CN105334827B - Manufacturing Supervision and quality real-time control system - Google Patents
Manufacturing Supervision and quality real-time control system Download PDFInfo
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- CN105334827B CN105334827B CN201510794705.XA CN201510794705A CN105334827B CN 105334827 B CN105334827 B CN 105334827B CN 201510794705 A CN201510794705 A CN 201510794705A CN 105334827 B CN105334827 B CN 105334827B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000012544 monitoring process Methods 0.000 claims abstract description 65
- 238000000034 method Methods 0.000 claims abstract description 31
- 230000008569 process Effects 0.000 claims abstract description 24
- 238000004458 analytical method Methods 0.000 claims abstract description 5
- 238000003466 welding Methods 0.000 claims description 21
- 230000008859 change Effects 0.000 claims description 13
- 238000005516 engineering process Methods 0.000 claims description 11
- 230000004044 response Effects 0.000 claims description 6
- 238000012216 screening Methods 0.000 claims description 4
- 235000013399 edible fruits Nutrition 0.000 claims description 2
- 238000012913 prioritisation Methods 0.000 description 9
- 238000007726 management method Methods 0.000 description 5
- 230000003993 interaction Effects 0.000 description 2
- 238000011897 real-time detection Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000013178 mathematical model Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The present invention provides a kind of Manufacturing Supervisions and quality real-time control system, which is characterized in that including：Java standard library, history library, monitoring subsystem, client, central server；Java standard library is used for：Pre-stored criteria technological parameter and standard quality parameters；History library is used for：Store coded data, the monitoring data received from monitoring subsystem corresponding with coded data and technics comparing result, quality comparison result；Monitoring subsystem is used for：Monitoring obtains the monitoring data of equipment, and monitoring data are transmitted to history library；Client is used for：Station coding information and tool coding information are obtained, and coded data is generated after station coding information, tool coding information and the terminal coding information of itself are established association, coded data is sent to history library；Central server is used for：Monitoring data newest in history library are compared into analysis, generation technics comparing result, quality comparison result to history library with corresponding standard process parameters or standard quality parameters in real time.
Description
Technical field
The present invention relates to Internet of Things application fields, and in particular, to a kind of Manufacturing Supervision and quality real-time control system.
Background technology
A very important link in shipbuilding enterprise quality management is the management of Hull Welding quality, and welding quality
The key of management is the trackability of welding quality data.For a long time, although also by various hands during shipbuilding
Section ensures the back traceability management of Hull Welding qualitative data, but due to Hull Welding process complexity, and it is more to be related to department, data volume
Greatly, and between each item data there is certain logical relations, welding quality data can not carry out effective management.
Once there is welding quality accident, cause of accident quickly and effectively can not be analyzed on this basis, less can guarantee
The shelf life of welding quality data and product same service life.
Invention content
For the defects in the prior art, it is controlled in real time the object of the present invention is to provide a kind of Manufacturing Supervision and quality and is
System.Innovation point is to employ staff attendance location technology, employs technology of Internet of things, employ human-computer interaction technology and answer
Quality for ship and the manufacturing process of ocean platform controls in real time.
According to a kind of Manufacturing Supervision provided by the invention and quality real-time control system, including：Java standard library, history library, prison
Survey subsystem, client, central server；
The java standard library is used for：Pre-stored criteria technological parameter and standard quality parameters, the standard process parameters and tool
Coding information is corresponding, and the standard quality parameters are corresponding with station coding information；
The history library is used for：The coded data received from the client is stored, it is corresponding with the coded data from institute
State the monitoring data and technics comparing result, quality comparison result of monitoring subsystem reception；
The monitoring subsystem is used for：Monitoring obtains the monitoring data of equipment, and the monitoring data are transmitted to described go through
Shi Ku；
The client is used for：Obtain station coding information and tool coding information, and by the station coding information, work
Tool coding information and the terminal coding information of itself generate the coded data after establishing association, and the coded data is sent
To the history library；
The central server is used for：
In real time by monitoring data newest in the history library and corresponding standard process parameters or standard quality parameters
Analysis is compared, generates the technics comparing result, quality comparison result to the history library.
As a kind of prioritization scheme, the monitoring data include：
Device temperature information and the associated operation instrument temperature information of the station on station；
Equipment image information and human face image information on station；
The associated operation instrument electric signal of equipment electric signal and the station on station.
As a kind of prioritization scheme, the monitoring subsystem further includes：Temperature monitoring module, picture recognition module, circuit
Monitoring modular；
The temperature monitoring module is used for：Monitoring obtains device temperature information and the associated behaviour of the station on station in real time
After making tool temperature information, it is transmitted to the history library；
Described image identification module is used for：Monitoring obtains the equipment image information and human face image information on station in real time
Afterwards, it is transmitted to the history library；
The circuit monitoring module is used for：Monitoring obtains the equipment electric signal on station and the associated behaviour of the station in real time
After making tool electric signal, it is transmitted to the history library.
As a kind of prioritization scheme, the central server is additionally operable to：
By the device temperature information newest in the history library, and/or equipment image information, and/or equipment telecommunications
It number is compared with the standard quality parameters of the corresponding station in java standard library, generates the quality comparison result to the history library, if
Not up to critical field then sends prompt message to the corresponding associated client of station；
By the operation instrument temperature information newest in the history library, and/or human face image information, and/or operation
Tool electric signal is compared with the standard process parameters of the corresponding station in java standard library, is generated the technics comparing result and is gone through to described
If not up to critical field, prompt message is sent to the corresponding associated client of station by Shi Ku.
As a kind of prioritization scheme, the station is correspondingly arranged on the bar code or two dimension for including the station coding information
Yard, it is correspondingly arranged on the bar code or Quick Response Code for including the tool coding information in the operation instrument；
The client obtains the station coding information and tool coding information by image identification.
As a kind of prioritization scheme, the station is correspondingly arranged on the electronic tag for including the station coding information, institute
State the electronic tag for being correspondingly arranged in operation instrument and including the tool coding information；
The client obtains the station coding information and tool coding information by sensing the electronic tag.
As a kind of prioritization scheme, the standard process parameters include standard welding parameter；The standard welding parameter packet
Include range of temperature corresponding to preset standard bonding processes, rate of temperature change, electric welding machine curent change range, electric welding machine
Current changing rate.
As a kind of prioritization scheme, the standard quality parameters include standard Denso parameter；The standard Denso parameter packet
Include the current parameters and voltage parameter corresponding to preset standard electrical fitting technology.
As a kind of prioritization scheme, the equipment includes hull system, pipe dress system, Denso system, cabin system, ship dress
System.
As a kind of prioritization scheme, the central server is additionally operable to：
According to default screening conditions or external input order by the technics comparing result selected in the history library, mass ratio
Relatively result shows or exports.
Compared with prior art, the present invention has following advantageous effect：
The technology of the present invention innovative point is to employ staff attendance location technology, employs technology of Internet of things, employ people
The quality that machine interaction technique is applied to the manufacturing process of ship and ocean platform controls in real time.The present invention is in the weld job of shipyard
The real-time Detection ＆ Controling of work data, collection site data are carried out by computer software in the process, software backstage passes through number
It learns mold sync calculating to deviate, guidance in time and amendment deviation.
Description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, required use in being described below to embodiment
Attached drawing be briefly described, it is therefore apparent that the accompanying drawings in the following description is only some embodiments of the present invention, for ability
For field technique personnel, without creative efforts, other attached drawings are can also be obtained according to these attached drawings.It is attached
In figure：
Fig. 1 is a kind of optional Manufacturing Supervision and quality real-time control system block diagram.
Specific embodiment
Below in conjunction with attached drawing, the present invention is described in detail in a manner of specific embodiment.Following embodiment will be helpful to
Those skilled in the art further understands the present invention, but the invention is not limited in any way.It should be pointed out that can be with
Modification structurally and functionally is carried out using other embodiments or to embodiment enumerated herein, without departing from this hair
Bright scope and spirit.
In the embodiment of a kind of Manufacturing Supervision provided by the invention and quality real-time control system, as shown in Figure 1, packet
It includes：Java standard library, history library, monitoring subsystem, client, central server；
The java standard library is used for：Pre-stored criteria technological parameter and standard quality parameters, the standard process parameters and tool
Coding information is corresponding, and the standard quality parameters are corresponding with station coding information；
The history library is used for：The coded data received from the client is stored, it is corresponding with the coded data from institute
State the monitoring data and technics comparing result, quality comparison result of monitoring subsystem reception；
The monitoring subsystem is used for：Monitoring obtains the monitoring data of equipment, and the monitoring data are transmitted to described go through
Shi Ku；
The client is used for：Obtain station coding information and tool coding information, and by the station coding information, work
Tool coding information and the terminal coding information of itself generate the coded data after establishing association, and the coded data is sent
To the history library；
The central server is used for：
In real time by monitoring data newest in the history library and corresponding standard process parameters or standard quality parameters
Analysis is compared, generates the technics comparing result, quality comparison result to the history library.
The present invention is manually supervised and is examined instead of in traditional Engineering Control as a kind of quality control system of automation
The process of survey, and the reduction of repair rate, storage of the history library to related data are realized by monitoring in real time with process ration
Again foundation is provided for the data traceability in later stage.According to the difference of technique in different scenes with equipment quality is required it is Bu Tong pre-
If standard process parameters and standard quality parameters in the java standard library, be conducive to more scene applications of the present invention.
As a kind of embodiment, the monitoring data include：
Device temperature information and the associated operation instrument temperature information of the station on station；
Equipment image information and human face image information on station；
The associated operation instrument electric signal of equipment electric signal and the station on station.
The monitoring subsystem further includes：Temperature monitoring module, picture recognition module, circuit monitoring module；
The temperature monitoring module is used for：Monitoring obtains device temperature information and the associated behaviour of the station on station in real time
After making tool temperature information, it is transmitted to the history library；
Described image identification module is used for：Monitoring obtains the equipment image information and human face image information on station in real time
Afterwards, it is transmitted to the history library；
The circuit monitoring module is used for：Monitoring obtains the equipment electric signal on station and the associated behaviour of the station in real time
After making tool electric signal, it is transmitted to the history library.
Monitoring subsystem in the present embodiment includes large number of sensor and detecting instrument, the temperature monitoring module
Can be all kinds of temperature sensors.Picture recognition module can be all kinds of cameras, and central server is obtained from the camera
Equipment image information knows the construction height or completeness of equipment at this on the station of place, knows the work from high human face image information
The personal information occurred at position.It is possible thereby to the attendance positioning and the monitoring based on Internet of Things of realizing personnel.With further,
The picture recognition module can be by obtaining the corresponding employee of the face after the face that takes and the employee's head portrait to prestore comparison
Number includes the employee number to be sent to the central server in the human face image information.The circuit monitoring mould
The equipment electric signal that block obtains can be current changing signal and voltage change signal in electronic box or some appliance equipment, operative employee
Tool electric signal can be current changing signal and voltage change signal in the appliance tools such as electric welding machine or screw tightening device, root
Electrode welding process or the operation of screw tightening device known at that time can be corresponded to according to these current changing signals and voltage change signal
These current changing signals and voltage change signal are compared analysis by process, central server with preset parameter in java standard library
Whether whether the technique that can be obtained by operating personnel at that time afterwards reach Denso on standard and these stations in normal work
Make state.For example when short circuit occurs in circuit, the circuit monitoring module can monitor current anomaly, by the equipment electricity of the exception
Itself and the standard quality parameters comparison in java standard library can be known the station by signal transmission to history library, central server immediately
There is the information of short-circuit conditions.The monitoring subsystem is used for the later stage quality monitoring process after completing to build, and is conducive in time
It reprocesses, avoids the expansion of problem.
The real-time Detection ＆ Controling of work data, acquisition are carried out by computer software during the weld job of shipyard
Field data, software backstage is synchronized by mathematical model calculates deviation, guidance in time and amendment deviation
As a kind of embodiment, the central server is additionally operable to：
By the device temperature information newest in the history library, and/or equipment image information, and/or equipment telecommunications
It number is compared with the standard quality parameters of the corresponding station in java standard library, generates the quality comparison result to the history library, if
Not up to critical field then sends prompt message to the corresponding associated client of station；
By the operation instrument temperature information newest in the history library, and/or human face image information, and/or operation
Tool electric signal is compared with the standard process parameters of the corresponding station in java standard library, is generated the technics comparing result and is gone through to described
If not up to critical field, prompt message is sent to the corresponding associated client of station by Shi Ku.
Each station correspondence is responsible for or is built by one or several technical staff, repaired, and the present embodiment will be seen that
Plant issue notice holds the station responsible person of client in time, convenient for responsible person to the problem or failure and
When handle.The present embodiment also monitors the technique in building course in real time, leads in time when discovery technique is not inconsistent standardization
Know operating personnel, operating personnel can check current working condition according to these prompt messages, correct operational issue in time.
As a kind of embodiment, the station is correspondingly arranged on the bar code or two dimension for including the station coding information
Yard, it is correspondingly arranged on the bar code or Quick Response Code for including the tool coding information in the operation instrument；
The client obtains the station coding information and tool coding information by image identification.
The present embodiment can paste or bind the label for being provided with bar code or Quick Response Code in equipment, in operation instrument,
Client is with image identification function, can recognize that bar code or Quick Response Code on label obtain the station coding information and work
Has coding information.Central server passes through employee number described in history library, station coding information and tool coding information
Know it is which operating personnel is in the station and which tool the operating personnel have used, can also know the operation
The time on duty and lay-off time of personnel, use the information such as the duration of the tool.
As a kind of embodiment, the station is correspondingly arranged on the electronic tag for including the station coding information, described
The electronic tag for including the tool coding information is correspondingly arranged in operation instrument；
The client obtains the station coding information and tool coding information by sensing the electronic tag.
The electronic tag can be a chip, can be arranged on inside equipment or operation instrument, to protect the mark
It signs injury-free.The label can be passive label, only obtain electric energy and to client close to coupling when obtaining data in client
End feedback station coding information or tool coding information.
As a kind of embodiment, the standard process parameters include standard welding parameter；The standard welding parameter includes
Range of temperature, rate of temperature change, electric welding machine curent change range, electric welding corresponding to preset standard bonding processes is electromechanical
Rheology rate.
Different current controls and temperature change can reflect entire welding process, therefore in java standard library in welding procedure
In preset and the time change of the temperature parameter range of standard bonding processes Corresponding matching, current parameters and each parameter advise
Rule, in the parameter for meeting these standard technology Corresponding matchings, technics comparing result is just qualification.
As a kind of embodiment, the standard quality parameters include standard Denso parameter；The standard Denso parameter includes
Current parameters and voltage parameter corresponding to preset standard electrical fitting technology.
As a kind of embodiment, the equipment includes hull system, pipe dress system, Denso system, cabin system, ship dress system
System.
As a kind of embodiment, the central server is additionally operable to：
According to default screening conditions or external input order by the technics comparing result selected in the history library, mass ratio
Relatively result shows or exports.
Manufacturing Supervision described in the present embodiment and quality real-time control system further include a display screen, preset screening conditions setting
For unqualified display, then technics comparing result underproof in history library, quality comparison result are shown on a display screen, it is each to tie
It is corresponding responsible can to find the unqualified result by the terminal coding information for the terminal coding information of the operation associated personnel of fruit
People.
The foregoing is merely presently preferred embodiments of the present invention, and those skilled in the art know, in the essence for not departing from the present invention
In the case of refreshing and range, various changes or equivalent replacement can be carried out to these features and embodiment.In addition, the present invention's
Under introduction, it can modify to adapt to particular situation and material without departing from the present invention's to these features and embodiment
Spirit and scope.Therefore, the present invention is not limited to the particular embodiment disclosed, and the right for falling with the application will
Embodiment in the range of asking belongs to protection scope of the present invention.
Claims (9)
1. a kind of Manufacturing Supervision and quality real-time control system, which is characterized in that including：Java standard library, history library, monitoring subsystem
System, client, central server；
The java standard library is used for：Pre-stored criteria technological parameter and standard quality parameters, the standard process parameters are encoded with tool
Information is corresponding, and the standard quality parameters are corresponding with station coding information；
The history library is used for：The coded data received from the client is stored, it is corresponding with the coded data from the prison
Survey monitoring data and technics comparing result, the quality comparison result that subsystem receives；
The monitoring subsystem is used for：Monitoring obtains the monitoring data of equipment, and the monitoring data are transmitted to the history library；
The client is used for：Station coding information and tool coding information are obtained, and the station coding information, tool are compiled
Code information and the terminal coding information of itself generate the coded data after establishing association, and the coded data is sent to institute
State history library；
The central server is used for：
Monitoring data newest in the history library are done into ratio with corresponding standard process parameters or standard quality parameters in real time
Compared with analysis, the technics comparing result, quality comparison result to the history library are generated；
Wherein described monitoring subsystem further includes：Temperature monitoring module, picture recognition module, circuit monitoring module；
The temperature monitoring module is used for：Monitoring obtains device temperature information and the associated operative employee of the station on station in real time
After having temperature information, it is transmitted to the history library；
Described image identification module is used for：After monitoring obtains the equipment image information and human face image information on station in real time, pass
Transport to the history library；
The circuit monitoring module is used for：Monitoring obtains the equipment electric signal on station and the associated operative employee of the station in real time
After having electric signal, it is transmitted to the history library.
2. a kind of Manufacturing Supervision according to claim 1 and quality real-time control system, which is characterized in that the monitoring number
According to including：
Device temperature information and the associated operation instrument temperature information of the station on station；
Equipment image information and human face image information on station；
The associated operation instrument electric signal of equipment electric signal and the station on station.
3. a kind of Manufacturing Supervision according to claim 1 and quality real-time control system, which is characterized in that the center clothes
Business device is additionally operable to：
By the device temperature information newest in the history library, and/or equipment image information, and/or equipment electric signal with
The standard quality parameters comparison of correspondence station in java standard library, generates the quality comparison result to the history library, if not reaching
To critical field, then prompt message is sent to the corresponding associated client of station；
By the operation instrument temperature information newest in the history library, and/or human face image information, and/or operation instrument
Electric signal is compared with the standard process parameters of the corresponding station in java standard library, generates the technics comparing result to the history
If not up to critical field, prompt message is sent to the corresponding associated client of station for library.
4. a kind of Manufacturing Supervision according to claim 1 and quality real-time control system, which is characterized in that the station pair
The bar code or Quick Response Code for including the station coding information should be provided with, is correspondingly arranged in the operation instrument comprising described
The bar code or Quick Response Code of tool coding information；
The client obtains the station coding information and tool coding information by image identification.
5. a kind of Manufacturing Supervision according to claim 1 and quality real-time control system, which is characterized in that the station pair
The electronic tag for including the station coding information should be provided with, is correspondingly arranged in the operation instrument and is compiled comprising the tool
The electronic tag of code information；
The client obtains the station coding information and tool coding information by sensing the electronic tag.
6. a kind of Manufacturing Supervision according to claim 1 and quality real-time control system, which is characterized in that the standard work
Skill parameter includes standard welding parameter；The standard welding parameter includes the temperature change corresponding to preset standard bonding processes
Range, rate of temperature change, electric welding machine curent change range, electric welding machine current changing rate.
7. a kind of Manufacturing Supervision according to claim 1 and quality real-time control system, which is characterized in that the standard matter
It measures parameter and includes standard Denso parameter；The standard Denso parameter includes the current parameters corresponding to preset standard electrical fitting technology
And voltage parameter.
8. a kind of Manufacturing Supervision according to claim 1 and quality real-time control system, which is characterized in that the equipment packet
Include hull system, pipe dress system, Denso system, cabin system, ship dress system.
9. a kind of Manufacturing Supervision according to claim 1 and quality real-time control system, which is characterized in that the center clothes
Business device is additionally operable to：
The technics comparing result selected in the history library, quality are compared into knot according to default screening conditions or external input order
Fruit shows or exports.
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| CN201510794705.XA CN105334827B (en) | 2015-11-18 | 2015-11-18 | Manufacturing Supervision and quality real-time control system |
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| CN201510794705.XA CN105334827B (en) | 2015-11-18 | 2015-11-18 | Manufacturing Supervision and quality real-time control system |
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| CN105334827B true CN105334827B (en) | 2018-07-06 |
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| CN111037056B (en) * | 2019-12-19 | 2021-11-19 | 深圳市佳士科技股份有限公司 | Welding process performance evaluation method and system |
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| Publication number | Publication date |
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| CN105334827A (en) | 2016-02-17 |
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