hole of frame, frame upper through hole after through hole and frame; Described test platen there is pressing plate fixing threaded hole, there is platen rotating shaft test platen both sides, the platen rotating shaft of both sides is rotatable to be respectively fixed in platen support, on described rear shear plate, there is plane on rear plate at position, on rear plate, plane exceeds 5 to 7 millimeters, plane in described support side plate, and on rear plate, plane holds lower plane after test board plate; Described test platen both sides vertical plane there is lock pin pilot hole; Described lock pin bearing inner hole thread matches with stud lock pin external thread, and there is cylinder bulb the stud lock pin termination of both sides, and cylinder bulb can enter in described lock pin pilot hole, the support side plate described in described test platen and described both sides is fixed; Upper connecting rod after pull bar and frame is gone back in before the front upper pull bar of organic frame and frame, as improvement between support side plate described in both sides:
Plane has disconnection breach to described rear plate, and disconnect whose lower end and be fixed wtih support baseboard, there are T-shaped guide rail in described test platen rear end lower plane central authorities, have hydraulicefficiency elevation structure between T-shaped guide rail and described support baseboard;
Described hydraulicefficiency elevation structure comprises: on support baseboard, plane lays hydraulic tensioning cylinder, there is hydraulic cylinder jaw liquid presses piston pole upper end, two sides, hydraulic cylinder jaw top are static respectively fixes a top stub axle pin, two top stub axle pin extend all to the inside, all rotatablely on two top stub axle pin cylindricals are combined with the short pulley endoporus in top; Both sides, hydraulic cylinder jaw bottom are jointly static is fixed wtih major axis pin two ends, bottom, rotatablely on the major axis pin interlude cylindrical of bottom is combined with lower minister's pulley endoporus;
The short pulley in top of described both sides, hydraulic cylinder jaw top slidably coordinates with T-shaped guide rail together with described lower minister's pulley; T-shaped rail upright plate on T-shaped guide rail is connected to test platen, and T-shaped rail transverse slat is arranged at T-shaped rail upright plate bottom; The short pulley in top of described both sides, hydraulic cylinder jaw top is positioned at the T-shaped rail upright plate both sides described in T-shaped and is positioned at above described T-shaped rail transverse slat, and described lower minister's pulley is positioned at below described T-shaped rail transverse slat;
Have bottom major axis pin between described lower minister's pulley and described hydraulic cylinder jaw, major axis pin two ends, bottom and described hydraulic cylinder jaw secure fit, bottom major axis pin coordinates with described lower minister's pulley is rotatable; Have top stub axle pin between the short pulley in described top and described hydraulic cylinder jaw, stub axle pin one end, top and described hydraulic cylinder jaw fix, and top stub axle pin coordinates with the short pulley in described top is rotatable;
In before described frame, pull bar after upper connecting rod and described frame together with upper connecting rod, is jointly fixed wtih fraction collector before described frame; Plane is fixed wtih circuit orbit Anchor plate kit to described test platen, and circuit orbit Anchor plate kit is made up of the round rail isoplanar pressing plate that four physical dimensions are identical, is respectively: on the right of pressing plate deckle, the pressing plate left side, pressing plate opposite side and pressing plate; Every only circle rail isoplanar pressing plate is made up of clamp portion and slide plate part, pressing plate deckle is made up of deckle clamp portion and deckle slide plate part, deckle slide plate part is made up of left side clamp portion and left side slide plate part, pressing plate opposite side is made up of opposite side clamp portion and opposite side slide plate part, is made up of on the right of pressing plate the right clamp portion and the right slide plate part; Described slide plate part is positioned at described clamp portion one end and is overlapped on plane on clamp portion;
The step lower surface of described slide plate part is slide plate lower plane, slide plate lower plane has circular groove, and has centrosymmetric transition groove between circular groove and slide plate lower plane; The upper surface of described clamp portion is plane on pressing plate, and pressing plate plane has circular protruding rail, and circular protruding rail and pressing plate have centrosymmetric transition raised line between plane; On described slide plate lower plane and described pressing plate, plane is in sustained height;
On described pressing plate, plane is 8.21-8.23 millimeters to the distance of described circular protruding rail central axis, and the section radius of circular protruding rail is 7.21-7.23 millimeters, and the width of described transition raised line is 8.21-8.23 millimeters; And the described single-ended opening of circular protruding rail; Described slide plate lower plane is 8.21-8.23 millimeters to the distance of described circular groove central axis, the section radius of described circular groove is 7.21-7.23 millimeters, the width of described transition groove is 8.21-8.2 millimeters, and described circular groove both ends open;
On described pressing plate, planar inner has pressing plate slope, angle on pressing plate slope and described pressing plate between plane is 57-59 to spend, described pressing plate slope is bonded with the rubber compressing tablet of one deck 2.21-2.23 millimeters thick, described rubber compressing tablet adopts natural man-made rubber, its material composition is: natural rubber 26-28%, chlorinated polyethylene rubber 7-9%, grease class DOP7-9%, teflon 5.1-5.3%, nano-sized magnesium hydroxide 16-18%, oligomer ester 6-8%, promoter 5-7%, sulfuration resistant reductive agent 0.6-0.8%, vulcanizing agent 1.6-1.8%, all the other are inserts, described inserts is for being not less than 1280 object talcum powder, described natural man-made rubber has following physical technique index: pulling strengrth is 15.4-15.6MPa, and elongation at rupture is 587-589%, and hardness is 58-60 shore A, described natural man-made rubber has following physical technique index: pulling strengrth is 15.4-15.6MPa, and elongation at rupture is 587-589%, and hardness is 58-60 shore A,
On described test platen, plane has the manganese alloy wearing layer of one deck 1.21-1.23 millimeters thick, the material composition of described manganese alloy wearing layer is made up of the element of following percentage by weight: Mn:21-23%, Zn:2.1-2.3%, Ti:4.2-4.4%, Cr:3.1-2.3%, Ni:2.6-2.8%, Sn:1.4-1.6%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: C is less than 0.5%, Si is less than 0.2%, S is less than 0.01%, P is less than 0.02%, and the rockwell superficial hardness number of this manganese alloy wearing layer is HRC50-52;
Plane there is described pressing plate a layer thickness be the hard evanohm coating of 0.33-0.35 millimeter, this hard evanohm coating material is made up of the element of following percentage by weight:: Cr:22-24%, W:4.1-4.3%, Mo:1.1-1.3%, Cu:2.3-2.5%, Ni:2.7-2.9%, Zn:1.2-1.4%, Sn:0.4-0.6%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: C is less than 0.05%, Si is less than 0.20%, S is less than 0.0l0%, P and is less than 0.015%, and the rockwell superficial hardness number of this hard evanohm coating is HRC57-59.
As further improvement: described fraction collector comprises end swash plate, container header board, container biside plate after container, and after container, end swash plate has container discharge mouth between being connected with container header board, after container, end swash plate highest point has upper hook after container, and after container, upper hook fixedly hangs over the casing tube of tension rod position after frame on upper connecting rod, container header board highest point has the front upper hook of container, and the front upper hook of container fixedly hangs over the casing tube of tension rod position before frame on upper connecting rod, container header board is lower draw-bar before there is container the both sides being positioned at container discharge mouth coboundary position, container discharge door is had between lower draw-bar before the container of both sides, container discharge door there is bin gate to link up with, before the container of bin gate hook and both sides, lower draw-bar is on coaxial cable, container bin gate spring is had respectively between lower draw-bar before the container of bin gate hook and both sides, casing tube of tension rod in before frame on pull bar runs through lower draw-bar and container bin gate spring and bin gate hook before described container, after in before frame, on pull bar, the pull rod stud at two ends passes through the front middle through hole of frame on supported on both sides side plate respectively, it is fastening that pull rod stud is furnished with pull-rod nut.
As further improvement: described slide plate lower plane there is pearl seat stepped hole, pearl seat stepped hole is arranged symmetrically in described transition groove both sides, in pearl seat stepped hole, step has stepped hole plane, and stepped hole planar central has pearl seat blind hole; In sliding pearl seat, half is measure-alike with the outer half shape and structure of sliding pearl seat, all include sliding pearl seat cylindrical, sliding pearl seat faying face, sliding pearl seat lateral surface, sliding pearl seat faying face there is circular hole in sliding pearl seat, in sliding pearl seat, circular hole bottom is connected to sliding pearl seat internal taper hole stub end, and the little head end of sliding pearl seat internal taper hole is crossing with described sliding pearl seat lateral surface;
Described pearl seat stepped hole inner circle is fixed wtih the sliding pearl seat cylindrical in sliding pearl seat cylindrical in sliding pearl seat in half and the outer half of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole in sliding pearl seat in half and be slidably matched between the sliding pearl seat internal taper hole sliding outside pearl seat in half and be fixed wtih slide plate ball; In sliding pearl seat lateral surface on slide plate ball in outstanding described sliding pearl seat in half, outstanding sphere is accommodated among described pearl seat blind hole; Plane contact on the outer outstanding sphere of the sliding pearl seat lateral surface of sliding pearl seat outstanding described on slide plate ball outward in half and described pressing plate.
As further improvement: for being slidably matched between the circular groove in the circular protruding rail on described deckle clamp portion and the right slide plate part, be clearance fit between the transition groove in the transition raised line on described deckle clamp portion and the right slide plate part; For being slidably matched between circular groove in circular protruding rail on described the right clamp portion and opposite side slide plate part, be clearance fit between the transition groove in the transition raised line on described the right clamp portion and opposite side slide plate part; For being slidably matched between circular groove in circular protruding rail on described left side clamp portion and deckle slide plate part, be clearance fit between the transition groove in the transition raised line on described left side clamp portion and deckle slide plate part; For being slidably matched between circular groove in circular protruding rail on described opposite side clamp portion and left side slide plate part, be clearance fit between the transition groove in the transition raised line on described opposite side clamp portion and left side slide plate part.
Beneficial effect of the present invention is:
(1) adopt bilateral groove welding to form integral-rack between the support side plate, on integral-rack and rear shear plate and end shear plate, every limit bevel for welding is 5 × 45 °, and manufacturing process is simple, firmly solid.Under support side plate on integrated machine integral-rack, the mobile return pulley of configuration, is convenient to entirety of the present invention and moves among a small circle; Hydraulic tensioning cylinder on integral-rack drives the turning vibrational power flow of test platen in conjunction with T-shaped guide rail, be convenient to remove chunk glass, be equipped with fraction collector, guarantee that chunk glass does not scatter, after the combination of hydraulic tensioning cylinder, plane holds lower plane after test board plate on plate, in conjunction with the lock pin crank handle of both sides, match with lock pin bearing inner hole thread by means of stud lock pin, make the cylinder bulb of stud lock pin termination enter locking positioning in the lock pin pilot hole of test platen both sides, whole hydraulic system is without the need to pressurize; Hydraulic tensioning cylinder is arranged two short pulleys in top controls while T-shaped guide rail does swinging motion centered by platen rotating shaft together with lower minister's pulley, and the T-shaped rail transverse slat that two short pulleys in top control on T-shaped guide rail together with lower minister's pulley does slide plate rolling movement.Said structure also solve liquid presses piston pole do rectilinear motion and test platen do the error produced between swinging motion.
(2), container bin gate spring is set respectively between lower draw-bar before the container of bin gate hook and both sides, guarantees that container discharge door can touch container discharge mouth tightly, do not allow chunk glass scatter.
(3), adopt circuit orbit Anchor plate kit, particularly slide plate part be positioned at clamp portion one end and be overlapped on plane on clamp portion, and on described slide plate lower plane and described pressing plate, plane is in sustained height; Pearl seat stepped hole internal fixtion particularly on slide plate lower plane slide plate ball; Plane contact on the outer outstanding sphere of slide plate ball and described pressing plate, plane there is described pressing plate a layer thickness be the hard evanohm coating of 0.33-0.35 millimeter, make the slide plate lower plane in each stationary installation relative on the pressing plate in another stationary installation between plane slide plate more easily smooth, guarantee tested armourplate glass surrounding discontinuity.
(4), between the circular groove of every Yuan Gui isoplanar, limit pressing plate and adjacent circular protruding rail for being slidably matched, realize can regulating arbitrarily continuously the armourplate glass of different specification size.
(5) angle on, described pressing plate slope and pressing plate between plane is 57-59 to spend, and described pressing plate slope is bonded with the rubber compressing tablet of one deck 2.21-2.23 millimeters thick, adjustment width armourplate glass carried out plane spacing while, a downward component can be produced, make tested armourplate glass touch test platen, avoid the uneven generation explosion of armourplate glass local pressure.
(6), achieve detection experiment overall process and save disposable product adhesive tape, not only save test consumables cost, avoid contaminated environment; Also shorten the activity duration, the tape residue on test platen need not be removed clean after each test, only need to remove clean cullet, just can implement experiment test operation next time, make work efficiency improve twice.Priorly thoroughly avoid because adhesive tape is burst by tempered glass the possibility that strength collapses out, the personal safety of operating personnel is more secure.
(7), on test platen plane adopts laser spraying to have the manganese alloy wearing layer of one deck 1.21-1.23 millimeters thick, guarantees that on test platen, plane is accomplished bright and clean lastingly smooth.
Accompanying drawing explanation
Fig. 1 unloads except circuit orbit Anchor plate kit 500 in stereoscopic appearance figure, figure of the present invention.
Fig. 2 be cylinder bulb 199 and lock pin pilot hole 198 binding site of stud lock pin 189 termination in Fig. 1 along stud lock pin 189 axial line vertical cross section.
Fig. 3 is cylinder bulb 199 and lock pin pilot hole 198 disengaged condition of stud lock pin 189 termination in Fig. 2.
The integral-rack independent stereoscopic appearance figure of Fig. 4 for being made up of the support side plate 200 of both sides and rear shear plate 176 and end shear plate 175 in Fig. 1.
Fig. 5 is the test platen 190 stereoscopic appearance figure separately in Fig. 1.
Fig. 6 is the independent stereoscopic appearance figure of upper connecting rod 179 after upper connecting rod 174 before the frame in Fig. 1, the front middle pull bar 177 of frame and frame.
Fig. 7 is fraction collector in Fig. 1 140 and the stereoscopic appearance figure of container discharge door 146 assembly.
Fig. 8 is that the fraction collector 140 in Fig. 7 unloads the independent stereoscopic appearance figure after except container discharge door 146.
Circuit orbit Anchor plate kit 500 placed by test platen 190 in Fig. 1 to Fig. 9, and is fixed wtih the duty stereoscopic appearance figure of armourplate glass 600.
Figure 10 is that the circuit orbit Anchor plate kit 500 in Fig. 9 unloads except the side of two wherein, and test platen 190 is in back view during rotation heeling condition.
Figure 11 is rear shear plate 176 stereographic map separately in Figure 10.
Figure 12 is the partial enlarged drawing support baseboard 711 on the rear shear plate 176 in Figure 10 being fixed wtih hydraulic tensioning cylinder 712 position.
Figure 13 be hydraulic tensioning cylinder in Figure 12 712 with test platen 190 after back side connecting portion partial enlarged drawing.
Working state figure when Figure 14 is hydraulic tensioning cylinder 712 drop-down test platen 190.
Figure 15 is working state figure when hydraulic tensioning cylinder 712 being inferred test stand plate 190.
Figure 16 is the vertical view that the circuit orbit Anchor plate kit 500 in Fig. 9 is combinationally using.
Figure 17 is the A-A cut-open view in Figure 16.
Figure 18 is the vertical view of on the right of the pressing plate in Figure 16 540.
Figure 19 is the isometric front view of Figure 18.
Figure 20 is the rear isometric view of Figure 18.
Figure 21 is the B-B cut-open view in Figure 16, and tested armourplate glass 600 is fixed on test platen 190.
Figure 22 is tested armourplate glass in Figure 21 600 and the partial enlarged drawing of rubber compressing tablet 551 contact site.
Figure 23 is the C-C cut-open view in Figure 18.
Figure 24 is the partial enlarged drawing in Figure 17.
Figure 25 is the partial enlarged drawing of the right slide plate part 548 part in Figure 24.
Figure 26 is the partial enlarged drawing of the slide plate ball 580 in Figure 24.
Figure 27 unloads the constitutional diagram except sliding pearl seat after half 582 in the pearl seat stepped hole 558 in Figure 26.
Figure 28 is the partial enlarged drawing of the outer half 582 of sliding pearl seat in Figure 26.
Figure 29 unloads the constitutional diagram except half 581 in sliding pearl seat and sliding pearl seat after half 582 in the pearl seat stepped hole 558 in Figure 26.
Embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments:
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 9, Figure 10, Figure 12 and Figure 16:
Hydraulic pressure platen fraction collector circle rail pressure plate evanohm glass test machine, integral-rack comprises and being made up of the support side plate 200 of both sides and rear shear plate 176 and end shear plate 175, and in the support side plate 200 described in both sides, plane is all fixed with platen support 163 and lock pin bearing 180 respectively; In every only described support side plate 200, plane is respectively arranged with two bearing seat screws 160 and two locking pin seat screws 186, the side of support side plate 200 to be provided with in before the front upper through hole 274 of frame, frame upper through hole 279 after through hole 277 and frame; Described test platen 190 there is pressing plate fixing threaded hole 197, there is platen rotating shaft 196 test platen 190 both sides, the platen rotating shaft 196 of both sides is rotatable to be respectively fixed in platen support 163, on described rear shear plate 176, there is plane 717 on rear plate at position, on rear plate, plane 717 exceeds 5 to 7 millimeters, plane in described support side plate 200, and on rear plate, plane 717 holds the rear lower plane of test platen 190; Described test platen 190 both sides vertical plane there is lock pin pilot hole 198; Described lock pin bearing 180 inner hole thread matches with stud lock pin 189 external thread, there is cylinder bulb 199 stud lock pin 189 termination of both sides, cylinder bulb 199 can enter in described lock pin pilot hole 198, is fixed by described test platen 190 with the support side plate 200 described in described both sides; Upper connecting rod 179 after pull bar 177 and frame is gone back in before the front upper pull bar 174 of organic frame and frame, as improvement between support side plate 200 described in both sides:
Plane 717 has described rear plate and disconnects breach 777, disconnect breach 777 lower end and be fixed wtih support baseboard 711, there are T-shaped guide rail 730 in described test platen 190 rear end lower plane central authorities, have hydraulicefficiency elevation structure between T-shaped guide rail 730 and described support baseboard 711;
Figure 10, Figure 11, Figure 12, Figure 13 and Figure 14, described hydraulicefficiency elevation structure comprises: on support baseboard 711, plane lays hydraulic tensioning cylinder 712, there is hydraulic cylinder jaw 714 liquid presses piston pole 722 upper end, two sides, hydraulic cylinder jaw 714 top are static respectively fixes a top stub axle pin 720, two top stub axle pin 720 extend all to the inside, all rotatablely on two top stub axle pin 720 cylindricals are combined with top short pulley 716 endoporus; Both sides, hydraulic cylinder jaw 714 bottom are jointly static is fixed wtih major axis pin 719 two ends, bottom, rotatablely on the major axis pin 719 interlude cylindrical of bottom is combined with lower minister's pulley 715 endoporus;
The short pulley in top 716 of described both sides, hydraulic cylinder jaw 714 top slidably coordinates with T-shaped guide rail 730 together with described lower minister's pulley 715; T-shaped rail upright plate 731 on T-shaped guide rail 730 is connected to test platen 190, and T-shaped rail transverse slat 732 is arranged at T-shaped rail upright plate 731 bottom; The short pulley in top 716 of described both sides, hydraulic cylinder jaw 714 top is positioned at T-shaped rail upright plate 731 both sides described in T-shaped and is positioned at above described T-shaped rail transverse slat 732, and described lower minister's pulley 715 is positioned at below described T-shaped rail transverse slat 732;
Have bottom major axis pin 719 between described lower minister's pulley 715 and described hydraulic cylinder jaw 714, major axis pin 719 two ends, bottom and described hydraulic cylinder jaw 714 secure fit, bottom major axis pin 719 coordinates with described lower minister's pulley 715 is rotatable; Have top stub axle pin 720 between the short pulley in described top 716 and described hydraulic cylinder jaw 714, top stub axle pin 720 one end and described hydraulic cylinder jaw 714 fix, and top stub axle pin 720 coordinates with the short pulley in described top 716 is rotatable;
In before described frame, pull bar 177 after upper connecting rod 174 and described frame together with upper connecting rod 179, is jointly fixed wtih fraction collector 140 before described frame; Plane is fixed wtih circuit orbit Anchor plate kit 500 to described test platen 190;
In Fig. 9, Figure 10, Figure 16, Figure 17, Figure 18, Figure 19, Figure 20, Figure 21, Figure 22, Figure 23 and Figure 22, described circuit orbit Anchor plate kit 500 is made up of the round rail isoplanar pressing plate that four physical dimensions are identical, is respectively: on the right of pressing plate deckle 510, the pressing plate left side 520, pressing plate opposite side 530 and pressing plate 540; Every only circle rail isoplanar pressing plate is made up of clamp portion and slide plate part, pressing plate deckle 510 is made up of deckle clamp portion 519 and deckle slide plate part 518, deckle slide plate part 518 is made up of left side clamp portion 529 and left side slide plate part 528, pressing plate opposite side 530 is made up of opposite side clamp portion 539 and opposite side slide plate part 538, and on the right of pressing plate, 540 are made up of the right clamp portion 549 and the right slide plate part 548; Described slide plate part is positioned at described clamp portion one end and is overlapped on plane on clamp portion;
The step lower surface of described slide plate part is slide plate lower plane 561, slide plate lower plane 561 has circular groove 541, and has centrosymmetric transition groove 574 between circular groove 541 and slide plate lower plane 561; The upper surface of described clamp portion is plane 516 on pressing plate, and pressing plate plane 516 has circular protruding rail 514, and circular protruding rail 514 and pressing plate have centrosymmetric transition raised line 571 between plane 516; Described slide plate lower plane 561 is in sustained height with plane 516 on described pressing plate;
On described pressing plate, plane 516 is 8.21-8.23 millimeters to the distance of described circular protruding rail 514 central axis, and the section radius of circular protruding rail 514 is 7.21-7.23 millimeters, and the width of described transition raised line 571 is 8.21-8.23 millimeters; And the described single-ended opening of circular protruding rail 514; Described slide plate lower plane 561 is 8.21-8.23 millimeters to the distance of described circular groove 541 central axis, the section radius of described circular groove 541 is 7.21-7.23 millimeters, the width of described transition groove 574 is 8.21-8.2 millimeters, and described circular groove 541 both ends open;
Described pressing plate there is pressing plate slope 515 inside plane 516, angle on pressing plate slope 515 and described pressing plate between plane 516 is 58 degree, pressing plate slope is bonded with the rubber compressing tablet of one deck 2.22 millimeters thick, described rubber compressing tablet adopts natural man-made rubber, its material composition is: natural rubber 27%, chlorinated polyethylene rubber 8%, grease class DOP8%, teflon 5.2%, nano-sized magnesium hydroxide 17%, oligomer ester 7%, promoter 6%, sulfuration resistant reductive agent 0.7%, vulcanizing agent 1.7%, all the other are inserts, and described inserts is 1290 object talcum powder; Described natural man-made rubber has following physical technique index: pulling strengrth is 15.5MPa, and elongation at rupture is 588%, and hardness is 59 shore A;
On described test platen 190, plane has the manganese alloy wearing layer of one deck 1.22 millimeters thick, the material composition of described manganese alloy wearing layer is made up of the element of following percentage by weight: Mn:22%, Zn:2.2%, Ti:4.3%, Cr:3.2%, Ni:2.7%, Sn:1.5%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: C is 0.38%, Si is 0.17%, S is 0.007%, P is 0.012%, and the rockwell superficial hardness number of this manganese alloy wearing layer is HRC51;
Plane 516 there is described pressing plate a layer thickness be the hard evanohm coating of 0.34 millimeter, this hard evanohm coating material is made up of the element of following percentage by weight:: Cr:23%, W:4.2%, Mo:1.2%, Cu:2.4%, Ni:2.8%, Zn:1.3%, Sn:0.5%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: C is 0.38%, Si is 0.17%, S is 0.007%, P is 0.012%, and the rockwell superficial hardness number of this hard evanohm coating is HRC58.
As further improvement: in Fig. 1, Fig. 8, Fig. 9, described fraction collector 140 comprises end swash plate 141, container header board 143, container biside plate 142 after container, and after container, end swash plate 141 has container discharge mouth 147 between being connected with container header board 143, after container, end swash plate 141 highest point has upper hook 184 after container, and after container, upper hook 184 fixedly hangs over casing tube of tension rod 171 position after frame on upper connecting rod 179, container header board 143 highest point has the front upper hook 148 of container, and the front upper hook 148 of container fixedly hangs over casing tube of tension rod 171 position before frame on upper connecting rod 174, container header board 143 is lower draw-bar 149 before there is container the both sides being positioned at container discharge mouth 147 coboundary position, container discharge door 146 is had between lower draw-bar 149 before the container of both sides, container discharge door 146 there is bin gate link up with 245, before the container of bin gate hook 245 and both sides, lower draw-bar 149 is on coaxial cable, container bin gate spring 145 is had respectively between lower draw-bar 149 before the container of bin gate hook 245 and both sides, casing tube of tension rod 171 in before frame on pull bar 177 runs through lower draw-bar 149 and container bin gate spring 145 and bin gate hook 245 before described container, after in before frame, on pull bar 177, the pull rod stud 172 at two ends passes through the front middle through hole 277 of frame on supported on both sides side plate 200 respectively, it is fastening that pull rod stud 172 is furnished with pull-rod nut 178.
As further improvement: in Figure 24, Figure 25, Figure 26, Figure 27, Figure 28 and Figure 29: described slide plate lower plane 561 there is pearl seat stepped hole 558, pearl seat stepped hole 558 is arranged symmetrically in described transition groove 574 both sides, in pearl seat stepped hole 558, step has stepped hole plane 557, there is pearl seat blind hole 559 at stepped hole plane 557 center; In sliding pearl seat, half 581 is measure-alike with outer half 582 shape and structure of sliding pearl seat, all include sliding pearl seat cylindrical 586, sliding pearl seat faying face 584, sliding pearl seat lateral surface 585, sliding pearl seat faying face 584 there is circular hole 588 in sliding pearl seat, in sliding pearl seat, circular hole 588 bottom is connected to sliding pearl seat internal taper hole 583 stub end, and the little head end of sliding pearl seat internal taper hole 583 is crossing with described sliding pearl seat lateral surface 585;
Described pearl seat stepped hole 558 inner circle is fixed wtih the sliding pearl seat cylindrical 586 in sliding pearl seat cylindrical 586 in sliding pearl seat in half 581 and the outer half 582 of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole 583 in sliding pearl seat in half 581 and be slidably matched between the sliding pearl seat internal taper hole 583 sliding outside pearl seat in half 582 and be fixed wtih slide plate ball 580; In sliding pearl seat lateral surface 585 on slide plate ball 580 in outstanding described sliding pearl seat in half 581, outstanding sphere 598 is accommodated among described pearl seat blind hole 559; The outer outstanding sphere 589 of the sliding pearl seat lateral surface 585 on slide plate ball 580 in the outer half 582 of outstanding described sliding pearl seat contacts with plane 516 on described pressing plate.
As further improvement: for being slidably matched between the circular groove 541 in the circular protruding rail 514 on described deckle clamp portion 519 and the right slide plate part 548, be clearance fit between the transition groove 574 in the transition raised line 571 on described deckle clamp portion 519 and the right slide plate part 548; For being slidably matched between circular groove 541 in circular protruding rail 514 on described the right clamp portion 549 and opposite side slide plate part 538, be clearance fit between the transition groove 574 in the transition raised line 571 on described the right clamp portion 549 and opposite side slide plate part 538; For being slidably matched between circular groove 541 in circular protruding rail 514 on described left side clamp portion 529 and deckle slide plate part 518, be clearance fit between the transition groove 574 in the transition raised line 571 on described left side clamp portion 529 and deckle slide plate part 518; For being slidably matched between circular groove 541 in circular protruding rail 514 on described opposite side clamp portion 539 and left side slide plate part 528, be clearance fit between the transition groove 574 in the transition raised line 571 on described opposite side clamp portion 539 and left side slide plate part 528.
In embodiment, described support side plate 200 thickness is 27 millimeters, and described rear shear plate 176 thickness is 17 millimeters, and described end shear plate 175 thickness is 17 millimeters.Adopt bilateral groove welding to form integral-rack between described support side plate 200 and rear shear plate 176 and end shear plate 175, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid.Return pulley forked standard 124 is had respectively before and after bottom described support side plate 200, mobile return pulley 400 is had in the middle of return pulley forked standard 124, being rotatable clearance fit between mobile return pulley 400 center pit and return pulley pivot pin 122 cylindrical, is interference fit between the through hole on return pulley pivot pin 122 two ends and return pulley forked standard 124.Described test platen 190 there are four pressing plate fixing threaded holes 197, in described circuit orbit Anchor plate kit 500 at least deckle clamp portion 519 pressing plate on plane 516 has four pressing plate step through-holes 501, four sunk screws 195 pass through described pressing plate step through-hole 501 successively and match with described pressing plate fixing threaded hole 197, described deckle clamp portion 519 is fixed on described test platen 190, use the immobilizing foundation of deckle clamp portion 519, circuit orbit Anchor plate kit 500 entirety is all fixed on described test platen 190.
Described test platen 190 there are 4 pressing plate fixing threaded holes 197, in described circuit orbit Anchor plate kit 500 at least deckle clamp portion 519 pressing plate on plane 516 has 4 pressing plate step through-holes 501,4 sunk screws 195 pass through described pressing plate step through-hole 501 successively and match with described pressing plate fixing threaded hole 197, are fixed on described test platen 190 by described circuit orbit Anchor plate kit 500.
In Fig. 1 and Fig. 7, before frame after upper connecting rod 174, frame before upper connecting rod 179 and frame in pull bar 177 geomery all the same, all being made up of the pull rod stud 172 at casing tube of tension rod 171 and two ends, the pull rod stud 172 at two ends is all furnished with pull-rod nut 178 and is fastened on supported on both sides side plate 200.
In Figure 24, Figure 25, Figure 26, Figure 27, Figure 28 and Figure 29: in ten pearl seat stepped holes 558 on slide plate lower plane 561, slide plate ball 580 is installed, adopt following steps:
One, half 581 in sliding pearl seat is placed in the low temperature chest of subzero 125 degree of Celsius temperature together with the outer half 582 of sliding pearl seat, continues 55 minutes, make half 581 and the outer half 582 of sliding pearl seat in sliding pearl seat cool rear size and reduce;
Two, first by slide plate lower plane 561 upward, successively half 581 in cunning pearl seat is arranged in pearl seat stepped hole 558 again, the sliding pearl seat lateral surface 585 in the sliding pearl seat in each pearl seat stepped hole 558 in half 581 is made to touch stepped hole plane 557, when in sliding pearl seat, half 581 returns to normal temperature state, the sliding pearl seat cylindrical 586 in sliding pearl seat in half 581 and have between pearl seat stepped hole 558 0.04 to 0.06 interference fit;
Three, successively slide plate ball 580 to be placed in the sliding pearl seat in each sliding pearl seat in half 581 among circular hole 588;
Four, successively outer for cunning pearl seat half 582 is arranged in pearl seat stepped hole 558, make the sliding pearl seat faying face 584 in the outer half 582 of sliding pearl seat touch sliding pearl seat faying face 584 in sliding pearl seat in half 581, slide plate ball 580 rides in the sliding pearl seat internal taper hole 583 in sliding pearl seat in half 581 and slides half 582 outside pearl seat and makes to slide spacing rolling between pearl seat internal taper hole 583; When the outer half 582 of sliding pearl seat returns to normal temperature state, sliding pearl seat cylindrical 586 in the outer half 582 of sliding pearl seat and have between pearl seat stepped hole 558 0.04 to 0.06 interference fit, the sliding pearl seat lateral surface 585 in the outer half 582 of sliding pearl seat and described slide plate lower plane 561 fair.
Device assembling process:
Before frame, after upper connecting rod 174 and frame, upper connecting rod 179 passes through upper through hole 279 after the front upper through hole 274 of frame of both sides and frame respectively, there is pull-rod nut 178 each pull rod stud 172 outer end, and upper connecting rod 179 after upper connecting rod before frame 174 and frame is fastened in described support side plate 200 by four pull-rod nuts 178; Fraction collector 140 entirety is placed downwards from the top of upper connecting rod 179 after upper connecting rod 174 before frame and frame, after making container, upper hook 184 fixedly hangs over casing tube of tension rod 171 position after frame on upper connecting rod 179, and the front upper hook 148 of container fixedly hangs over casing tube of tension rod 171 position before frame on upper connecting rod 174; Again pull bar 177 in before frame is passed through successively through hole 277 in before the frame of lower draw-bar 149 before the container of lower draw-bar 149 before the container of through hole 277 in before the frame of side, side, container bin gate spring 145 cylindrical hole of side, bin gate hook 245, container bin gate spring 145 cylindrical hole of opposite side, opposite side, opposite side, then with two pull-rod nuts 178, pull bar 177 middle before frame is fastened in described support side plate 200; Make two spring pins on container bin gate spring 145 prop up container header board 143 and container discharge door 146 respectively, guarantee that container discharge door 146 is in normally off.Fraction collector 140 entirety is in three axles and supports fixing, firmly stable especially.
Hydraulic cylinder base plate 713 on hydraulic tensioning cylinder 712 is fixed on plane on support baseboard 711, the short pulley 716 in two tops above liquid presses piston pole 722 is positioned at above the T-shaped rail transverse slat 732 of T-shaped rail upright plate 731 both sides, controls test platen 190 rear end and moves downward; Lower minister's pulley 715 above liquid presses piston pole 722 is positioned at below the T-shaped rail transverse slat 732 of T-shaped rail upright plate 731 lower end, controls test platen 190 rear end and moves upward.The beneficial effect of said structure is: solve liquid presses piston pole 722 do rectilinear motion and test platen 190 do the error produced between swinging motion, two short pulleys 716 in top control while T-shaped guide rail 730 does swinging motion centered by platen rotating shaft 196 together with lower minister's pulley 715, and the T-shaped rail transverse slat 732 that two short pulleys 716 in top control on T-shaped guide rail 730 together with lower minister's pulley 715 does slide plate rolling movement.
Pass in and out oil pipe 718 and the enterprising flowline 728 of hydraulic cylinder under hydraulic tensioning cylinder 712 having respectively hydraulic cylinder, pass in and out oil pipe 718 under hydraulic cylinder and the enterprising flowline 728 of hydraulic cylinder is connected respectively to hydraulic cylinder oil supply system.
The platen rotating shaft 196 of described test platen 190 both sides coordinates with platen support 163 endoporus is rotatable, and the platen support 163 of both sides is fixed on bearing seat screw 160 by four bearing seat screws respectively.
Stud lock pin 189 external thread matches with lock pin bearing 180 inner hole thread, the lock pin bearing 180 of both sides is fixed on locking pin seat screw 186 by four locking pin seat screws respectively, and the cylinder bulb 199 of stud lock pin 189 termination of both sides can enter locking positioning in the lock pin pilot hole 198 of test platen 190 both sides.
When one, will do fragmentation test to tempered glass, step is as follows:
(1), hydraulic cylinder oil supply system is to hydraulic cylinder enterprising flowline 728 fuel feeding, oil pipe 718 is passed in and out to the oil return of hydraulic cylinder oil supply system under hydraulic cylinder, liquid presses piston pole 722 moves downward, Figure 13, Tu14Zhong, two short pulleys in top 716 control while T-shaped guide rail 730 drives test platen 190 to do clockwise swinging motion centered by platen rotating shaft 196, and two short pulleys 716 in top do slide plate rolling movement along plane on T-shaped rail transverse slat 732.Test platen 190 rear end lower plane pushes down plane 717 on rear plate, and test platen 190 presents horizontality.
Stud lock pin 189 on the lock pin crank handle 187 of the hand both sides of difference, makes stud lock pin 189 enter locking positioning in the lock pin pilot hole 198 of test platen 190 both sides.
(2), by pressing plate deckle 510 identical for four physical dimensions, deckle slide plate part 518, on the right of pressing plate opposite side 530 and pressing plate, 540 are placed on above test platen 190, for being slidably matched between circular groove 541 in circular protruding rail 514 on deckle clamp portion 519 and the right slide plate part 548, the right clamp portion 549 on circular protruding rail 514 and the circular groove 541 in opposite side slide plate part 538 between for being slidably matched, for being slidably matched between circular groove 541 in circular protruding rail 514 on left side clamp portion 529 and deckle slide plate part 518, for being slidably matched between circular groove 541 in circular protruding rail 514 on opposite side clamp portion 539 and left side slide plate part 528, make the pressing plate deckle 510 that four physical dimensions are identical, deckle slide plate part 518, the surrounding ambient in besieged city between 540 on the right of pressing plate opposite side 530 and pressing plate,
(3), above-mentioned surrounding ambient size is greater than the physical dimension of the armourplate glass 600 wanting tested, armourplate glass 600 that will be tested is placed on above the test platen 190 in above-mentioned surrounding ambient, the pressing plate deckle 510 that mobile four physical dimensions are identical successively, the pressing plate left side 520, on the right of pressing plate opposite side 530 and pressing plate 540, the rubber compressing tablet 551 on every pressing plate is made to touch four limit outer rims of the armourplate glass 600 wanting tested, rubber compressing tablet 551 natural resiliency is out of shape the elasticity indenture 105 produced, and to give armourplate glass 600 4 limit outer rim flexibility fixing, avoid Rigid Plates Under Compression fragmentation,
(4), want after tested armourplate glass 600 is fixed, exerts a force on assigned address according to testing standard pane hammer, tested armourplate glass 600 is destroyed, require to detect according to national standard, complete the fragmentation status test of tempered glass;
(5), remove the round rail isoplanar pressing plate on 1 to 2 limit, the stud lock pin 189 on the lock pin crank handle 187 of hand both sides in the other direction, makes stud lock pin 189 exit the lock pin pilot hole 198 of test platen 190 both sides, removes locking positioning.
Hydraulic cylinder oil supply system passes in and out oil pipe 718 fuel feeding under hydraulic cylinder, the enterprising flowline 728 of hydraulic cylinder is to the oil return of hydraulic cylinder oil supply system, liquid presses piston pole 722 moves upward, Figure 13, Tu15Zhong, two short pulleys in top 716 control while T-shaped guide rail 730 drives test platen 190 to do counterclockwise swinging motion centered by platen rotating shaft 196, and two short pulleys 716 in top do slide plate rolling movement along plane on T-shaped rail transverse slat 732.Test platen 190 rear end lower plane is away from plane 717 on rear plate.After being spent by inclination 10 to 20 by test platen 190, dispose tempered glass fragment and call among fraction collector 140.
(6), hydraulic cylinder oil supply system again to hydraulic cylinder enterprising flowline 728 fuel feeding, pass in and out oil pipe 718 under hydraulic cylinder to the oil return of hydraulic cylinder oil supply system, liquid presses piston pole 722 moves downward, test platen 190 again present horizontality.Stud lock pin 189 on the lock pin crank handle 187 of respectively hand both sides again, makes stud lock pin 189 enter locking positioning in the lock pin pilot hole 198 of test platen 190 both sides, as long as prepare for next tested armourplate glass 600;
(7), when the chunk glass in fraction collector 140 is many to when will rafting, car will be raftinged and be placed on below container discharge mouth 147, with the bin gate handle 246 pulled out on container discharge door 146, rafting the chunk glass in fraction collector 140.Unclamp bin gate handle 246, under the accumulation of energy counter-force effect of container bin gate spring 145, container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.
Two, the above-mentioned outstanding substantive distinguishing features of the present invention, guarantees to bring following significant progressive effect:
(1) adopt bilateral groove welding to form integral-rack between the support side plate 200, on integral-rack and rear shear plate 176 and end shear plate 175, every limit bevel for welding is 5 × 45 °, and manufacturing process is simple, firmly solid.Under support side plate 200 on integrated machine integral-rack, the mobile return pulley 400 of configuration, is convenient to entirety of the present invention and moves among a small circle, hydraulic tensioning cylinder 712 on integral-rack drives the turning vibrational power flow of test platen 190 in conjunction with T-shaped guide rail 730, be convenient to remove chunk glass, be equipped with fraction collector 140, guarantee that chunk glass does not scatter, hydraulic tensioning cylinder 712 combines plane 717 on rear plate and holds the rear lower plane of test platen 190, in conjunction with the lock pin crank handle 187 of both sides, match with lock pin bearing 180 inner hole thread by means of stud lock pin 189, the cylinder bulb 199 of stud lock pin 189 termination is made to enter locking positioning in the lock pin pilot hole 198 of test platen 190 both sides, whole hydraulic system is without the need to pressurize, make to keep firmly solid in armourplate glass 600 process of whole test.
Hydraulic tensioning cylinder 712 is arranged two short pulleys 716 in top controls while T-shaped guide rail 730 does swinging motion centered by platen rotating shaft 196 together with lower minister's pulley 715, and the T-shaped rail transverse slat 732 that two short pulleys 716 in top control on T-shaped guide rail 730 together with lower minister's pulley 715 does slide plate rolling movement.Said structure also solve liquid presses piston pole 722 do rectilinear motion and test platen 190 do the error produced between swinging motion.
(2), container bin gate spring 145 is set respectively between lower draw-bar 149 before the container of bin gate hook 245 and both sides, guarantees that container discharge door 146 can touch container discharge mouth 147 tightly, do not allow chunk glass scatter.
(3), adopt circuit orbit Anchor plate kit 500, particularly slide plate part is positioned at clamp portion one end and is overlapped on plane on clamp portion, and described slide plate lower plane 561 is in sustained height with plane 516 on described pressing plate; Pearl seat stepped hole 558 internal fixtion particularly on slide plate lower plane 561 slide plate ball 580; The outer outstanding sphere 589 of slide plate ball 580 contacts with plane 516 on described pressing plate, plane 516 there is described pressing plate a layer thickness be the hard evanohm coating of 0.33-0.35 millimeter, make the slide plate lower plane 561 in each stationary installation relative on the pressing plate in another stationary installation between plane 516 slide plate more easily smooth, guarantee tested armourplate glass 600 surrounding discontinuity.
(4), between the circular groove 541 of every Yuan Gui isoplanar, limit pressing plate and adjacent circular protruding rail 514 for being slidably matched, realize can regulating arbitrarily continuously the armourplate glass 600 of different specification size.
(5) angle on, described pressing plate slope 515 and pressing plate between plane 516 is 57-59 to spend, and described pressing plate slope 515 is bonded with the rubber compressing tablet 551 of one deck 2.21-2.23 millimeters thick, adjustment width armourplate glass 600 carried out plane spacing while, a downward component can be produced, make tested armourplate glass 600 touch test platen 190, avoid the uneven generation explosion of armourplate glass 600 local pressure.
(6), achieve detection experiment overall process and save disposable product adhesive tape, not only save test consumables cost, avoid contaminated environment; Also shorten the activity duration, the tape residue on test platen 190 need not be removed clean after each test, only need to remove clean cullet, just can implement experiment test operation next time, make work efficiency improve twice.Priorly thoroughly avoid because adhesive tape is burst by tempered glass the possibility that strength collapses out, the personal safety of operating personnel is more secure.
(7), on test platen 190 plane adopts laser spraying to have the manganese alloy wearing layer of one deck 1.21-1.23 millimeters thick, guarantees that on test platen 190, plane is accomplished bright and clean lastingly smooth.
Three, by comparing with the test data using disposable product adhesive tape conventionally test to do present invention employs circuit orbit Anchor plate kit 500.Can learn: the rubber compressing tablet 551 adopting natural man-made rubber, its specific material composition physical characteristics that formula has, guarantee to go through hundred experiment test operations without breakage, and test platen 190 surface manganese alloy wear-resisting layer is intact, conclusion have employed circuit orbit Anchor plate kit 500 to be better than using disposable product adhesive tape conventionally test.

Claims (4)

1. hydraulic pressure platen fraction collector circle rail pressure plate evanohm glass test machine, integral-rack comprises and being made up of the support side plate of both sides (200) and rear shear plate (176) and end shear plate (175), and the upper plane of the support side plate (200) described in both sides is all fixed with platen support (163) and lock pin bearing (180) respectively; The upper plane of every only described support side plate (200) is respectively arranged with two bearing seat screws (160) and two locking pin seat screws (186), the side of support side plate (200) to be provided with in before the front upper through hole of frame (274), frame after through hole (277) and frame above through hole (279); Described test platen (190) there is pressing plate fixing threaded hole (197), there is platen rotating shaft (196) test platen (190) both sides, the platen rotating shaft (196) of both sides is rotatable to be respectively fixed in platen support (163), there is plane (717) on rear plate at the upper position of described rear shear plate (176), on rear plate, plane (717) exceeds upper 5 to 7 millimeters, the plane of described support side plate (200), and on rear plate, plane (717) holds test platen (190) lower plane afterwards; Described test platen (190) both sides vertical plane there is lock pin pilot hole (198); Described lock pin bearing (180) inner hole thread matches with stud lock pin (189) external thread, there is cylinder bulb (199) stud lock pin (189) termination of both sides, cylinder bulb (199) can enter in described lock pin pilot hole (198), described test platen (190) and the support side plate (200) described in described both sides is fixed; To go back in before the front upper pull bar of organic frame (174) and frame upper connecting rod (179) after pull bar (177) and frame between support side plate (200) described in both sides, it is characterized in that:
Plane (717) there is disconnection breach (777) to described rear plate, disconnect breach (777) lower end and be fixed wtih support baseboard (711), there are T-shaped guide rail (730) in described test platen (190) rear end lower plane central authorities, have hydraulicefficiency elevation structure between T-shaped guide rail (730) and described support baseboard (711);
Described hydraulicefficiency elevation structure comprises: the upper plane of support baseboard (711) lays hydraulic tensioning cylinder (712), there is hydraulic cylinder jaw (714) liquid presses piston pole (722) upper end, hydraulic cylinder jaw (714) two sides, top are static respectively fixes a top stub axle pin (720), two top stub axle pin (720) extend all to the inside, all rotatablely on two top stub axle pin (720) cylindricals are combined with top short pulley (716) endoporus; Hydraulic cylinder jaw (714) both sides, bottom are jointly static is fixed wtih major axis pin (719) two ends, bottom, rotatablely on major axis pin (719) the interlude cylindrical of bottom is combined with lower minister's pulley (715) endoporus;
The short pulley in the top (716) of described hydraulic cylinder jaw (714) both sides, top slidably coordinates with T-shaped guide rail (730) together with described lower minister's pulley (715); T-shaped rail upright plate (731) on T-shaped guide rail (730) is connected to test platen (190), and T-shaped rail transverse slat (732) is arranged at T-shaped rail upright plate (731) bottom; The short pulley in the top (716) of described hydraulic cylinder jaw (714) both sides, top is positioned at T-shaped rail upright plate (731) both sides described in T-shaped and is positioned at above described T-shaped rail transverse slat (732), and described lower minister's pulley (715) is positioned at below described T-shaped rail transverse slat (732);
Bottom major axis pin (719) is had between described lower minister's pulley (715) and described hydraulic cylinder jaw (714), major axis pin (719) two ends, bottom and described hydraulic cylinder jaw (714) secure fit, bottom major axis pin (719) coordinates with described lower minister's pulley (715) is rotatable; Top stub axle pin (720) is had between the short pulley in described top (716) and described hydraulic cylinder jaw (714), top stub axle pin (720) one end and described hydraulic cylinder jaw (714) fix, and top stub axle pin (720) coordinates with the short pulley in described top (716) is rotatable;
In before described frame, pull bar (177) after upper connecting rod (174) and described frame together with upper connecting rod (179), is jointly fixed wtih fraction collector (140) before described frame; The upper plane of described test platen (190) is fixed wtih circuit orbit Anchor plate kit (500), circuit orbit Anchor plate kit (500) is made up of the round rail isoplanar pressing plate that four physical dimensions are identical, is respectively: on the right of pressing plate deckle (510), the pressing plate left side (520), pressing plate opposite side (530) and pressing plate (540); Every only circle rail isoplanar pressing plate is made up of clamp portion and slide plate part, pressing plate deckle (510) is made up of deckle clamp portion (519) and deckle slide plate part (518), deckle slide plate part (518) is made up of left side clamp portion (529) and left side slide plate part (528), pressing plate opposite side (530) is made up of opposite side clamp portion (539) and opposite side slide plate part (538), and on the right of pressing plate, (540) are made up of the right clamp portion (549) and the right slide plate part (548); Described slide plate part is positioned at described clamp portion one end and is overlapped on plane on clamp portion;
The step lower surface of described slide plate part is slide plate lower plane (561), slide plate lower plane (561) there is circular groove (541), and have centrosymmetric transition groove (574) between circular groove (541) and slide plate lower plane (561); The upper surface of described clamp portion is plane (516) on pressing plate, plane (516) there is circular protruding rail (514) with pressing plate, and circular protruding rail (514) and pressing plate have centrosymmetric transition raised line (571) between plane (516); Described slide plate lower plane (561) is in sustained height with plane (516) on described pressing plate;
On described pressing plate, plane (516) is 8.21-8.23 millimeters to the distance of described circular protruding rail (514) central axis, the section radius of circular protruding rail (514) is 7.21-7.23 millimeters, and the width of described transition raised line (571) is 8.21-8.23 millimeters;
Described slide plate lower plane (561) is 8.21-8.23 millimeters to the distance of described circular groove (541) central axis, the section radius of described circular groove (541) is 7.21-7.23 millimeters, and the width of described transition groove (574) is 8.21-8.2 millimeters;
On described pressing plate, there is pressing plate slope (515) plane (516) inner side, angle on pressing plate slope (515) and described pressing plate between plane (516) is 57-59 to spend, described pressing plate slope (515) is bonded with the rubber compressing tablet (551) of one deck 2.21-2.23 millimeters thick, described rubber compressing tablet (551) adopts natural man-made rubber, its material composition is: natural rubber 26-28%, chlorinated polyethylene rubber 7-9%, grease class DOP7-9%, teflon 5.1-5.3%, nano-sized magnesium hydroxide 16-18%, oligomer ester 6-8%, promoter 5-7%, sulfuration resistant reductive agent 0.6-0.8%, vulcanizing agent 1.6-1.8%, all the other are inserts, described inserts is for being not less than 1280 object talcum powder, described natural man-made rubber has following physical technique index: pulling strengrth is 15.4-15.6MPa, and elongation at rupture is 587-589%, and hardness is 58-60 shore A,
The upper plane of described test platen (190) has the manganese alloy wearing layer of one deck 1.21-1.23 millimeters thick, the material composition of described manganese alloy wearing layer is made up of the element of following percentage by weight: Mn:21-23%, Zn:2.1-2.3%, Ti:4.2-4.4%, Cr:3.1-2.3%, Ni:2.6-2.8%, Sn:1.4-1.6%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: C is less than 0.5%, Si is less than 0.2%, S is less than 0.01%, P is less than 0.02%, and the rockwell superficial hardness number of this manganese alloy wearing layer is HRC50-52;
Plane (516) there is described pressing plate a layer thickness be the hard evanohm coating of 0.33-0.35 millimeter, this hard evanohm coating material is made up of the element of following percentage by weight:: Cr:22-24%, W:4.1-4.3%, Mo:1.1-1.3%, Cu:2.3-2.5%, Ni:2.7-2.9%, Zn:1.2-1.4%, Sn:0.4-0.6%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: O.05% C is less than, Si is less than 0.20%, S is less than O.Ol0%, P and is less than O.015%, and the rockwell superficial hardness number of this hard evanohm coating is HRC57-59.
2. hydraulic pressure platen fraction collector circle rail pressure plate evanohm glass test machine according to claim 1, it is characterized in that: described fraction collector (140) comprises end swash plate (141), container header board (143), container biside plate (142) after container, and after container, end swash plate (141) has container discharge mouth (147) between being connected with container header board (143), after container, end swash plate (141) highest point has upper hook (184) after container, and after container, upper hook (184) fixedly hangs over casing tube of tension rod (171) position after frame on upper connecting rod (179), container header board (143) highest point has the front upper hook of container (148), and the front upper hook of container (148) fixedly hangs over casing tube of tension rod (171) position before frame on upper connecting rod (174), container header board (143) is lower draw-bar (149) before there is container the both sides being positioned at container discharge mouth (147) coboundary position, container discharge door (146) is had between lower draw-bar (149) before the container of both sides, container discharge door (146) there is bin gate link up with (245), before the container of bin gate hook (245) and both sides, lower draw-bar (149) is on coaxial cable, container bin gate spring (145) is had respectively between lower draw-bar (149) before the container of bin gate hook (245) and both sides, before casing tube of tension rod (171) in before frame on pull bar (177) runs through described container, lower draw-bar (149) and container bin gate spring (145) and bin gate link up with (245), after in before frame, the pull rod stud (172) at the upper two ends of pull bar (177) passes through the front middle through hole (277) of frame on supported on both sides side plate (200) respectively, it is fastening that pull rod stud (172) is furnished with pull-rod nut (178).
3. hydraulic pressure platen fraction collector circle rail pressure plate evanohm glass test machine according to claim 1, it is characterized in that: described slide plate lower plane (561) has pearl seat stepped hole (558), pearl seat stepped hole (558) is arranged symmetrically in described transition groove (574) both sides, pearl seat stepped hole (558) interior step has stepped hole plane (557), there is pearl seat blind hole (559) at stepped hole plane (557) center; In cunning pearl seat, half (582) shape and structure is measure-alike outward for half (581) and sliding pearl seat, all include sliding pearl seat cylindrical (586), sliding pearl seat faying face (584), sliding pearl seat lateral surface (585), sliding pearl seat faying face (584) there is circular hole (588) in sliding pearl seat, in sliding pearl seat, circular hole (588) bottom is connected to sliding pearl seat internal taper hole (583) stub end, and sliding pearl seat internal taper hole (583) little head end is crossing with described sliding pearl seat lateral surface (585);
Described pearl seat stepped hole (558) inner circle is fixed wtih the sliding pearl seat cylindrical (586) in sliding pearl seat cylindrical (586) in sliding pearl seat in half (581) and the outer half (582) of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole (583) in sliding pearl seat in half (581) and be slidably matched between the sliding pearl seat internal taper hole (583) sliding outside pearl seat in half (582) and be fixed wtih slide plate ball (580); The inner outstanding sphere (598) of sliding pearl seat lateral surface (585) in the upper outstanding described sliding pearl seat of slide plate ball (580) in half (581) is accommodated among described pearl seat blind hole (559); The outer outstanding sphere (589) of the sliding pearl seat lateral surface (585) in the outer half (582) of the upper outstanding described sliding pearl seat of slide plate ball (580) contacts with plane (516) on described pressing plate.
4. hydraulic pressure platen fraction collector circle rail pressure plate evanohm glass test machine according to claim 1, it is characterized in that: the circular protruding rail (514) on described deckle clamp portion (519) and between the circular groove (541) on the right slide plate part (548) for being slidably matched, be clearance fit between the transition raised line (571) on described deckle clamp portion (519) and the transition groove (574) on the right slide plate part (548); Circular protruding rail (514) on described the right clamp portion (549) and between the circular groove (541) in opposite side slide plate part (538) for being slidably matched, be clearance fit between the transition raised line (571) on described the right clamp portion (549) and the transition groove (574) in opposite side slide plate part (538); Circular protruding rail (514) on described left side clamp portion (529) and between the circular groove (541) in deckle slide plate part (518) for being slidably matched, be clearance fit between the transition raised line (571) on described left side clamp portion (529) and the transition groove (574) in deckle slide plate part (518); Circular protruding rail (514) on described opposite side clamp portion (539) and between the circular groove (541) on left side slide plate part (528) for being slidably matched, be clearance fit between the transition raised line (571) on described opposite side clamp portion (539) and the transition groove (574) on left side slide plate part (528).
CN201510833185.9A 2015-11-26 2015-11-26 Chromium alloy glass testing machine with hydraulic platen, fragment collector and circular-track pressing plate Pending CN105352823A (en)

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CN201510833185.9A CN105352823A (en) 2015-11-26 2015-11-26 Chromium alloy glass testing machine with hydraulic platen, fragment collector and circular-track pressing plate

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101368891A (en) * 2008-10-16 2009-02-18 友达光电股份有限公司 Fraction analysis apparatus
CN105021451A (en) * 2015-07-31 2015-11-04 温州经济技术开发区滨海志杰机电产品设计工作室 Method for fixing glass by rubber clamp of wheel slide way engineering

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101368891A (en) * 2008-10-16 2009-02-18 友达光电股份有限公司 Fraction analysis apparatus
CN105021451A (en) * 2015-07-31 2015-11-04 温州经济技术开发区滨海志杰机电产品设计工作室 Method for fixing glass by rubber clamp of wheel slide way engineering

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