A kind of device for material mouth sealing
Technical field
The present invention relates to mining machinery field, more particularly to a kind of material mouth sealing device.
Background technology
Among some mining machineries, there is certain pressure difference in the discharging opening and charging aperture of equipment with extraneous, during production
The gas of equipment class in the presence of pressure difference at feed inlet and outlet toward ventilating outside equipment, do not only result in the waste on the energy, and
And the gas run out of usually is contaminated with dust, operation and the health of field personnel are not only influenceed, can also leave dust
The potential safety hazard of blast, therefore, it is necessary to set a sealing device at feed inlet and outlet, the sealing device of setting will not only ensure to pacify
Full property and stability are reliable, also to make its cost low, convenient disassembly, service life length, it is also desirable to keep the pressure in equipment
It is strong poor, the normal operation of equipment is not influenceed.
The content of the invention
The goal of the invention of the present invention is:For above-mentioned problem, there is provided a kind of material mouth sealing device, do not influenceing
Under equipment normal work, sealing device is set to reach good sealing effectiveness, meanwhile, make sealing device structure simple, convenient disassembly,
Excellent in mechanical performance, wearability are good.In addition, also to make sealing device that there is certain anti-flammability, non-aging and service life
The features such as long.
The technical solution adopted by the present invention is as follows:A kind of device for material mouth sealing, including barrel, on the barrel
Upper end is bonded with a sealing shroud, and the lower end of the sealing shroud is bonded in barrel bottom, and sealing shroud is that arc justifies nested structure, described
The middle part of arc circle nested structure is provided with a circle flange, and the flange free edge is towards the direction of material inlet.
Further, it is 3 parts that the sealing shroud, which includes, and the top of sealing shroud is a small top and big bottom horn mouth
Shape, middle part are straight tubular construction, and the edge of straight tubular construction connects a circle flange, and the bottom of sealing shroud is big top and small bottom loudspeaker
The degree of lip-rounding, the free edge of the flange is closed, and the other end of flange is open type, and flange and sealing shroud are integrated certainly, institute
State and increase sliding wearing layer coated with one layer on sealing shroud inwall, the sliding wearing layer of increasing is that one layer of waterborne organic silicon increases sliding wear-resisting painting
Material.
Due to above-mentioned structure setting, when material enters or gone out from material mouth from material mouth, sealing shroud can be close to
Material, due to that can be neglected from the high resiliency flexible glue after improveing, caused inhibition very little, the influence of the motion to material
Slightly disregard, due to the presence of pressure difference, most gases in equipment will be closed in equipment by sealing shroud, reached
Good sealing effectiveness;Under gas pressure intensity of the flange in equipment, intraluminal inflation becomes big, center-aisle is narrowed, and further closes
Closed walk, reach sealing effectiveness, when material from there by when, material top switch closes place, then forms what is concaved in sealing shroud
One circle port will be close to surface of material under pressure action, prevent the gas in equipment from outwardly running out of, and reach good close
Seal effect.
Further, the thickness of the sealing shroud is 0.5-5mm, is glued with barrel junction with aqua type synthetic resin glue
Connect, adhesion width 5-20mm, bonding location barrel inwall or stretch out barrel outer wall, it is described to increase sliding wearing layer thickness and be
150-500μm。
Further, the high resiliency flexible glue after sealing shroud improvement, in the high resiliency flexible glue after the improvement by weight
Percentage is made up of following components:Dimethicone 17.5-19.5%, talcum powder 6.8-8.8%, TPR31-35%, zinc stearate 2-
2.4%, white carbon 8.2-12.2%, boric acid 1.1-1.3%, deca-BDE 9-10%, antioxidant 168 are 0.22-0.28%, sub-
Sesame oil 7.52-8.58%, erucyl amide 3.1-3.5%, organic siliconresin 5.9-6.1%.
Further, the preparation technology of the TPR high resiliency flexible glues after the improvement comprises the following steps:
Step 1, by dimethicone, TPR and linseed oil by setting proportional quantity mixed in turbine agitator
It is even, mixing time 3-5min, and mixed liquor is heated to 90 DEG C, insulation is standby;
Step 2, organic siliconresin is heated to 160 DEG C, makes its melting, after melting, be added to the mixing obtained in step 1
In liquid, 3.5h, mixing speed 400r/min are stirred with mixer, and keep the temperature of mixed liquor at 110 DEG C;
Step 3, by talcum powder, white carbon, zinc stearate, erucyl amide, deca-BDE and antioxidant 168 by setting
Proportional quantity be well mixed in agitator, mixing time 5-10min, after being well mixed, will batch mixing add it is mixed in step 2
Close in liquid, and deliver to 8h is kneaded in banbury together;
After step 4, mixing terminate, boric acid is added, then allows its coagulation forming, finally obtain the TPR high resiliency after improvement
Flexible glue.
Further, the component of high resiliency flexible glue is by weight percentage according to made from above-mentioned steps:Dimethicone
18.5%, talcum powder 7.8%, TPR33%, zinc stearate 2.2%, white carbon 10.2%, boric acid 1.2%, deca-BDE 9.5%, antioxygen
Agent 168 is 0.25%, linseed oil 8.05%, erucyl amide 3.3%, organic siliconresin 6%.
Special TPR high resiliency flexible glue formula, reaches more excellent performance, and in the formula of the present invention, TPR is inherently
A kind of material with thermoplastic elastic, as one of major ingredient, TPR both causes the good toughness of the Elastic flexible glue of synthesis, makes it again
With high resiliency, this is extremely important to the opening and closing process at seal, has both ensured that sealing effectiveness was good, ensures material again
Can easily it push up at opening and closing conjunction, and can quickly go back by resilience at closure, reaches the effect of dynamic sealing;Zinc stearate is a kind of oiliness
Lubricant and antiplastering aid, the mixed viscosity of other components can be reduced, mobility when prepared by increase, makes each component in banbury
In can rapidly mixed smelting;Organic siliconresin has excellent heat-resisting, cold-resistant, hydrophobic equistability, can increase Elastic flexible glue
Stability, the addition of organic siliconresin in addition can also make Elastic flexible glue possess good gluing and toughness, anti-aging effect
Fruit is good;Linseed oil is the thermoplasticity that Elastic flexible glue can be improved as epoxy plasticizer, increases the toughness of Elastic flexible glue;Erucic acid
Acid amides is as lubricant and antistatic additive so that Elastic flexible glue surface is smooth, antistatic aggregation, and Forming Quality is good;Decabrominated dipheny
Ether can make Elastic flexible glue have good flame retardant effect, sealing device does not have inflammability, in certain journey as flame-retardant additive
Reach the purpose of the control intensity of a fire on degree;Talcum powder has the advantages of ultra-fine grain, can preferably be merged with other dispensings well,
Make higher with dimethicone fusion rate, under equal conditions there is more molecular chain rupture evenly to be merged with restructuring, formation
Closer to the true property bonding of molecule fusion, increase its hardness, it is also kept certain hardness under soft condition, from
And obtain the soft rubber of high quality;Antioxidant 168 is a kind of chemical assistant that can suppress and delay polymer to aoxidize and degrade,
Make Elastic flexible glue that there is preferably inoxidizability, aging and anti-uv-ray;By the use of white carbon as reinforcing agent, reason is white
Molecule in the free hydroxyl and silicone oil of carbon blacksurface, which is formed, to be combined, and is formed fume colloidal silica particle and is unified into silicone molecules
The three-dimensional net structure of one, so as to play strengthening action, improve the tensile strength of Elastic flexible glue, tearing strength, hardness and resistance to
Mill property, moreover it is possible to play a part of maintaining Elastic flexible glue with enough elasticity and with good processing characteristics.
In summary, by adopting the above-described technical solution, the beneficial effects of the invention are as follows:
1st, sealing device structure is simple, good sealing effect, and device is stable, securely and reliably.
2nd, sealing device convenient disassembly, it is easy to use, on the structure and normal work of apparatus body almost without influence.
3rd, sealing device set elasticity is good, and caking property is good and is imbued with toughness, and Forming Quality is good;Sealing shroud mechanical property improves,
Tensile strength, tearing strength, hardness and excellent in abrasion resistance.
4th, sealing shroud has certain anti-flammability, and oxidation resistance is strong, non-aging, and stability is high, service life length.
Brief description of the drawings
Fig. 1 is a kind of material mouth schematic diagram of sealing device of the present invention.
Marked in figure:1 is barrel, and 2 be sealing shroud, and 3 be flange, and 4 is increase sliding wearing layer, and 5 be material.
Embodiment
Below in conjunction with the accompanying drawings, the present invention is described in detail.
In order that the object, technical solution and advantage of invention are more clearly understood, below in conjunction with drawings and Examples, to this
Invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, not
For limiting the present invention.
As shown in figure 1, a kind of device for material mouth sealing, including barrel 1, the upper end on the barrel 1 is bonded with one
Sealing shroud 2, the lower end of the sealing shroud 2 are bonded in the bottom of barrel 1, and sealing shroud 2 is that arc justifies nested structure, the arc circle
The middle part of nested structure is provided with a circle flange 3, and the flange free edge is towards the direction of material inlet.
It is 3 parts that the sealing shroud 2, which includes, and the top of sealing shroud 2 is a small top and big bottom toroidal, middle part
For straight tubular construction, the edge of straight tubular construction connects a circle flange 3, and the bottom of sealing shroud is big top and small bottom horn mouth
Shape, the free edge of the flange 3 is closed, and the other end of flange 3 is open type, and flange 3 and sealing shroud 2 are integrated certainly, institute
State coated with the sliding wearing layer 4 of one layer of increasing on the inwall of sealing shroud 2, the sliding wearing layer 4 of increasing is that one layer of waterborne organic silicon increasing cunning is wear-resisting
Coating.
The thickness of the sealing shroud 2 is 0.5-5mm(Optimum thickness is 2mm, according to the size of material mouth and required length,
0.5mm or 5mm can also be selected), with the junction of barrel 1 with aqua type synthetic resin glue Nian Jie, adhesion width 5-
20mm(Optimal adhesion width is 10mm, according to the length of sealing shroud 2, can also select 5mm or 20mm), bonding location expecting
The inwall of cylinder 1 stretches out the outer wall of barrel 1, and described increase slides the thickness of wearing layer 4 as 150-500 μm(Optimum thickness is 300 μm, root
150 μm or 500 μm can also be selected according to surface of material coefficient of friction and actual friction loss amount).
Due to the effect of pressure differential, the original state of sealing shroud 2 is closed state, i.e. the openend expansion of flange 3 becomes big, causes
Make the channel sized at the middle part of sealing shroud 2 less and less, until closing, the air in equipment can not go out, when material 5 enters from material mouth
Enter to hold into fashionable, due to effect of inertia, material 5 can be the ground for making passage closure herein becoming big because of the expansion of the openend of flange 3
Fang Dingkai, and then gone out out of barrel 1, after top is opened, the openend of flange 3 can become big due to the effect expansion of pressure again and make
It is closed, and realizes real-time sealing effectiveness, significant sealing affection, and the increasing increased slides wearing layer 4, on the one hand reduces rubbing for sealing shroud 2
Coefficient is wiped, sealing shroud 2 is reduced the inhibition of material, on the other hand can further increase the anti-wear performance of sealing shroud 2,
Make sealing shroud 2 durable in use.
Embodiment one
The sealing shroud 2 is with the high resiliency flexible glue after improvement, in the high resiliency flexible glue after the improvement by weight percentage
It is made up of following components:Dimethicone 17.5%, talcum powder 8.8%, TPR31%, zinc stearate 2%, white carbon 112.2%, boric acid
1.1%, deca-BDE 9%, antioxidant 168 is 0.22%, linseed oil 8.58%, erucyl amide 3.5%, organic siliconresin 6.1%.
The preparation technology of high resiliency flexible glue after the improvement comprises the following steps:
Step 1, by dimethicone, TPR and linseed oil by setting proportional quantity mixed in turbine agitator
It is even, mixing time 3min, and mixed liquor is heated to 90 DEG C, insulation is standby;
Step 2, organic siliconresin is heated to 160 DEG C, makes its melting, after melting, be added to the mixing obtained in step 1
In liquid, 3.5h, mixing speed 400r/min are stirred with mixer, and keep the temperature of mixed liquor at 110 DEG C;
Step 3, by talcum powder, white carbon, zinc stearate, erucyl amide, deca-BDE and antioxidant 168 by setting
Proportional quantity in agitator be well mixed, mixing time 5min, be well mixed after, by batch mixing add step 2 in mixing
In liquid, and deliver to 8h is kneaded in banbury together;
After step 4, mixing terminate, boric acid is added, then allows its coagulation forming, finally obtain the TPR high resiliency after improvement
Flexible glue.
In high resiliency flexible glue after obtained improvement, its tensile strength is tested with universal electrical puller system, elasticity, fracture are stretched
Long rate and tear resistance, it is 500mm/min that elasticity, tensile strength and tear resistance control puller system draw speed when testing, most
Measuring result eventually is:Its tensile strength is 17.6MPa, elongation at break 460.1%, tearing strength 27.4KN/m, elasticity;
The week of aging one, its hydraulic performance decline rate was less than 9% in artificial accelerated aging case, 38 DEG C of ozone aging 100h, its hydraulic performance decline rate
No more than 10%.
Embodiment two
The sealing shroud 2 is with the high resiliency flexible glue after improvement, in the high resiliency flexible glue after the improvement by weight percentage
It is made up of following components:Dimethicone 19.5%, talcum powder 6.8%, TPR35%, zinc stearate 2.4%, white carbon 8.2%, boric acid
1.3%, deca-BDE 10%, antioxidant 168 is 0.28%, linseed oil 7.52%, erucyl amide 3.1%, organic siliconresin
5.9%。
The preparation technology of high resiliency flexible glue after the improvement comprises the following steps:
Step 1, by dimethicone, TPR and linseed oil by setting proportional quantity mixed in turbine agitator
It is even, mixing time 4min, and mixed liquor is heated to 90 DEG C, insulation is standby;
Step 2, organic siliconresin is heated to 160 DEG C, makes its melting, after melting, be added to the mixing obtained in step 1
In liquid, 3.5h, mixing speed 400r/min are stirred with mixer, and keep the temperature of mixed liquor at 110 DEG C;
Step 3, by talcum powder, white carbon, zinc stearate, erucyl amide, deca-BDE and antioxidant 168 by setting
Proportional quantity in agitator be well mixed, mixing time 10min, be well mixed after, by batch mixing add step 2 in mixing
In liquid, and deliver to 8h is kneaded in banbury together;
After step 4, mixing terminate, boric acid is added, then allows its coagulation forming, finally obtain the TPR high resiliency after improvement
Flexible glue.
In high resiliency flexible glue after obtained improvement, its tensile strength is tested with universal electrical puller system, elasticity, fracture are stretched
Long rate and tear resistance, it is 500mm/min that elasticity, tensile strength and tear resistance control puller system draw speed when testing, most
Measuring result eventually is:Its tensile strength is 18.1MPa, elongation at break 452.3%, tearing strength 29.8KN/m, elasticity;
The week of aging one, its hydraulic performance decline rate was less than 9% in artificial accelerated aging case, 38 DEG C of ozone aging 100h, its hydraulic performance decline rate
No more than 10%.
Embodiment three
The sealing shroud 2 is with the high resiliency flexible glue after improvement, in the high resiliency flexible glue after the improvement by weight percentage
It is made up of following components:Dimethicone 18.5%, talcum powder 7.8%, TPR33%, zinc stearate 2.2%, white carbon 10.2%, boron
Acid 1.2%, deca-BDE 9.5%, antioxidant 168 are 0.25%, linseed oil 8.05%, erucyl amide 3.3%, organic siliconresin
6%。
The preparation technology of high resiliency flexible glue after the improvement comprises the following steps:
Step 1, by dimethicone, TPR and linseed oil by setting proportional quantity mixed in turbine agitator
It is even, mixing time 5min, and mixed liquor is heated to 90 DEG C, insulation is standby;
Step 2, organic siliconresin is heated to 160 DEG C, makes its melting, after melting, be added to the mixing obtained in step 1
In liquid, 3.5h, mixing speed 400r/min are stirred with mixer, and keep the temperature of mixed liquor at 110 DEG C;
Step 3, by talcum powder, white carbon, zinc stearate, erucyl amide, deca-BDE and antioxidant 168 by setting
Proportional quantity in agitator be well mixed, mixing time 8min, be well mixed after, by batch mixing add step 2 in mixing
In liquid, and deliver to 8h is kneaded in banbury together;
After step 4, mixing terminate, boric acid is added, then allows its coagulation forming, finally obtain the TPR high resiliency after improvement
Flexible glue.
In high resiliency flexible glue after obtained improvement, its tensile strength is tested with universal electrical puller system, elasticity, fracture are stretched
Long rate and tear resistance, it is 500mm/min that elasticity, tensile strength and tear resistance control puller system draw speed when testing, most
Measuring result eventually is:Its tensile strength is 17.3MPa, elongation at break 458.4%, tearing strength 28.5KN/m, elasticity;
The week of aging one, its hydraulic performance decline rate was less than 9% in artificial accelerated aging case, 38 DEG C of ozone aging 100h, its hydraulic performance decline rate
No more than 10%.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement made within refreshing and principle etc., should be included in the scope of the protection.